Precision is our business. DIMT_EN 09/2009 Our product and service range. Metrology Tactile metrology Pneumatic metrology Optical metrology Product program Roughness measurement Contour measurement Form measurement Optical shaft measurement Dimensional measurement Optical surface inspection Inspection processes In-process Post-process SPC Final inspection Measuring room Services System solutions DKD calibration service Consulting, training and service JENOPTIK Industrial Metrology HOMMEL-ETAMIC GmbH Alte Tuttlinger Strae 20 D-78056 VS-Schwenningen www.hommel-etamic.com 2 3 Diversity and fexibility characterize our complete line of dimensional metrology products. Our aim is to provide the optimum solution for the measuring task, the degree of automation, and the machine design. Its here that you proft from our years of experience and broad knowledge base in the development of standard and customized metrology solutions. Pneumatic - highest precision, extreme robustness. For di- mensional, geometric, position, and form measurements. Tactile - classic multi-point measurement with LVDT probes, fast capture of measurement parameters. For dimensional, form, and position measurements. Optical - fast measurement, highest fexibility. For dimen- sional, contour, form, and position measurements. Hommel-Etamic, the Industrial Metrology Division of the Jenoptik Group, is a leading manufacturer and system provider of high-precision, tactile and non-tactile produc- tion metrology. Our range of products includes solutions for a wide range of measurement tasks such as testing surfaces, form, and determining dimensional tolerances throughout all pha- ses of the production process, for fnal inspection or in a metrology lab. Our product portfolio is rounded off by a wide range of services in consulting, training and service, including long-term maintenance contracts. Hommel-Etamic. Precision is our business. The technologies for precision. Pneumatic. Tactile. Optical. 5 Optimum solutions. Measurement of engine, gear and chassis components rotationally symmetrical components such as shafts and disks asymmetrical components such as pistons or gear cases Systems for dimensional measurement Manual measurement fxtures (standardized or customer-specifc) Semi-automatic measurement fxtures Fully automatic gaging machines (inline and offine) In-process measuring heads and probing systems Dimensional inspection example Inner diameter Outer diameter Length Geometry elements, workpiece profle Form and position tolerances 4 Dynamic measurements and statistical process control (SPC) are possible, as well as 100% inspection with in- terlinked semi- and fully automatic gaging machines that can be integrated into the production line. Dimensional measurement is often only one of the tasks specifed for our gaging machines. Weighing, grading, marking and sorting can also be an integral part of the gaging system. For statistical process data analysis, the measuring systems can be equipped with a AQDEF certifed qs-STAT interface. Dimensional measurement. DP200 6 7 In-process measurement. High reliablity as well as easy mechanical and electrical in- tegration are conditions that we take into account when designing our measuring control systems for machine tools. Our modular concept guarantees a high degree of fexibility that can be easily adapted to a variety of measu- ring tasks. Hommel-Movomatic manufactures in-process measure- ment systems for simple or complex grinding applications (e.g. grinding or superfnishing). These systems measure during the actual grinding process, helping to eliminate tolerance variations due to wear of the grinding wheels, thermal fuctuation of the workpiece and coolant, and the instability of the machine related to all of the above factors. The measuring systems are also used for pre- and post- process applications (quality surveillance, SPC) as well as match grinding. Determination of position and diameter Shaft measurement Handheld measuring instruments. 8 9 valvescan Our handheld measuring instruments and manual gaging benches are designed to assess the dimensional work- piece characteristics by part sampling, or through 100% inspection. These benches utilize tactile and pneumatic tooling (for dynamic or static measurements), control systems for visualization and evaluation of the measure- ment results as well as statistical analysis. Thanks to their robust design, these benches are ideally suited for use in production environments. Examples of applications Air plugs for inner diameters Air snaps and rings for outer diameters Custom gaging fxtures designed for a full range of dimensional and geometric measurements The gaging fxtures are custom-assembled from a variety of measuring components and are therefore always opti- mized for your workpiece and measuring task. Valve seat gage Manual gaging benches. Plug gage for cylinder head Fully automatic gaging machines. Our gaging machines utilize both tactile and pneumatic measurement tooling, made of wear-resistant, dirt- repellent materials (i.e. carbide, TCIN coating, etc) that precisely capture the dimensions of the workpiece. Our product range includes machines for fnal inspection all the way up to fully automated interlinked measure- ment stations for 100% control of the production line. In- line and offine gaging machines and fxtures, with semi- or fully automatic measuring runs as well as workpiece specifc multi-point fxtures, are all a part of our product portfolio. Fast measuring rates as well as part classifcation, mar- king, and sorting are key abilities of our gaging machines. Optionally, optical sensors for surface inspection can be integrated into our machines, saving time and making your production cost-effective. G200 Measuring station for crankshafts Cylinder block measurement 10 11 Optical measuring systems. Thanks to fast measuring cycles and easy handling, our optical measuring systems are extremely fexible for use in production and may be used throughout all phases of the production process. Optical measuring systems are used for fexible interme- diate inspection as well as fnal inspection. Applications range from SPC measuring systems up to fully automa- ted, interlinked post-process gaging machines for 100% inspection. Optical measuring principles, combined with our award winning design, guarantee fast conversion between a huge variety of different workpieces. Standard systems are ideally suited for measurement of all common shafts. Some optical measuring systems can be optionally equip- ped with a tactile scanning system for length and axial face run-outs. 12 13 opticline C1023 Measuring station for camshafts Measurement of valves SPC measuring system for crankshafts Optical surface inspection. 14 15 IPS100 Our automated surface inspection systems utilize special 360 optical sensors that are capable of 100% control. The sensor can be integrated directly into the production line, where the high scanning rate of the ring sensor de- livers consistent high quality measurement results in the shortest possible cycle times. For the inspection of cylinder bores a special and unique measurement technology is used. Simultaneous forward advancing of the inspection sensor into the bore and circular scanning, allow the generation of an undistorted image of the inner surface of the bore. Surface defects such as blow holes, scratches or poro- sities, are completely and automatically checked and classifed. Error and defect boundaries are also automati- cally detected. Display of the surface Bore inspection of cylinder blocks Bore inspection of conrods