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Structural Calculations for Ring Beam Foundation

to 44-m Steel Tank at Musalla Blending Station



0 17 May 2006 Issue for Approval MAH ND MH
rev date description author checked approved
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Table of contents page
1 Introduction 3
!esign Criteria 3
2(1 Materials *
2(2 'oads *
2(* &oil Conditions *
2(3 2ther !ara"eters *
2(5 Codes and .eferences *
3 "nal#sis Considerations 4
*(1 Nu"erical Models 3
4 $oad Calculations %
3(1 6ertical 'oad 6
3(2 'ateral 'oads 7
3(* 'oadin# Dia#ra" 7
& "nal#sis and design '
5(1 Check 8earin# pressure 8elo9 rin# 8ea" 4
5(2 Calculation of support sprin#s -for 0inite %le"ent Model Analysis1 10
5(* Calculation of support displace"ents loads -for &tick Model Analysis1 11
5(3 Analysis 12
5(5 Desi#n 12
% !etails 14
"ttac(ment 1 - $oading !ata from Is(ii Iron )orks 1&
"ttac(ment - !ifferential Settlement Information*Subgrade Reactions 1%
"ttac(ment 3 - +umerical Model and $oading !iagram 1,
"ttac(ment 4 - Finite -lement "nal#sis of Ring Beam 1.
"ttac(ment & - Stick Model "nal#sis of Ring Beam 1'
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1 Introduction
,his docu"ent contains desi#n calculations for rin# foundation to support a proposed 33:" dia"eter
steel tank at Musalla /lendin# &tation(
!esign Criteria
/1 Materials
/1/1 Concrete
Concrete stren#th; fc< = 30 N>""
2

Modulus of elasticity; %c = 27000 N>""
2
-appro?1
/1/ Reinforcing Steel
.einforcin# yield stren#th; fy = 360 N>""
2
Modulus of elasticity; %c = 200000 N>""
2
-appro?1
/ $oads
//1 $i0e load
Desity of 'i@uid = 10 kn>"
*

// !ead load
Concrete Anit Bei#ht = 23(0 kN>"
*

//3 Tank $oading !ata
&uperi"posed loads are 8ased on 'oadin# Data prepared 8y Ishii Iron Borks -Attachment 11(
/3 Soil Conditions
&aturated Density = 14 kn>"
*
-,ype /1
Coefficient of !ressure; Co = 0(5 -,ype /1
Ma? differential &ettle"ent = 65 "" -based from B&V Specifications See Attachment 21(
Mini"u" &u8#rade .eactionD = 20000 kN>"
*

