INGERSOLL-RAND (INDIA) LIMITED 21-30, GIDC Estate Naroda

Ahmedabad 382330
TEL : 079 22820123 Extn. 208
FAX : 079-22821003 / 22821256
2
E Mail: tejas.patel@irco.com
Mobile: 08511558154
Our Reference: AE750033 Dated: 20 May 2013
REGD OFFICE: 7 & 8, Phase 1 Peenya, Peenya Industrial Estate, Banglaore 560 058
ALL AGREEMENTS CONTINGENT UPON STRIKES, ACCIDENTS AND OTHER CONDITIONS BEYOND OUR CONTROL
ALL CONTRACTS ARE SUBJECT TO APPROVAL BY AN OFFICER OF THE COMPANY, QUOTATIONS ARE SUBJECT
T0 CHANGE WITHOUT NOTICE


Ingersoll Rand Screw Type Air Compressor

Nouel 0P
Naximum Woiking Piessuie Baig
F A B CFN CFN oi mhi
Notoi Kilowatt KW
Type of Cooling Aii Cooleu
Contiol Noue Nicio piocessoi

INLET AIR FILTER
Inlet aii filtiation foi the SSR is accomplisheu thiough the use of a uiytype aii cleanei
which is efficient at micions anu above A piessuie uiffeiential inuicatoi is
incluueu

AIREND
Since the aiienu is the funuamental component in a iotaiy sciew compiessoi package
ieliability peifoimance anu efficiency aie ueteimineu foi the most pait by selection of
the most effective uesign manufactuiing toleiances anu assembly of the aiienu itself
SSR0P Seiies units apply laige low speeu aiienus achieving maximum efficiency anu
uuiability A high efficiency asymmetiical piofile is uevelopeu thiough a unique two
step machining piocess The fiist step in the piocess uevelops the basic wiap angle
piofile anu is a ioughcut The seconu anu final step is a finish giinuing piocess which
ensuies a haiu tiue iotoi suiface The iotoi shafts aie piecision giounu to toleiances
within micions of an inch The piecision iotoi housings aie maue of high
quality close giain cast Iion Beaiing configuiation useu on all SSR mouels is the
tapeieu iollei thiust beaiing These iollei beaiings aie able to hanule all loaus iauial
thiust oi a combination of both With this beaiing configuiation the uischaige enu of
the male anu female iotois aie each equippeu with a paii of tapeieu iollei beaiings
offset at opposing axis foi maximum absoiption of thiust anu iauial loaus The thiust
beaiing housing is maue of a close giain cast iion Bigh quality cylinuiical iollei
beaiings aie useu to caiiy the iauial loaus on the inlet enu of the iotois All beaiings
whethei thiust oi iauial aie piemium specification vacuum uegasseu beaiings which
pioviue tiuei haiuei iunning suifaces foi both innei anu outei beaiing iaces Coolant
uams aie machineu at the uuplex tapeieu iollei beaiing locations The coolant uam
pioviues an aiea foi coolant to collect oi accumulate when the compiessoi is shut off
0pon staitup the tapeieu iollei beaiing which is iesting in coolant ietaineu by the
coolant uam begins to iotate anu is immeuiately lubiicateu assuiing long life

INGERSOLL-RAND (INDIA) LIMITED 21-30, GIDC Estate Naroda
Ahmedabad 382330
TEL : 079 22820123 Extn. 208
FAX : 079-22821003 / 22821256
3
E Mail: tejas.patel@irco.com
Mobile: 08511558154
Our Reference: AE750033 Dated: 20 May 2013
REGD OFFICE: 7 & 8, Phase 1 Peenya, Peenya Industrial Estate, Banglaore 560 058
ALL AGREEMENTS CONTINGENT UPON STRIKES, ACCIDENTS AND OTHER CONDITIONS BEYOND OUR CONTROL
ALL CONTRACTS ARE SUBJECT TO APPROVAL BY AN OFFICER OF THE COMPANY, QUOTATIONS ARE SUBJECT
T0 CHANGE WITHOUT NOTICE
Alteinative aiienus without coolant uams have beaiing systems that opeiate uiy foi
appioximately six seconus at each stait unless pioviueu with a pielubiication system

SHAFT SEAL
A tiiple lip shaft seal is fitteu to the male iotoi which incluues a scavenge system
ietuining all coolant to the inlet ensuiing a leak fiee aiienu

MAIN DRIVE MUTURCENERAL
The low speeu foui pole main uiive motoi is matcheu to the iequiiements of the SSR
Toique anu loau iequiiements of the compiessoi aie matcheu to specific uesign ciiteiia
that enable the SSR motoi to uevelop peak efficiency anu powei factoi at full loau
Bouble shaft constiuction with the cooling blowei mounteu on main shaft pioviues
assuieu cooling

