Ron J ones and Smith Constructors, Inc. Are the project managers for the south bake furnace rebuild project in lake charles, louisiana. The work involves electrical check-out and testing in live panels.
Ron J ones and Smith Constructors, Inc. Are the project managers for the south bake furnace rebuild project in lake charles, louisiana. The work involves electrical check-out and testing in live panels.
Ron J ones and Smith Constructors, Inc. Are the project managers for the south bake furnace rebuild project in lake charles, louisiana. The work involves electrical check-out and testing in live panels.
Contractor Name: J ones & Smith Constructors. Project Plant Location: Lake Charles, LA Revised 06/26/2007 Sub-Tier Contractor Name: Acme Constructors Prepared By: Ron J ones Project: South Bake Furnace Rebuild Project No.: XXXX-0000 Contract/PO No.: XXXX-2 Location (e.g., building, area, etc.): South Bake Furnace East and West Crane Work Scope/Description: Electrical Check-out and Testing in live panels Specific Work Location(s): South Bake Furnace East and West Crane Name Primary/Phone # Secondary/Phone # Contractor Contact Person(s): Ron J ones 555-555-2222 555-555-3333 Alcoa SPA: Tom Smith 555-555-4444 555-555-5454 Plant Emergency No.: 333 555-555-4545 Prejob Walkthrough Conducted: Yes No KNOWN OR POTENTIAL HAZARDS Yes No Reference Yes No Reference 1. Hazardous Waste Operations 29 CFR 1910.120 17. Noise Exposure ASP.653.3002 2. Confined Space ASP.653.3010 18. Temperature Extremes ASP.653.3000 /.3003 3. Hot Work ASP.653.2308 19. Hoisting & Rigging ASP.653.2202 4. Roof Work ASP.653.2321 20. Ergonomics: Repetitive Motion / Awkward Positions / Same Position (s) ASP.653.3011 5. Fall Hazards (>6 ft) ASP.653.2001 21. Biological ASP.653.2102 6. Excavation/Trenching ASP.653.2311 22. Insects / Varmints / Vermin ASP.653.2102 7. Scaffolds / Ladders ASP.653.2302/2303 23. Signs and Barricades ASP.653.2300 8. Aerial Lifts ASP.653.2205 24. Location Specific Emergency Response Plan ASP.653.1007 9. Heavy Equipment ASP.653.2200 Series 25. Air Effluent Discharges ASP.653.4003 10. Lock and Tag ASP.653.2315 26. Water/Liquid Effluent Discharges ASP.653.4004 11. Site/Vehicle Traffic ASP.653.1005/.2300 27. Fatality Prevention ASP.653.1400 12. Electrical Hazards ASP.653.2309/.2310 13. Asbestos Work ASP.653.3001 28. Associated w/Significant Environmental Aspects?
ASP.653.4000 Series 14. Lead Work ASP.653.3005 = Requires formal/special training 15. Hazardous Materials/MSDS ASP.653.2100/.3007 = Requires a permit/form/report 16. Respiratory Hazards ASP.653.3008 = Requires certification or Competent/Qualified Person SPECIFIC HAZARD ANALYSIS AND SAFE WORK REQUIREMENTS Known and/or potential hazards are further evaluated, and specific measures are identified on subsequent pages. This discussion must include identification of the work activity, the specific hazards present, and the safe work requirements/controls (including a hazards assessment for PPE) to be used to alleviate/control the hazard(s). MINIMUM DRESS/PPE REQUIREMENTS: hard hats, safety glasses, electrical hazard-rated metatarsal boots with hard toes, and long pants and shirt with sleeves made of 100% cotton or wool (or cotton/blend).
REVIEW KNOWN AND/OR POTENTIAL HAZARDS ARE FURTHER EVALUATED, AND SPECIFIC CONTROL MEASURES ARE IDENTIFIED ON SUBSEQUENT PAGES
Project Engineer Date Alcoa Single Point Accountable Date
Contractor Supervision Date (Optional) Date
S-AF-059 19 Aug 04
Project: XXXX-0000 JOB SAFETY ANALYSIS (Continuation Page) Contract/P.O./Release No.: XXXX-2 Work Activity Hazards Present Required Safety Measures/PPE Electrical Inspection Bridge Trolley Anode Hoist Suction Pipe Filling Pipe Blower Electric Shock Hazard if contacted Arc Hazard from exposed electric equipment
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes Electrical Testing and verification of 120 volt Control system in the MCC Room. Bridge Panel Trolley Panel Anode Hoist Panel Suction Pipe Panel Filling Pipe Panel Blower Panel
Electric Shock Hazard if contacted. Arc Hazard from exposed electric equipment 120 VAC and 480 VAC components are in close proximity Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes All 480 volt components must be guarded to shield from accidental contact.
