THA for Soap Centrifuge

S.NO Particulars
1 Lye feeding & start of CF
2 CF shut down
3 Soap Conditioning for CF
4 Oening of CF for mud Cleaning
5 Assembling of CF
 EVALUATION OF
ACTION &
HAZARD / PERSON POTENTIAL EXISTING CONTROL AND RISK
SN SEQUENCE OF BASIC STEPS ADDITIONAL
AT RISK HARM SAFE PROCEDURES
S L R CONTROLS

Open steam valves to clear the oil line to weigh tank

11 tops and after complete cleaning close the steam Pressurised steam, Operator Minor injury Helmet,Hand gloves,goggles 4 2 8
valve.

12 Finally close all relevant valves in the oil inlet line. Hot oil, one person. LTA. Helmet,Hand gloves,goggles 4 2 8

Repeat step 1 - 11 for other grades of oils for

13 blending

Set the outlet of the weigh tank in such a way that

14 the oil can be re-circulated.
Hot oil, Operator Minor injury Helmet,Hand gloves,goggles 4 2 8

Routine checking of the

Start the pump and continue re-circulation for 1 Visual Earthling ,Rubber Hand
15 hours.
Electric shock, Operator Fatality
gloves
8 2 16 switchboards to ensure that
no water can enter.

16 Close the outlet of the weigh tank. Hot oil, operator Minor injury Helmet,Hand gloves,goggles 4 2 8

17 Blow steam through the re-circulation line. Pressurised steam, Operator Major injury Helmet,Hand gloves,goggles 6 2 12

18 Close all relevant valves. Hot oil, operator Minor injury Helmet,Hand gloves,goggles 4 2 8
Environmental Control:
Regular check up of pipe, tank and valve condition Safety Control:
Multiple fat trap Hand Gloves
Operator presence during oil transfer. Gum boots
Consumer Safety: Visor
. Isolated from toilet circuit Helmets

Reviewed by:Zia Uddin,Robiul,Shahadate

Date :09/03/2008
Bleaching:
EXISTING CONTROL EVALUATION OF RISK
POTENTIAL
SN SEQUENCE OF BASIC STEPS HAZARD / PERSON AT RISK AND SAFE
HARM
PROCEDURES S L R

Continue heating until the oil has reached a temperature

Lather hand
28 of 105 oC & continue bleaching upto 30 minutes at 105 steam, operator. Major injury
gloves,Helmet,Goggles
4 2 2
deg. C

Lather hand
29 Close the steam inlet valve to the heating / cooling coils. steam, operator. Major injury
gloves,Helmet,Goggles
4 2 8

30 Open the water inlet valve to the heating /cooling coils. No hazards identified.

Lather hand
31 Allow the hot condensate to pass from the system. steam, operator. Major injury
gloves,Helmet,Goggles
4 2 8

Close the condensate outlet from the heating /cooling Lather hand gloves,
32 coils.
Hot condensate, one person. Major injury
Helmet,Goggles
4 2 16

Open the water outlet valve from the heating / cooling Lather hand gloves,
33 coils.
Hot condensate, one person. Major injury
Helmet,Goggles
4 2 16

Break Vacuum:

35 Stop the liquid ring mazda vacuum pump. Leakage, electric shock. Fatality Physical Earthling 8 1 16

36 Open the bleaching vessel vacuum breaker valve. No hazards identified.

Line setting from bleacher to buffer tank & Lather hand

37 checking with air from the bottom of bleacher
Air,Hot oil,slippery Major Injury
gloves,Helmet,Goggles
4 2 8

Lather hand
38 Open the bottom valve of bleacher Hot oil,operator Major Injury
gloves,Helmet,Goggles
4 2 8

39 Switch on the transferring pump to buffer tank Electrical shock,operator Fatality Physical Earthling 8 1 16

40 Start the vacum pump & line setting to buffer tank Electrical shock,operator Fatality Physical Earthling 8 1 8

41 Start the agitator motor of buffer tank Electrical shock,operator Fatality Physical Earthling 8 1 8

Environmental Control: Safety Control:

Regular check up of pipe, vessel and valve condition Hand Gloves
Multiple fat trap Visor
Operator presence during operation. Helmets
Consumer Safety: Goggles
 ACTION & ADDITIONAL
CONTROLS

Routine checking of the switchboards to

ensure that no water can enter. Industrial
Switch and switch board earthing

Routine checking of the switchboards to

ensure that no water can enter. Industrial
Switch and switch board earthing
Routine checking of the switchboards to
ensure that no water can enter. Industrial
Switch and switch board earthing
Routine checking of the switchboards to
ensure that no water can enter. Industrial
Switch and switch board earthing
 TASK BASED RISK ASSESSMENT RECORD FORM

TASK NO TASK NAME

A-37 Leaf Filter Operation

DATE OF
PREPARED BY REVISION NO DATE OF REVISION REVIEWED BY
PREP
April,2008 M. Probeer,Ziauddin, Shahadat, Ashoke kumar Nandi June,2009 Sahadat,Hashim Hasnat,Murshidul,SA khan,Zia,Pulak

EVALUATION OF
POTENTIAL EXISTING CONTROL AND SAFE RISK
SN SEQUENCE OF BASIC STEPS HAZARD / PERSON AT RISK ACTION & ADDITIONAL CONTROLS
HARM PROCEDURES
S L R
If the pressure around 4 bar then stop the feed Use of Safety shoes,Rubber Provide rubber sheet foot insulating mat at
14 pump
Electrical shock ( operator) Single death.
handgloves.Double earthing system.
8 2 16
standing position around ON / OFF panel.

