Cross sections of a stator with a magnet sequence; 2a, 2b are cross sections of stators with multiple magnet sequences; 3a, 3b developments of outer surfaces of stators; 4 Fig. 5a - 5c a side view and cross sections of stator; 5 Fig. 6a - 6f shows, a longitudinal section and cross sections a rotor; 7a - 7d views and a cross section of a stators; 8a - 8d
Cross sections of a stator with a magnet sequence; 2a, 2b are cross sections of stators with multiple magnet sequences; 3a, 3b developments of outer surfaces of stators; 4 Fig. 5a - 5c a side view and cross sections of stator; 5 Fig. 6a - 6f shows, a longitudinal section and cross sections a rotor; 7a - 7d views and a cross section of a stators; 8a - 8d
Cross sections of a stator with a magnet sequence; 2a, 2b are cross sections of stators with multiple magnet sequences; 3a, 3b developments of outer surfaces of stators; 4 Fig. 5a - 5c a side view and cross sections of stator; 5 Fig. 6a - 6f shows, a longitudinal section and cross sections a rotor; 7a - 7d views and a cross section of a stators; 8a - 8d
Fig. 1a, 1 b are cross sections of a stator with a magnet sequence;
Fig. 2a, 2b are cross sections of stators with multiple magnet sequences;
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Fig. 3a, 3b developments of outer surfaces of stators;
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Fig. 4 developments of outer surfaces of a stator and a rotor;
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Fig. 5a - 5c a side view and cross sections of a stator;
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Fig. 6a - 6f shows, a longitudinal section and cross sections of a rotor; Fig. 7a - 7d views and a cross section of a stator;
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Fig. 8a - 8d shows and a cross section of a stator;
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Fig. 9a - 9h illustrate the pitch angle;
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Fig. 10 illustrates of the relationship between Magnet sequences and magnet rows of the rotor;
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Fig. 11 is a representation of an apparatus according to invention with one rotor and two stators;
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Fig. 12a an oblique view of the inner stator of the apparatus after Fig. 11 without magnets (= stator core);
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Fig. 12b a schematic representation of the inner stator of the apparatus after Fig. 11, vertical to the shaft axis;
Fig. 13 a development of the magnet assembly on the inner stator of the apparatus after Fig. 11 ;
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Fig. 14 a section by the inner stator of the apparatus after Fig. 11, along in Fig. 12b indicated line A-A;
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Fig. 15a a view of the fastener of the apparatus after Fig. 11, vertical to the shaft axis;
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Fig. 15b a view of the fastener of the apparatus after Fig. 11, toward the shaft axis;
Fig. 16 an oblique view of the rotor of the apparatus after Fig. 11;
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Fig. 17a a schematic view of the inner stator and the rotor of the apparatus after Fig. 11; Fig. 17b a scheme of possible inclination angles of the dipole magnets of the rotor of the apparatus after Fig. 11 ;
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Fig. 18a a development of the magnet assembly of the rotor of the apparatus after Fig. 11, along in Fig. 16 direction indicated XY;
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Fig. 18b a detail view of the development in accordance with Fig. 18a;
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Fig. 19a a longitudinal section by a mechanical housing to the receptacle of the apparatus after Fig. 11 ;
Fig. 19b a section by the outside stator of the apparatus after Fig. 11, vertical to the shaft axis;
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Fig. 20 is an oblique view of the outside stator and the mechanical housing to the receptacle of the apparatus after Fig. 11;
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Fig. 21 a scheme of the magnet assembly on the stators and the rotor of the apparatus after Fig. 11, shown as section along that Shaft axis;
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Fig. 22 a scheme of the magnet assembly on the stators and the rotor that Apparatus after Fig. 11, shown as section along in Fig. 11 indicated line B-B;
Fig. 23a is a schematic representation of a dipole magnet of the outside stator of the apparatus after Fig. 11 ;
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Fig. 23b is a schematic representation of a dipole magnet of the inner stator of the apparatus after Fig. 11 ; and
Fig. 23c is a schematic representation of a dipole magnet of the rotor of the apparatus after Fig. 11. Fig. 1a shows a cross section of a stator 2, whereby the cutting plane orthogonal to the shaft axis 50 runs. The stator 2 exhibits a circular cross section. The stator 2 covers a magnet sequence of dipole magnet 8. The magnetic dipole axle 80 one of these dipole magnets 8 lies in the cutting plane. The dipole magnet 8 is on an outer surface M2 of a coaxial first circular cylinder arranged oriented to the shaft axis 50. To the outer surface M2 a tangent longitudinal in the cutting plane is 81 placed, those the outer surface M2 at the point touched, at which the dipole axle 80 breaks through the outer surface. The angle between the dipole axle 80 and the tangent 81 is the inclination angle A, which amounts to in the present example 90 degree.
