CEICO CONSULTING PRIVATE LIMITED

CEICO
Consulting,
Engineering &
Implementation
COmpany
WHO WE ARE
INTERGRATING SOLUTIONS
COMPANY OVERVIEW COMPANY STRUCURE
H2 ENERGY CEICO PVT. LTD
A H2 Energy and CEICO JV company
Company management is composed
of highly educated technical personnel
with many years of experience in
Information Technologies, Automation,
Power, Telecommunications, R&D.
Pan India presence
Experience of designing and
implementation of large projects
Qualified, Experienced and Dynamic
team
One Stop Solutions Provider
Focused after sales service.
ALTERNATE ENERGY
Bio Waste Digesters.
Bio Gas Plants.
Bio Gas Storage and Refining.
Power Generation from Bio Gas
Bio Fertilizer
General and Medical Waste Disposal Systems
MSW Disposal Systems
Effluent Treatment Plants
Solar Power Solutions Home, Office & Factory
On / Off line Solar Solutions
Hydrogen Fuel Cell Solutions.
COMMUNICATION & HOME LAND SECURITY
CONSULTING
Provide customer with all market information on
latest technology
Undertake customer need analysis and
Prepare white paper for customer to understand and
evaluate requirements
Prepare Detailed Project Report.
ENGINEERING
Provide right solution,
System design and finalization of BOM after study of
site conditions,
Prepare technical documentation considering latest
technology & product obsolesce.
Manufacture the plant as per design.
Finalize FAT documentation.
IMPLEMENTATION
Evaluation of tender documentation
Supply of equipments & logistics
Conduct FAT,
Installation and Commissioning
Conduct SAT
Provide warranty and post warranty service
End used training in Operations and Maintenance
COMPANY OVERVIEW
SERVICES DOMAINS
CERTIFICATION
JV PARTNER
H2 Energy is an engineering based, original
equipment manufacturer (OEM) and project
management company.
H2 Energy supports local and site based
energy security mostly from organic waste,
converting it into renewable energy.
This energy can be electrical, heat or
reformed into bio-methane for transport or
fuel gas.
H2 Energy fields of specialisation
comprising of:
Bio-refining of multiple organic waste
streams to biogas, bio-polymers and bio-
plastics
Biogas reforming to bio-methane and
storage systems
Combined heat and power generation
Manufacturing and project management
H2 ENERGY CEICO PVT. LTD
A H2 Energy and CEICO JV company
CONSULTANTS
PoBox 6, Ventry, Tralee, Co.Kerry, Ireland.
Phone +353 (0) 66 915 98 58, +353 (0) 66 915 98
ANAEROBIC DIGESTER SYSTEMS
Proven on wide range of wastes and feedstocks including
Livestock and agricultural wastes
Grass and crops
Sewage and industrial sludges
MSW and catering wastes
Food industry wastes
Over 25 years experience
Turnkey systems or subcontract supply
Digesters installed in 5 countries
High solids capability
Reliable design no internal moving parts
Energy uses include: CHP for electricity and heat, auto
fuel, district heating
CAD Plant and Co-digestion systems
ENVIROMENT AND HEALTH
The carbon equivalent of 200 million barrels of oil are burnt each day to support the
Planets growing population.
Carbon dioxide build up in the atmosphere has reached levels that are about 30 percent
higher than at any time in the last 170 years.
The Thermosphere, an upper layer of Earths atmosphere which does the role of
protecting the planet by blocking harmful ultraviolet rays, normally expands and
contracts rhythmically with the solar activities.
As green house gases increase, it has a cooling effect at such high altitudes, which
further contracts the thermosphere, causing the Thermosphere to collapse.
Environmental damage and health threats due to air, water and food chain pollution
have reached every area of the planet.
Continued dependence on fossil fuels is detrimental to public health and is extremely
dangerous taking us to a point of no return.
Worlds largest killers are not Cancer, Heart Disease or AIDS, it is simply the Air we
breath, the Water we drink and the Food we eat, all of which are highly polluted.
THE NEED
Today's biggest problem is the handling and disposal of
waste. All Bio degradable waste can be processed by Bio
Methanisation Process and the output generated is High
Purity Bio Gas and Bio Fertiliser.
The process of transforming waste to energy is not a
new idea. The first Bio Digester was installed in India,
since then a lot of Research has gone into the production
of Bio Gas. At CEICO we use the latest technology and
every plant is custom designed to the specific need and
requirement of the customer.
BIOMASS / BIO DEGRADABLE WASTE
Biomass is biological material that can be used as a renewable energy source. Processing
biomass using anaerobic digestion generates biogas which is composed of approximately 60%
methane. This is further purified up to 90 - 98% depending on the requirement.
