RFQ - SPT (20110323)

TECHNICAL SPECIFICATION
FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-Tank Engineering Co., Ltd.
S-TANK ENGINEERING

REQUISITION (CONSTRUCTION)

for

SPHERICAL TANKS

of

JG SUMMIT NAPHTHA CRACKER PROJECT

in

BATANGAS, PHILIPPINES

Client : JG SUMMIT Petro. Corp.
STE Requisition No. : STE-RFQ-SPT-02-001

Mar. 23. 2011

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

CONTENTS

1. Tank Item List

2. Scope of Work and Supply

3. General Assembly Drawings

4. Project Schedule

5. Painting Specification

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

1. Tank Item List

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

1. Tank Item List

[Base Case] ASME SEC.VIII, Div.1
No Item Product Type
Qt'y
(sets)
Unit
Capacity
Per Tank
(m3)
Size
Main
Material
Dia(mm)
HT (mm)
(G.L to CL)
1 C-3011
Ethylene
Off-Spec
Sphere 1 2,378 16,560 11,280 SA537-CL1+S5
2 C-3012 C3/LPG Sphere 1 310 8,400 7,200 SA516-70
[ Note ] : Please refer to General Assembly Dwgs. for more information in detail

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

2. Scope of Supply and Work

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING
2. Scope of Supply and Work
[ Classification ] :
( S ) Mark means STEs scope
( V ) Mark means Vendors scope
( X ) Mark means out of STEs scope

2.1 Scope of Supply

( S ) Tank proper
( S ) Internal and external accessories indicated on data sheets
( S ) Internal support
( S ) All parts directly welded to equipment
( S ) Clips for platform/ladder/pipe supports directly welded on tanks or tank columns
( S ) Davits for manholes
( S ) Anchor bolts, nuts & washers and templates
( S ) Platforms, stairways, walkways, ladders and handrails
( S ) Internal ladder (if required)
( S ) Fixed Water Spray System piping, nozzles to be installed on tanks
( S ) Tank support columns with bracings and fire proofing lugs
( S ) Earth lugs (A240-304)
( S ) Name plates (A240-304) with brackets
( S ) Settlement check lugs (if required)
( S ) Stilling well pipes with nozzles and pipe supports for level indicators
( S ) Bolts/nuts, clamps, gaskets for internal
( S ) Fitting for transportation (if required)
( S ) Blind flanges together with bolts, nuts and gaskets for blinded manholes and nozzles
( S ) Special tools and jigs for site assembling, operation and maintenance
( V ) Blind flanges together with bolts, nuts and proper gaskets for hydrostatic test
( V ) Painting material for tank proper and platform & stairway
( V ) Welding consumables with welding rod at shop and site
( V ) Consumables for erection including grouting
( V ) J igs and tools for construction
( V ) Heavy Equipment for construction
( V ) Corrosion inhibitor for hydrostatic test (if required)
( V ) Test plates for welder and welding procedure qualification and production test
( S ) Spare parts for construction, pre-commissioning for blind flanges
( S ) Spare parts for commissioning and start-up for blind flanges
( S ) Spare parts for two(2) years operation for blind flanges (by option)

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

2.2 Scope of Work

( S ) Mechanical design (strength calculation, stress analysis and design)
( S ) Detail fabrication drawings (General assembly, all kinds of appurtenance drawings)
( S ) Loading data and anchor plan for foundation
( S ) Other necessary documentations including ITP, erection procedure, etc.)
( S ) Design of riser pipes, ring pipes and connector for spray nozzles
( S ) Material procurement
( S ) Mechanical guarantee
( S ) Provision for as-built drawings and documents
( S ) Fabrication at shop
( S ) Surface preparation and painting at shop as per painting specification
( V ) Site construction
( V ) PWHT (as per ASME Code)
( V ) WPS with PQR and production test
( V ) PQT and WPQT
( V ) NDE at shop and site (RT before site PWHT and UT after site PWHT)
( V ) Inspection & test at shop and site, water drainage and drying work
( V ) Touch-up painting and site as per painting specification
( V ) N2 gas charge work
( V ) Third party inspection (excluding its fee)
( S ) Submittal of packing list (packing volume, size and weight, etc.)
( S ) Packing and protection
( S ) Inland transportation in Korea
( V ) Unloading of material at site
( V ) Temporary work of utility for construction and test
( V ) Dimensional check and acceptance of foundation including minor adjustment work
( V ) Hydrostatic test at site and water drainage as broom clean condition
( V ) Internal cleaning to make sure (by water jet)
( V ) Settlement checking during hydrostatic test
( V ) Grouting for tank foundation
( V ) Government approval in accordance with local regulation and law
( S ) Documentation for purchasers government approval
( V ) Tank calibration