Fig.1 b shows a detail of Fig. 1a. The dipole magnet 8 touched those dashed drawn outer surface M2 in the contact points P1, P2. The scope U of the stator 2 drawn with a continuous line follows the planar Front surface of the dipole magnet 8 and deviates therefore in the range of the dipole magnet 8 from the cylindrical outer surface M2.
Fig. 2a shows a cross section of a stator 2 with first and a second magnet sequence. The stator 2 covers two dipole magnets 8, which are next to each other arranged. The magnetic dipole axles 80 of the two dipole magnets 8 are appropriate for parallel in the cutting plane and run. The left dipole magnet 8 is component of the first magnet sequence of the stator 2, the right dipole magnet 8 is component of the second magnet sequence of the stator 2.
Fig. 2b shows a cross section of a stator 2 with first and a second magnet sequence. The stator 2 covers two dipole magnets 8, which are next to each other arranged. The magnetic dipole axles 80 of the two dipole magnets 8 lie in the cutting plane, cut the shaft axis 50 and include an angle [lambda]. The left dipole magnet 8 is component of the first magnet sequence of the stator 2, the right dipole magnet 8 is component of the second magnet sequence of the stator 2.
Fig. 3a shows a development of an outer surface M2 of a cylindrical stator with a magnet sequence F2. The orientation of the outer surface M2 is 50 defined by the indication of the shaft 5 and the shaft axis. The magnet sequence F2 begins at the 27
left side of the outer surface M2 and ends at the right side of the outer surface M2. The dipole magnets 8 of the magnet sequence F2 lie on a straight one. The arrangement of the magnet sequence F2 on the outer surface M2 is the straight one defined by a pitch angle b. The pitch angle b corresponds to the intersection angle between the straight one of the magnet sequence F2 and a vertical plane longitudinal to the shaft axis 50. The magnet sequence F2 describes a whole turn (= 360 degree) in its course along the shaft axis 50 around the shaft axis 50.
Fig. 3b shows - corresponding Fig. 3a - a development of an outer surface M2 of a cylindrical stator with a magnet sequence F2. Compared with in Fig. 3a magnet sequence shown is the pitch angle b in Fig. 3b magnet sequence shown F2 larger. Therefore the magnet sequence F2 in their course describes an half turn (= 180 degree) along the shaft axis 50 only around the shaft axis 50.
Fig. a development of an outer surface M2 of a stator with magnet sequences F2 and a development of an outer surface M1 the stator of an associated rotor with magnet sequences F1 shows 4. The dipole magnets of the magnet sequences F1, F2 lie in each case on straight ones. Those the stator associated straight one and those the rotor associated straight one separate a bottom angle of attack C.
Fig. a plan view of a stator 2 shows . The stator 2 has the form of a cylinder, whose axis of rotation lies in the image plane and coincides with the shaft axis 50. The stator exhibits eight magnet sequences F2. A support body of the stator 2 surrounds the pole faces by cylindrical dipole magnet 7 of the magnet sequences F2, which are in recesses of the support body.
Fig. 5b shows a cross section in Fig. represented stator 2 along a cutting plane A-A, like in Fig. shown. In the section uniform are to be recognized over the scope of the stator 2 distributed recesses 22 for the dipole magnets. Everyone of the recesses 22 visible in the section is a separate magnet sequence F2 associated. Related to the shaft axis of the stator 2 is the recess 22 of a magnet sequence F2 around the angle [delta] opposite the recess 22 of an adjacent magnet sequence F2 rotated. In the present embodiment the angle [delta] amounts to = 45 degree. The radius R2 of the cylindrical stator 2 amounts to in the present embodiment 45 mm. The depth T22 of the cylindrical recesses 22 amounts to in the present embodiment 22.22 mm, its diameter D22 has e.g. a value of 10 mm.
Fig. 5c shows a cross section in Fig. represented stator 2 along a cutting plane B-B, like in Fig. shown. Opposite in Fig. 5b represented section are the recesses around an angle [delta] around the shaft axis 50 twisted. Within a magnet sequence F2 adjacent dipole magnets are 8 thus against each other twisted 28
regarding the shaft axis 50 around an angle [delta]. In the present embodiment the angle [delta] amounts to = 12 degree.
Fig. 6a shows a plan view of a rotor 1. The rotor 1 has the form of an hollow cylinder with an height of H. The height of H e.g. amounts to. 235 mm. The wall of the rotor 1 exhibits the wall penetrating holes, which serve 15 as recesses for the receptacle of the dipole magnets. The magnet sequences of the rotor 1 begin in a distance E of the face of the rotor 1 and end in the distance E of the opposite face of the rotor 1. In the present embodiment the distance E amounts to 35 mm. The diameter D15 of the cylindrical recesses 15 e.g. amounts to. 10 mm. Each recess 15 is a retaining mechanism to the fixation of the dipole magnets 7 associated used into the recesses 15. The retaining mechanism consists of a threaded hole 150 and a threaded pin, which are pivoted into the threaded hole and for the fixation of the dipole magnet 7 serve.