15 Close the filter inlet valve Contact with hot oil .(Operator ) minor burn injury Trained operator. Use of Hand Gloves 2 4 8

Steam leakage thru glands, Standard spanners used. Trained

16 Open the steam valve slowly.
(Operator)
Minor injury.
operator.use hand gloves,Helmet
2 4 8 Periodic maintenance of steam valves

Continue steaming and collect oil to bleached oil

Steam leakage thru glands, Standard spanners used. Trained Periodic maintenance of steam valves &
17 tank & buffer tank (depending on colour & moisture
(Operator)
Minor injury.
operator.use hand gloves,Helmet
2 4 8
PSV of the plant
condition)
If colour & moisture appears much then transfer oil
18 to dirty oil tank & drain the bottom contents to Contact with hot oil .(Operator ) minor burn injury Trained operator. Use of Hand Gloves 2 4 8
bleacher
If steam apperas in outlet header then open the Standard spanners used. Trained
19 cyclone valve & partially close the dirty oil valve
Spanner slippage. operator ) Minor injury.
operator.use hand gloves,Helmet
2 4 8

when the drain will be completed then close the

20 valve through bleacher.After this partially open the Contact with hot oil .(Operator ) minor burn injury Trained operator. Use of Hand Gloves 4 2 8
dirty oil tank valve.
When side glass of outlet header is clear then close
21 the steam valve & wait for pressure dropping.
Contact with hot oil .(Operator ) minor burn injury Trained operator. Use of Hand Gloves 2 4 8

Trained operator,use of maximum air supply 6 kg/cm2,Ensure clean

22 Open the air valve for butterfly valve opening Pressurized air,(Operator) minor injury
goggles,handgloves
2 4 8
& dry air
Use of Safety shoes,Rubber Provide rubber sheet foot insulating mat at
23 Swith on for buetterfly valve opening Electrical shock ( operator) Single death.
handgloves.Double earthing system.
8 2 16
standing position around ON / OFF panel.
Trained operator,use of maximum air supply 6 kg/cm2,Ensure clean
24 Open the air valve very quickly for vibrator. Pressurized air,(Operator) minor injury
goggles,handgloves
4 2 8
& dry air
Close the air valve for vibrator after removing spent Trained operator,use of maximum air supply 6 kg/cm2,Ensure clean
25 earth from leaf filter.
Pressurized air,(Operator) LTA
goggles,handgloves
4 2 8
& dry air
Water spray by opening water valve before
26 Collect sample of spent earth for Lab analysis Hot earth.(Operator) minor burn injury Trained operator. Standard collector 2 4 8
sample collection

Environmental Control: Process Control:

NA NA

Consumer Safety: Quality Control:

NA N/A
Safety Control: Occupational Health and safety control:
Hand Gloves Proper tools and stair
Visor
Helmet

26177875.xls
 TASK BASED RISK ASSESSMENT RECORD FORM

TASK NO TASK NAME

A-38 Starting & Closing of Leaf Filter

DATE OF
PREPARED BY REVISION NO DATE OF REVISION REVIEWED BY
PREP

April,2008 M. Probeer,Ziauddin, Shahadat, Ashoke kumar Nandi June,2009 Shahadat,Hashim Hasnat,Murshidul,SA khan,Zia,Pulak

EVALUATION
HAZARD / PERSON AT POTENTIAL EXISTING CONTROL AND OF RISK
SN SEQUENCE OF BASIC STEPS ACTION & ADDITIONAL CONTROLS
RISK HARM SAFE PROCEDURES
S L R
1 PTW for the job. No hazard No hazard No Nil Nil Nil
2 Electrical shock. Electricians. Use of PPE,Double Earthing Use of rubber mate,Trained fitter
Isolate feed pump Single death 8 2 16
system
3 Islolate,air, steam,oils charge line Spanner slippage. fitters. Brouse on hand Trained Fitter. Use of proper
2 2 4
spanner. Use of Hand gloves.
4 Check the condition of vassel No hazard No hazard No
(Zero pressure on
guage),Ambient temp. Nil Nil Nil

5 Heavy object hit. fitters. Trained Fitter. Use of Hand Do not move under suspended load
Open the lock nuts of top
Major injury gloves. 4 2 8
cover,lift the cover thru jack
6 Turn the cover Heavy object. fitters. Major injury Trained Fitter. Use of Hand Do not move under suspended load
8 2 16
gloves.
7 Open the vibrator assemble Spanner slippage. fitters. Brouse on hand Trained Fitter. Use of Hand 2 2 4
gloves.
8 Spanner slippage. fitters. Trained Fitter. Use of Hand
Lift the top shaft with spacer Brouse on hand gloves. 2 2 4

9 Lift the leaf one by one thru chain Leaf slippage. fitters. Brouse on hand Trained Fitter. Use of Hand Arrange to provide lead hammer as mentioned in
block gloves. 8 2 16 manual.

10 Fix the leaf one by one with cahin Fall down. Minor injury Trained fitter. Arrange to provide proper platform for the job.
4 2 8
block safely. (Contractual fitter)
11 Fall down. fitters Trained Fitter. Use of Hand Arrange to provide proper platform for the job.
Fix the top shaft and spacer Brouse on hand 2 2 4
gloves.
12 Fix the vibrator assembly Fall down. fitters Brouse on hand Trained Fitter. Use of Hand Arrange to provide proper platform for the job.
2 2 4
gloves.
13 Close the top cover,tighting the Spanner slippage. fitters. Brouse on hand Trained Fitter. Use of Hand
2 2 4
nut & bolt gloves.
14 Pressurized air,steam,Hot Trained fitter,Use of PPE
Open air,steam & oil line Burn injury 4 2 8
oil,Fitter

Environmental Control: Process Control:

NA NA
Consumer Safety: Quality Control:
NA N/A
Safety Control: Occupational Health
and safety control:
Hand Gloves Proper tools and stair
Visor
Helmet