05. Fan and Blower 05.

Fan and Blower

1. Scope ...................................................................................... 1
2. Inspection Items ....................................................................... 1
3. Inspection Methods and Standards ......................................... 2
[Appendix] Model Fan Performance Test Standard ..................... 6
PS!"#"#
Inspection Standard PS ! "# "#
FA! and $%&'()
(nacted on *an. 2+, 1-."
1
st
)e/. Sept. 1#, 1-.1
)ele/ant Specification !o.
2
nd
)e/. Mar. 31, 1--1
3
rd
)e/. Mar. 2#, 1--0
+
th
)e/. *1l. 31, 1--.
2S $ 6311, 2S $ 63#", 2S $ "612, 2S $ 6361
1. Scope
This inspection standard shall appl3 to the FA! and $%&'(). !ote, ho4e/er, that the contracted
specifications and an3 additional consideration indicated in the appro/ed dra4in5s shall ha/e precedence
in case the3 ha/e an3 discrepanc3 4ith this inspection standard.
2. Inspection Items 61ppercase7 Test 4itness8 lo4ercase7 )eport re/ie49
!o. :escription Inspection Item )emar;s
1"
11
12
13
1+
2"
21
22
23
2+
Fan and $lo4er
Impeller
Shaft
<asin5
Motor
)oots =lo4er
Motor
Impeller, )otor
Shaft
<asin5
>I, :M, PA, PF, !>, PP, P2
ma, >I, :M, PT6MT9, $T
ma, >I, :M, ?T
>I, :M, SP
)efer to this Inspection Standard.
>I, :M, PA, PF, !>, PP, P2
)efer to this Inspection Standard.
ma, >I, :M, PT6MT9, $T
ma, >I, :M, ?T
>I, :M
SP7 0#2' or hi5her
For parts 4ith capacit3 of 0# or less, re/ie4 the reports.
In case reasons for fail1re to satisf3 the shop conditions occ1r 6inappropriateness of enclose, silencer,
etc.9, the noise le/el ma3 =e chec;ed and tested 1pon installation at the site 6as preappro/ed =3 P&S<&9.
If operatin5 the fan and =lo4er at the specified re/ol1tion is diffic1lt d1e to certain pro=lems in po4er
s1ppl3, capacit3 of facilities, etc., perform the =lo4er test 4ithin @2"A of the specified re/ol1tion. The test
res1lts ma3 then =e con/erted into those at the specified re/ol1tion. In case of a proportionate test or a
model test =e3ond @2"A of the specified re/ol1tion, the ma;er shall prepare appropriate inspection plans
for enforcement as appro/ed =3 P&S<& 6see 2S $ 63119.
For the fan and =lo4er comin5 into contact 4ith potential flamma=le or explosi/e 5as 6e.5., <&B 5as9 in
case of lea;, =e s1re to cond1ct an extra airti5ht test on the fan and =lo4er in assem=l3.
For lar5e fan and =lo4er, cond1ct !T 6?T9 on impeller 4elds and perform stress remo/e 4ith heat
treatment, etc. 4hich is appropriate for the properties of the part.
1
3. Inspection Methods and Standards
Item Inspection Methods Standards
A. Material
inspection
Ma;e s1re that the materials indicated in the dra4in5s and
specifications are 1sed.
For the Impeller and Shaft, re/ie4 their chemical composition and
mechanical properties on the mill sheet. For S?S 316, perform chec;
thro15h the Mol3=den1m detection test.
Beneral materials ma3 =e exempted from inspection 6as indicated in
this inspection standard9.
Prod1ction dra4in5s
Appro/ed dra4in5s
and specifications
$. >is1al
inspection
1. Impeller
<hec; the appearance of 4elds for an3 defect 6crac;, =lo4 hole,
missin5 4eld, 1nderc1t, etc9.