Agricultural
Manure from dairy cattle, pigs, chickens, and waste from crops
Municipal Waste and Water Treatment Plant Bio solids
Segregated Bio Waste from MSW & Bio Solids from Sewerage treatment
plants.
Alcohol/Ethanol
Press mud, spent grain, spent wash, etc.
Food
Sacred flowers, left over prasadam, and deity wash water.
Waste from food manufacturing and processing industry, Waste from kitchen
and table from hotels, hostels, homes etc.
BIO DEGRADABLE WASTE
BIOGAS
Biogas typically refers to a mixture of gases produced by the breakdown of organic matter in the
absence of oxygen.
Biogas can be produced from regionally available raw materials such as recycled waste. It is a
renewable energy source and in many cases exerts a very small carbon footprint.
Biogas is produced by anaerobic digestion with anaerobic bacteria or fermentation of
biodegradable materials such as manure, sewage, municipal waste, green waste, plant material,
and crops.
Biogas is primarily Methane(CH 4) and Carbon Dioxide
(CO 2) and may have small amounts of Hydrogen
Sulphide (H 2S), Moisture and Siloxanes.
The gases Methane, Hydrogen, and Carbon Monoxide
(CO) can be combusted or oxidized with oxygen. This
energy release allows biogas to be used as a fuel; it
can be used for any heating purpose, such as cooking,
it can also be used in gas engines to produce electricity
and heat.
Biogas can be compressed and used to power motor
vehicles. Biogas can be cleaned and upgraded to
natural gas standards when it becomes Bio Methane
Anaerobic Digestion
Anaerobic decomposition is a complex process. It occurs in three basic
stages as the result of the activity of a variety of microorganisms. .
The typical biogas system consists of the following
components:
Waste processing.
Anaerobic Digester.
Effluent storage.
Gas handling.
Gas utilization.
Hydrolysis: large polymers are broken down by enzymes.
Acetogenesis: Breakdown of volatile acids to acetate and hydrogen.
Methanogenesis: Acetate, formaldehyde, hydrogen and carbon
dioxide are converted to methane and water.
Sludge or Effluent
The material drawn from the anaerobic digester is called sludge, or
effluent. It is rich in nutrients (ammonia, phosphorus, potassium, and
more than a dozen trace elements) and is an excellent soil
conditioner. It can also be used as a livestock or fish feed additive
when dried.
THE PROCESS
PROCESS FLOW CHART
BIOGAS PLANT
COMPOSITION OF CRUDE BIOGAS
COMPOSITIONAL ANALYSIS
(VOLUMETRIC %)
Methane CH4 45 55 %
Carbon Dioxide CO2 30 40 %
Hydrogen Sulphide H2S 0.3 3 %
Ammonia NH3 0 1 %
Moisture H2O 0 10 %
Nitrogen N2 0 5 %
Oxygen O2 0 2 %
Hydrogen H2 0 1 %
CEICOs refining increases the purity of Biogas up to 95% depending upon the application.
PROPERTIES OF BIOGAS
Particulars Unit Value
Calorific Value MJ / Cu. Mt. 36.19
Density Kg. / Cu. Mt. 0.84
Wobble Index MJ / Cu. Mt. 40
Maximum Ignition Velocity M / Sec. 0.398
Combustion Air Requirement Cu. Mt. AIR / Cu. Mt. GAS 9.60
Maximum CO2 in Stack Gas Volume % 9.90
Ignition temperature Degree Centigrade 648.89
Flammability % GAS to % AIR 5 to 15
Buoyant Temperature Degree Centigrade -71
Dew Point Degree Centigrade 58.65
Toxicity Non Toxic
Corrosion Non Corrosive
Ground Water Contaminations None
COMPARISON OF BIOGAS
COMPONENT BIOGAS BIOMETHANE NATURAL GAS
CONTENT
Methane 45 55 % 94 99 % 93 98 %
Carbon Dioxide 30 40 % 0.1 4 % 1 %
Nitrogen 0 5 % 0 3 % 1 %
Oxygen 0 2 % 0 1 % -
Hydrogen 0 1 % Trace -
Hydrogen Sulfide 0.3 3 % 0 0.2 % -
Ammonia 0 1 % Trace -
Ethane - - 0 3 %
Propane - - 0 2 %
Siloxanes Trace - -
LIMITATIONS OF CONVENTIONAL SYSTEM
Conventional Systems using Tank in Tank Digesters
Low efficiency
Reduced Biogas production due to various factors.
High maintenance
Long term sedimentation issues cause the plant failure.
Environmental Damage
Space between the tanks cause Biogas to be released
in the air causing Green House Gas emission damaging
the environment
Release of obnoxious odor
Due to the design these plants release obnoxious odor causing problems to people living
in the proximity.