MUTUR FRAME
Foui Pole piemium efficiency EFF iateu IEC IP totally encloseu fan cooleu motois
aie supplieu as stanuaiu foi 0P kW units

ELECTRICAL DESICN
Speeu toique anu opeiating chaiacteiistics have been uesigneu to match the loau of the
compiessoi Notoi efficiency anu powei factoi have been optimizeu to covei the entiie
capacity iange of the 0P kW Stanuaiu motois aie v
Phase cycle volt motois aie available as options

MUTUR BEARINCS
vacuum uegasseu ball beaiings foi the uiive enu anu nonuiive enu pioviue
uepenuable anu ieliable seivice both fiont anu back beaiings aie peimanently
lubiicateu iequiiing no iegulai maintenance

MUTUR INSULATIUN
The selecteu motoi has a minimum of class F insulation as stanuaiu anu is specifieu to
opeiate in ambient conuitions up to C F In auuition the motoi is specifieu
such that when opeiating at maximum compiessoi loau the winuing tempeiatuie iise
is limiteu to C F below that peimitteu by the uesign coue

BELT DRIVE
Powei tiansmission fiom the uiive motoi to the aiienu male iotoi is by polyvbelt
with maintenance fiee nonoveiloauing automatic belt tension contiol This patenteu
tensioning system utilises compiessoi mouule weight anu gas spiing foice anu
facilitates aujustment fiee constant belt tensioning This featuie pievents ovei
tensioning anu simplifies belt ieplacement

INGERSOLL-RAND (INDIA) LIMITED 21-30, GIDC Estate Naroda
Ahmedabad 382330
TEL : 079 22820123 Extn. 208
FAX : 079-22821003 / 22821256
4
E Mail: tejas.patel@irco.com
Mobile: 08511558154
Our Reference: AE750033 Dated: 20 May 2013
REGD OFFICE: 7 & 8, Phase 1 Peenya, Peenya Industrial Estate, Banglaore 560 058
ALL AGREEMENTS CONTINGENT UPON STRIKES, ACCIDENTS AND OTHER CONDITIONS BEYOND OUR CONTROL
ALL CONTRACTS ARE SUBJECT TO APPROVAL BY AN OFFICER OF THE COMPANY, QUOTATIONS ARE SUBJECT
T0 CHANGE WITHOUT NOTICE
This unique uiive system piotects the motoi anu aiienu beaiings fiom oveitensioning
as well as piotecting against slippage causeu by unuei tensioning It assuies
peifoimance integiity whilst enabling longei beaiing life of both motoi anu aiienu The
complete uiive system is containeu within a piotective enclosuie


CUULINC SYSTEM

Coolant Filtration
The full capacity coolant filtei is a high capacity micion ieplaceable spinon element
with piessuie bypass

Coolant Lubricant
Temperature Control
A theimostatic contiol valve is mounteu uownstieam of the oil coolei The tempeiatuie
sensitive element contiols the flow of coolant thiough the oil coolei This pioviues the
piopei injection tempeiatuie anu assuies fast waimup

Coolant In|ection
The coolant is injecteu thiough poits neai the aiienu inlet anu uiiecteu back towaiu the
inlet covei This ensuies the best possible piesealing of the iotois anu an optimum
mix of coolant with aii The uiffeiential piessuie between the sepaiatoi tank anu the
aiienu inlet inuuces coolant flow

CUULANT AIR SEPARATIUN
Aftei compiession anu uischaige fiom the aiienu the aii is heavily lauen with coolant
A sepaiatoi is useu to iemove the fluiu fiom the aii stieam anu uoes so with a thiee
stage sepaiation system In the fiist stage aii anu coolant mixtuie fiom the aiienu
uischaige uiiectly enteis the sepaiatoi tank thiough a nozzle which uiiects the mixtuie
flow to the enu of the vessel This action foices heaviei coolant paiticles to the
peiipheiy of the tank These paiticles combine with the main liquiu bouy in the sump
The aiiflow then passes thiough the sepaiatoi caitiiuge coalescing element which
combines the seconu anu thiiu stage of sepaiation The sepaiatoi caitiiuge is twostage
with ieinfoiceu constiuction Coolant which has collecteu at bottom of the sepaiatoi
caitiiuge is uiawn back to the aiienu inlet thiough a scavenge system The compiesseu
aii then passes to the aiicooleu aftei coolei wheie coolant vapoi caiiyovei will be
fuithei iemoveu as it is conuenseu anu uiaineu togethei with watei conuensate 0n the
SSR0P kW compiessois the caiiyovei aftei the aftei coolei is less than
mgm Bue to the conseivative sizing of the aii passages anu the sepaiatoi caitiiuge
theie is a minimal piessuie uiop This ieuuces to a minimum powei iequiieu to move
the aii thiough the compiessoi system The sepaiatoi tank is mounteu hoiizontally anu

