1

HINDUSTAN INSECTICIDES LIMITED

(A GOVERNMENT OF INDIA ENTERPRISE)
P.O. RASAYANI- 410 207, DIST- RAIGAD (M.S)
GRAM: HINCIDES TEL: 250393,394 (STD-02192)
Email: hilrasayani@bsnl.in
_____________________________________________
WORKS ENQUIRY


REF- R/CM/WR-206/12-13 Date:06.03.2013.
Due Date:15.03.2013.


Sub:- Supply and application of thermal insulation.

Plant : Buprofezin Plant.

Please send your competitive offer for the following works as per terms &
conditions given below:

Sr.No. work QTY. EMD
Amt(Rs)

1.

Supply and application of
thermal insulation

Attached Documents:-
( Annexure-1 TO Annexure-V )



1500
Sq.meters.





30000/-




Tenders may be submitted in two bid system consisting of the technical bid and the
commercial bid. EMD should be submitted in separate sealed cover suitably
superscribed. Only Tech bid will be opened on 15.03.2013 At 2.30 PM. The price-bid
opening date of the qualified party will be informed separately.

ALL THE SUBMITTING DOCUMENTS / TERMS & CONDITIONS ETC
SHOULD BE SIGNED & STAMPED .


Tender Documents & Other details Attached herewith ;-



3

ANNEXURE-I

HINDUSTAN INSECTICIDES LIMITED
(A GOVT. OF INDIA ENTERPRISE)
RASAYANI-410207, DIST: RAIGAD,MAHARASHTRA
GRAM : HINCIDES, RASAYANI PH.NO.: 02192-2503
Email : hilrasayani@bsnl.in FAX NO.: (02192) 250392/250970






Ref. No. - 09/2012



Tender Documents, when issued in Hindi & English, must be filled up in only one language
either English or Hindi.

GENERAL TERMS AND CONDITIONS OF TENDER

1. SUBJECT OF TENDER :Tender for work contract for Supply,and application of
thermal insulation at Hindustan Insecticides Ltd., Rasayani(Maharashtra)

2. SCOPE OF WORK : Details of the scope of work including specification and guarantee
are given in the tender papers.

3. MODE OF SUBMITTING TENDER : Tender in the prescribed terms as given in tender
papers should be sent either by Courier Service/Speed Post/Regd. A.D. OR personally
delivered in SEALED Envelopes addressed to the Commercial Manager Hindustan
Insecticides Ltd., Rasayani-410207 in two separate bids i.e.

* Techno Commercial bid accompanied by EMD as given at clause 9 below and
duly signed General Terms & Conditions of Tender (Annexure-III) in one
sealed envelope.
* Price bid in another sealed envelope.

Both these sealed envelopes, duly super scribed as Techno Commercial Bid and
Price Bid must be put in one separate sealed envelope super scribed as TENDER
for_SUPPLY,AND APPLICATION OF THERMAL INSULATION DUE ON : 15.03.2013
before submitting the same in the tender box kept at HIL Corporate office at above
mentioned address. The price quoted should either be typed or written in clear legible
terms both in figures and in words. In case of variation in figures and words the words
version shall be taken as final. Over writing in the tender is not allowed. Correction
made in the tender should be initialed by the tenderer and each page of the terms and
conditions, tender forms duly filled in should be signed and dated by the tenderer.

Tenderers may also download the Tender document from HIL Website (www.hil-india.com) and submit their
offer as mentioned above .