<hec; the =lade fit1p directions and ;e3 4a3 machinin5 conditions.
<hec; the castin5 and machinin5 of =oss and inspect its s1rface 4ith
the na;ed e3e.
For castin5, chec; for an3 s1rface defect s1ch as hair crac;, ca/it3,
etc.
2. Shaft
<hec; the conditions of the machined spots for an3 dama5e.
<hec; the machinin5 conditions of 2e3 'a3 and )adi1s.
<hec; the ro1nd machinin5 conditions of misali5ned sections.
3. <asin5
<hec; the str1ct1re and shapes 6rotatin5 directions, inlet and o1tlet
position, etc.9.
<hec; the appearance of 4elds for an3 defect.
<hec; 4hether a PA: is mo1nted on the $earin5 ho1sin5 assC3. and
Motor assC3. as 4ell as the machinin5 conditions.
<hec; the $ed, <asin5, and Anchor $ase for an3 deformation.
<hec; the str1ct1re and shape of the :amper and Silencer.
If the >ane damper is 1sed as s1ction damper, chec; 4hether the
open direction for >ane is consistent 4ith the fanCs rotatin5 direction.
)efer to the inspection
standard for 4elded
str1ct1re.
Appro/ed dra4in5s
and specifications
<. :imensional
inspection
1. Impeller
<hec; the o1ter D, 4idth, and n1m=er and thic;ness of =lade.
<hec; the $oss, E1= SiFe, and 2e3 'a3 SiFe.
2. Shaft
<hec; the maGor sections for o1ter D, misali5nment, len5th, etc.
<hec; the 2e3 'a3 SiFe and the ro1nd machinin5 conditions of
misali5ned sections.
3. <asin5
<hec; the total perimetric dimensions, inletHo1tlet siFe, and center
hei5ht.
<hec; the anchor plan and dimensions of holes on the Motor $ase.
<hec; the thic;ness, $<:, and t3pe of flan5e.
<hec; the inner D and 4idth of the damper and n1m=er and
thic;ness of =lades.
<hec; the len5th of the silencer and inletHo1tlet dimensions.
<hec; the maGor dimensions of the $earin5 ho1sin5 and <o1plin5.
Prod1ction dra4in5s
P&S<&Cs inspection
standards
Appro/ed dra4in5s
:. !on
destr1cti/e
inspection
<ond1ct ?T on shafts for chec;in5.
Perform MT or PT on impeller 4elds for chec;in5
6for capacit3 =elo4 0#, re/ie4 the ?T report on the shaft as 4ell as
the MT or PT report on the Impeller and )otor 4elds9.
?T7 *IS B "#.0
6o/er Brade 29
MT7 *IS B "#6#
6Fero defects allo4ed9
PT7 *IS I 23+3
6Fero defects allo4ed9
2
Item Inspection Methods Standards
(. Assem=l3
Inspection
<hec; 4hether there is a !ame Plate and a rotational direction mar; as
mo1nted.
<hec; 4hether there is a :amper openHclose direction mar;.
<hec; the fit1p conditions of the :rain /al/e.
<hec; the ali5nment of the assem=led co1plin5.
<hec; the fit1p conditions of the pin or stopper in the $earin5 ho1sin5.
<hec; 4hether there is a ta;e1p mechanism for adG1stin5 the $elt
tension.
<hec; 4hether a nonas=estos=ased 5as;et is 1sed.
<ond1ct assem=l3 inspection on the fan assem=l3.
<hec; 4hether the fan and motor shaft meet the same end of the
assem=led p1lle3 and 4hether the (nd Plate is mo1nted.
<hec; the n1m=er and conditions of teeth in other maGor spots.
For the impeller, the $alancin5 test shall =e cond1cted on the sin5le
side or do1=le sides accordin5 to its shape. The =alance le/el shall =e
calc1lated =ased on the follo4in5 form1la7
The acceptance criteria shall =e set 4ithin a $alancin5 5rade of B6.3,
and the :3namic =alancin5 test, cond1cted.