Fig. 6b shows a view of on the left of in Fig. 6a of represented rotor 1. The outer diameter D1A of the rotor 1 e.g. amounts to. 143 mm, its inner diameter D1 I e.g. 93 mm. The rotor 1 exhibits uniform threaded holes M6 distributed over the scope, which are in a distance DM6 of the outer periphery mounted at its face. The threaded holes M6 can exhibit for example a metrical ISO thread with a nominal diameter M6 (ISO = international organization for standardization). The distance DM6 e.g. amounts to. 10 mm. These threaded holes M6 serve to fasten a lid on the face of the rotor 1 is 5 connected over which the rotor 1 with the shaft. At each face the rotor 1 e.g. exhibits a circumferential groove 16, their outer diameter D16. 97 mm amounts to. This groove 16 takes up a corresponding circular projection of the lid.
Fig. 6c shows a three-dimensional view in Fig. 6a of represented rotor 1.
Fig. 6d shows a longitudinal section in Fig. 6a of represented rotor 1 along in Fig. 6a indicated cutting plane A-A. The depth TM6 of the Boreholes M6 mounted in the faces points a value from e.g. 20 mm up. The depth T16, of the circumferential grooves 16 arranged at the faces e.g. amounts to. 2 mm, its width B16 has a value of e.g. 2 mm. In Fig. 6d are to be recognized in various recesses of 15 threaded holes 150, which flow into the recesses 15. Adjacent recesses 15 of a magnet sequence e.g. exhibit 50 toward the shaft axis a distance DF1. 11 mm amounts to.
Fig. 6e shows a cross section in Fig. 6a of represented rotor 1 along in Fig. 6d indicated cutting plane B-B. In the section uniform recesses 15 for the dipole magnets, distributed over the scope of the rotor 1, are to be recognized. Everyone 29
of the recesses 15 visible in the section is a separate magnet sequence F1 associated. Related to the shaft axis 50 of the rotor 1 the recess 15 of a magnet sequence F1 is around the angle [delta] 1 opposite the recess 15 of an adjacent magnet sequence F1 rotated. In the present embodiment the angle [delta] amounts to = 20 degree. A dipole axle of a first recess 15 and a central longitudinal axis of a threaded hole 150, which flows to the first recess 15 adjacent recess 15 into one, include an angle [delta] 2, which amounts to in the present embodiment 25 degree.
Fig. 6f shows a cross section in Fig. 6a of represented rotor 1 along in Fig. 6d indicated cutting plane CC. Opposite in Fig. 6e represented section are the recesses 15 around an angle [delta] 1 around the shaft axis 50 twisted. Within a magnet sequence F1 adjacent dipole magnets are 8 thus regarding the shaft axis 50 around an angle [delta] 1 against each other twisted. In the present embodiment the angle [delta] amounts to 1 = 12 degree. Fig. 7a shows a plan view of a stator 2 with group-like arranged magnet sequences F2. Three magnet sequences F2 form in each case a group G.
Fig. 7b shows a view of on the left of in Fig. 7a of stator shown 2.
Fig. 7c shows a cross section in Fig. 7a of stator shown 2 along in Fig. 7a indicated cutting plane A-A. The recesses 22 to the receptacle of the cylindrical dipole magnets 8 are so formed that longitudinal central axis of the recesses 22, which are a group G the formed magnet sequences F2 associated and are in a vertical cutting plane arranged longitudinal to the shaft axis 50, are parallel to the cutting plane run and to each other parallel. The straight ones, which the shaft axis 50 cut and by the points run, in which, longitudinal in the cutting plane, longitudinal central axis of the recesses 22 break through the scope of the stator 2 a circumscribed cylinder, include with adjacent recesses of a group from magnet sequences an angle [xi]. In the present embodiment the angle [xi] has a value of 14.24 degree. The outer edges immediate adjacent recesses 22 e.g. exhibit a minimum distance 23. 1 mm amounted to can.
Fig. 7d shows a three-dimensional view in Fig. 7a of represented stator 2.
Fig. 8a shows a plan view of a stator 2 with group-like arranged magnet sequences F2. Three magnet sequences F2 form in each case a group G. Compared with in Fig. 7a shown stator 2 point with in Fig. 8a stator shown 2 a group G the formed magnet sequences F2 a larger distance from each other up.
Fig. 8b shows a view of on the left of in Fig. 8a of stator shown 2. 30
Fig. 8c shows a cross section in Fig. 8a of stator shown 2 along in Fig. 8a indicated cutting plane A-A. The recesses 22 to the receptacle of the cylindrical dipole magnets 8 are so formed that longitudinal central axis of the recesses 22, which are a group G the formed magnet sequences F2 associated and are in a vertical cutting plane arranged longitudinal to the shaft axis 50, include parallel to the cutting plane run and with one another an angle [phi] 1. In the present embodiment the angle [phi] has 1 a value of 28 degree. Immediate neighbors within the recesses 22, which are the same group G associated, are 22 from each other separate by a bar of the support body of the stator. The bar exhibits a width J on the scope of the stator 2, as in Fig. 8c outlines. In the present embodiment the width J has a value of 11, 94 mm.