SIGN OF AUTHORISED SIGNATORY
NAME OF SIGNATORY __________
FIRMS NAME __________________
SEAL _________________________


Date ___________

(Contd2



H
I
L
PROTECTTOPROSPER

TENDER DOCUMENT

Ref No. : WR-206/12-13 Dated: 06.03.2013
Due Date: 15.03.2013




4




- 2 -

4. DOCUMENTS TO BE SUBMITTED ALONGWITH TENDER:

a. List of works carried giving full addresses of the parties where such contract was done
in the past along with photo state copies or duly attested true copies of any certificate in
support of similar satisfactory works.
b. Organizational details of the tendering firm viz: proprietary/partnership/private Ltd. or
Public Ltd. In case of proprietary firm copy of registration certificate, partnership firms a
copy of partnership deed and in case of Private Ltd. /Public Ltd. Company a copy of
articles of association/memorandum should be submitted.
c. Income Tax Regn. No. of the firm should be submitted.
d. Income tax clearance certificate should be submitted as per prevailing Govt. guidelines.
e. When the annual Total contract value of the quoted item is Rs. 20.00 lakhs or more the
Tenderers including S.S.I & PSU should also submit copies of their audited Balance
sheets for immediately preceding three financial years.
f The bidders who have not carried out contract work HIL earlier would be required to
submit documentary evidence of being in business for similar works, along with
satisfactory performance certification from their customers for the last three years.
Such bidders would be subject to satisfactory testing of their samples whenever
required.
g Service Tax Registration of the firm should be submitted.

5. LAST DATE FOR SUBMITTING TENDER : The sealed tender should be sent so
as to reach on or before 15.03.2013 at 14.00 Hrs. Tender received after this date
and time may not be entertained and considered.

6. DUE DATE FOR OPENING TENDER :The Techno commercial bids under sealed
envelopes will be opened at 14.30 Hrs on 15.03.2013 -in the HIL office in the
presence of such Tenderers or their duly authorized representative who desire to be
present personally.

7. TENDER PRICE: The price break-up should be quoted for all the materials/
equipments/services separately and should be given separately in the prescribed
format.
There would generally be no negotiations hence please submit your most competitive
prices while submitting the price bid.

8. STATUTORY LEVIES AND TAXES: Sales Tax, Excise duty and any other taxes or
levies payable if any in addition to the quoted item-wise price should be mentioned
separately. HIL shall provide the C form to avail the concessional Central Sales Tax
rate. Since HIL is a manufacturer of pesticides it would be possible for HIL to obtain
material and equipment at concessional duty rates for the specific purchase for utilizing
the same in the production of insecticides/pesticides provided the intimation is given to
Hindustan Insecticides Ltd., for necessary action.

Please note that any tax/levies imposed by the State Govt./Local authorities other than
octroi after submitting the tender shall not be considered by HIL and the cost attributed
on this account will be borne by the Tenderers. However any change in Excise duty
and CST shall be on HILs a/c after order placement.

SIGN OF AUTHORISED SIGNATORY
NAME OF SIGNATORY _______
FIRMS NAME _________________
SEAL ________________________ Date ___________

(Cont3



5
-3-

9. EARNEST MONEY:
Earnest Money deposit, should be submitted along with Techno Commercial bid for each item as shown in
NIT on our Web Site www.hil-india.com.
EMD shall be given in the form of a Bank Draft/Pay Order in favor of M/s. Hindustan
Insecticides Ltd., Rasayani on any Scheduled Bank at Panvel/Rasayani. Tender
received without EMD shall be rejected. Request for adjustment of EMD against
pending bills will not be entertained. EMD deposited against our earlier tenders shall not
be adjusted. EMD is to be deposited along with this tender a fresh. The EMD amount
shall be converted into Security Deposit for all the successful Tenderers and same shall
be refunded to them after completing the order satisfactorily. No interest shall be payable
by HIL on EMD/ Security Deposit amount. Small scale Units registered with NSIC are
exempted from Tender Document fee & EMD but Authenticated copy of the valid NSIC
certificate should be submitted along with Techno commercial bid of the tender to qualify
for such exemptions.
10. FORFEITURE OF EARNEST MONEY : If any Tenderer subsequently withdraws
his tender or makes any modification/alteration unilaterally in the tender after opening of
the tender, the earnest money shall be liable to be forfeited.
11. VALIDITY PERIOD OF THE TENDER :The tender should be valid for a period of
120 days. During the pendency of order no revision of price shall be entertained.
Conditional tenders will not be accepted. Price breakup should be shown distinctly in
the Price Bid. Price offered by the tenderers should remain firm during the validity of
order from the date of issue of LOI/Placement of order as the case may be. The
supplies shall be taken in staggered manner as per HIL's requirement.
12. ACCEPTANCE OF TENDER : M/s. Hindustan Insecticides Limited, reserves the right
to accept or reject any or all tenders without assigning any reason. There would
generally be no negotiations hence please submit your most competitive prices while
submitting the price bid. HIL may seek clarification on the tendered prices and the terms
and conditions before accepting any tender.
13. INCOMPLETE TENDER OR LATE TENDER : Tenders received late, unsealed or
without superscription and without Earnest Money deposit or incomplete in any other
respect are liable to be rejected. For such cases the decision of the tender opening
committee constituted by HIL management will be final.