For sin5lesided correction

For do1=lesided correction
m7 -##" J
$alancin5 le/el J M
rK!
2S $ "612
<ode applica=le to
eL1ipment
F. Performance
test
1. <entrif15al =lo4er7 Test e/en the case of lar5e air /ol1me if possi=le
across # or more different air /ol1mes from the loc;ed condition or
s1r5in5 point and at least 1 case at a specified total press1re or at a
certain press1re =elo4 the static press1re.
2. :ia5onal flo4 =lo4er7 Test small and e/en lar5e air /ol1me cases if
possi=le across # or more different air /ol1mes incl1din5 the specified
air /ol1me.
3. Axial flo4 =lo4er7 Test the case of small air /ol1me if possi=le across #
or more different air /ol1mes incl1din5 open condition and at least 1
case at a specified total press1re or at a certain press1re =elo4 the
static press1re.
2S $ 6311
3
=
m r
M
m
2
( )
=
N
mm s
9550
( / )
K (ccentricit3

K $alancin5 le/el
m
r
M
N
7 )esid1al 1n=alance 659
7 Modified radi1s 69
7 Impeller 4ei5ht 69
7 Fan rotation /elocit3 6rpm9
=
m r
M
m ( )
=
N
mm s
9550
( / )
K (ccentricit3
K $alancin5 le/el
Item Inspection Methods Standards
F. Performance
test
+. In this case, meas1re the follo4in5 items at each 4ind /ol1me point7
619 Static and d3namic press1re 6/s. differential press1re9
629 >olta5e, c1rrent, electric po4er
639 $lo4er re/ol1tion
6+9 :ischar5in5 and s1ction air temperat1re
M The res1lts of these meas1rements sho4ed that 4ind /ol1me ran5ed
from 1""A to 1""A of the specified air /ol1me, and press1re, from
1""A to 1"6A of the specified /olta5e or static press1re. In this case,
the maxim1m capacit3 of the motor shall not =e exceeded.
<alc1lation form1la
N O 6"A>
N O 'ind /ol1me 6Hmin9
A O Test d1ct area 69
> O Mean /elocit3 in test d1ct 6mHs9
For the test 4ith the re/ol1tion red1ced to !1, the meas1rement
res1lts o=tained =ased on the proced1res a=o/e shall =e con/erted into
those 1nder the specified condition =ased on the follo4in5 calc1lation
eL1ation7
'ind /ol1me7 N O N1P!H!1
Press1re7 P O P1P6!H!19
2
PQHQ1
Shaft po4er7 O 1P6!H!19
3
PQHQ1
N7 'ind /ol1me at a specified re/ol1tion 6Hmin9
P7 'ind press1re at a specified re/ol1tion 6AL9
7 &1tp1t 69
!7 Specified re/ol1tion
!17 Test re/ol1tion
)7 Bas constant of air
N17 'ind /ol1me at test re/ol1tion
P17 Press1re at test re/ol1tion
17 Shaft po4er at test re/ol1tion
Q17 :ensit3 at test air 6H9
Q7 :ensit3 of 5as 1sed 6H9
$lo4er efficienc3
$lo4er efficienc3 shall =e calc1lated =ased on the performance c1r/e
at a specified re/ol1tion.
Shaft po4er
Meas1rement of motor inp1t or that o=tained /ia d3namometer
2S $ 6311
Prod1ction
specification
2S $ 6311
>olta5e efficienc3 that
is lo4er than the
ass1red /olta5e
efficienc3 shall not
exceed
.
R7 Ass1red /olta5e
efficienc3 6A9
The specified po4er
shall not =e exceeded.
+
(fficienc3 6

