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DESCRIP
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Units
MT MT MT MT SFT CFT KW KW # C %
1
SHOP
FLOOR
138.00 24.00 7 3312.0 35637.0 820473
30
71.0
80
353.00 135000 1
252 360
55% +/- 5%
60 TR X 6 Nos or 200
TR X 2 Nos or any
other suitable
configuration Air
cooled chiller
packages, connected
AHU's, Ducting , piping
and ancillaries
Sl
DESCRIP
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(ROOM
NAME)
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Units
MT MT MT MT SFT CFT KW KW # C %
1
FIRST
FLOOR
(OFFICE
AREAS)
48.00 8.00 4 384.0 4131.0 13590
5
8.0
40
29.20 11200 1
232 33
50% +/- 5%
11 TR X 3 Nos Ceiling
Suspended Ductable
Split Ac's
BASIS OF DESIGN-SHOP FLOOR
BASIS OF DESIGN-ANNEX 1st FLOOR
Sr.
No.
Description
Unit Qty Rate (Rs.) Total Amount(Rs) Deviation
Pre-Qualification for bidder:
(A) EQUIPMENT
AIR COOLED CHIILER
1
Supply, installation, testing and commissioning of air
cooled chilling machine with one/multi compressors
suitable motors,with refrigerant circuits, direct
expansion chiller with insulation, air cooled
condenser,thermostat, vibration isolators,integral
refrigerant copper piping, accossories, controls and
safety controls, starter for the condeser fans and
compressor, incoming isolating switch mounted in
control panel, all mounted on a steel base frame.
Motors shall be suitable for 415+/-10%volts, 50
cycles, 3 Ph Ac, Energy Efficient Motors EFF-1 of
IS-12615.
NEW BLADE SHOP BLDG- SHOP FLOOR
Capacity 60 TR with reciprocating semi hermetic
compressor
Nos 6
OR
Capacity 200 TR with screw rotory type with single
or double ckt or any other configuration of min 360
Tons.
Nos 2
A TOTAL(CHILLERS COST)
2 Pumps
Chilled Water pumps
supply, installation, testing and commissioning of
centrifugal monobloc pump setsmounted on a
common base with suitable electric motor for
circulation of water for central air-conditioning
system. All pumps shall be aligned with proper
viibration isolation. as per specifications.The pump
motor shall be suitable for 415+/- volts 50 cycles 3
Ph power supply(4 W+ 1S).Motors shall be EFF-1 of
IS-12615.
Pump performance charecterstics shall be as follows:
Chilled water pumps(Grundfos/kirloskar/beacon/IHP)
Type: Centrifugal-Conforming to IS Stds.
Head : 20 M
Flow rate: 130 US GPM
NEW BLADE SHOP BLDG- SHOP FLOOR
Motor HO: 7.5 HP(6W+1S) no's 7
3 Expansion Tank
Supply, installation, testing and commissioning of an
insulated expansion tank 3 mm M.S.plate
construction.The tank shall be with fittings,overflow,
floatvalve and insulation
The size of the tank shall be as follows:
accessories 1000 X 1000x 1000 no's 2
Piping
4 Chilled water Piping
Supply,laying, fixing ,testing and commissioning of
MS B class pipes complete with all necessary fittings
such as bends, tees, reducers, flangesand supports
duly insulated with TF quality expanded polystrene
foam of density 18 Kg/m3 , complete as per spects
and drawings with aluminium foil as vapour barrier
and cladding with 30 G GSS sheet.
150 mm dia pipe Rmt 60
I) 100mm dia pipe Rmt 80
ii) 80 mm dia pipe Rmt 50
iii) 65mm dia pipe Rmt 100
iv) 50mm dia pipe Rmt 50
v) 40mm dia pipe Rmt 60
vi) 32mm dia pipe Rmt R/o
vii) 25mm dia pipe Rmt 30
5 VALVES
Supply,laying, fixing ,testing and commissioning in
position the following valves, strainers etc in chilled
water line complete with flanges etc duly insulated
with TF quality expanded polystrene foam of density
18 Kg/m3 , complete as per spects and drawings
with aluminium foil as vapour barrier and cladding
with 30 G GSS sheet.
a BUTTERFLY VALVES
I) 80 mm dia nos 20
ii) 65mm dia nos 16
iii) 50mm dia nos 16
iv) 40mm dia nos 10
I.SHOP FLOOR:
AIR CONDITIONING SYSTEM FOR NEW BLADE SHOP-SHOP FLOOR & ANNEX Dt.15/5/08
Vendor shall be only manufacturer or his authorised dealer/distributor to participate in the tender.Certificate
2/8
Sr.
