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http://jtc.sagepub.com/content/26/5/627
The online version of this article can be found at:
DOI: 10.1177/0892705711427345
December 2011
2013 26: 627 originally published online 6 Journal of Thermoplastic Composite Materials
MS Nurul and M Mariatti
composites
Effect of thermal conductive fillers on the properties of polypropylene
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What is This?
C and
at 50 rpm for 20 min. Then, the composite sheet was compression molded in an electri-
cally heated hydraulic press at 185
C at a heating rate of 10
C/min.
Composites characterizations
Flow behaviors of samples were determined using Dynisco Polymer Test model 4004
following the method described in American Society for Testing and Materials (ASTM)
D 1238-90b with a load of 2.16 kg at 230
C at 10
C) T
c
(
C) R
i
(nm
2
/w K)
PP 34.5 164.4 118.4 -
PP/CNT 30.0 163.9 123.7 0.98
PP/SND 38.7 163.9 124.3 0.14
PP/BN 42.4 164.0 125.8 1.3
PP/CU 33.9 163.9 120.7 1.1
BN: boron nitride, CNT: carbon nanotube, CU: copper, DSC: differential scanning calorimeter, PP:
polypropylene, SND: synthetic diamond.
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filler (refer to Table 1). The correlation with thermal interface resistance would influence
the effectiveness of the phonon to pass through in the composites systems. The thermal
resistance at the interface between the matrix and the filler, known as Kapitza resistance
(R
i
), was analyzed according to Eq. (1).
21
E
l
o
n
g
a
t
i
o
n
a
t
b
r
e
a
k
(
%
)
2
3
4
5
6
7
8
9
Filler loading (vol.%)
0 1 2 3 4
PP
PP/CNT
PP/SND
PP/BN
PP/CU
Figure 5. Elongation at break of polypropylene (PP) and PP composites as a function of filler loading.
T
h
e
r
m
a
l
c
o
n
d
u
c
t
i
v
i
t
y
(
W
/
m
.
K
)
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
PP/CNT
PP/SND
PP/BN
PP/CU
Filler loading (vol.%)
0 1 2 3 4
Figure 6. Thermal conductivity of the polypropylene (PP) composites as a function of filler loading.
634 Journal of Thermoplastic Composite Materials 26(5)
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K
c
K
m
K
m
L
2R
i
K
f
L
v
f
3
1
where K
c
, K
m
, and K
f
are the thermal conductivity of the composite, matrix, and filler,
respectively; R
i
is the interfacial thermal resistance; L is the length of filler assumed
at diameter d
50
; and v
f
is the volume fraction taken at 4 vol.% filler loading. The
predicted values of R
i
are summarized in Table 2. Lower thermal resistance was
exhibited by the SND and CNT systems due to their high thermal conductivity.
However, the CNT filler can produce higher thermal conductivities at identically lower
filler content due to its high aspect ratio, so that it is able to form a conductive network
for easier phonon-dominated ballistic heat transport compared with the spherical SND.
High R
i
was observed in the Cu and BN systems due to their low thermal conductivity.
However, the PP/Cu system exhibited minimum thermal conductivity at 2 vol.% load-
ing only, with decreasing values obtained with further addition of filler loadings. This
is related to the poor adhesion and poor dispersion and distribution of Cu seen in SEM
morphology (Figure 3d). Variations in agglomeration size, high void content, and the
lack of contact between particles suggest that Cu particles were relatively nonhomo-
genously dispersed in the matrix. This subsequently resulted in low heat transfer in the
Cu system, which led to low thermal conductivity of the composite. In contrast, the
nearly uniform size of particles indicating good dispersion in the PP matrix (Figure
3b, c, and e) resulted in better thermal interaction in CNT-, SND-, and BN-filled
PP composites.
Thermogravimetry analysis
The TGA curves for PP and PP composites at 4 vol.% filler loading are presented
in Figure 7. The curve shows single-step degradation where it shifted to the right
(i.e. higher temperature) with the addition of filler. This indicates that PP composites
achieve a stabilization effect through the barrier effect of filler loading, which hinders
volatilization of bulk samples into gas phase.
22
TGA curves reveal that composites
are stable at up to 350
C.
Conductive fillers
Weight reduction (mg)
At 100
C At 500
C
CNT 0.9 7.0
SND 1.7 8.6
CU 3.1 12.7
BN 4.0 13.2
BN: boron nitride, CNT: carbon nanotube, CU: copper, SND: synthetic diamond.
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existed in the system. PP/SND exhibited the greatest tensile strength possibly due to
better distribution of filler in the PP matrix.
Funding
This study was supported by Universiti Sains Malaysia under Postgraduate Research
Fund USM-RU-PGRS (Project no. 8033053) and Short Term Grant (Project no.
6035279).
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