14. SUCCESSFUL TENDERER : The successful tenderer shall be informed of the
intention of HIL to award the work through letter of intent/ Purchase Order before the
date of expiry of the validity of the tender.
15. PURCHASE ORDER/WORK ORDER/AGREEMENT : The successful tenderer
shall be issued a Work Order or shall be called upon to enter into an agreement for
execution of supply work/services after the issue of letter of intent to the successful
tenderer as per clause 14 above and such successful tenderer shall be called hereafter
SUPPLIER.
16. PAYMENT : As mentioned in the special terms & conditions.
17. While evaluating the lowest bidder discounts such as prompt payment discount or
discount on particular day of payment would not be taken into account though our order
may include this option.

SIGN OF AUTHORISED SIGNATORY
NAME OF SIGNATORY _______
FIRMS NAME _________________

SEAL ________________________ Date ___________

(contd.

6

-4-


18. LIQUIDATED DAMAGE: Any breach of the terms of the purchase order contract
including timely completion of the order as per the schedule and to the satisfaction of
HIL as per specification and scope of work laid down, in full or in part that would put HIL
to loss HIL shall have right to impose a liquidated damages @ % of the total value for
every week or part thereof of delay, subject to a maximum of 5% of the total order value
for such failure to comply with the terms and conditions of the Work Order.
19. RISK PURCHASE: In the event of failure or delay on the part of the supplier to fulfil his
obligation in the execution of the order/contract to HILs satisfaction, HIL shall have the
right to terminate the order/contract and make necessary alternate arrangements for
completion of the order/contract through other means at delinquent suppliers risk and
cost. In such an event the earnest money deposit will be forfeited without prejudice to
HILs right to claim compensation from supplier for the loss incurred by HIL as a result
of suppliers failure to fulfill his obligation under the contract/order conditions. The
damages so claimed by HIL will be in addition to the liquidated damages recoverable by
HIL as mentioned in our liquidated damage clause. The supplier shall have no claim for
compensation for any loss that may accrue from any material he might have collected or
engagements, he may have entered into on account of the order/contract.
20. FORCE MAJEURE: If the execution of the work by the successful tenderer is delayed
beyond the stipulated period given in the work order as a result of outbreak of war, acts of
God, fire, flood and earth quakes, strikes, riots or acts of nature the supplier shall not be
held responsible for such delay and HIL and the supplier shall immediately consult with
each other to determine the measures to be taken.
The contractor shall have to provide proof of existence of such condition of force majeure
as stipulated above to entire satisfaction of HIL duly certified by an appropriate
authority as required by HIL in the event of enforcement of the force majeure clause to
justify the delay in execution of the work. The contractor shall not be allowed to sublet or
assign the work awarded hereunder to any other party unless approved by HIL in writing.
21. ARBITRATION/CONCILIATION: All disputes and differences arising between the parties in
respect of the order/contract or breach thereof will be decided by a sole arbitrator appointed
by General Manager, HIL . The Arbitration is to be proceeded under the Indian Arbitration
Act and the rules framed there under. The decision of the arbitration of all the parties to the
proceeding will be binding and the laws applicable will be Law of India. The venue for
arbitration shall be Rasayani.
22. LEGAL JURISDICTION : Dispute, if any, arising out of supplies made against purchase
order for Rasayani unit shall be subject to the jurisdiction of Panvel or Alibaug courts
respectively for all legal matters pertaining to the Purchase Order, as the case may be.
23. In case any dispute arises then clause no. 21 i.e. arbitration will be applicable first. . Clause
No.22 will not be applicable without arbitration.