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

2.3 Out of Scope

( X ) Civil and tank foundation
( X ) Electrical
( X ) Instruments (level indicator, thermometers, pressure gauge and etc.)
( X ) Gas heat detection system (if required)
( X ) Connecting bolts, nuts and gaskets for companion flanges
( X ) Insulation material and Insulation work
( X ) Fire proofing on column and body
( X ) N2 gas for N2 charging
( X ) Inland transportation in Philippines
( X ) Ocean freight
( X ) Customs clearance and taxes & duties
( X ) Cabling and wiring materials for permanent
( X ) All valves including safety relief valve
( X ) Blind flanges with bolts, nuts and gaskets for test
( X ) Customs clearance and duties
( X ) Electricity for construction (will be provided to the main panel by Client)
( X ) Hydro-test water (will be supplied to the first block valve by Client)

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

3. General Assembly Drawings

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

4. Project Schedule

Project Name : Spherical Tank for J G Summit NCC Project Date : Dec. 20. 2010
1. MILESTONES
2. ENGINEERING
-
-
-
3. PROCUREMENT
-
-
-
4. PRE-FABRICATION
-
- Upper Column Assembly
- Manhole &Nozzle Assembly
- Lower Column &Brace Fab.
-
-
5. OCEAN FREIGHT
-
6. CONSTRUCTION
Preparation
- Material and Tool-Consumable Prepare of on site
- TemporaryFacillties &shop welder test
Q'ty Weight
I.D(m) H(m) Set Ton
- C-3011 SPT 16.56 11.28 1 522
Erection
Welding
PWHT
Hydro. Test
Painting
- C-3012 SPT 8.40 7.20 1 75
Erection
Welding
Hydro. Test
Painting
PROJECT MASTER SCHEDULE
DESCRIPTION
2010 2011 2012
Remarks
12 1 2 3 6 12 1 2 3 8 9 10 11
Strength Calculation All Item
BodyDetail Drawing All Item
4 5 4 5 6 7
Steel Shape 405Ton
Others Material 63Ton
AccessoryDetail Drawing All Item
Steel Plate 2,652Ton
Others Accessories
1st Shipment 597Ton
Shell Plate Forming 2,368Ton
Water Spray&Internal Piping
S-Tank Engineering Co.,Ltd.
Gr. ItemNo Type
Tank Size
ERECTION START FABRICATION START 1ST SHIPMENT HYDRO TEST START MECHANICAL COMPLETE

FOR
SPHERICAL TANKS
DATE : Aug. 11, 2010
REV. 1

S-TANK ENGINEERING

5. Painting Specification
PROJECT NAME : <DIC> Spherical Tank for JG Summit NCC Project
P R I C E F O R M
'11. 01. 26 (Rev.0)
Unit
Capacity
of Tank
Design
Pressure
C.A
Shell
Thickness
Q'TY W/T Erection
Field
PWHT
Site
painting
Site
Inspection
and
Test
(Excluding
H.T
Water)
Fire
Proofing
N2
Chargin
g
Tank
Calibration
Sub
Total
( C )
Total
I.D H
m^3
(Ton)
(Barg) (mm) (mm) SET (TON) (USD) (USD) (USD) (USD) (USD) (USD) (USD) (USD) (USD)
1 C-3011
Ethylene
Off-Spec.
ASME Sec.
VIII, Div.1
2007Ed.
2009Ad.
16.56 11.28 2,378 SA537-CL1+S5 21.0 1.5 70.5~72.5 1 555
2 C-3012
C3/LPG
Off-Spec.
ASME Sec.
VIII, Div.1
2007Ed.
2009Ad.
8.40 7.20 310 SA516-70 16.5 1.5 29.0 1 75
2 630 Total
Remarks ITEM NO. NO Product
Applied
CODE
Tank
Size
(m)
Main
Material

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TECHNICAL SPECIFICATION

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