Health Hazards
As there is odor and exposed digestrate this creates a breeding ground for mosquitoes and
germs. Causing operational and local health hazards.
BIOGAS PLANT IN KOCHI
No Temperature control
Low Biogas production at lower temperatures, Temperature shock due to sudden change in
temperature.
No PH control
Plant PH if not monitored can make the plant swing to Acidic of Alkaline conditions causing
plant failure.
No Mixing
Improper or no mixing of the digestrate caused crust formations and accumulation of
Volatile Fatty Acids, these conditions lead to reduced production, foaming and ultimate
plant failure.
No Purification
Biogas produced has many impurities such as Carbon Dioxide,
Hydrogen Sulphide, Ammonia, etc. that are harmful to humans
in close proximity.
LIMITATIONS OF CONVENTIONAL SYSTEM
Incorporating the latest Technology.
Totally sealed process for Digestrate and Biogas. No Odor and No Biogas emission.
Semi Automatic to Fully Automatic design as per customer requirement.
Controlled feed program to avoid feed shock.
Temperature control to ensure optimum production of Biogas.
Mechanical mixing to ensure 100% digestion and no plant failure.
Optional Sonication process for feed processing and increased production.
Standard De Moisturizer and De sulphanotor.
Optional purification upto 95% as per requirement.
Safe storage system.
Optional Bottling plant as per customer requirement.
Gas Fare systems for large plants.
ADVANTAGES OF CEICO BIGAS PLANTS
100% ZERO discharge.
Option for ECOGAS and or POWER production.
Replacement for LPG (larger capacity plants).
Effluent water recycle and reuse facility.
Plant Operation partial to full automation.
Highly nutrient digestrate a ready made food for Plants
and Trees.
Modular design ideal for Villas, Townships and Large scale
apartment complexes.
Large capacity plants for Industry and Farms.
Processes all type of Bio-degradable organic waste.
Aesthetically designed based on customers requirement.
24/7 after sales support.
CEICO BIOGAS FEATUERS
Small range
2 to 500 Kg
per Day
Medium range
501 to 10,000
Kg per Day
Large range
10,000 Kg per
Day and above.
ADVANCED BIO REFINING
COMPONENT CRUDE
BIOGAS
Methane 45 55 %
Carbon Dioxide 30 40 %
Nitrogen 0 5 %
Oxygen 0 2 %
Hydrogen 0 1 %
Hydrogen Sulfide 0.3 3 %
Ammonia 0 1 %
Ethane -
Propane -
Siloxanes Trace
PURIFIED
BIOGAS
94 99 %
0.1 4 %
0 3 %
0 1 %
Trace
0 0.2 %
Trace
-
-
-
NOTE Purification levels are decided upon based on the application of Biogas
PROPERTIES OF FERTILIZER
NUTRITIONAL VALUE PER KG OF BIO FERTILIZER
Nitrogen 2.85 gms.
Phosphorus 3.50 gms.
Potassium 49.30 gms.
Sodium 15.00 gms.
Calcium 13.20 gms.
Sulphur 4.20 gms.
Magnesium 2.30 gms.
Iron 0.40 gms.
Zinc 0.09 gms.
Manganese 0.08 gms.
NOTE CONTENTS WILL VARY DEPENDING UPON FEED INPUT
Out put slurry can be used directly or separated into solids and liquid.
The solids contain high NPK with Nitrogen fixed, can be packaged for storage and distribution.
The liquid retains some properties and is highly Alkaloid with Fatty Acid Salts (FAS) and is an
effective Pest Repellent.
BIOGAS APPLICATION
A MULTI PURPOSE FUEL
CEICO
BIO GAS
Pest Repellent
Bio Fertiliser
Industrial Application
Automotive Fuel:
Domestic Piped Gas
Domestic Cylinders
Electricity
Heating
CUSTOMER - CLARKS, BANGALORE
BIOGAS PLANT FEED PROCESSOR BIO DIGESTER
BIOGAS REFINING BIOGAS STORAGE OUTPUT PROCESS
CUSTOMER TVS MOTORS, MYSORE
BIOGAS PLANT FEED PROCESSOR BIO DIGESTER
BIOGAS STORAGE
KADAPPA (AP) PROJECT
DISEASE
As Anaerobic Digestion relies on a mixed population of bacteria of largely known
/ unknown origin, but often including animal wastes, to carry out the waste
treatment process care should be taken to avoid contact with the digester
contents and to wash thoroughly after working around the digester (and
particularly before eating or drinking).
The digestion process does reduce the number of pathogenic (disease causing)
bacteria, but the biological nature of the process needs to be kept in mind.
ASPHYXIATION
Biogas consists mainly of CH4 and CO2, with low levels of H2S and other gases.
