SC Yaris

Installation Manual
TOYOTA YARIS
2006 Up models 5 Speed and Automatic
Part Num 0184

ber: 1

WARNING: All images and text in this manual is the property of Blitz Co., Ltd. (Japan).
No parts of this manual may be reproduced, stored in retrieval systems, or transmitted in any way
without prior written permission of Blitz Co., Ltd. (Japan).
0
Online Manual Not For Resale Purposes
1
1. SAFETY NOTICE.

1) Please read this manual CAREFULLY. This Manual explains in detail the operation
methods and the assembly procedures.

2) Blitz will not be liable for any malfunctions and (or) damages to the vehicle if you alter the
product or by adding any different item(s) to our product.

3) Blitz will not be liable for any injuries and (or) damages caused to you and (or) to a third
party while installing this product.

4) Blitz may update and (or) discontinue this product and (or) its components at any time.

WARNING: Ignoring these indications may cause serious injuries or even DEATH.

1) Install this product in a well-ventilated area.
Ignoring this indication may cause a fire and (or) an explosion.

2) Install this product and its parts firmly at a secured place that would not be of any
interference while driving.
Ignoring this indication would cause an accident.

3) This product is designed to work on 12V DC, and the ground is designed to be the
chassis of the car.
It would cause a fire by installing this product other than a vehicle powered by a 12V DC

4) Disconnect the ground line from the battery while installing this product.
It would cause a fire by an electric short, breakage of electronic part(s) and (or) burn(s).

5) Disconnect the harnesss connectors from the connectors it self. DO NOT pull from
the harness.
It would cause a fire by an electric short, breakage of electronic part(s) and (or) burn(s).
Moreover, it would cause some malfunction(s) to this product.

6) Discontinue utilizing this product and contact our retailers or us, if you notice some
irregular noise and (or) odor from this product
It would cause a fire, electrocution, and (or) breakage of electronic part(s), if you disregard
this (these) symptom(s).

7) DO NOT operate this product while driving.
It would cause an accident.

8) DO NOT damage any wiring(s) and (or) piping(s) from the engine room while installing
this product.
It would cause a fire by an electric short, breakage to the engine, vehicle and (or) to the
2

electronic part(s). Insulate the unnecessary wiring(s) for the installation.

WARNING: Ignoring these indications may cause injuries and malfunctions (breakage) to the
product.

1) Ask for a professional or a technician to perform the installation of this product.
The individual performing this installation must have technical skills and knowledge to
perform this installation.

2) Do not drop or insert extreme force to the product while installing it.
It would cause malfunctions.

3) Do not misuse, abuse, alter, take apart and (or) modify this product in any way.
It would cause an accident, fire, electrocution, breakage and (or) burn the electronic parts..
If any of the above indications are executed, the warranty of the product will be voided.

4) Do not install this product at a location where it could get wet and (or) highly heated
It would cause an electrocution, fire, and break and (or) burn the electronic parts.

5) Do not install this product while the engine and its components are hot; wait until
they are fully cooled.
It would cause burn(s) to you or to a third party if the engine itself, radiator, and the
exhaust system remain hot.

6) Please perform regular maintenance and be extra cautious.
This products durability and components are virtuously tested; however, depending on the
vehicles driven condition and (or) climate, the durability may decrease.

7) Do not throw away the original detached components from the vehicle. Please keep
the components securely.
We are not liable from any damages caused to the components while installing it. Please be
extra careful through the installation.

8) Use the right tools to tighten the nuts and bolts.
It will damage the threads if you over tighten it.

9) This product has been designed and tested on vehicles with manufacturers original
components.
It would cause malfunctions to the product or vehicle if you have already installed a third
partys product(s).

3

Important Notice:
1) This product is based on original vehicles from the manufacturer. We are not liable of able
to warrant it installed to vehicles other than the original from the manufacturer.

2) Take extra caution not to mix foreign materials through the installation procedure. It may
cause a breakage or damage to the engine.

3) Use the manufacturer maintenance manual to install or removal of the original components.
Please purchase the Maintenance manual from the maker if you do not have one.

4) Make sure there are not any oil, coolant and exhaust gas leaks before going for a test drive.
There is a possibility of a fire or breakage if the vehicle is kept with the leaks.

5) This kit is meant to work only on high-octane gasoline. If the vehicle is driven with normal
gas, it may cause knockings or worst, it may break the engine.

6) Take extra caution with a source of fire while working on the gasoline tank.

7) Change the spark plugs to type that can withstand high heat.

8) Do not alter the internal components and (or) disassemble this kit at any given time. It
could change the settings and cause damage to the engine.