For HINDUSTAN INSECTICIDES LTD.
Commercial Manager

SIGN OF AUTHORISED SIGNATORY
NAME OF SIGNATORY __________
FIRMS NAME _________________

SEAL ________________________




7


ANNEXURE-I (A)
SPECIAL TERMS AND CONDITIONS
SUPPLY AND APPLICATION OF THERMAL INSULATION
Scope of work:
Scope of the work involves the following:
Supply of items as per Annexure-III, V
Application of thermal insulation as per Annexure II and IV

Time of completion
ne month !"# days$ from the date of %work to proceed notice& issued 'y (I)
*ayment terms
+, -o mo'ilisation advance will 'e paid
., Supply items:
/#0 of the value of supplied material will 'e given within +1 days of receipt and acceptance of material
at (I), .# 0 will 'e paid along with final 'ill and after testing and completion of the work,
", 2ork:
Interim payment will 'e made against running 'ills duly certified 'y the engineer in charge after
deducting the statutory deductions and any other amount due from the contractor in the following
manner
a. 90% on application of thermal insulation as per specifications
3, 4inal payment will 'e made after completion of the work in all respects and after settlement of accounts
of all the department issues and reconciliation of its use5return, clearance of site and removal
temporary structures and de'ris and settlement of all claims on account of la'our employed 'y the
contractor and after deducting statutory deductions !taxes$ and any other deduction due from the
contractor,
General Instructions
+, The contractor has to su'mit +# 0 of the contract value as security deposit !in the form of 6,6raft or
7ank 8uarantee$ at the time of signing the agreement 'efore starting work for the faithful execution of
the work, This amount will 'e retained 'y (I) for + year from the date of completion !till the completion
of the guarantee period$ of the work as guarantee for the work, If the contractor fails to su'mit this, +#
0 amount will 'e withheld from the contractor9s 'ill towards security deposit,
., The contractor at his own expense a'ide all the statutory rules, regulations, laws of the 8overnment of
India, state 8overnment, local 'odies and other statutory authorities in the employment of la'our for
the work assigned to him,
", The contractor at his own expense a'ides all the rules of the company with respect to safety, la'our etc,
The contractor should o'tain safety clearance in the prescri'ed format, if re:uired, from the company9s
safety department for carrying out the works,
3, The contractor shall 'e responsi'le for all o'ligations under ;SI act, *4 act and any other acts and
regulations that may 'e relevant in carrying out the work assigned to him,
1, The contractor shall indemnify the company against any claims from any person engaged 'y the
contractor in connection with the work for any kind payment,
<, The contractor shall not su'let or su'contract the work or part of the work to any other party without
the prior consent of the company,
=, All the drawings, documents, specifications etc related to the work, given 'y the company to the
contractor shall remain the property of the company, The contractor shall not disclose the details of the
said documents to any'ody or shall not pu'lish any information contained in that without the written
consent of the company,
/, All the tools > tackles re:uired for the work is to 'e 'rought 'y the contractor,
?, 6uring the progress of the work, the contractor has to su'mit a material reconciliation statement
showing the receipt and the consumption details,
8
+#, 2astage 5scrap allowance permitted will 'e ",# 0, 2astage more than this will 'e deducted from the
contractors 'ill 'ased on the market value of the steel items at the time of 'illing, All the scrap items
shall 'e the property of (I) and will have to 'e returned to stores as per the instruction of the engineer
in charge,
++, All the insulation material will 'e issued from the (I) stores which are a'out 1## meters from the site,
Shifting from the stores to site is in contactors scope,
+., @onsuma'les like 8I 'inding wire, tapping screws, straps, 'itumen etc are to 'e 'rought 'y the
contractor,
+", After completion of the work, clearance of the site, removal of temporary structures used for erection
works, removal of de'ris etc are in the contractor9s scope,

TIME SC(EDULE
+, The work shall 'e strictly carried out as per the time schedule,
., The contractor shall plan and arrange all the necessary men, machines and other resources to complete
the work as per the plan and to full satisfaction of (I),


C$mme%3i45 M4#46e%



































9



Annexure-II
TECHNICAL SPECIFICATIONS FOR THERMAL INSULATION WORK
GENERAL
Scope of work
The tender covers the supply and application of thermal insulation of piping, vessels and other e:uipments as
per annexure,