Ma?i""u" &u8#rade .eactionD= 70000 kN>"
*

*Fill material to be used for the site is assumed similar to that proposed for Salmabad
Forwarding Station (See Attachment 2)
/4 1t(er 2arameters
Coef( of friction 8et( stl plate $ conc( = 0(*
%ccentricity due to const( tolerance = 50 ""
/& Codes and References
/$6 &pecifications dated Aprill 2005 -,1:Contract No( 0*70>2003>*1001
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'oadin# Data fro" Ishii Iron Borks Co( 'td( -Attachment 11
/&7110 !art 1 &tructural Ase of Concrete
.einforced Concrete Desi#ner<s Hand8ook 8y .eynolds and &teed"an
0oundation %n#ineerin# Hand8ook 8y Binterkorn and 0an#
3 "nal#sis Considerations
3/1 +umerical Models
&,AAD soft9are 9as used to analyse the nu"erical "odels for the .in# /ea"(
3/1/1 Finite -lement Model
Attachment 3 presents the finite ele"ent "odel and the dia#ra"s of loadin#s applied in the "odel(
,he rin# 8ea" is si"ulated into a series of *d "odel finite ele"ents( %sti"ated re@uired soil 8earin#
pressure and varyin# settle"ent -considerin# a "a?i"u" differential settle"ent of 65 "" 1 9ere
represented as vertical sprin#s actin# at the 8otto" of the ele"ents( ,he vertical load due to 9ei#ht of
tank 9ill 8e considered actin# eccentric; 8eyond the centreline of the rin# 8ea"( ,o represent this
condition a fictitious "e"8er pro)ectin# out9ards the rin#; at the top )oint of the top"ost ele"ents 9ere
provided( &i"ilarly; the vertical load due to 9ei#ht of 9ater also acts eccentrically at the inner side of the
rin# 8ea" centreline( ,his is represented 8y fictitious "e"8er pro)ectectin# in9ards the rin#; at the top
)oints of the top"ost ele"ents( Calculation of len#ths of the fictitious "e"8ers 9ere presented in this
calculation
3/1/ Stick Model
0or deter"inin# total re@uired 8otto" reinforce"ents; a stick Model -Attachment 53 9as si"ulated
considerin# the sa"e loadin# conditions as the finite ele"ent "odel; in addition to suppport load
displace"ents applied to the se"i:circle portions of the rin# 8ea"(
,he "odel is analysed to check the 9orst case 8et9een the "a?i"u" and "ini"u" possi8le values of
su8#rade reaction of the 8ackfill -Attachment 21(
3/1/3 $oading
3/1/3/1 4ertical loads
6ertical loads fro" the tank shell 9ere i"posed on the rin# 8ea" 9ere derived 8ased on loadin# data
-furnished 8y Ishii Iron Borks1(
'oad of li@uid; in contact 9ith the rin# 8ea" 9as also included( Hei#ht of li@uid accordin# to the loadin#
data is 2020 "; 8ased on 101* at" 8ar nor"al at"ospheric pressure(
3/1/3/ $ateral loads
'ateral loads actin# fro" soil; a#ainst the rin# 8ea" are as follo9s
&oil pressure due to saturated 8ulk density
Hydrostatic pressure
&urchar#e due to 9ei#ht of tank 8otto" plate and 9ei#ht of contained 9ater(
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!assive resistance a#ainst the rin# foundation is i#nored in the analysis due to possi8le future unplanned
e?cavation at the e?ternal face of the rin# 8ea"(
3/1/3/3 Support displacement load 5for Stick Model "nal#sis3
&upport displace"ent load has 8een considered in the stick "odel 8y applyin# varyin# values
spread over half the circu"ference of the rin# 8ea"( ,he "a?i"u" support displace"ent load
considered is 65 ""; 8ased on "a?i"u" differential settele"ent re@uired 8y / $ 6-Attachment 21(
3/1/3/4 1t(er loadings
,he tank 8otto" plate is e?pected to resist 8endin# fro" the shell and fro" the inter"ediate colu"ns(
&ince there is no ri#id connection fro" the tank to the rin# 8ea"; no "o"ent transfer due to nor"al
loads; earth@uake and 9ind forces are considered in the analysis of the rin# 8ea"( Ho9ever; horiEontal
load due to seis"ic condition; 8ased in Ishii Iron Borks 'oadin# data; 9ere applied in the analysis of
"odel; considerin# frictional force 8et9een the 8otto" of the tank filled 9ith 9ater; and top of rin# 8ea"(
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4 $oad Calculations
4/1 4ertical $oad
!oad due to Steel weight along shell perimeter
"#S $ %&'& () (From *shii *ron "or(s +efer to Sht , & - of .ttachment ')
/ $ -- 0m
"#S1m $ %&'&1 - F /1
$ -',2 ()1m
3oint applied to S#../ 4odel (5onsider '0 0metre strip)6
F7#S $ -',2 8 '
$ -',29n
!ocation of F7#S from centreline of ring beam6
ef7ts $ construction tolerance : ; ma< thic(ness of sheel : offset of shell
from centreline of ring beam
ef7ts $ 00%m : 002'& m12 : 00%0 m
$ 0''0= m pro>ected be7ond the centreline of ring
!oad due to weight of water in contact with ring beam
?t of li@uid $ 2020 m based on '0', mbar (normal pressure)
5onsidering thic(ness of ring beam as 0A metreB and the -- tan( is offset b7 %0
mm be7ond the cetnreline of the ring beamB the contact areaB .cB of water is calculated
as6
.c $ ( > -) < C--
2
D--02<(0A12:00%)E
2
F
$ ( > -) < (--
2
-,'
2
)
$ 2'%& m
2
"?2G $ 2'%& 8 2020 8 '0 9n1m
,
$ '2-,&'- ()
3oint applied to S#../ 4odel (5onsider ' 0metre strip)6
#he diameter /w which is the location of centreline of water in contact with ring is
calculated as6
/w $ --02<D(0A12:00%)12E
$ -,%% m
F7?2G $ ('2-,&'-1Dw1 F ':" strip
$ =0=0 ()
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!ocation of F7?2G from centreline of ring beam6
efh2o $ ; (offset of shell from centreline of ring beam : ; width of the ring beam)
efh2o $ ; (00%m : ; < 0Am)
$ 022% m pro>ected inside the centreline of ring
4/ $ateral $oads
Surcharge
Hsur $ !oad of bottom plate : Bottom pressure of contained water
$ C D '020 () 1 ( --
2
1-) E : '0 < 202F 9o
$ '0',% ()1m
2
Hsur
Soil Hressure (.ctiIe)
5onsider ?eight of +ing BeamB ? $ '' m
HSG*! $ (s 0 w) ? 9o
$ ('= '0) ('') (0%)
$ -=% ()1m
2
HactiIe
?7drostatic Hressure
H?J/+G $ w ?
$ '0 < ''
$ '' ()1m
2
H?J/+G
Karth@ua(e Force (F? $ ',A'0 () from *shii !oading /ata)
FKL $ (',A'0 1D1 F '0m strip
$ ===' ()
Based on *shii !oading dataB the F? for the shell was calculated considering total
weight of shellB including weight of contained li@uid 5onsidering weights in contact
with ring beam acting against the giIen earth@ua(e forceB total resistance is
computed as the product of the weight of tan( shell loaded with li@uid and coefficient
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0A m
'' m
of friction between tan( and concrete (assume 0,)
F+ $ 0, 8 D("#S : "?2G) 1 DG 8 '0m strip
$ 0, 8 D(%&'&:'2-,&'-)1 DG 8 '0m strip
$ ,=-0 ()
F?KL $ ===' ,=-0 $ 20%' ()
"ind Force (F" $ A%' () from *shii !oading /ata)
F?"*)/ $ (A%' 1D1 F '0m strip
$ 2'2 ()
4/3 $oading !iagram
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F7#S
F?KL
F?"*)/
Hsur
HactiIe H?J/+G
F7?20