No.
Description
Unit Qty Rate (Rs.) Total Amount(Rs) Deviation
AIR CONDITIONING SYSTEM FOR NEW BLADE SHOP-SHOP FLOOR & ANNEX Dt.15/5/08
v) 32mm dia nos 12
b Balancing valves
I) 80 mm dia nos 9
ii) 65mm dia nos 9
iii) 50mm dia nos 9
c Non- Return Valve
I) 80mm dia nos 12
ii) 65 mm dia nos 12
d Y-Strainers
I) 80mm dia nos 12
ii) 65mm dia nos 12
iii) 50 mm dia nos 8
e Air ven valve with ball valve 25 mm dia nos 28
6 3-WAY MODULATING VALVES FOR AHU'S
Supply, installation , testing and commissioning of 3-
way motorized valves with modulating motor and
proportional thermostat to maintain the inside
temperature conditions . The pipe size of the valves
are as follows:
80 mm dia nos 6
I) 65mm dia nos R/o
ii) 50mm dia nos R/o
7 PRESSURE GAUGES AND THEMOMETERS
prividing and fixing in positiondial type pressure
gauges with isolating GM gate valves and dial type
thermometers complete as per specifications
I) Pressure gauges no's 20
ii) Temperature gauges no's 20
8 CONDENSATE DRAIN PIPES FOR AHU'S
Supply, laying, fixing , testing and commissioning of
GI B class pipes complete with all necessary fittings
such as elbows, tees,reducers, P traps etc and
supports such as clamps etc duly insulated
complete as per specifications and drawings.
I) 50 mm dia rm 30
ii) 40 mm dia rm 30
B TOTAL(PIPING& AUXILLARIES)
(C) AHU s
9
Double Skin Floor Mounted r Air-Handling Units
with 0.63 GI prepainted sheet on outer side and GI
plain sheet on inner side with 25mm thick PUF
sandwiched insulation, AHU recirculation type
comprising of supply fan section with DIDW
back/forward curved blowers, mixing box, chilled
water cooling coil section 6/8 row deep full face area
coils, Provision for 2row hot water coil, SS drain pan,
drive set with flame proof TEFC motors selected for
minimum of 125 mm SP, fire retardent canvas
connection, VCD, antivibration springs for the drive
set and cushy foot mounting for the entire AHU with
auxillary base frame .
AHU system 1: 10% Fresh air induction, 24000
cfm, 7.5/10 HP with 90/100 mm static 6/8 row A/c
30 TR
Nos 6
10
TREATED FRESH AIR UNIT (HEAT RECOVERY WHEEL
/ HEAT PIPE HEAT
EXCHANGER UNIT)
Supply, installation, testing and commissioning
double / single skin 2 tier treated fresh air units
Flexomix - 600 or Manor or Hovar / Unidyne / Zeco /
Crown or approved equavalentcomplete with energy
recovery wheel or energy in used air by heat
exchanger method to pre-cool in the incoming fresh
air so as to cut down power consumption in the
chiller in the order of 12 TR to save consumption at
fresh air related capacity induction.Generallysuitable
for summer and mansoon level air
3/8
Sr.
No.
Description
Unit Qty Rate (Rs.) Total Amount(Rs) Deviation
AIR CONDITIONING SYSTEM FOR NEW BLADE SHOP-SHOP FLOOR & ANNEX Dt.15/5/08
inputs inlet temperature at heat pipe 41.60 C and
cooled air outlet from Heat pipe Heat exchanger
(HPHE) at 33.6 C, Exhaust inlet to HPHE 27 C,
Exhaust outlet from HPHE 34 C, while fresh air
inflow is 7000 CFM,savings expected in the summer
season summer season shall be in the order of 30
KW from each Chiller set, size of the heat
exchangermay be around 101" (H) X 51" (W) X 15"
(D), size of the Exhaust duct shall be 46" x 46" and
number of rows in HPHE minimum 7 rows & number
of pipes 22 Nos., pressure drops not exceed 18mm
WC, Heat exchanger along with treated fresh air unit
shall be made as factory fabricated and factory
tested with efficiency and quality plan with perfo-
rmance calculations for meeting the energy saving
demand on chiller size.