8;-;AA) @-6ITI-S
The general specification for supply of thermal insulation materials is given in annexure-, Supply should
'e strictly according to the specifications,
Application of insulation material shall include all items such as straps, screws, fixing support rings,
'inding wire, 'itumen, welding machines and scaffoldings, etc,
;xpansion Boints should 'e provided at re:uired intervals and shall 'e filled with loose insulation wool,
-ame plates, code plates and inspection plates should 'e left visi'le 'y cutting 'ack the insulation and
sealing the insulation around the plate,
@ontractor shall 'e responsi'le for safe handling and safe custody of the materials issued to him,
The contractor shall protect the adBacent e:uipments, pavements etc from dripping compounds and
cements and shall clean up or repair damages due to failure of his protective measures at his own cost,
The contractor shall protect the insulation from rain or moisture till the time it is finally handed over and
accepted 'y (I),
The contractor shall keep the work area clean and free from de'ris resulting from his work,
The contractor shall provide la'our, tools, hardware and other facilities such as scaffoldings, platforms,
and welding machines etc for the execution of the Bo',
The contractor has to o'tain permission of (I) ;ngineer 'efore starting Bo' on any pipeline or
e:uipment,
@ontractor shall thoroughly clean the entire surface from dirt, grease, rust and scales and dry the entire
surface to 'e insulated to the satisfaction of (I) ;ngineer In-charge,
The contractor should strictly adhere to the time schedule,

A**)I@ATI- S*;@I4I@ATI-S
Applied insulation material should 'e strictly according to the specifications,
Self tapping screws of suita'le siCe shall 'e of 8I 5 @admium plated,
Aluminium 'ands shall 'e .# mm wide and .. S28,
*I*;)I-;S
Insulation will not 'e applied 'efore completion of site fa'rication and pressure testing of pipelines and
e:uipments, All support and hangers shall 'e in position and correctly adBusted,
4langes in pipelines and vessels shall not 'e lagged until commissioning is complete,
All openings of vessels and other e:uipments shall 'e covered to prevent entry of materials,
As far as possi'le insulation shall 'e applied in dry weather, In wet weather precautions shall 'e taken to
ensure that the surfaces to 'e lagged and insulation are kept dry during application,
The final aluminium cladding shall 'e applied to the insulation with the least possi'le delay,
Dasks or ade:uate ventilation shall 'e ensured while application of insulation,
*ipe sections will 'e held in place 'y means of aluminium 'ands at 31# mm intervals, 2here mattresses
are used, these shall 'e laced with .. S28 8I lacing wire,
*roper staggering of Boints is to 'e done wherever insulation is applied in layers,
Insulation will 'e terminated at such a distance from a flanged Boint as will allow withdrawal of 'olts
without distur'ing the insulation,
4or pipe lines a'ove .## mm -7 support rings made of DS 4lat shall 'e provided,
Valves, fittings and other flanges can 'e insulated with 'oxes filled with loose insulation, @ladding shall
'e weatherproof,
@ladding shall 'e applied with a 1# mm longitudinal lap Boint and a 1# mm circumferential lap Boint and
shall 'e secured in place 'y aluminium straps at a maximum pitch of 31# mm 'y self taping screws at
approximately +1# mm centres,
10
To ensure ade:uate waterproofing laps should 'e arranged to shed water as follows: n horiContal
lines laps should 'e on horiContal lines, n vertical lines laps should 'e away from the prevailing
weather and slightly offset to adBacent pieces,
V;SS;)S
Vessels which are to 'e insulated are to 'e fitted with lugs and studs to support insulation, (I) will
supply lugs and support rings,
Insulating material mattresses shall 'e well 'utted to each other and laced with galvanised wire and will
'e secured to the vessel,
*roper staggering of Boints is to 'e done wherever insulation is applied in layers,
*roper staggering of Boints is to 'e done wherever insulation is applied in layers,
Support rings of .# mm, " thick DS flats shall 'e provided at suita'le intervals on the support cladding,
Insulation on 'ranch connections shall 'e 'evelled 'ack to allow 'olt removal,
@ladding shall 'e applied with 1# mm overlap at each edge, All horiContal overlaps shall 'e arranged to
shed rain, The sheeting will 'e held in place 'y aluminium 'ands at 1## mm intervals in addition to the
8I screws,
*rotection for dished ends of horiContal and vertical vessels will 'e fa'ricated in riveted segmental form
with swaged and lapped Boints, The ends will 'e secured to the vessel sheeting 'y circumferential 'and,
@)6 I-SE)ATI-
All cold insulation shall have continuous vapour seal covering,
*ipe lines with operating temperature 'elow #@ shall have all flanges, valves and fittings insulated,
@old insulation shall 'e applied on surface using 'itumen as adhesive, The 'itumen shall 'e applied at
minimum of +,. kg 5 m.,
@old Insulation shall 'e fixed when 'itumen is still tacky, All Boints shall 'e thoroughly sealed with a layer
of 'itumen, 4or multilayer application, all Boints shall 'e staggered and properly sealed, ;ach layer shall
'e fixed using 'itumen as adhesive, The 'itumen shall 'e applied at minimum of +,. kg 5 m.,
4langes, valves and other fittings shall 'e insulated employing larger sections of pipe coverings of the
same specified thickness as for the adBacent pipes, 7ends shall 'e insulated with mitre cut insulation to
suit curvature of the 'end,
Insulation around supports shall 'e trimmed closely and sealed thoroughly with vapour seal mastic,
After insulation is installed and secured, heavy coat of 'itumen emulsion shall 'e applied 'y 'rushing,
2hile still tacky, a ldpe lined asphalted hessian cloth shall 'e laid smooth and em'edded in the coating,,
4a'ric should over lap =1 mm at the Boints, A final coat of 'itumen shall 'e applied uniformly,
4inal aluminium cladding of .. S28 should 'e fixed as specified a'ove,
2astage shall 'e within "0 limits, @ontractor has to su'mit material reconciliation statement,