& "nal#sis and design
&/1 C(eck bearing pressure belo6 ring beam
Consider 0(7:" thick rin# 8ea"(
.)K# $ ( > -) 8 (--&
2
-,'
2
)
$ ''0,, m
2
"eight of +ing Beam (5onsider '' 0m deep)
"F $ ''0,, 8 '' 8 2- ()1m
,
$ 2='2&' ()
#otal weight acting on ring beam
"eight of steel shell6
"#S $ %&'& () (From *shii *ron "or(s +efer to Sht , & - of .ttachment ')
"eight of li@uid in contact with ring beam
"?2G $ '2-,&'- ()
" $ "F : "#S : "?2G $ 2'022A% ()
.ctual Bearing Hressure
Lact $ " 1 .)K# $ '=0=- (HaB sa7 200 (Ha
*5ontractor to ensure that allowable bearing pressure at site is greater than 200 (Ha
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&/ Calculation of support springs 5for Finite -lement Model "nal#sis3
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Calculation of soil sprin# per support
Assu"e sprin# to 8e linearly varyin#
&oil /earin# !ressure; H = 200 kN>"
2
Ma?i"u" differential settle"ent; = 65 ""
Bidth of rin# 8ea"; t = 0(7 "
No( of )oint supports = 1*7 nos(
%le"ent 9idth in "odel; B = 1 "
0actor of safety; 0& = 1(5
&ettle"ent; &prin#; Cfy &ettle"ent; &prin#; Cfy
-"1 -"1
0(0650 *642(*1 *7 : 105 0(0*25 7*73(62
2 : * 0(0631 *735(72 *7 : 103 0(0*16 7601(71
3 : 1*7 0(06*1 *700(40 *4 : 10* 0(0*06 77*2(17
5 : 1*7 0(0622 *757(6* 30 : 102 0(0247 7076(42
6 : 1*6 0(061* *416(07 31 : 101 0(0277 7**7(37
7 : 1*5 0(0603 *476(** 32 : 100 0(0274 7615(*7
7 : 1*3 0(0543 30*7(36 3* : 44 0(0264 7412(37
4 : 1** 0(0575 3102(56 33 : 47 0(0260 42*0(77
10 : 1*2 0(0576 3167(7* 35 : 47 0(0251 4572(65
11 : 1*1 0(0566 32*7(07 36 : 46 0(0231 4430(7*
12 : 1*0 0(0557 3*07(64 37 : 45 0(02*2 10**7(36
1* : 124 0(0537 3*70(70 37 : 43 0(022* 10764(2*
13 : 127 0(05*4 3356(2* 34 : 4* 0(0213 112*7(36
15 : 127 0(0524 35*3(31 50 : 42 0(0203 11737(25
16 : 126 0(0520 3615(*7 51 : 41 0(0145 12*07(64
17 : 125 0(0511 3644(*0 52 : 40 0(0176 1242*(07
17 : 123 0(0501 3776(*2 5* : 74 0(0176 1*60*(23
14 : 12* 0(0342 3776(6* 53 : 77 0(0167 13*57(47
20 : 122 0(037* 3470(31 55 : 77 0(0157 1520*(62
21 : 121 0(0373 5067(77 56 : 76 0(0134 1615*(75
22 : 120 0(0363 5164(2* 57 : 75 0(01*4 172*0(77
2* : 114 0(0355 5273(7* 57 : 73 0(01*0 17361(53
23 : 117 0(0336 5*73(62 54 : 7* 0(0121 14771(66
25 : 117 0(03*6 5344(17 60 : 72 0(0111 215*7(36
26 : 116 0(0327 5617(7* 61 : 71 0(0102 2*346(50
27 : 115 0(0317 573*(54 62 : 70 0(004* 25736(15
27 : 113 0(0304 5773(1* 6* : 74 0(0073 27717(45
24 : 11* 0(0*44 6010(7* 63 : 77 0(0073 *2*07(64
*0 : 112 0(0*40 615*(75 65 : 77 0(0065 *642*(07
*1 : 111 0(0*71 6*0*(43 66 : 76 0(0056 3*076(42
*2 : 110 0(0*71 6361(53 67 : 75 0(0036 51642(*1
** : 104 0(0*62 6627(22 67 : 73 0(00*7 63615(*7
*3 : 107 0(0*5* 6701(62 64 : 7* 0(0027 7615*(75
*5 : 107 0(0*33 6475(35 70 : 72 0(0014 1242*0(77
*6 : 106 0(0**3 7174(34 0(0004 257361(53
Ioint Ioint
1
71