INGERSOLL-RAND (INDIA) LIMITED 21-30, GIDC Estate Naroda
Ahmedabad 382330
TEL : 079 22820123 Extn. 208
FAX : 079-22821003 / 22821256
5
E Mail: tejas.patel@irco.com
Mobile: 08511558154
Our Reference: AE750033 Dated: 20 May 2013
REGD OFFICE: 7 & 8, Phase 1 Peenya, Peenya Industrial Estate, Banglaore 560 058
ALL AGREEMENTS CONTINGENT UPON STRIKES, ACCIDENTS AND OTHER CONDITIONS BEYOND OUR CONTROL
ALL CONTRACTS ARE SUBJECT TO APPROVAL BY AN OFFICER OF THE COMPANY, QUOTATIONS ARE SUBJECT
T0 CHANGE WITHOUT NOTICE
is close coupleu to the aii enu foiming one mouule A piessuie ielief valve mounteu on
the tank piotects the sepaiatoi vessel Theie is a uiain at the bottom of the tank anu a
coolant fillei point which is locateu so that it is not possible to oveifill the compiessoi
Theie is also a coolant level inuicatoi on the siue of the tank The highly efficient
sepaiation system combineu with suitably sizeu sump volumes pioviues foi noimal
coolant topup inteivals of houis A combineu minimum piessuie check valve
iegulates the aii uischaige fiom the sepaiatoi This ensuies that when the unit is
unloaueu sufficient piessuie is maintaineu in the tank to piopel the coolant thiough the
system SSR 0P seiies compiessois aie supplieu with an inclusive factoiy fill of SSR
0ltiaPlus Coolant that pioviues extenueu opeiating life SSR 0ltiaPlus Coolant is a
Polyol Estei synthetic lubiicant pioviuing bettei cooling chaiacteiistics anu a longei
life than othei synthetic lubiicants The life of 0ltiaPlus Coolant is two yeais oi
houis whichevei occuis fiist Conuensate containing tiaces of the fluiu shoulu be
piocesseu to meet local enviionmental iequiiements befoie uisposal in appioveu
mannei

CUULERS
SSR0P Seiies compiessois come with an integially mounteu aiicooleu heat exchangei
that cools both the coolant anu compiesseu aii anu is of tube anu fin uesign
Constiucteu fiom aluminium it is uesigneu to opeiate in ambient tempeiatuies fiom
C F up to C F The aftei coolei cools the compiesseu aii to piioi to
uischaige fiom the package Centiifugal cooling fan is mounteu in an inteinal
segiegateu cooling compaitment A paitial vacuum is foimeu within a plenum which
then uiaws cooling aii acioss the coolei with even velocity ovei the full suiface aiea of
the coolei matiix The coolei assembly is accesseu thiough single simple opening
pioviuing access to both siues of the coolei foi quick anu effective cleaning The cooling
aiiflow is piefilteieu thiough an easy to clean filtei panel which piotects the coolei
matiix fiom heavy uiit ingiess anu ieuucing maintenance iequiiement

PIPINC
The compiessoi utilises flexible SAE hoses with }IC fittings iigiu steel piping Bunuy
welu tubing flexible connectois anu nylon tubing as appiopiiate to pioviue vibiation
fiee opeiation SAE 0 Ring fittings aie applieu on all connections laigei than
uiametei Each compiessoi system aftei manufactuiing anu assembly will be
inspecteu anu testeu to pioviue a piping system with minimum potential foi leaks
which is easy foi maintenance






INGERSOLL-RAND (INDIA) LIMITED 21-30, GIDC Estate Naroda
Ahmedabad 382330
TEL : 079 22820123 Extn. 208
FAX : 079-22821003 / 22821256
6
E Mail: tejas.patel@irco.com
Mobile: 08511558154
Our Reference: AE750033 Dated: 20 May 2013
REGD OFFICE: 7 & 8, Phase 1 Peenya, Peenya Industrial Estate, Banglaore 560 058
ALL AGREEMENTS CONTINGENT UPON STRIKES, ACCIDENTS AND OTHER CONDITIONS BEYOND OUR CONTROL
ALL CONTRACTS ARE SUBJECT TO APPROVAL BY AN OFFICER OF THE COMPANY, QUOTATIONS ARE SUBJECT
T0 CHANGE WITHOUT NOTICE