9
[ ( . )] 6 0 05
(KW) power shaft 6120
100 pressure wind volue wind

=
(KW) power !ated
"urrent !ated
"urrent !e#uired
(KW) power $haft =
Item Inspection Methods Standards
F. Performance
test
>i=ration
'hile contin1o1sl3 r1nnin5 the =lo4er at a rated total press1re and
4ind /ol1me, 1se the /i=rometer to meas1re /i=rations on the =earin5
and motor section of the =lo4er in the >, E, and A direction.
$earin5 temperat1re
'hile contin1o1sl3 r1nnin5 the =earin5 at the rated total press1re and
4ind /ol1me, meas1re the temperat1re on the s1rface of the =earin5
ho1sin5 4hen the temperat1re on the =earin5 reaches the sat1ration
point.
!oise
?se the noise tester to meas1re noise at a specified re/ol1tion and 4ind
/ol1me.
For the so1nd radiatin5 from the inlet and o1tlet7 Meas1re noise
across the diameter of the Impeller or at a distance of 1 meter,
4hiche/er is lar5er.
For the so1nd radiatin5 from the <asin57 Meas1re noise at a
distance of 1 meter from the side of the <asin5.
)e/ol1tion
'hen a re/ol1tion co1nter is 1sed, meas1rement shall =e cond1cted for
3" sec or lon5er.
A=normal so1nd
<hec; for an3 a=normal so1nd in the $earin5 and other parts.
&il and 4ater lea;
<hec; the =earin5 and ho1sin5 for an3 lea;in5 l1=ricant or coolin5
4ater or chec; the casin5 1nction for air lea;.
M For =lo4ers 1sin5 potential flamma=le or explosi/e 5as 6e.5., <&B Bas9
in case of lea;, =e s1re to cond1ct extra airti5ht test in assem=l3
condition.
<ode and standard
applica=le to
eL1ipment ma;in5
test
$ or hi5her, IS&
1".16171--#6(9
<ode and standard
applica=le to
eL1ipment ma;in5
test
2S $ 63"1
2S $ 6361
$lo4er and air
compressor noise
meas1rement
method and
re51lations
<ode and standard
applica=le to
eL1ipment ma;in5
test
I(< 3+-61--"9
Prod1ction
specifications
!o a=normal so1nd
allo4ed
!o lea; allo4ed
B. Paintin5
6coatin59 test
<hec; 4hether the paintin5 preconditionin5 is accepta=le.
<hec; 4hether the paintin5 color is accepta=le.
<hec; 4hether the paintin5 6coatin59 thic;ness is moderate.
<hec; 4hether anticorrosi/e oil coats the machined parts and non
painted parts.
Preconditionin5 for
paintin57
SIS Sa2S or hi5her
P&S<& SI
Appro/ed paintin5
spec.
E. Pac;a5e test <hec; 4hether the pac;a5in5 condition is accepta=le 64aterproof
pac;a5e for motor and electric control de/ices9.
<hec; the facilities mar;in5 and details of the Shippin5 Mar;.
P&S<& SI1"
I. &thers As a res1lt of these meas1rements, ma;e s1re that the 4ind /ol1me is
lo4er or m1ch hi5her than the specified point to protect the motor from
o/erload.
Meas1re the 4ind /ol1me, 4ind press1re, etc., accordin5 to the rele/ant
2S standards.
2S $ 6311
#
[MODE F!" #er$ormance %est Standard&
1. Scope
If the act1al test for the fan 6or =lo4er9 at lar5e scale or hi5h po4er cannot =e performed, this inspection
standard shall appl3 to the model test to meas1re fan performance 1sin5 the Model fan.
2. !pplica'le Standards and Speci$ications
A. AM<A 21"7 %a=orator3 Methods of Testin5 Fans of )atin5
$. AM<A ."27 (sta=lishin5 Performance ?sin5 %a=orator3 Model
<. 2S $ 63117 Test and Inspection Method for Fan and $lo4er
3. %est and Inspection Items
A. Temperat1re and atmospheric press1re
$. Static, total, and d3namic press1re
<. <1rrent and /olta5e
:. 'ind /ol1me
(. Shaft po4er
F. )e/ol1tion
B. (fficienc3
(. )ro*nds $or Selectin+ the Model Fan
If the fan performance test is replaced =3 the Model Test, the ma;er shall prepare an inspection protocol for
appro/al =3 the &4ner prior to cond1ctin5 the model test. The Model fan m1st meet the follo4in5
reL1irements in compliance 4ith the Similarit3 )1les7
A. %imits on the minim1m siFe of the Model fan
The diameter of the Model fanCs Impeller m1st =e at least 1H# of that of the Site fan impeller and shall =e
not less than -"".
$. <ompliance 4ith 5eometric similarit3
As a miniat1re of the Site fan, the Model fan m1st ha/e 5eometric similarit3 4ith the Site fan.
<. <ompliance 4ith mechanical and ;inematic similarit3
The Model fan and Site fan m1st ha/e a similarit3 in terms of fl1id flo4. Therefore, the Model fan shall =e
selected in compliance 4ith the appropriate )e3nolds !1m=er and Mach parameter.
)e3nolds !1m=er7 M1st =e hi5her than 3P1"6
6
R N
D N
N D
=