Complete form S-AF-061 Energized Electrical Work Permit.
Electrical Testing and verification of 120 volt Control system in Panels 3K & 8K: Suction Pipe Controls Filling Pipe Controls Motorized valve Controls Lighting Systems Controls General
Electric Shock Hazard if contacted Minimal Arc Hazard from exposed electric equipment 120 VAC and 480 Volt AC components are in close proximity
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes All 480 volt components must be guarded to shield from accidental contact.
Complete form S-AF-061 Energized Electrical Work Permit.
Electrical Testing and verification of 120 volt Control system in New Crane Cab: General Controls
Electric Shock Hazard if contacted Minimal Arc Hazard from exposed electric equipment
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes Complete form S-AF-061 Energized Electrical Work Permit.
Electrical verification of 480 Power feeders in the MCC Room to the following: Main Crane Power Bridge Motor Trolley Motor Anode Hoist Motor Suction Pipe Motor Filling Pipe Motor
Electric Shock Hazard if contacted Arc Hazard from exposed electric equipment 120 VAC and 480 VAC components are in close proximity
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and or wear level 2 (Category 2) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes, FR Smock Cal Rating of 8, 1000 volt rated gloves, arc face shield Complete form S-AF-061 Energized Electrical Work Permit.
S-AF-059 19 Aug 04
Project: XXXX-0000 JOB SAFETY ANALYSIS (Continuation Page) Contract/P.O./Release No.: XXXX-2 Work Activity Hazards Present Required Safety Measures/PPE Electrical verification of 480 Power feeders in Panels 3K & 8K: Motorized valves Lighting Transformer Compressor Motor
Electric Shock Hazard if contacted Arc Hazard from exposed electric equipment 120 VAC and 480 VAC components are in close proximity
Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and/or wear level 2 (Category 2) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes, FR Smock Cal Rating of 8, 1000 volt rated gloves, arc face shield Complete form S-AF-061 Energized Electrical Work Permit.
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Lock out disconnects at column S-1 and S-3 for west crane and column S-17 and S-20 for the east crane per MES procedure. Verify zero energy at the crane buss or at power terminal blocks in panel 1K. Arc hazard during verification. Maintain safe working distance (per NFPA 70E, stated as "AVOID CONTACT" for 120 volts and one (1) foot for 480 volts for qualified workers) and wear level 1 (Category 1) PPE Equipment. This equipment consist of: Hardhat, Safety Glasses, Cotton Long Sleve Shirt and Pants, Safety Shoes Voltage test both sides of the disconnect to verify the power is off and no voltage is present Ergonomics awkward position - working on hands and knees. Back strain Cumulative knee trauma Stretching before start of work. Take frequent breaks to stretch back.Use some type of padding under knees, take frequent breaks
Emergency events Exposure plant emergencies such as imclement weather Site specific training - Alcoa Lake Charles. Site-specifc Emergency Plan is attached including map of evacuation and staging areas
Fatality prevention Alcoa Fatality Prevention Program training
Fixed ladder use Slips, trips, and falls Use caution in and around ladder wells. Do not carry tools while climbing ladders. Use a tool belt or rope to pass up tools. Maintain three point contact. Congestion and trip hazards Trips and falls Area in crane is congested. Be aware of trip hazards in area. Working in high-noise areas Exposures to occupational noise All areas of the furnace are designated as hearing protection area. Wear foam/rubber ear plugs with NRR of at least 26 Barricade and sign area Unauthorized personnel entering into electrical work area that could be exposes to electrical energy Barricade work area with RED barrier tape and post signs to prevent unauthorized entry
J ob Specific J SA review Task Specific JSA review I have read the attached J SA (and attachments) and understand the hazards and controls associated with this job. Prejob meeting general Energized Electrical Work Permit Fall Protection Work Plan Hoisting & rigging prelift Confined space pre-entry meeting Asbestos/Lead work plan Lock/Tag/Try
Other (specify): _ ______________________________________________________________________________ Project Number ___ ____________________________ Project Location _ ____________________________ Date ID No. (optional) Name (Print) Signature
Person Conducting Briefing ___________ __________________ __________________________________ Print Name Signature