Date Section Depart.

Messebo Cement Plant

Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 1of3
Crusher Mech
Eqpt. No. & Name /
Description of activities
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Instruction Remark
Jet pulse flter,
131.170.P21
R/S L/M D W F M 3M 6M Y O
1. Carry out general cleaning on & around
the filter
S M O
2. Carry out internal cleaning & clean air
chamber
S M O
3. Check solenoid & membrane ales
function properly
! M O
". Check for presence of isible dust in
the air flo# from stack.
! M O $f dust is isible. Check bags &
!eplace defectie.
%. Check air pressure &' bar( ! M O
'. Condition of compressed air ! M O Dry) clean) free from oil
*. Check function of automatic #ater
separator
! M O
+. Drain #ater from collection pipe. ! M O
,. Check that all inspection hatches &
-oints are tight
S M O $f necessary) replace the rubber
Seals of the hatch.
1.. Check all filter bags after dismantling S M O
11. !eplace the filter cartridge in the
compressed air filter
S M O
12. Check differential pressure

S M O /orking on time base 0000000000
Differential 1ressure base 0000000
13. Check leakage of compressed air. ! M O
1". Check hose & pc pipe condition for #ear S M O
1%. Check suction & deliery ducts for #ear S M O
1'. Check the condition of flap ales &
its securing position
! M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
Messebo Cement Plant
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 2of3 Crusher Mech
Eqpt. No. & Name /
Description of activities
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Instruction Remark
* Air sluice,
131.170.P23
R/S L/M D W F M 3M 6M Y O
1. 2ubricate bearings ! 2 O
2 points) 2ub.3142)
2. Clean the e5uipment. S M O
3. $nspect housing ! M O
6or rust) corrosion) #ear
". $nspect flanges S M O
6or rust) corrosion) #ear
%. 2eakages any ! M O
'. $nspect impeller S M O
7ane #ear) corrosion) stuck material.
*. $nspect end coers S M O
6or corrosion) #ear
+. $nspect packing glands S M O
!etighten) if not change packing cord.
,. Change grease from bearings S 2 O
2ub.3142) fill 283
1.. $nspect bearings during grease change S M O
!ust) cracked rack) cage) damage
11. Check for loose bolts S M O
12. Check for abnormal sound ! M O
** Gear Box
Type: Sew euro drive, RF 40 A
1. Check oil leel S M O Oil grade9 Mobil gear '3.
2. Check oil colour and iscosity. S M O Change oil) if polluted
3. Check leakage of oil S M O
". Check temp. of gearbo: ! M O
%. Check for abnormal sound. ! M O
'. Check & clean the breather S M O
*. Check for ibration. ! M O
+. Change lubricant

S 2 O 3ery 2 year
Oil grade9 Mobil gear '3.)5ty9 ..32
** Coupling (Type: Rol. K100)
1.Check the clearance8gap bet#een the coupling hales ! M O
Std ; 2444" mm
<ctual;00000000000
2.Check the plastic fle:ibles for #ear
&Circumferential backlash(
S M O Std ; ' mm
<ctual;00000000
3.Check all fasteners &for tightness( S M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
Messebo Cement Plant
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 3of3 Crusher Mech
Eqpt. No. & Name /
Description of activities
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Frequency
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Instruction Remark
* Filter fan,
131.170.P26
R/S L/M D W F M 3M 6M Y O
1. Check ibration ! M O
2. Check belt tension & condition S M O
2oad &=( > "2.%?8belt) Sag > 1%mm
3. Check bolts S M O
". Check fan housing S M O 6or #ear
%. Check the impeller S M O 6or #ear & cracks
'. Clean up S M O
*. !eplace lubricating grease S 2 O 2ub.9 3142) 5ty4.."+kg
+. 2ubricate bearings S 2 O 2ub.9 3142
,. Check the temperature of bearings ! M O @y hand. Ma:. '.
.
c.
1.. Check the condition of bearings S M O @acklash) clearance and general
condition.
11. Check for abnormal sound ! M O
12. Check suction duct for #ear S M O
13. Check the condition of cooling disc S M O &$f fitted(
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by