Longitudinal central axis of the recesses 22, which are various groups G associated, 2 includes an angle [phi] at least with one another. In the present embodiment the angle [phi] has 2 a value of 64 degree.
Fig. 8d shows a three-dimensional view in Fig. 8a of represented stator 2.
Fig. 9a to 9h show in each case a development of the outer surface M1, M2 of a rotor 1 and/or. Stator 2. A magnet sequence is symbolized by an arrow. By the arrow direction a direction of a magnet sequence becomes defined. A direction of a magnet sequence is of importance, if the dipole magnets of the magnet sequence exhibit a characteristic polarity succession, which is direction- controlled. For the example it can be for the present invention of importance whether a magnet sequence with three dipole magnets exhibits the polarity SNN or the polarity NNS. The orientation of the outer surface M1, M2 is 50 defined by the indication of the shaft axis.
Fig. 9a shows a pitch angle of b = 10 degree of a magnet sequence, which begins at the left side of the outer surface. Fig. 9b shows a pitch angle of b = 80 degree of a magnet sequence, which begins at the left side of the outer surface. Fig. 9c shows a pitch angle of b = 280 degree of a magnet sequence, which begins at the right side of the outer surface. Fig. 9d shows a pitch angle of b = 350 degree of a magnet sequence, which begins at the right side of the outer surface. Fig. 9e shows a pitch angle of b = 10 degree of a magnet sequence, which begins at the left side of the outer surface. Fig. 9f shows a pitch angle of b = 80 degree of a magnet sequence, which begins at the left side of the outer surface. Fig. 9g shows a pitch angle of b = 280 degree of a magnet sequence, which begins at the right side of the outer surface. Fig. 9h shows a pitch angle of b = 350 degree of a magnet sequence, which begins at the right side of the outer surface. 31
Fig. 10 serves the illustration of the relationship between magnet sequences F1 and magnet rows 701 to 707 of a rotor 1. Fig. an outer surface M1 of a coaxial first circular cylinder Z1 oriented to the shaft 5 shows 10. The rotor 1 is coaxial 5 arranged to the shaft. The rotor 1 covers twenty-eight dipole magnets 7, which are on the outer surface M1 arranged.
The dipole magnets 7 of the rotor 1 are in four magnet sequences F1 with in each case seven dipole magnets 7 arranged. To the better discrimination the four magnet sequences F1 with the numbers in deep position of 1 to 4 than F1i to FI4 are durchnummeriert. The dipole magnets 7 of the magnet sequences F1 i to FI4 are so arranged and/or. formed that they sieve longitudinal series 701 to 707 with in each case four uniform dipole magnets 7 distributed on the scope of the first circular cylinder Z1 on the outer surface M1 train. The dipole magnets 7 of series 701 to 707 lie in a vertical plane longitudinal to the wave axle 50 of the shaft 5. The dipole magnets of 7 adjacent rows are against each other alternate so offset that they form axial to the shaft axis 50 a zigzag pattern uniform over the scope of the circular cylinder Z1. As example is the uniform zigzag pattern, which the dipole magnets 7 of the adjacent rows 703 and 704 train, in Fig. 10 with a fat line indicated.
Fig. a schematic representation of an apparatus according to invention, which exhibits an inner stator 2, a rotor 1 and an outside stator 3, points 11 the coaxial to a shaft axis 50 of a rotatable, rod-shaped shaft 5 arranged is. The cylindrical inner stator 2 exhibits in each case a circle-disc shaped end cap 13 with in each case a ball bearing 11 at its two ends. By means of these ball bearings 11 the inner stator is 2 coaxial 5 stored on the shaft. The shaft is in a typical embodiment from non magnetic material, e.g. Plastic, made and exhibits a diameter of 10 to 40 mm and a length from 100 to 400 mm. The inner stator 2 exhibits an inner stator core 12 and whereupon along the outer surface of the inner stator of 2 arranged magnets 8. The inner stator 2 is connected solid with a fastener 4, which in a mechanical housing to the receptacle of the apparatus (not shown) is arranged, by means of screw connections 10 and becomes in this way fixed held.
The rotor 1, existing from two mirror-image constructed rotor drums with in each case a pipe section and a circular disk, is 5 connected by means of screw connections 10 stationary with the shaft. Each of the rotor drums exhibits magnets 7. It concerns dipole magnets 7, whose magnetic dipole axles in to the shaft 5 vertical arranged planes run. Each of the rotor drums is by a hollow- cylindrical air gap of that radial inner stator 2 and by an annular air gap of the 32
attachment disk, arranged within the rotor drums, 4 separate, which represents a plane of symmetry regarding the two rotor drums of the rotor 1. In a typical embodiment the annular air gap and the hollow-cylindrical air gap exhibit in each case a width from 3 to 50 mm. In the circular disks at the faces of the rotor drums likewise dipole magnets are 700 arranged.
