1 Jewelry Manufacturing Process

2 Jewelry manufacturing process Jewelry manufacturing process

includes most advance technologies and dedicated
research. Jewelry making is a very composite process
undergoing a long and slow procedure making it tough
from the initial point to the concluding point. Each
product undergoes a series of procedures before we get
the net product as a beautiful jewelry product. The
natural components of jewelry (stones, metals, and
accessories) will undergo multiple processes. These
jewelries are unique and involve a lot of time and skill.
Except for personalized jewelry which are handcrafted,
most of the jewelries are executed by casting machines.
Following is a brief description of all the processes involve
in the manufacturing chain.
3 In order to produce a unique piece, theDesign Making very
initial step is to create a design, this is the point from
where the magic begins! An idea of the end product by
very talented designers who then makes a sketch of the
design. This process of Blueprint Designing is carried out
by proficient craftsmen using techniques and methods
handed down over decades. Each piece of jewelry starts
off with a concept. A concept is basically a rough design
in the mind of the designer. The final design is the result
of close cooperation between designer and craftsman
giving the art object a real hand crafted origin. The
designers concept and drawings are used by the Model
maker to create the original piece of Jewelry.
4 Once the master piece of jewelry is complete, it is used to
make a high technology mold, which in turn is
usedMolding to make wax reproductions of the Jewelry.
After the sketch is complete with all the fine details, it is
passed on to the molding section. In the molding
department the very experienced professional molders
then turn the sketch into a master mold which sets the
base for the total process there from. The master mold is
a very complex level of crafting as the final outcome rests
on the master mold.
5 Casting again is a very complex process and requires
utmostCasting skilled and experienced casters for the
desired final product. The wax replicas are placed in steel
containers which are then occupied with investment
powder and the containers are heated in a chamber to
550C which solidifies the powder and melts the wax
leaving behind a perfect effect. Liquefied metal is then
poured into the flasks, allowed to cool, then demolished
to reveal the jewelry in casting form.
6 Filing is an essential technique in jewelry making,Filing and
although simple in concept following proven practices
combined with the right equipment and tools, ensures the
job becomes a breeze. Filing Precious Metals Filing is
used in jewelry making to remove excess metal, even out
surfaces, smooth or to shape, form and texture pieces.
7 Every part must be polished while the mount is being made.
The entire mount is carefully madePolishing clean and
polished to a the highest degree of smoothness so that
each and every part is attractively polished off. After stage
setting, the polisher is credit worthy for giving the jewelry
a concluding polish. All tinctures of the polishing
compounds and rouge must be meticulously got rid of
either by careful washing by hand, or by use of supersonic
cleaning baths.
8 After the product has passed from the polishing and
finishing departments, it has Embellishments/ to undergo
for embellishment process.Decorative processes When the
products gets casted and foiled, the required decorative
stones of the correct sizes and weight are cut and made
with extreme preciseness and are then assorted for the
final setting which is done once the products leave the
foiling and finishing department. It requires immense
patience and skill to make the master-model and to
produce a exquisitely casting free from defects and which
needs the minimum of chasing to make it perfect. Applied
wire, which may be drawn or stamped out, can also be,
classified as inherent decoration.
9 Once the casting process isFinishing over and the caster
delivered the products to the following department, they
are then foiled extreme attention for a smooth and soft
finish. These castings are then hand finished in order meet
to high standards - adding adjustments and settings
before being delivered to all corners across the world.
10 Considerable technical improvements have been made in
plating, especially as used in thePlating jewelry trade. Most
plating is done by electro- deposition, rhodium, copper,
chro mium or other metals being practiced by passing an
electric current through a solution and then channelizing
the plating metal from the piece of pure metal to the
object set aside in the solution. Deliberate attention must
be paid to fabricating and polishing procedures because it
is vitally significant that consumes to be plated should be
perfectly finished in advance.
11 After the plating process is over, the product isQuality
Checking brought to the checking department where each
and every piece is checked with excessive attention and
thoroughly checked for any defects. This process of quality
checking is done by very experienced workers and all the
defected pieces are send back to the respective
departments.
12 Stamping: purirt marking-lazer marker
Last but not the least, once allTransporting and the products
pass through all the Packaging inspections and checking, it is
then forwarded for final packaging and labeling. Each product is
extensively packed into respective boxes in order to avoid any
sort of damages. Thus, each piece of jewelry, regardless of its
size and weight, passes through a long and complex
manufacturing process forming each piece as valuable, worthful
and unique as the process it tolerates.