9) Run the engine in idle for about 10 15 minutes after reinstalling the EFI fuse if installing
an after market air cleaner such as the SUS POWER CLEANER/ SUS POWER CORE TYPE
LM/ SONIC POWER AIR CLEANER).

10) Make sure to clean thoroughly the altered fuel suction assembly w/ pump if installing the
kit (Product Number) 1047/10149/10153. It could cause malfunction or even damage to
the engine.

4

Notice to the person installing this product.
Return this installation manual to the customer after finishing the installation.

Before beginning to install this product, check the list below.
Replace any original components such as hoses and bands that have cracks and are deformed
to new original components from the manufacturer.

2. Compatible Vehicle.
Product Name: BLITZ COMPRESSOR SYSTEM

Vehicle Model: TOYOTA Vitz (Yaris)
Type: NCP13 Manual Transmission.
Year: October, 2000
/ Type: 1NZ-FE
Product Number: 10152


3. List of Components.

5

1. Compressor

2. Chamber 3. Intake Manifold
7. Tension Bracket A 8. Tension Bracket B
11. Level Gauge Stay 1P 12. Tension Bolt

16. Pulley Collar A

15. Pulley w/ Ribs

4 . I n l e t P i p e
5. Compressor Gasket

6. Alternator Bracket 1P

10. Inlet Pipe Stay

9. Compressor Stay

13. Adjuster Bolt

14. Idle Pulley

20. Intake Manifold
Gasket 1P

17. Pulley Collar B 1P

18. Bracket Collar A
22- 12 18-8 h=7mm

19. Bracket Collar B
22-10 h=4mm


22. V Belt

23. Large Nipple 2P

24. Small Nipple 1P

29. Silicone Hose

27. Clutch Switch 28. Relay Harness
30. Hose Band 2P 31. Clamp 2P 32. Lock Tight
36. Fuse

34.Compressor Plate
38. Instruction Manual 1P

35. 7 Colgate Tube 1P 33. Lock Tight S 10P
39. Electro Tap 40. Wire Connector 1Set

26. Regulator 1P 25. Sink Plug 1P

21. Throttle Body
Gasket
37. Unleaded Premium
Gas Sticker 2P

6

Flange Bolt M635 2P Flange Bolt M820 1P Flange Bolt M830 2P

Flange Bolt M616 7P
7

Flange Bolt M835 1P Flange Bolt M1025 1P Flange Bolt M1035 1P Hex Bolt M1055 3P

Cap Bolt M625 2P Cap Bolt M820 2P Cap Bolt M830 2P Flange Nut M6
Flange Nut M8 2P Stud Bolt M6 5P Flange Nut M10 2P Washer M10 3P

Stud Bolt M8 3P Flange Bolt M845 1P


4. Fuel Spillage Prevention Procedure.

8

Circuit
Opening
Relay

1) Remove the circuit-opening relay located at the
internal panel relay box.
2) Turn the ignition OFF after the engine stops
itself.
3) Remove the ground line of the battery.
4) Install back the circuit-opening relay.
5) Remove the fuel tank cap to release the
pressure.

5. Removal of the genuine components.

Engine Cover

1) Remove the engine cover.

Air Cleaner
Hose
2) Remove the air cleaner hose.


9

Harness Clamp

Coupler
Clamp
B
Terminal
Air Bag Sensor
3) Remove the harness clamp by removing the
bolts (2 bolts) holding the clamp.

4) Remove the air bag sensor.

5) Remover the alternator coupler, harness
clamp and the B terminal.

6) Remove the alternator bracket by removing
one bolt and one nut.

Bolt
Bracket
Nut

10

V Belt

7) Remove the V belt.

8) Remove the alternator by removing one nut
located at the bottom of the alternator.

9) Remove the bolt shown in the figure.

Bolt

Throttle Cable
Throttle Body
Throttle Cable
Bracket
10) Remove the throttle cable.

11) Remove the throttle cable with the gasket by
removing one bolt and two nuts.
It is possible to work without removing the
ventilation hose, water bypass hose and the
coupler.

11

Master Back Hose
Blow by Hose

Harness Clamp

Nut(Stud Bolt)
Bolt
Bolt

Oil Level Gauge Guide
Intake Manifold
12) Remove the blow by hose and the master back
hose.

13) Release the oil level gauge guide by removing
the bolt holding the oil level gauge guide.

14) Remove the harness clamp from the intake
manifold.
15) Remove the intake manifold with the gasket
by removing three bolts and two nuts.