2
60
: )otorCs rotation /elocit3 6rpm9 7 Impeller 6m9
7 :ensit3 of 5as inta;e6H9 7 A=sol1te densit3 of 5as inta;e 6!KSH9
Mach n1m=er
The Model fanCs Mach n1m=er m1st meet the tolerances indicated in the follo4in5 5raph7
5. %olerance $or Model Fan
A. Beometric similarit3
All sectional dimensions of the Model fan that comes into contact 4ith flo4in5 fl1id m1st =e 5eometricall3
eL1i/alent to those of the Site fan. %i;e4ise, all accessories comin5 into contact 4ith flo4in5 fl1id m1st
=e installed on the Model fan. The 5eometric similarit3 shall also encompass s1rface ro15hness, 5ap,
and thic;ness ratio as 4ell as all linear dimensions of sections comin5 into contact 4ith flo4in5 fl1id8 all
correspondin5 an5les m1st =e eL1i/alent to each other. In addition, the Model fan m1st =e fa=ricated in
compliance 4ith the 5eometrical siFe and dimension of the Site fan =ased on the tolerances listed in the
ta=le =elo4.
0
1."
".-
"..
".0
".6
".#
".+
".3
".2
".1
"
".1 ".2 ".3 ".+ ".# ".6 ".0 ".. ".- 1."
Tip Speed Mach Parameter 6Site Fan9
Tip Speed Mach
Parameter
6Model Fan9
Allo4a=le Tip Speed
Mach Parameter :e/iation
7 Impeller tips Mach n1m=er 7 <onstant 6#2.36P1"
3
9
7 ImpellerCs rotation /elocit3 6rpm9 7 Impeller 6m9
7 Specific heat ratio 7 Bas constant 6*HK29
7 (ntr3Cs a=sol1te temperat1re 6 9
MACH number Mt
CmND
KRT
Mt
Cm
N
D
K
R
T
=
%olerance $or MODE F!" Dimensions
:escriptions :imension Tolerance 6A9
1. Impeller
>aneCs diameter 6)
>aneCs o1ter diameter 69
>aneCs len5th and 4idth
>aneCs shape
Main /al/e
:is; c1r/at1re
2. S1ction cone
S1ction coneCs c1r/at1re
S1ction coneCs side plate 5ap
3. <asin5
+. :amper
#. Accessor3
Main /al/e @ ".2#
Main /al/e @ ".2#
Main /al/e @ ".2"
Main /al/e @ ".2"
Main /al/e @ ".2#
Main /al/e @ 1.""
:ra4in5 dimension @ 1.""
:ra4in5 dimension @2".""
:ra4in5 dimension @ ".+"
:ra4in5 dimension @ ".+"
:ra4in5 dimension @ ".#"
$. )e3nolds !1m=er
The )e3nolds !1m=er of the fan can =e defined =ased on the follo4in5 form1la7
If the Model fan 4or;s at an3 place 4ith !)(O3P1"6 or hi5her, the /ariations in the performance
=et4een the Model fan and Site fan approximate Fero =ased on the )e3nolds !1m=er. If the )e3nolds
!1m=er of the Site fan and that of the Model fan exceed 3P1"6, the Model fanCs rotation /elocit3, i.e., !
model T 0.".
<. Mach n1m=er in the Impeller tip
The Site fans Mach n1m=er and Model fanCs Mach n1m=er are associated 4ith the follo4in5 f1nction7
1.106Mt9site".226Mt9model U "..06Mt9siteV".2.
,. #er$ormance !ss*rance $or the Site Fan
A. Accordin5 to the %a4 of Fan, the performance data o=tained from the Model fan shall =e con/erted into
those 1nder the Site fan specification to /erif3 performance ass1ra=ilit3.
$. (rrors ind1ced d1rin5 the Model fan test shall =e applied to the expected performance c1r/e of the Site
fan accordin5 to the (rror Anal3sis Method descri=ed in Appendix :, AM<A 21".
<. The Model fan performance test shall =e cond1cted accordin5 to the 5eneral fan test and inspection
standard.
.
NRE
D N
=

2
60
MACH number
Mt
CmND
KRT
=
-. .on/ersion into Data 0nder Speci$ication o$ Site Fan
-
Qs Q Df Dm Nf Nm
PTs PT Df Dm Nf Nm s
PVs PV Df Dm Nf Nm s A
PSs PTs PVs
BKWs BKW Df Dm Nf Nm s
AKWs Qs PTs
AKWs BKWs
A Evase Area
A
D
AKW
BKW
N
P
Q
f
m
s
E
E
=
=
=
=
=
=
=
=
1
%
2 2
1
2
2 2
5 2
1
6120
100
1
2
( ) ( )
( ) ( ) ( )
( ) ( ) ( )
( ) ( ) ( )

4here7
7 <rosssectional area 69
7 Impeller diameter 69
7 Air po4er 69
7 Shaft po4er 69
7 )e/ol1tion 6rpm9
7 Press1re 6AL9
7 'ind /ol1me 6Hmin9
7 Specific 4ei5ht 6H9
7 (fficienc3 6A9
The lo4ercases are defined as follo4s7
7 Site fan
7 Model fan
7 Site fanCs specification reL1irements
7 Model fanCs s1ction
7 Model fanCs dischar5e
( / ) s
1