Each of these components has its own problems, as well as displacing oxygen.
CH4 - lighter than air (will collect in roof spaces etc).
CO2 - heavier than air (will collect in sumps etc), slightly elevated levels affect
respiration rate, higher levels displace oxygen as well.
H2S - (rotten egg gas) destroys olefactory (smelling) tissues and lungs, becomes
odourless as the level increases to dangerous and fatal.
Adequate ventilation, suitable precautions and adequate protective equipment
are recommended to minimise the dangers associated with biogas, making it a
good servant rather than a bad master.
SAFETY AND PRECAUTION
COROSION
Crude biogas is highly corrosive if used directly. This leads to high cost on replacements and
maintenance in the ling run.
It is recommended that the Biogas be purified to usable levels depending
Upon the application.
OPERATION AND MAINTAINANCE
Personnel handling the plant should be trained in the following aspects
Feeding feed needs to be segregated and only the right quantity to be feed as per the
feeding programme. Over feeding will kill the plant, sudden increase or decrease of feed will
cause a Feed Shock and effect production.
Monitoring of Plant parameters PH and Temperature levels to be monitored to ensure the
proper health of the plant, corrective steps should be taken if any variation is observed.
Biogas Handling, Storage and Usage. Production of Biogas is a continuous process and
cannot be stopped as such the Biogas produced should be utilised or flared. Biogas lines
should be regularly checked for leakages.
Maintenance The plant area should be kept clean to prevent animals and rodents being
attracted to the plant as they may cause damage to pipe lines and Biogas holders.
SAFETY AND PRECAUTION
WASTE MANAGEMENT
ECOMAC CONVERTS ALL TYPES OF SOLID WASTE INTO IONIC ASH
(except metals, glass, stone and ceramics)
ECOMAC
THE ENVIRONMENT FRIENDLY MACHINE
Example
1,000 Kg
Mixed Waste
Process time 1 Day
Residual
20 Kg Dry Ionic Ash
Used as Soil Enhancer
No POWER
No FUEL
No ODOR
No POLLUTION
No LAND FILL
No WATER CONTAMINATION
ECOMAC
The ECOMAC is not an incinerator and as such no fuel is required.
The unit is a low temperature magnetic field decomposer utilizing a special magnetic field
and oxygen.
After the initial ignition with a starter flame and magnetic ashes, no supplementary fuel is
required.
Once the magnetic ashes (ionic ash ) is accumulated, the unit keeps working naturally as
long as there is waste to be processed. The operation of the unit is very simple.
The units smoke and odour suppression equipment requires no additional fuel. The only
requirement is to change the processing agent.
Not being an incinerator, the unit requires only the notification of installation before
operation.
ECOMAC ON ENVIROMENT
Developed in line with the principals of the Kyoto Protocol for prevention of global warming.
Resource-saving : Promoting effective use of resources.
Energy-saving : Zero Energy consumed. No Fuel of Electricity required.
CO2 Emission : Emission below norms.
Dioxin generated : NIL
Biological : Bacteria free.
ECOMAC
THE ENVIRONMENT FRIENDLY MACHINE
Safe and Easy waste processing at point of generation reduces cost on disposal.
No POWER No FUEL No ODOR No POLLUTION No LAND FILL No WATER CONTAMINATION
DESCRIPTION FUNCTIONS CHARACTERISTICS
Processing
Chamber
Cracking Unit (NO
Furnace)
No Fuel / No Power required
Processing
Method
Cracking using a
special patented
magnetic process
Low Temperature (350 to 400 Deg. C)
cracking.
With minimum requirement of Oxygen.
Emissions of Dioxin and CO2 is
suppressed.
Processing
Method
Different waste
material can be
processed at the same
time
Crushing the waste material before
loading improves the performance
(reducing voids)
Running Cost No Fuel, No Electricity.
No Engine.
Low maintenance cost
Requires only one operator.
ECOMAC
THE ENVIRONMENT FRIENDLY MACHINE
HYDRO
CARBON
TRAP
FILTER
SYSTEM
EXHAUST
SYSTEM
IONIC
ASH
HEAT
CHAMBER
OUTER
CHAMBER
INNER
CHAMBER
AIR
CONTROL
AND
MAGNETS
FEED
HOOPER
ECOMAC
WORKING PRINCIPAL
RESPONDING TO YOUR NEEDS and REQUIREMENTS
CEICO CONSULTING PRIVATE LIMITED
# 257, G K Complex, 4
th
. Floor, Amarjyothi Layout,
Intermediate Ring Road, Domlur,
BANGALORE 560 071. INDIA
sales@ceico.in
www.ceico.in
Tel: 080 2535 4001/2/5
Fax: 080 2535 4003