16) Remove two stud bolts from the head surface.
Remove the stud bolts first, if the intake
manifold does not come off easily.


5. Compressor Installation Procedure.

Caution
Appling torque.

M6 10.0Nm
M6 18.5Nm
M10 35.0Nm
1) Install the 12.Tension Bolt; 13.Adjuster Bolt
and the 8.Tension Bracket B using the
Cap Bolts (2P) to the 7. Tension Bracket A.

2) Install temporarily the 7.Tension bracket B
using the 18.Bracket Collar; 19.Bracket
Collar B (1P); Flange Bolt (1P); Hex Bolst
(1P) and the Washer (1P).

8. Tension Bracket B
13. Adjuster Bolt
12. Tension Bolt
Cap Bolt (2P)
7. Tension Bracket A

18.Bracket Collar A
Flange Bolt
7. Tension
Bracket A
19. Bracket
Collar B
Hex Bolt
Washer

12

13

Genuine Alternator
19.Bracket Collar B
Flange
Bolt
6.Alternator Bracket.

16.Pulley Collar A
14.Idle Pulley
Hex Bolt
Washer

5) Install temporarily the bottom section of the
alternator using a Flange Bolt(1P) and a
Flange Nut (1P).
Attach the upper and lower sides in reverse
order from the genuine attachment.
Secure the Flange Nut after tightening the
Flange Bolt.

6) Fully tighten the upper and lower bolts of the
alternator by installing a 14.Idle Pulley using
the 16.Pulley Collar A; Hex Bolt (1P) and a
Washer (1P).
Position the flange side of the 14. Pulley
toward the 16. Collar.
Make alterations with caution to the air
conditioner pipe to make some space if it
gets in contact with the alternator.

7) Attach the alternator coupler and the B
terminal.
14.Pulley
Alternator

Flange towards the
Hex Bolt
Washer
16.Collar
6.Bracket
3) Remove the genuine alternators stay.

4) Install temporarily the 6. alternator bracket
using the 19.Bracket Collar B (1P) and the
Flange Bolt (1P).

8) Install back the Air Bag Sensor.

9) Remove two stud bolts from the genuine
intake manifold.

10) Install 3.two Large Nipples to the4. Inlet
Pipe.
Use a seal tape or some kind of sealant.

11) Install the two stud bolts that were removed
to the 4.Inlet Pipe.

12) Install the 25.Sink Plug to the 3.Intake
Manifold.
Use a seal tape or some kind of sealant.
Install a 24.Small Nipple if planning to
install a boost gauge.

Stud Bolts

4. Inlet Pipe
23. Large Nipple

4. Inlet Pipe
Genuine Stud

3.Intake Manifold
25. Sink Plug
Or
24. Small Nipple
Genuine Intake
Manifold
14

15

1. Compressor
3. Intake Manifold
9. Compressor
Stay
Flange Bolt
Flange Bolt
Flange Nut

Stud Bolt

1. Compressor
3. Intake Manifold
13) Install five Stud Bolts at the circled
locations.

14) Install the 3.Intake Manifold to
the1.Compressor using the 5.Compressor
Gasket; 9.Compressor Stay; Flange
bolt(1P); Flange Bolt (1P);Flange Bolt
(1P); Flange Nuts (5P) and Flange Nut
(1P).
Use the Flange Nuts to tighten the
Stud Bolts. Use one Flange Bolt to
tighten the last hole.

15) Install three Stud Bolts to the surface of
the engines intake manifold.

16

Transmission
Docking Bolt

16) Remove the genuine transmission-docking
bolt shown in the picture.

17) Remove one bolt from the fuel delivery pipe.

Bolt
Fuel
delivery
pipe
Fuel
delivery
i

18) Move the fuel delivery pipe by removing two
M8 bolts.
Be careful for the injectors do not come off
from the fuel delivery pipe. It could cause
fuel leakage is fuel gets into contact with
injectors O-ring.
Be careful since there is a possibility of fuel
spillage.

19) Install the assembled 1.Compressor and the
3.Intake Manifold in step 14) using the
20.Intake Manifold Gasket; two genuine
intake manifold nuts; two Cap Bolts and
one Flange Nut.

Cap Bolt

17

24) Install the 2.Chamber using the
5.CompressorGasket; four Flange Bolts and
two Flange Bolts.
Install back the removed fuel delivery pipe in 22)
steps 17) and 18).
Secure the harness to the fuel delivery pipe
using the 32.Lock Tight L.
20) Install the 7.Tension Bracket A at the nose
section of the Compressor aligning the two
upper holes of the bracket with the two holes
at the lower section of the compressors nose
using two flange Bolts.
Fully

23)

Flange
tighten the 6.alternator Bracket and
the 7.Tension Bracket.