The mass of the rotor 1 and the shaft 5 connected thereby is rotationally symmetrically distributed, so that with a rotation around the shaft axis 50 no imbalance arises.
The outside stator 3 consists of two separate annular halves (= stator rings), in each case with frame 9, magnets 6 and mounting elements to the attachment of the magnets 6. Everyone the frame consists of an hollow cylinder, at whose both faces in each case an annular disc arranged is. In this way each of the stator rings at its outside outer surface and at its two faces of one the frame 9 covered and to the shaft axis is 50 without frames, i.e. open. Within the frames 9 the magnets 6 are between the mounting elements. Each of the two stator rings in each case one of the two rotor drums of the rotor is 1 associated. Each of the stator rings is 1 separate by an annular air gap with a width from 3 to 50 mm of the radial rotor drums of the rotor arranged within the stator rings. The magnets arranged at the inside of the stator rings and the magnets 8 arranged at the outside of the rotor 1 thus direct face each other 6, only by the annular air gap from each other separate. Each of the stator rings can become parallel the shaft axis 50 shifted. It means that the relative position of the outside stator 3 and thus the coverage of the rotor can become 1 by the outside stator during the operation of the apparatus changed and adapted.
With the magnets it concerns 6, 7, 8 dipole magnets. In a prefered embodiment the dipole magnets are 6, 7, 8 as permanent magnets, e.g. existing from the Materialen SmCo and/or NdFeB, formed. It is however also possible that or the several dipole magnets are 6, 7, 8 formed as electromagnets. The magnetic flux density of the magnets 6, 7, 8 preferably lies in a range from 0,4 to 1, 4 tesla.
The frame is preferably from non magnetic material, e.g. Aluminium, made and exhibits a wall thickness from 2 to 10 mm.
Fig 12a shows out non magnetic material (e.g. Aluminium, copper) existing inner stator core 12 of the inner stator 2. The core 12 exhibits a circular cylinder 120, on its outer surface of bars and/or. Ribs 121 in form of a Strahlenkranzes arranged are. Everyone of the ribs 121 extended itself along the central axis of the circular cylinder 120 of the base of the cylinder 120 up to its top surface. The 33
ribs 121 run regarding the central axis of the circular cylinder 120 radial and are uniform distributed over the cylinder extent. In this way 121 grooves develop and/or between the single ribs. Grooves 122. The circular cylinder 120 exhibits a circular bore along its central axis to the receptacle of the shaft 5. Both in the base and in the top surface of the cylinder 120 is in each case a disc shaped recess, is 11 partial arranged in which one of the ball bearings in each case.
The diameter of the stator core 12 amounts to 50 to 500 mm, its height of 100 to 300 mm. The width of the ribs 121 amounts to <= 100 mm and approx. 20 percent of the width of the grooves 122. Fig 12b shows a schematic representation of the inner stator 2. The inner stator 2 covers the inner stator core 12, the magnets 8 and the end caps 13. The same prolonged magnets 8, whose length dimension is smaller than those of the stator core a 12 selected, are in at the outer surface of the circular cylinder 120 along longitudinal grooves 122 inserted. Over the cylinder scope of the inner stator 2 considered is the arrangement of the magnets 8 like that that a first magnet is 8-1 flush with the base of the cylinder 120 final inserted, and which is residual magnets 8 with axial displacement V regarding the shaft axis 50 so arranged that on the outer surface of the inner stator 2 an uniform stair sample results. The axial displacement V is uniform like that over the length of the inner stator 2 divided that a last magnet 8- 10 at its face with the top surface of the cylinder 120 locks. During the transition of the last magnet a large step W, whose length (never, exists to 8-10 to the first magnet 8-1) - the fachen displacement corresponds to V, if n indicates the number of the magnets 8. Both on the top surface and on the base of the cylinder 120 the inner stator 2 exhibits a disc shaped end cap 13, into their central axis one of the ball bearings 11 is in each case in each case.
The end caps 13 exhibit a diameter of 50 to 500 mm and an height from 5 to 20 mm. A typical length of the magnets 8, measured toward the shaft axis 50, amounts to 100 mm. The axial displacement V is variable, depending upon the number of the magnets. In a typical arrangement V amounts to approx. 5 percent of the length of the magnets 8.
Between the magnets 8 the outsides of the ribs 121 of the inner stator core 12 run. The dimensions of the magnets 8 and the inner stator core 12 are so one on the other tuned that the inner stator 2 exhibits an essentially uniform outer surface.
