Professional Documents
Culture Documents
2
/Al
composites
S.F. Tian
a
, L.T. Jiang
a,b
, Q. Guo
a
, G.H. Wu
a,b,
a
School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China
b
State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001, China
a r t i c l e i n f o
Article history:
Received 25 November 2012
Accepted 25 February 2013
Available online 2 July 2013
Keywords:
Aluminium matrix composites
Tribological properties
Surface roughness
a b s t r a c t
55 vol.% TiB
2
/2024Al composites were fabricated by pressure inltration method. The effect of surface
roughness of GCr15 steel disc (Ra 0.606, 0.372, 0.023, 0.005 lm) on the tribological properties of compos-
ites was investigated. Results showed that with the change of surface roughness, there is an optimal value
(Ra 0.023 lm) under which the friction coefcient and wear rate is the lowest. The optimal surface rough-
ness is in the same order of mixture of TiO
2
and B
2
O
3
, observed on the surface of TiB
2
particles after pre-
heating process. During sliding, the lling of this oxidation layer into the asperity gap of GCr15 and
greatly reduces adhesion between aluminium and GCr15, furthermore, decreases the friction coefcient
and wear rate.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
TiB
2
particles reinforced aluminiummatrix (TiB
2
/Al) composites
have been widely investigated due to their excellent properties. In
the past, effects of load [1,2], temperature [3] and reinforcement
volume fraction [1,2,4] on wear properties of TiB
2
/Al composites
have been reported. Kumar et al. [1] investigated Al7Si/10TiB
2
composites and concluded that adhesion and ploughing are pre-
dominant at lower loads and delamination is more predominant
at higher loads. Natarajan et al. [3] found that the wear mechanism
of Al 6063/TiB
2
composites at temperature less than 100 C is abra-
sive wear, above 200 C is oxidative wear. Mandal et al. [2] inves-
tigated effect of TiB
2
particles on sliding wear behaviour of Al4Cu
alloy, and found that wear resistance increases with increase in the
amount of TiB
2
. However, the surface roughness of frictional pair
(usually steel), which also plays an important role on tribological
properties, has not been well investigated yet. For convenience,
the surface roughness in the following paragraphs represents
surface roughness of frictional pair.
About the effect of surface roughness on tribological properties,
Amontons (1699) and Bowden proposed the most simple friction
model: the friction coefcient f = tanu, where u denoted the angle
between the asperity and the surface, from the formula it can be
concluded that the smoother the surface is, the lower the friction
coefcient is. However, these theories are too simple to explain
the complex tribological phenomena, and the do not fully consist
with the situation encountered in practice [5]. In 1975, Bayer and
Sirico investigated the inuence of surface roughness on wear.
They found that wear was more sensitive to surface roughness
variations for the ner surface (<V16) and wear was more sensitive
to orientation of the surface roughness for the coarser surface
(>V16) [6]. Wang and Rack [7] investigated the friction and wear
behaviour of 2124 AlSiC
w
/17-4 PH stainless steel systems under
dry sliding wear using a pin-on-disc apparatus, and they concluded
that reducing the surface roughness of the sliding surfaces signi-
cantly reduced initial wear rates in both surfaces, but had no effect
on the steady-state wear rate of either the pin or the disc. Ho-Chieh
et al. [8] investigated the effect of surface roughness on friction of
ceramics (Si
3
N
4
, SiC and Al
2
O
3
) sliding in water. They founded that
for Si
3
N
4
and SiC, smaller surface roughness provided smaller fric-
tion coefcient in run-in process. However, for Al
2
O
3
, specimen of
0.320 lm R
rms
shows larger friction coefcient than other Al
2
O
3
specimens of the same surface roughness. Sahin et al. [9] studied
effect of surface roughness on friction coefcients during upsetting
processes for different materials (steel, commercially pure alumin-
ium and annealed CuZn40Pb2 brass). Results showed that the fric-
tion coefcient depended on surface roughness where the rougher
surfaces gave lower friction coefcients for all materials.
From the reports above, it can be founded that the effect of sur-
face roughness on friction and wear is very complex, and it is not
sure that reducing surface roughness is better or not for the special
frictional system. At present, to nd optimal surface roughness, a
large number of tests must be carried out [710]. However, few
people considered the effect of microstructure on the optimal sur-
face roughness, and the relationship between the two in trilobogy.
In the present paper, 55 vol.% TiB
2
/2024Al composites were fab-
ricated by pressure inltration method and the effect of surface
0261-3069/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.matdes.2013.06.038