Cost of Treated fresh air unit complete with supply
and exhaust blower with pre filters, drier set
&cooling coil and heat recovery wheel as a compact
pre tested, pre assembled with skid mounting
arrangement ready to instal basis.
Nos R/o
c. TOTAL(AHU'S)
(D) AIR DISTRIBUTION
11 SHEET METAL DUCT :
Supplyi, fabfricating,installation, testing and
commissioning of sheet metal ducts of following
thickness including necessary supports,hangers, nut
nolts, gasket etc,complete as per specifications in
accordance with approved shop drawings as per the
specifications.
a. 24 G galvanized sheet Sqm 1000.00
b. 22 G galvanized sheet Sqm 500.00
c. 20 G galvanized sheet Sqm 500.00
11 FILTER PLENUM
a.
Supplying, fabricating, installation, testing and
commissioning of sheet metal plenum for filter
housing in 2 stages ( 5 & 10 Mocron) complete with
housing frames, access doors, supporting
arrangements and including necessary hangers, nut
bolts , gasket etc. complete as per specifications in
accordance with the shop drawings.
Sqm 162.8
12 FILTERS
Supply, providing and commissioning of fine filters
along with filter box and perforated sheets/ metal
guard and necessary fixing arrangemenmts
a.
PLEANUM MOUNTED FINE FILTERS 10 MICRONS
(90% efficiency)
Nos 240
i)
Size: 610 X 610 X 300(provision for mounting only)
b.
PLENUM FILTERS FLANGE TYPE(AHU) - 5 MICRONS
(95% efficiency)
i)
Size: 610 X 610 X 300- 2000 cfm each for AHU
13 FLEXIBLE CONNECTION sqm 42
Supplying, faricating, installation of convas flexible
connection construction of fire resistant material as
per drawing specifications
14 DAMPERS:
14 VOLUME CONTROL DAMPERS FOR DUCTS
Supplying, installing, testing of GI volume control
damper within the ducts to provided with suitable
links, leversand quadrants for manual control of
volume fo air flow and for proper balancing of the air
distribution system.
Sqm 50
14 ACTUATOR DAMPERS
Supplying, installing, testing of GI volume control
damper within the AHU rooms to be provided with
suitable links, levers and quadrants for automatic
control of volume of air flow and for proper balancing
compatible with BMS of the air distribution system at
full flow, half flow and close monitoring as required.
Sqm R/o
14 FIRE DAMPERS
4/8
Sr.
No.
Description
Unit Qty Rate (Rs.) Total Amount(Rs) Deviation
AIR CONDITIONING SYSTEM FOR NEW BLADE SHOP-SHOP FLOOR & ANNEX Dt.15/5/08
Supplying, installation, testing and commissioning of
shutter type fire dampers of at least 90 minutes fire
rating as per specifications & approved shop
drawings complete with control wiring, fusible link/
solenoid operated and provision to shut off AHU
blowers when the damper closes. Dampers shall be
located in supply air ducts & return air passage(BMS
compatible)and compatible for fire safety alarm
syste signal actuator.
Sqm 25
14 FRESH AIR INLET DAMPER
Supplying, installing, testing of fresh air inlet damper
with 10 micron filter for fresh air with suitable links,
levers and quadrants for automatic control of volume
of air flow and for proper bal;acing of the air
distribution system.
sets 10
15 SUPPLY/ EXHAUST AIR GRILLE:
Supplying, installatiom, testing and balancing of
supply/ exhaust air grills of various sizes. Each grill
shall be provided with individually adjustable air
distribution patterns, grid for straightning the air
flow through the collar and register and removable
key operated volume control dampers.