13 Story of a Jewellery Jewellery is a form of personal
adornment such as brooches, rings, necklaces, earrings,
and bracelets.What is a jewellery??? Charles Randimal
14 Story of a Jewellery - Most advance technologies and
dedicated research. - Composite process undergoing a
long and slow procedure making it tough from the initial
point to the concluding point. - Each product undergoes a
series of procedures before we get the net product as a
beautiful jewellery product.Jewellery Making Charles
Randimal
15 Story of a Jewellery Process of Jewellery Making. Charles
Randimal
16 Story of a Jewellery The natural components of
jewellery will undergo multiple processes. These
jewelleries are unique and involve a lot of time and skill.
Except for personalized jewellery which areProcess of
handcrafted, most of the Jewellery Making jewelleries are
executed by casting machines. Charles Randimal
17 Story of a Jewellery - Starts off with a concept. - Then it
is converted in to a design by the designers as a rough
sketch. - The final design is a result of close cooperation
between designer and craftsman. - The designers concept
and drawings are used by the Model maker to create the
original piece of Jewellery.Design Making Charles
Randimal
18 Story of a Jewellery High technology mould once the
master piece is complete Wax reproductions of the
Jewellery. Delivering the complete design sketch to the
moulding section. Moulders then turns the sketch into a
master mould. Moulding Thilan Liyanage
19 Story of a Jewellery - The wax replicas are placed in steel
containers which are then occupied with investment
powder. - then containers are heated in a chamber to
550C which solidifies the powder and melts the wax
leaving behind a perfect effect. - Then the Liquefied metal
is poured into the flasks, allowed Casting to cool, then
demolished to reveal the jewellery in casting form. Thilan
Liyanage
20 Story of a Jewellery - Every part must be polished while
the mount is being made. - The entire mount is carefully
made clean and polished to a highest degree of
smoothness - All tinctures of the polishing compounds
and rouge must be meticulously got rid of either by
careful washing by hand, or by use of supersonic cleaning
baths. Polishing Kiruba Kandasamy
21 Story of a Jewellery Decorative stones of the correct
sizes and weight are cut and made with extreme
preciseness and are then assorted for the final setting. It
requires immense patience and skill to make the master-
model and to produce an exquisitely casting free from
defects.Embellishments or Decorative processes Kiruba
Kandasamy
22 Story of a Jewellery - Once the casting process is over
the caster products will be delivered to the relevant
department - Then they will pay attention for bringing
smooth and softness on products. - These casting
products are going into hand finished. Finishing Shalini
Theivendram
23 Story of a Jewellery - Many techniques have been made
in plating, in the jewellery trade. - Most plating is done by
electro- deposition. - Then channelizing the plating metal
from the piece of pure metal. - An attention must be paid
to Plating fabricating and polishing procedures. Shalini
Theivendram
24 Story of a Jewellery The product is brought to the
checking department where each and every piece is
checked with excessive attention and thoroughly checked
for any defects. This process of quality checking is done
by very experienced workers and all the defected pieces
are sending back to the respective departments.Quality
Checking Thushan Dharmawardana
25 Story of a Jewellery At the end it is forwarded for final
packaging and labelling. Extensively packed to avoid
damages Only few middlemans involve in business.
Multi model inbound and outbound logistic systems are
utilized. But not in a larger scale by any
means.Transporting and packaging... Thushan
Dharmawardana
26 Story of a Jewellery In Jewellery industry women are
used mostly as a marketing tool which lures customers to
purchase jewellery items. The designs are displayed
basically on every kind of media available. Retailer shop
holders are also persisting on a better customer care
service which would magnetize Marketing customers to
their respective shops. Thushan Dharmawardana
27 Story of a Jewellery Process of Jewellery Making.
Story of a Jewellery THANK YOU!!! Thushan
Dharmawardana Charles Randimal Thilan Liyanage Kiruba
Kandasamy Shalini Theivendram Ref : http://www.fashion-
jewelry-manufacturers.com/process.html