I-S*;@TI-
All the materials supplied 'y the contractor will 'e su'Bect to inspection 'y (I), Daterial not meeting
the specifications will 'e reBected, Daterial shall 'e replaced 'y the contractor at his own cost,
The installation procedure shall also 'e su'Bect to inspection 'y (I) engineer at all stages, Any material
found damaged or improperly installed shall 'e removed and reinstalled to the satisfaction of (I) at the
expense of contractor,
The final cladding shall 'e done only after approval of (I) ;ngineer I5@,

8EAAA-T;;
@ontractor should offer guarantee against the following for a period specified in the work order, Security
deposit is applica'le in this work,
a$ 6efective workmanship,
'$ 6efective material,
c$ 6amage to the e:uipment during execution of thermal insulation work,

*AI@;S
@ontractor shall furnish a schedule of the unit rate for the supply and application of thermal insulation
materials separately as per annexure-V, The rate for application shall 'e inclusive of all auxiliary
materials and services, The schedule of rates for vessels, tanks, heat exchangers, etc shall 'e given on
s:uare meter of the surface area for different thickness,
11
Aates for flange Boints, 'ends, reducers, tee, valves and other inline fittings shall 'e as per IS +3+<3:
+??3 and amendments thereof,
Insulated dish ends of vessels , columns or other e:uipment shall 'e considered as twice the proBected
plan area of the dished ends for the purpose of measurement ! IS +3+<3: +??3 : ?,+,1$

D;ASEA;D;-TS
All measurements shall 'e made 'y the contractor 'ut only in presence of (I) representative,
Deasurements shall 'e as per IS +3+<3: +??3 and further amendments,
*ayments shall 'e on actual measured area,

00-------------------------00












































12


Annexure-III
SPECIFICATIONS FOR SUPPLY OF INSULATION MATERIALS
+, (T I-SE)ATI-
a$ )ight resin 'onded Aock wool mattress
6ensity: +## kg5m"
Thickness: 1# mm
4acing: 8,I, 2ire netting on one side F& x .. 8
As per IS /+/"
To 'e supplied in standard siCes,
., @)6 I-SE)ATI-
a$ Thermocol Sla's
6ensity: +3-+< kg5m"
Thickness: 1# mm
To 'e supplied in standard siCes
'$ Thermocol preformed pipe sections
6ensity: +3-+< kg5m"
Thickness: 1# mm
To 'e supplied in standard siCes
c$ Thermocol preformed pipe sections
6ensity: +3-+< kg5m"
Thickness: /# mm
To 'e supplied in standard siCes