Anodized aluminium Grilles Sqm 10
16 LINEAR GRILLES
Supplying,installing and testing of Exhaust air
continous linear grilles wihtout any volume control
dampers as per shop drawings.
Anodized aluminium Continuous grilles Sqm R/o
16 SUPPLY AIR CONTINOUS GRILLES
Supplying,installing, testing and balancing of supply
air grilles of various sizes.Each grille shall be
equipped with fixed air distribution grid, removable
key operated volume control damper and
antismudge ring where required as per approved
shop drawings.
a. M.S. coated continous grilles Sqm R/o
b. Anodized aluminium grilles Sqm 30
16 RETURN AIR GRIILES
Supplying, installing, testing and balancing of supply
air grilles of various sizes similar to supply air grilles
without any volume control damper as per approved
shop drawings.
a. M.S. coated diffusers Sqm R/o
b. Anodized aluminium grilles Sqm 32
17 LOUVERS:
17 FRESH AIR LOUVERS:
Supplying, installing & testing of fresh air GI outlet
louvers with bird screen.
Sqm 10
17 EXHAUST AIR LOUVERS:
Supplying, installing & testing of exhaust air GI
outlet louvers with filter section.
Sqm 10
18 INSULATION
18 ACOUSTIC LINING(DUCTS):
Supply, installation of acoustic lining within supply
air ducts with 25 mm thick fibre glass + RP tissuge
covered with 28 G Al. Perforated sheet.
a. 25 mm thick acoustic lining Sqm 250.00
18 THERMAL INSULATION:
5/8
Sr.
No.
Description
Unit Qty Rate (Rs.) Total Amount(Rs) Deviation
AIR CONDITIONING SYSTEM FOR NEW BLADE SHOP-SHOP FLOOR & ANNEX Dt.15/5/08
Supply, installation of external thermal insulation
ducts with laminated foil faced fibre resin bonded
glass with vapour barrier & aluminium tape ceiling
with necessary over laps as per approved shop
drawings & specifications.
a. 25 mm thick Sqm 300
b. 50 mm thick Sqm 100.00
190 ELECTRIC STRIP HEATER PACKAGES
Supply and installation of winter heating package
and Mansoon Dehumidification package in the pre /
reheat path as per requirement.
19 Suitable for ALL AHU'S. sets 6.00
20 HUMIDIFICATION CHAMBER
20
Supply, Installation,Testing and commissioning of
Pan humidifier Package each comprising of M.S/
GSSFabricated Tank, Immerssion Type Heating
elements,Over flow / water levell controller inter
connected GI piping with valves, Humidistatic
controller with wiring to makeup humidity levels in 3
stages as per design requirements.
sets 6
c. TOTAL(AIR DISTRIBUTION)
21 MICSELLANEOUS WORKS
21 ACOUSTIC LINING(AC PLANT ROOM):
Supply, installation of acoustic lining within supply
air ducts with 50 mm thick fibre glass + RP tissuge
covered with 28 G Al. Perforated sheet.
50 mm thick acoustic lining Sqm 350.00
22 THERMAL INSULATION:- FOR EXPOSED DUCTS
Supply, installation of external thermal insulation
ducts with thermocole slabs and covered with wire
mesh and cement plaster as per approved shop
drawings & specifications.
50 mm thick Sqm R/o
23 R A BOXING FOR DUT COVERING
Supply, installation and fixing of RA boxing with Gypsum
boards and finishing properly and complete as per shop
drawings
Sqm 500
24 UNDER DECK INSULATION
Providing Under deck insulation for roof ceiling with 50 mm
thick thrmocole below roof by suitable buitamen coating and
by suitable metallic wire mesh/ clamp and complete. Sqm
460
D TOTAL ( MISC# WORKS)
25 ELECTRIAL
25 MV panels for each Plant room Nos 2
19 ELECTRICAL
M.V. SWITCH BOARDS FOR Air Cooled chiller system. set 6
20 M.V SWITCH BOARD FOR AHUS/TFAS set 4
21 POWER WIRING
Supply, laying & clamping of 1.1 KV grad PVC insulated and
PVC sheathed Aluminium conductor armourd cable conductor
confirming to relevent IS standards of following sizes as per
requirement including glands, terminations by crimpimng the ends
with copper lugs as standartd requirement.