&/3 Calculation of support displacements loads 5for Stick Model "nal#sis3
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Calculation of support displacement load per support 7oint
Assu"e support displace"ent load varyin# over a se"i :circle
Ma?i"u" differential settle"ent; = :65 ""
No( of )oint supports -half:ciru"ference1 = 64 nos(
&ettle"ent;
-"1
:0(06500
2 : * :0(06*12
3 : 150 :0(0612*
5 : 134 :0(054*5
6 : 137 :0(05736
7 : 137 :0(05557
7 : 136 :0(05*70
4 : 135 :0(05171
10 : 133 :0(0344*
11 : 13* :0(03703
12 : 132 :0(03616
1* : 131 :0(03327
13 : 130 :0(032*4
15 : 1*4 :0(03051
16 : 1*7 :0(0*762
17 : 1*7 :0(0*673
17 : 1*6 :0(0*376
14 : 1*5 :0(0*247
20 : 1*3 :0(0*104
21 : 1** :0(02420
22 : 1*2 :0(027*2
2* : 1*1 :0(0253*
23 : 1*0 :0(02*55
25 : 124 :0(02167
26 : 127 :0(01477
27 : 127 :0(01740
27 : 126 :0(01601
24 : 125 :0(0131*
*0 : 123 :0(01225
*1 : 12* :0(010*6
*2 : 122 :0(00737
** : 121 :0(00654
*3 : 120 :0(00371
*5 : 114 :0(0027*
*6 : 117 :0(00043
Ioint
1