", Aluminium @ladding Sheet
Thickness: .. S28
As per IS ="= designation "+### condition ("
To 'e supplied in sheet coils,

3, )aminated 7ituminised (essian cloth
Following items will be in Application of Insulation scope. Contractor has to quote the rates for
application accordingly.
+, @old 7itumen
., 7itumen ;mulsion
", 7inding and )acing wire
3, 8I Self tapping screws
1, Any other material re:uired for Application of thermal insulation as per the technical specifications
given herewith,

###-----------###


Annexure- IV
Sl INSULATION EQUIPMENT DESCRIPTION Tag No MOC Capacity Qty Elevation Insu thk
No TYPE Dia ht/legth mm
1 COLD CONDENSOR- HOROZONTAL CYLINDRICAL- SADDLE SUPPORTED H-503A/B Graphite 5 m2 2 0.65 1.2 20.0 m LEVEL 50
2 COLD CONDENSOR- HOROZONTAL CYLINDRICAL- SADDLE SUPPORTED H-504A/B Graphite 2 m2 2 0.65 1.2 20.0 m LEVEL 50
3 COLD CRYSTALLISERES- MSGL JACKETED AGITATED TANK(VERICAL CYLINDRICAL) C-501 To 506 MSGL 2.0 KL 6 1.5 1.4 15.0 m LEVEL 50
4 COLD CONDENSOR- HOROZONTAL CYLINDRICAL- SADDLE SUPPORTED H-505A/B Graphite 2 m2 2 0.65 1.2 15.0 m LEVEL 50
5 COLD BASKET CENTRIFUGE- TO BE ERECTED OVER PEDASTEL ON VISCO DAMPERS CF-501B/C SS 316 290 lit 2 1.5 1 10.0 m LEVEL 50
6 COLD CONDENSOR- HOROZONTAL CYLINDRICAL- SADDLE SUPPORTED H-507A Graphite 5 m2 1 0.65 1.2 20.0 m LEVEL 50
7 COLD CONDENSOR- HOROZONTAL CYLINDRICAL- SADDLE SUPPORTED H-507B Graphite 5 m2 1 0.65 1.2 10.0 m LEVEL 50
8 COLD CONDENSOR- HOROZONTAL CYLINDRICAL- SADDLE SUPPORTED H-508 A Graphite 2 m2 1 0.65 1.2 20.0 m LEVEL 50
9 COLD CONDENSOR- HOROZONTAL CYLINDRICAL- SADDLE SUPPORTED H-508 B Graphite 2 m2 1 0.65 1.2 10.0 n LEVEL 50
1 HOT JACKETED,AGITATED REACTOR(VERTICAL, CYLIDRICAL) R-501A/B MSGL 4.0 KL 2 1.9 1.8 10.0 m LEVEL 50
2 HOT BATCH TANK- MSGL JACKETED TANK-VERTICAL CYLINDRICAL-LUG SUPPORTED T-501A/B MSGL 2.0 KL 2 1.5 1.4 15.0 m LEVEL 50
3 HOT HOT WATER TANK- RECTANGULAR- OPEN TOP(3.5 M length X 2.0 M Wide X 1.5 Ht) T-515 MS 12.0 KL 1 15.0 m LEVEL 50
4 HOT HOT WATER TANK- VERTICAL CYLINDRICAL - FLAT BOTTOM- PEDASTEL SUPPORTED T-516 MS 7.0 KL 1 2 2.5 15.0 m LEVEL 50
5 HOT DISTILLATION VESSEL- MSGL JACKETED AGITATED VESSEL(VERTICAL CYLIDRICAL) R-502A/B MSGL 3.0 KL 2 1.7 1.5 15.0 m LEVEL 50
6 HOT DISTLLATION COLUMN-TO BE ERECTED ON REACTOR NOZZLE -25 MM IMTP PACKING C-502A SS 316 3.0 m,0.3 D 1 0.3 2.5 5.0 m LEVEL 50