Fig 13 shows a development of the outer surface of the inner stator 2. On the outer surface ten magnets are 8 arranged, which exhibit the same geometry in each case. The magnets are more short toward the shaft axis 50 measured as the 34
outer surface. A first magnet 8-1 is arranged with one of its front surfaces flush with the base 125 of the inner stator core 12 final on the outer surface. The residual nine magnets 8 are now toward the shaft axis 50 in uniform displacement V so arranged that the last magnet locks 8-10 with its right face flush with the top surface 126 of the inner stator core 12. In this way the treppenfrmige arrangement of the magnets 8 represented in fig 13 results.
Fig 14 shows a section by the inner stator 2, along the cutting plane A-A indicated in the fig 12b. The inner stator core 12 exhibits an hollow cylinder 120, along its central axis the shaft 5 runs and at its outer surface along the ribs 121 run. The hollow cylinder 120 exhibits a diameter of 100 mm and a length of 170 mm. In the grooves formed between the ribs 121 magnets are 8 used, which exhibit a trapezoidal cross section in the cutting plane A-A. The dipole magnets 8 are so arranged that their magnetic dipole axle 80 within the represented cutting plane A-A runs. An angle [alpha], formed at the intersection of the magnetic dipole axle 80 magnets 8 and a tangent 81 to the inner stator 2 in the range magnets 8, knows values of 14 [deg.] to 90 [deg.] exhibit. In fig 14 illustrated case the angle [alpha] amounts to = 90 [deg.].
Fig 15a points the fastener 4 in a view vertical to Shaft axis 50. The fastener 4 exhibits an inner hollow cylinder 40 with smaller radius and an outside attachment annular disc 41 with larger radius. The inner hollow cylinders 40 and the outside attachment annular disc 41 are solid connected with one another. The hollow cylinder 40 serves the receptacle and attachment of the inner stator 2 by screw connections 10. The attachment annular disc 41 is solid connected with a mechanical housing (not shown) to the receptacle of the apparatus. The attachment annular disc 41 exhibits screw connections 10 on its outer periphery.
Fig 15b shows the fastener 4 in a view toward the shaft axis 50. The attachment annular disc 41 exhibits four screw connections 10 on its scope to the attachment at the mechanical housing, the hollow cylinder 40 exhibits over its scope a multiplicity of screw connections 10 to the attachment of the inner stator 2. Fig 16 shows a view of the rotor 1, which is 10 arranged stationary by means of screw connections on the shaft 5. The rotor 1 consists of two from each other separate arranged rotor drums, in whose outer surface circular bores are mounted, who serve 7 for the receptacle of the magnets. The rotor 1 does not consist of magnetic material (e.g. AI, cu). The distance of the rotor drums amounts to 15 mm to each other. The rotor drums exhibit an outside diameter of 165 mm, an height of 70 mm and a wall thickness of 26 mm. Each of the rotor drums exhibits a ringscheibenfrmige top surface 102, in which two or more uniform on a circumference are regarding the center of the top surface 102 distributed dipole 35
magnets 700 arranged. The magnetic dipole axle of these dipole magnets 700 runs parallel to the shaft axis 50.
Fig 17a shows a schematic view of one of the rotor drums of the rotor 1 and the inner stator 2, whereby the view is vertical to the shaft axis 50. The rotor 1 is 10 connected stationary by means of screw connections with the shaft 5. The shaft 5 is by means of a ball bearing of rotatable in the inner stator 2 stored. The rotor 1 surrounds the inner stator 2 trommelbzw. bell-shaped. The rotor 1 exhibits an hollow cylinder 101, which becomes 102 completed on of the inner stator 2 an opposite side by the top surface. There the inner stator 2 by the fastener 4 solid (= not rotatable) held becomes, the rotated rotor 1 with its hollow cylinder 101 around the inner stator 2. The hollow cylinder 101 of the rotor 1 is of the inner stator 2 by an annular air gap G1 separate. The hollow cylinder 101 of the rotor 1 exhibits bores, are 7 used into whom magnets. The top surface 102 of the rotor 1 exhibits likewise bores, are 700 used into whom magnets.
Fig. 17b points a schematic representation of the possible orientations of the dipole magnets 7 of the rotor 1 in a viewing direction parallel to the shaft axis 50. The magnetic dipole axle 70 of the rotor magnets 7 runs in a plane, which is vertical 50 arranged to the shaft axis, i.e. within the imaging plane. The angle ss between the magnetic dipole axle 70 and a tangent 71 to the outer periphery of the hollow cylinder 101 of the rotor 1 by the point, at which the dipole axle 70 breaks through the outer periphery of the hollow cylinder 101, knows values of 14 [deg.] to 90 [deg.] exhibit.