&/4 "nal#sis
.esults 9ere o8tained usin# &,AAD soft9are(
&ee Attachment 4 for finite ele"ent analysis results and Attachment 5 for stick "odel Analysis
results for verifyin# 8otto" reinforce"ents on rin# 8ea"(
&/& !esign
&/&/1 Re8uired Reinforcement due to Ring Tension
+ing #ensile stress from S#../B Fts $ ,A2=2, ()1m0height1m0th( (due to Mlt !oads)
+ing #ensile force Ft $ ,A2=2, 8 ''m0height 8 0A0m th(
$ ,,2=&2 ()
#otal ring reinforcement re@uiredB .sring $ ,,2=&22-1(f71'0%) $ &2='&2 mm
2
/istribute reinforcement at beam edges (dist factors $ sa7 '&0 for sidesB 0,0 for top &
bottom)6
.t each sideB .sides $ (&2='&21-) < '&0 $ ,22= mm
2
#op (and bottom) reinf .t&b $ (&2='&21-) < 0,0 $ %&2AA mm
2
&/&/ Re8uired Torsional Reinforcements
NoIerning #wisting 4omentB 4<7B from S#../ $ '-',2 ()0m1m0strip
5onsidering twisting moment causes torsion against the ring6
4tor $ '-',2 8 '0m strip
$ '-',2 ()0m
5hec( torsional shear stressB Vt $ (2 8 4tor)1 Dwidth
2
< (depth width1,)E
$ (2 8 '-',2<'0
2
) 1 D''00
2
< (''000A001,)E
$ 02A )1mm
2
O Vtmin $ 0-
)o torsional reinforcements re@uired
&/&/3 Re8uired Bottom Reinforcement
Vertical Mniform 4omentB 4PB from S#../ $ '2222= ()0m
(Stic( 4odel .nal7sis Attachment 5)
5onsider clear coIer $ &% mmQ effectiIe depthB d $ ''00 &% '2 mm ties # ,2 12 $ ==&
Bottom +einforcementB .sbot $ '2222= 8 '0
A
1 (0=% 8 f7 8 0=% 8 d)
$ ,0-=&'2A mm
2
#otal re@uired bottom reinfrocements due to ring tension : moment6
.stbot $ %&2AA: ,0-=&'2A
$ ,222%= mm
2
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&/&/4 Re8uired S(ear Reinforcements
4a<imum Vertical ShearB F7B from S#../ $ 2,'', () (Attachment 5)
5onsider clear coIer $ &% mmQ effectiIe depthB d $ ''00 &% '2mm ties #,2 12 $ ==& mm
/esign shear stress I $ Vu 1 bId
$ 2,'',0 1 (A00 8 ==&) $ 02= )1mm
2
#otal Bottom +einf +e@uired .stbot $ ,222%=2A mm
2

'00.stbot1bId $ '00 8 ,222%=2A 1 (A00 8 ==&) $ 0-%
B7 interpolating Ialues in #able ,A of BSA''0 Hart 'B Ic $ 0-= )1mm
2
Since 0%Ic O I O (Ic : 0-)B proIide minimum lin(s #r7 lin( spacing $ '%0
SI re@d $ .sI 0=%f7I 1 0-bI
$ 2 < '', < 0=% < -20 1 (0- < A00)
$ ,0A=0 R '%0B o(
Mse #'2 S '%0 lin(s
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% !etails
5hec( +einforcements proIided6
Bottom +einforcements $ % 0#,2 bars
$ -02' mm
2
R .stbot $ ,222%= mm
2
B o(

Side +einforcements $ & # 2% (ea face)
$ ,-,2 R .edge : .sides $ ,22= mm
2
B o(
Shear !in(s $ 2 legs #'2 S '%0 mm
$ 222 mm
2
R .sImin $ '0=A- mm
2
B o(
#otal !ongitudinal +einforcements $ '- #2% : '0 #,2 bars
$ '-='% mm
2
R .stbot : 2<.sides $ '0'2-%= mm
2
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"ttac(ment 1 - $oading !ata from Is(ii Iron )orks
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"ttac(ment - !ifferential Settlement Information*Subgrade
Reactions
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"ttac(ment 3 - +umerical Model and $oading !iagram
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"ttac(ment 4 - Finite -lement "nal#sis of Ring Beam
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!ro)ect HIDD !hase * + !acka#e ,*
,itle &tructural Calculations
-.in# /ea" 0oundation for &teel ,ank at Musalla /(&(1
2rder docu"ent 11*1003 rev( 0 &heet 17 of 14


"ttac(ment & - Stick Model "nal#sis of Ring Beam
Client !anora"a Contractin# $ %n#ineerin# &ervices 'td(
!ro)ect HIDD !hase * + !acka#e ,*
,itle &tructural Calculations
-.in# /ea" 0oundation for &teel ,ank at Musalla /(&(1
2rder docu"ent 11*1003 rev( 0 &heet 14 of 14

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