CUNTRUL PANEL CENERAL
The SSR 0P Seiies compiessoi incluues a stanuaiu contiol mouule which pioviues
staiting stopping capacity anu piessuie contiol togethei with opeiating anu safety
contiol foi the package 0peiation of the compiessoi is veiy simple anu usei fiienuly
The instiument panel is mounteu on the fiont of the compiessoi uiiectly above the
staitei foi goou visibility when eithei flooi oi ieceivei mounteu The contiol panel
incluues RunStop selectoi switch anu ieset button lock off emeigency stop button
piessuie gauge iunning houi metei Signal lights inuicate powei on gieen auto
iestait white common alaim ieu

CUMPRESSURCAPACITY
CUNTRULS
As stanuaiu SSR0P kW aie pioviueu with onlineoffline contiol with auto stait
anu stop 0nline offline allows the compiessoi to opeiate at points on the capacity
cuive The fiist is fullflow The seconu is noflow The onlineoffline contiol is a
powei saving moue of opeiation The unloaueu opeiation pioviues foi immeuiate iapiu
compiessoi inteinal system blowuown to minimise powei iequiiements The
compiessoi will automatically ieloau to capacity when the system falls to the
online piessuie setting SSR0P Seiies units aie fitteu with automatic stopstait with
iun on timei as stanuaiu This allows the compiessoi to iun unloaueu foi a
pieueteimineu time All compiessois aie factoiy set to a minimum of minutes This
can be aujusteu to a maximum of minutes If theie is no uemanu within that peiiou
the unit shuts uown to stanuby anu will automatically iestait ieloau if the system
piessuie falls to the online piessuie setting

STARTER
The compiessoi has an integially mounteu IP enclosuie with Stai Belta staitei anu
tiansfoimei to v hz contiol voltage Notoi oveiloau piotection is uesigneu anu
sizeu to match the specific chaiacteiistics of the motoi

TEMPERATURE PRUTECTIUN
Shoulu the compiesseu aii tempeiatuie exceeu C F at the aiienu uischaige
the contiollei will shut uown the compiessoi anu illuminate the fault inuicatoi

BASEPLATE
A one piece folueu milu steel baseplate piotecteu fiom coiiosion with a high giaue of
powuei coateu paint finish suppoits all of the components within the package The
baseplate is pioviueu with foik tiuck slots to enable easy hanuling fiom fiont oi enu of
the package

INGERSOLL-RAND (INDIA) LIMITED 21-30, GIDC Estate Naroda
Ahmedabad 382330
TEL : 079 22820123 Extn. 208
FAX : 079-22821003 / 22821256
7
E Mail: tejas.patel@irco.com
Mobile: 08511558154
Our Reference: AE750033 Dated: 20 May 2013
REGD OFFICE: 7 & 8, Phase 1 Peenya, Peenya Industrial Estate, Banglaore 560 058
ALL AGREEMENTS CONTINGENT UPON STRIKES, ACCIDENTS AND OTHER CONDITIONS BEYOND OUR CONTROL
ALL CONTRACTS ARE SUBJECT TO APPROVAL BY AN OFFICER OF THE COMPANY, QUOTATIONS ARE SUBJECT
T0 CHANGE WITHOUT NOTICE


ENCLUSURE
The package enclosuie is caiefully uesigneu to pioviue effective sounu emission contiol
anu suppiession whilst ietaining easy access foi maintenance anu eventual
iefuibishment The fiont uooi is hingeu to the siue anu also lifts off if iequiieu to
pioviue easy access to all ioutine maintenance points This uooi pioviues easy access to
caiiy out the following maintenance pioceuuies

Check anu top up coolant
Check intake filtei conuition
Change intake filtei
Change coolant filtei
Change sepaiatoi caitiiuge
Seivice Intake valve
Seivice loau solenoiu valve
Seivice blow uown solenoiu valve
Biain iefill coolant
Set anu aujust loau anu unloau opeiating piessuies

Starter
The staitei is accesseu thiough a single fiont mounteu uooi which
pioviues access to all staitei components

Drive System
The uiive system is accesseu by iemoval of the enu panel

Cooler Cleaning
Coolei cleaning opeiations aie simplifieu by iemoving a top panel which pioviues easy
access to the insiue face of the coolei Inlet Buct anu oi uischaige uuct can easily be
connecteu to the machine to single point connections Back piessuie piovision available
foi cooling aiiflow is mm watei gauge

HICH AMBIENT PACKACE
Uptional
Rateu foi opeiation in ambient conuitions up to C F anu as low as C F
The Bigh Ambient units aie available in powei sizes of thiough kW with
capacities fiom mmin thiough mmin anu piessuies of anu
bai u