b) 50 Sq mm 4 C Rmt 50
c) 35 Sq mm 4 C Rmt 80
d) 6 Sq mm 4 C Rmt 100
22 CONTROL WIRING FOR AC SYSTEM
Providing necessary control wiring for various fault diagnostic
indication alarms,safety interlocks,air-start control etc using 1.1
KV grade armoured PVC insulated multicore copper conductor of
1.5 sq mm size including gland, cable terminations, gland earthing
etc .. as required.
a) 2 C Rmt 80
b) 4C Rmt 100
c) 6 C Rmt 20
23
Supply and fixing of MS fabricated cable tray of the following
sizes of angle irons with 2 Nos MS flats of size 20 mm X 3mm at
an interval of 450 mm I.e suitable supports made of MS rods with
suitable hooks , necessary threading, cutting, welding , painting and
fixing bolts & nuts etc as required.
a) 40 X 40 X 3 mm width 450 mm Rmt 220
b) 25 X 25 X 3 mm width 150 mm Rmt 150
24 EARTHING
I)
Supply and fixing of 25 mm X 4 mm GI strip 2 Runs on surface of
wall / recess of
wall for body earthing as required Rmt 150
6/8
Sr.
No.
Description
Unit Qty Rate (Rs.) Total Amount(Rs) Deviation
AIR CONDITIONING SYSTEM FOR NEW BLADE SHOP-SHOP FLOOR & ANNEX Dt.15/5/08
ii)
Supply & fixing of 8 SWG GI wire on surface of wall or in recess
for loop earthing of various equipments as required.
Rmt 150
E TOTAL(ELECTRICAL)
GRAND TOTAL(A+B+C+D+E)
A EQUIPMENT
1 CEILING SUSPENDED DUSCTABLE AC UNITS
Supply of ceiling suspended Air Cooled package AC.s
make complete with scroll/recip compressor with all
necessary refrigerant controls ,Cooling coil of DX type
having multi row copper tubes and hydraulically bonded
aluminium fins. Evaporator blower section made of sheet
galvanised steel, statistically and dynamically balanced fan
designed for quiet operation, Motor shall be suitable for
415+ -5% volts 50 cycles, 3 phase AC supply of the
following. Blower shall be preferably direct drive without belt.
b) Cooling Capacity 11.0 TR with Recip/Scroll ( Multi Ckt) Nos 3
c) Cooling Capacity 5.5 TR with Recip/Scroll (single Ckt) Nos R/O
Total
1a ITC of Ceilling suspended Ductable AC unit 11 TR Nos 3
b ITC of Ceilling suspended Ductable AC unit 5.5 TR Nos R/O
2 Supply & top up of Refrigerant gas Lot 1
3
Inter connected copper refrigerant piping for liquid and hard
gas lines
a) 1/2" dia Rmt R/O
b) 5/8" dia Rmt 42
c) 7/8" dia Rmt 42
SUB TOTAL
B AIR DISTRIBUTION
3 SHEET METAL DUCT :
Supplying, fabricating , installation, testing and
commissioning of sheet metal ducts of following thickness
including necessary supports , hangers, nut bolts, gasket
splitter damper vanes etc. complete as per specifications in
accordance with the approved shop drawings and required
by the specifications.
a. 24 G galvanized sheet Sqm 170
b. 22 G galvanized sheet Sqm 50
3.1 PLENUM
a.
Supply, installation, testing and commissioning of sheet
metal plenum for filter housing complete with housing
frames, access doors, supporting arrangements and
including necessary hangers, nut bolts, gasket splitter
damper vanes etc. complete as per specifications in
accordance with the approved shop drawings and as
required by the specifications. Sqm 10
4 FLEXIBLE CONNECTION
Supplying, fabricating, installation of double canvas flexible
connection constructed of fire resistant material as per the
drawings and specifications. sets 3
5 DAMPERS:
5.1 VOLUME CONTROL DAMPERS FOR DUCTS
Supplying, installing, testing of GI volume control damper
within the ducts to be provided with suitable links, levers and
quadrants for manual control of volume of air flow and for
proper balancing of the air distribution system. Sqm 3
5.2 FIRE DAMPERS:
Supplying, installation, testing and commissioning of shutter
type fire dampers of at least 90 minutes fire rating as per
specifications & approved shop drawings complete with
control wiring , solenide operated / link and provision to shut
off AHU blowers when the damper closes. Dampers shall be
located in supply air ducts & return air passage.