Bolt
.Tension
Bracket A

Flange Bolt
Flange Nut
11.Level gauge
Stay
Flange Bolt
Flange Nut
Genuine Oil
Level Gauge
Guide
21) To install the genuine oil level gauge guide,
attach the 11.Level Gauge Stay by loosening
the Flange Bolt and the Flange Nut that
is holding the 9.Compressor Stay and use one
Flange Bolt and one Flange Nut.

Harness
32.Lock Tight

Flange Bolt
Flange Bolt
2.Chmaber

18

10. Inlet Pipe Stay
Hex Bolt
Washer
30) Install the blow by hose and the master back
hose using two 31.Clamps.
Cut the blow by hose and the master back
hose to the appropriate length since it will
be slightly long.
Adjust and cut the blow by hose where it
becomes9 to fit the nipple; since the hose
is a variant type from19-9.
25) Install temporarily the 10.Inlet Pipe Stay
where the transmission docking bolt was
attached using one Hex Bolt.
26) Install temporarily the 4.Inlet Pipe using the
29.Silicone Hose and two 30.Hose Bands.
27) Install the 4.Inlet Pipe to the 10.Inlet Pipe Stay
using two Cap Bolts.
28) Fully tighten the 10.Inlet Pipe Stay from step
25.
29) Fully tighten the 30.Hose Bands from step
26.

29.Silicone Hose
30.Hose
Band
4.Inlet Pipe
10. Inlet
Pipe
Stay

Cut to Appropriate
Length

Blow by Hose
Master Back
Hose
31. Clamp

19

Throttle body
Throttle cable
bracket
31) Install throttle body and the throttle cable
bracket by inserting the 21.Trhottle Body
Gasket.
Use the genuine bolts and nuts.

33) Install temporarily

Genuine air
Cleaner hose

the 15.Pulley w/ Ribs
using the 17.Pulley Collar B and one
Flange Nut.
Position the flange side of the 15. Pulley
toward the 17. Collar.
32) Install the genuine air cleaner box.
Use the genuine hose band.

Flange Nut
15.Pulley
17.Pulley Collar B
Flange towards the Collar
12.Tension Bolt
7.Tension
Bracket

20

22.V Belt
15.Pulley w/ Ribs
Flange nut

34) Installation of belt.
Caution The Kit with Product Number 10147
and 10148 come with two belts.
4PK1715
4PK1695
Use 4PK1715 if the genuine belt is 4PK1180.
Use 4PK1695 if the genuine belt is 4PK1170.
The sizes of the belts are printed at the back
of the belt.

A/C
W/P
ALT
14.
Pulley
Pulley
15.
22.V Belt
Crank
S/C
Install the backside of the water pump at the
end.
Turn the crank pulley and loosen the 14.idle
Pulleys and 15.Pulley w/ Ribs center bolt
nut if the 22.V Belt has difficulties installing.

36) Secure and tighten together as shown in the
figure the 1.Compressors harness stay.
35) Fully tighten the 15.Pulley w/ Ribs after
adjusting by giving tension to the belt.

Bolt
Harness stay

V Belt Flexure
Brand New At Maintenance
Flexure 78.5 1113


37) 26. Regulator replacement procedure.

WARNING: All images and text in this manual is the p
No parts of this manual may be reproduced, stored
rope
in retri

21
rty of Blitz Co., Ltd. (Japan).
eval systems, or transmitted in any way

Rear Seat Cushion
Assembly
Assembly w/ Pump
Fuel Suction Tube
Joint
Clip
Tube Set Plate
Rear Floor Service Hole Cover
Fuel Pump Tube
Fuel Evaporation Tube
No. 2
Fuel Tank Vent
Types of rear seats.
Dividable:
Remove the headrests then push forward
the rear seat.
Non-dividable:
Remove the rear seat cushion assembly
then disconnect the fuel pump
connector.
Disconnect the fuel pump tube.
a. Before start working, clean up the
dirt around the clip.
b. Remove the joint clip and pull up
wards.
Warning:
Be extra careful not to damage or attach
any foreign substance while removing the
tube, since an O-ring is sealing the
plugging section of the nylon tube suction
plate of the quick connector.
Only use your hands for the disconnecting
procedure, DO NOT use any tools.
DO NOT rotate or bend the nylon hose
with force.
DO NOT attach any foreign particles to
plugging section.