7 HOT DISTLLATION COLUMN-TO BE ERECTED ON REACTOR NOZZLE-25 MM IMTP PACKING C-502B SS 316 2.0 m,300 D 1 0.3 2.5 15.0 m LEVEL 50
8 HOT CONDENSOR- HORIZONTAL CYLIDRICAL- SADDLE SUPPORTED H-502A/B SS 316 10 m2 2 0.3 2.5 20.0 m LEVEL 50
9 HOT JACKETED AGITATED REACTOR-( VERTICAL CYLINDRICAL) R-503A MSGL 3.0 KL 1 1.7 1.5 15.0 m LEVEL 50
10 HOT JACKETED AGITATED REACTOR-( VERTICAL CYLINDRICAL) R-503B MSGL 3.0 KL 1 1.7 1.5 10.0 m LEVEL 50
11 HOT CONDENSOR- HORIZONTAL CYLIDRICAL- SADDLE SUPPORTED H-506A SS 316 15 M2 1 0.4 2.5 20.0 m LEVEL 50
12 HOT CONDENSOR- HORIZONTAL CYLIDRICAL- SADDLE SUPPORTED H-506B SS 316 15 M2 1 0.4 2.5 10.0 m LEVEL 50
13 HOT BAG FILTER-LUG SUPPORTED(VERTICAL RECTANGULAR WITH CONICAL BOTTOM) S-502 SS 316 1 1.5 3.5 10.0 m LEVEL 50
LIST OF EQUIPMENTS FOR INSULATION
Major Dimensions
Annexure-V
A) SUPPLY ITEMS
Sr No THERMAL INSULATION MATERIALS QUANTITY RATE / UNIT AMOUNT
1 LRB ROCKWOOL MATTRESS WITH WIRE NETTING ON ONE FACE 650 SQ.M
2 THERMOCOL SLAB - 50 MM THICK 350 SQ.M
3 THERMOCOL PREFORMED PIPE SECTIONS - 150 NB 80 MM THICK 150 M
4 THERMOCOL PREFORMED PIPE SECTIONS - 100 NB 80 MM THICK 60 M
5 THERMOCOL PREFORMED PIPE SECTIONS - 80 NB 50 MM THICK 60 M
6 THERMOCOL PREFORMED PIPE SECTIONS - 50 NB 50 MM THICK 100 M
7 THERMOCOL PREFORMED PIPE SECTIONS - 40 NB 50 MM THICK 100 M
8 THERMOCOL PREFORMED PIPE SECTIONS - 25 NB 50 MM THICK 100 M
9 ALUMINIUM CLADDING SHEET, 22 SWG 1750 SQ.M
10 LAMINATED BITUMINISED HESSIAN CLOTH 1000 SQ.M
TOTAL
Note: Supply as per specifications at Annexure- III
B) APPLICATION OF THERMAL INSULATION
1 HOT INSULATION QTY RATE / UNIT AMOUNT
a EQUIPMENTS- AS PER ANNEXURE- 350 SQ.M
b PIPES- AT ALL ELEVATIONS (INSULATION THICKNESS 50 MM)
80 NB 130 Meter
65 NB 130 Meter
50 NB 130 Meter
25 NB 80 Meter
2 COLD INSULATION
a EQUIPMENTS- AS PER ANNEXURE- 250 SQ.M
b PIPES- AT ALL ELEVATIONS
150 NB INSULATION THICKNESS 80 MM 200 Meter
100 NB INSULATION THICKNESS 80 MM 80 Meter
80 NB INSULATION THICKNESS 50 MM 80 Meter
50 NB INSULATION THICKNESS 50 MM 130 Meter
40 NB INSULATION THICKNESS 50 MM 130 Meter
25 NB INSULATION THICKNESS 50 MM 130 Meter
TOTAL
Note;
Signature
Rate quoted shall be inclusive of - Cold Bitumen, Bitumen Emulsion, Binding and Lacing wire, GI Self tapping screws, any other
material required for application of thermal insulation as per the technical specifications given herewith.
SCHEDULE OF ITEMS FOR THERMAL INSULATION OF HIL PLANT-1