Fig 18a shows a development of the outer surfaces of the two drum halves of the rotor 1 along in Fig. 16 direction indicated XY. Fig 18a shows on the left of the left drum half and on the right of the right drum half, which is symmetrical formed to each other. The development extended itself along the direction x Y, like in fig 16 indicated. In vertical 50 planes arranged to the shaft axis run series 701 to 708 from magnets 7. Everyone of the series 701 to 708 is somewhat offset to an adjacent row, so that toward the shaft axis 50 a zigzag arrangement of the magnets 7 arises.
Fig 18b shows an enlarged cutout of the development of the magnets 7 represented in fig 18a. The centers of the magnets 7 within the series 705, 706 are in a constant distance f from each other. The distance between two adjacent rows 705, 706 is a so large selected that in fig the 18b illustrated arrangement with constant magnet distance D results. Two magnets 7051, 7052 in the series 705 are 706 so arranged that the centers of the three magnets 7051, regarding them an associated magnet 7061 in the adjacent row, 7052, 7061 stretch a 36
gleichschenkeliges triangle with legs of the length D and a third side (base) of the length f. This relationship applies to all magnets 7 in all series 701 to 708. The magnets 7 cannot only, as shown, a circular cross section to exhibit, but also other forms, for example square or hexagonal.
The distance D lies in a range of approx. 3 mm up to 50 mm. Particularly prefered is a distance of 5 mm. The distance f lies in a range of approx. 10 mm up to 70 mm.
Fig 19a points a longitudinal section by the mechanical housing to the receptacle of the apparatus, i.e. a section parallel to the shaft axis 50. The mechanical housing covers the fastener 4 to the receptacle of the inner stator 2, guide means 19 to the guide of the slidable halves of the outside stator 3, as well as a transmission shaft 14 rotatable by means of a crank to the displacement of the halves of the outside stator 3 regarding the rotor and/or. inner stator. The transmission shaft 14 exhibits two threaded rods, which exhibit threads moving in opposite directions (Rechtsund left-hand thread) to each other. Thus the two halves of the outside stator 3 can become in symmetrical manner moving in opposite directions uniform moved to each other or apart. Those Guide means 19 sit on the transmission shaft 14 and regarding the fastener 4 outward or inward will in this way proceed. The frames 9 of the outside stator 3 are 19 solid connected with the guide means.
The mechanical housing exhibits an height from 400 to 600 mm, a width of 400 mm, and a depth of 530 mm.
Fig 19b shows a section by the outside stator 3, whereby the cutting plane vertical to the shaft axis 50 runs. The outside stator 3 exhibits annular arranged non magnetic mounting elements 18, between those magnets 6 arranged is. From reasons of clarity some the magnets 6 shown are only exemplary. The person skilled in the art it is clearer that the magnets are 6 over the whole circumference of the outside stator 3 arranged. The magnets 6 and the not magnetic mounting elements 18 are so dimensioned the fact that they result in an hollow cylinder, whose central axis toward the shaft axis 50 runs in the assembled state. The magnetic dipole axles 60 of the magnets 6 lie in planes, which run vertical to the shaft axis 50. An angle y between the magnetic dipole axle 60 and a tangent 61 to the outer periphery of the hollow-cylindrical outside stator 3 by the point, at which the magnetic dipole axle 60 breaks through the outer periphery, lies in a range of values of 14 [deg.] to 90 [deg.]. The outside stator 3 is 19 connected with the guide means, which are for their part 20 slidable stored on attachment columns. 37
Fig 20 points an oblique view of the mechanical housing to the receptacle of the apparatus. The mechanical housing exhibits a housing plate 21a, 21b, which is 20 connected by four attachment columns with one another at both faces ever. In the central plane between the two housing plates 21a, 21 b the attachment disk 4 is to the receptacle of the inner stator 2. In the centers of the housing plates 21a, 21b one bore each is for the execution of the shaft 5. On the four attachment columns 20 the guide means are 19, at which the halves of the outside stator are 3 fixed, slidable arranged. Likewise between the two housing plates 21a and 21 b the threaded shaft 14 (not shown) runs to the symmetrica Displacement of the guide means 19, and thus the halves of the outside stator 3 mounted on it.
Fig 21 shows a scheme, which the relative disposition of the magnets 6 of the outside stator 3, which shows magnets 7 of the rotor 1 and the magnets 8 of the inner stator 2 in a prefered embodiment. The arrangement refers to a constellation, with which the two halves of the outside stator to each other are as far 3 as possible shifted. In the case of this constellation a complete coverage of the three described magnet-planar results. That north pole of the dipole magnets 6, 7, 8 is with the letter N, that south pole with the letter S indicated.
The air gap G1 between the outer periphery of the inner stator 2 and the inner periphery of the rotor 1, as well as the air gap G2 between the outer periphery of the rotor 1 and the inner periphery of the outside stator 3 can become in any range with a width from 3 to 50 mm selected.