Sqm R/O
6.1 LINEAR GRILLS:
Supplying, installing and testing of return air continuous
linear grilles without any volume control dampers and as per
shop drawings.
a. Anodized aluminium grilles Sqm 3
6.2 SUPPLY AIR GRILLES/DIFFUSERS
Supplying, installing, testing and balancing of supply air
diffusers/grilles of various sizes. Each diffuser shall be
equipped with fixed air distribution grid, removable key-
operated volume control damper and antismudge ring
where required as per approved shop drawings.
b. Powder coated aluminium grilles/diffusers Sqm 4
6.3 RETURN AIR GRILLES/DIFFUSER
Supplying, installing, testing and balancing of supply air
diffusers of various sizes similar to supply air diffuser without
any volume control damper as per approved shop
drawings.
LOW SIDE WORKS
II-ANNEX BLDG Ist FLOOR
7/8
Sr.
No.
Description
Unit Qty Rate (Rs.) Total Amount(Rs) Deviation
AIR CONDITIONING SYSTEM FOR NEW BLADE SHOP-SHOP FLOOR & ANNEX Dt.15/5/08
b. Powder coated aluminium grilles/Diffusers Sqm 4
7 LOUVERS:
7.1 FRESH AIR LOUVERS:
Supplying, installing & testing of exhaust air GI outlet louvers
with bird screen. Sqm 1
8 FRESH AIR SYSTEM
Supply, installation, testing and commissioning of fresh air
arrangement complete with all accessories and supporting
arrangements .
Sets 2
9 CONDENSATE DRAIN PIPES FOR PAC S:
Supply, laying , fixing , testing and commissioning of PVC
pipes complete with all necessary fittings such as elbows,
tees, reducers, serviceable P traps etc and supports such
as clamps etc duly insulated complete as per specifications
& drawings.
i) 40 mm dia Rmt 30
c. INSULATION
10 ACOUSTIC LINING(DUCTS):
Supply, installation of acoustic lining within Supply air ducts
with 25mm thick Fibre glass + R.P. Tissue covered with 28G
Aluminium Perforated sheet
a. 25 mm thick acoustic lining Sqm 30
10 THERMAL INSULATION:
Supply, installation external thermal insulation of ducts with
factory laminated foil faced Fibre resin bonded glass with
vapour barrier & aluminium tape ceiling with necessary over
laps as per approved drawings and specifications
a. 25 mm thick Sqm 70
11 Condenser Supports Nos 3
C ELECTRICAL
CABLES:
12 CONTROL CABLING
Supply, installation, testing and commissioning of following sizes
of PVC sheathed PVC insulated aluminium/ copper conductor
armoured cables of 1.1 KV grade inter connected between
Outndoor and Indoor units.
a) 3 C x 2.5 sqmm Rmt 30
c) 4 C x 1.5 sqmm Rmt 30
Supply and fixing of MS fabricated cable tray of the following
sizes of angle irons with 2 Nos MS flats of size 20 mm X 3mm at
an interval of 450 mm I.e suitable supports made of MS rods with
suitable hooks , necessary threading, cutting, welding , painting and
fixing bolts & nuts etc as required.
b) 25 X 25 X 3 mm width 150 mm
EARTHING
Supply and fixing of 25 mm X 4 mm GI strip 2 Runs on surface of
wall / recess of Rmt 30
wall for body earthing as required
Supply & fixing of 8 SWG GI wire on surface of wall or in recess
for loop earthing of various equipments as required. Rmt 30
SUB TOTAL
TOTAL (SUB TOTAL 1 &2)
GRAND TOTAL (SHOP FLOOR and ANNEX 1St FLOOR)
Prove Out of the system to the parameters given in "Basis
of Design" is must for payment.
Payment for "Lowside Works" shall be on actual
measurements only.
8/8