Clip
O Ring
O Ring
Fuel Suction Plate
Fuel Pump Tube
Fuel Tube Joint

22

O-ring
Pressure regulator
Fuel suction plate

Altering portion
26. Regulator

Disconnect the fuel evaporation tube No. 2.
a Before start working, clean up the dirt
around the clip.
bDisconnect by pressing the Fuel tube connector clip
with your finger tips.
Warning:
Be extra careful not to damage or attach
any foreign substance while removing the
tube, since an O-ring is sealing the
plugging section of the nylon tube suction
plate of the quick connector.
Only use your hands for the disconnecting
procedure, DO NOT use any tools.
DO NOT rotate or bend the nylon hose with
force.
DO NOT attach any foreign particles to
plugging section.
Cover the disconnected section with a
plastic bag.
If the connector is seized, release it by
pulling or pushing it gently.
Remove the fuel tank vent tube set plate.
Remove the fuel suction tube assembly w/
pump.
Remove the cover.
a Remove the cover by unlocking it with a
minus driver.
Remove the fuel pressure regulator.
Use a stick file to alter the portion as shown in
the figure.
Install the (C. 26) regulator at the altered
portion by adjusting the projected section of
the regulator as shown in the figure.
Warning:
Be extra careful not to damage the O-ring
from the altered portion.
Make sure to clean up the fuel suction
tube assembly w/ pump thoroughly from
foreign particles after making the
alterations.
It might cause engine trouble if any
f i i l l f i h

23

Install in reverse order from the removing
steps the fuel suction assembly w/ pump.
Install back the fuel evaporation tube No. 2.
Install back the fuel pump tube.
Push all the way to make sure the joint clip
is locked
It will cause fuel leakage if the joint clip comes
loose.
Install back the rear floor service hole.

Install back the rear seat.


38) Installation of 28. Relay Harness and 27. Clutch Switch.

24

Red wire (thick)
Ground wire.
With 6mm
round terminal.
Red wire (thin)
Ignition ON
Back wire (thin)
Ground wire to the engine
computer.
Yellow wire.
To the engine computer A
wire.
27. Clutch Switch
Blue wire (thin)
To the relay.
Blue wire (thin)
To the switch.
To the positive
battery terminal
With 8mm
round terminal.
(C. 59) Relay
Fuse
Coupler
Coupler
Compressors
Magnetic clutch
Wiring diagram
Remove the engine control cover.
Connect the coupler from the 1.
Compressor with the coupler from the
28. Relay Harness.
Secure the 28. Relay Harnesss box at
the location shown in the figure using
the Flange bolt.
Install the red wire (6mm round
terminal) coming from the relay
harnesss coupler to the body earth
shown in the figure

Connect the red wire (8mm round
terminal) to the positive terminal of the
battery.
Bring in the blue wire from the relay to
the interior of the vehicle.
Cover the harness with the 35.
Colgate Tube and Install at a
location where it would not gent into
contact with the V belt pulley,
moving components, and extreme
hot area. (Use 33. lock tights S).
Be careful not to make mistakes in
connecting the wire connecting to
the battery and to the body earth
(ground).

August, 1999July, 2002
Before M./C October, 2000July, 2002
After M/C August 2002
B Line Ground (Connect
with the Black line
A Line (Connect with the Yellow
B Line Ground Connect with the Back
A Line (Connect with the
Yellow line)
Connect the blue wire from the 28. Relay Harness taken to the interior of the
vehicle in step with the 27. Clutch Switchs blue wire.
Cut the red wire to the appropriate length.
Use the 39. Electro Tap to connect the red wire for the 27. Clutch Switchs to
the ignition ON power line.
Use the 40. Wire Connector or 39. Electro Tap to connect the yellow wire for
the 27. Clutch Switchs to the computers A line shown in the below figure.
Use the 39. Electro Tap to connect the black wire for the 27. Clutch Switchs
to the computers B line (ground) shown in the below figure.

25

26

Alter this section.

Fuse Box

Attach the 27. Clutch Switch at the upper
side of the genuine computer.
Install back the engine controller computers
cover.
Change the fuse AM2 (15A to 20A) from the
fuse box locate in the engine room.
Connect the ground terminal of the battery.
Remove the EFI fuse for over 15 seconds from
the engine room fuse box; then reinstall the
fuse.
39) Make alterations (Cut the area that gets into
contact with the Compressor) to the genuine
engine cover as shown in the figure.
40) Verify if the compressors pulley clutch goes
on and off while pressing on the gas pedal
with only the ignition ON.
The clutch will activate even with the
engine OFF.
41) Start the engine and let it run in idle for 510
minutes.

The installation of this kit is
over.


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