Fig 22 points a schematic arrangement of the three magnet-planar 6, 7, 8 to the shaft axis 50 vertical in a cutting plane B-B, as in Fig. 11 indicated. In a prefered embodiment 2 uniform are over the outer periphery of the inner stator of 2 distributed ten magnets 8 on the inner stator. The magnets 6 point in the cutting plane B-B, i.e. vertical to the shaft axis 50, a trapezoidal cross section up. Each of the two rotor halves exhibits ever four series to sixteen magnets each 7, which exhibit a circular cross section in a cutting plane vertical to the their magnetic dipole axle. The outside stator 3 exhibits ever eighteen magnets 6 on each of its two halves, which are uniform over the scope each of the two stator halves of distributed. The magnets 6 exhibit a trapezoidal cross section in the cutting plane B-B. In Fig. 22 is a prefered orientation of the dipole magnets 6, 7, 8 shown. That north pole of the dipole magnets 6, 7, 8 is with the letter N, that south pole with the letter S indicated.
The ratio of the number of the magnets 8 of the inner stator 2, the number of the magnet rows on the two rotor drums of the rotor 1 and the number of the magnets 38
6 on the two stator halves of the outside stator 3 becomes a prefered selected indicated in table I as.
Table I
Fig 23 shows particularly favourable dimensions of the used magnets.
Fig 23a shows a prefered dimension magnets 6 of the outside stator 3. The magnet 6 exhibits a length of 75 mm toward the shaft axis 50, the height of the trapezoidal cross section amounts to 50 mm. The baseline of the trapezoid exhibits a length of 25 mm and those the baseline opposite side a length of 20 mm.
Fig 23b shows a prefered dimension magnets 8 of the inner stator 2. The magnet 8 exhibits a length of 100 mm toward the shaft axis 50, the height of the trapezoidal cross section amounts to 25 mm. The baseline of the trapezoid exhibits a length of 25 mm and those the baseline opposite side a length of 10 mm.
Fig 23c shows a prefered embodiment magnets 7 of the rotor 1. The magnet 7 exhibits a circle-cylindrical geometry, whereby the magnetic dipole axis 70 with Mittelbzw. Longitudinal axis of the circular cylinder collapses. The cylinder exhibits an height of 20 mm and a diameter of 20 mm.
Concerning the dimensions of the magnets it is to be noted that with other favourable embodiments the indicated length specifications in a range of plus/minus 50 percent can vary. There is however also embodiments more 39
conceivable, with which the dimensions of the magnets lie outside of this range. Reference symbol list
1 rotor
2 stator, inner stator
3 outside stator
4 fastener, - disk
5 shaft
6 dipole magnets of the outside stator 3
7 dipole magnets of the rotor 1
8 dipole magnets (inner) of the stator 2
9 frames
10 screw connection
11 ball bearing
12 core of the inner stator 2 (= inner stator core)
13 end cap
14 transmission shaft
15 recesses of the rotor 1
16 groove
18 mounting elements
19 guide means
20 attachment columns
40
21a, 21 b housing plates
22 recesses of the stator 2
23 distance of the recesses 22
40 hollow cylinders
41 attachment annular disc
50 shaft axis
51 plane, vertical to the shaft axis 50
60 magnetic dipole axles of the dipole magnets 6
61 tangent
70 magnetic dipole axles of the dipole magnets 7
71 tangent
80 magnetic dipole axles of the dipole magnets 8
81 tangent of 101 hollow cylinders of the rotor 1
102 top surface of the rotor 1
120 circular cylinders of the inner stator core 12
121 ribs of the inner stator core 12,122 grooves of the inner stator core 12
125 base of the inner stator core 12
126 top surface of the inner stator core 12,150 threaded hole 511 first plane, vertical 50 512 second plane, vertical to the shaft axis, arranged to the shaft axis, 50 arranged
700 dipole magnets
701 - 708 series of magnets 7 41
A inclination angle b pitch angle b1 of first pitch angles b2 of second pitch angles
B16 width of the groove 16 C angle of attack D distance
D1A of outside diameters of the rotor 1
D11 of inner diameters of the rotor 1
DM6 distance
D15 diameter of the recesses 15 D16 outer diameters of the groove 16
D22 distance
E distance f distance
F1 first magnet sequences F2 second magnet sequences
G group of first magnet sequences F1 and/or. second magnet sequences F2
G1 air gap
G2 air gap
H height of J width k number of the first magnet sequences F1
M1 outer surface of the first circular cylinder Z1
M2 outer surface of the first circular cylinder Z2
M3 outer surface of the first circular cylinder Z3
M6 threaded hole
N north pole
P1, P2 of contact points
R2 radius 42
S south pole
TM6 depth of the threaded hole M6
T16 depth of the groove 16
T22 depth
U scope
V displacement
Z1 of first circular cylinders
Z2 of second circular cylinders
Z3 of third circular cylinders [alpha], ss, [gamma], [delta], [delta] 1, [delta] 2, [delta], [delta] 1, [lambda], [xi], [phi] angles
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