LEAN SIX SIGMA FOR PROCESS IMPROVEMENTS Mikel J. Harry Six Sigma Management Institute Scottsdale, AZ Prem S. Mann Department of Economics Eastern Connecticut State University Willimantic, CT Ofelia de Hodgins International Institute for Learning, Inc. New York, NY Chris Lacke Mathematics Department Rowan University Glassboro, NJ Richard Hulbert Bank of New York Mellon New York, NY W ILEY A JOHN WILEY & SONS, INC., PUBLICATION CONTENTS Preface xxi 1 Principles of Six Sigma 1 1.1 Overview 1 1.2 Six Sigma Essentials 1 1.2.1 Driving Need 2 1.2.2 Customer Focus 2 1.2.3 Core Beliefs 3 1.2.4 Deterministic Reasoning 4 1.2.5 Leverage Principle 5 1.3 Quality Definition 5 1.4 Value Creation 7 1.4.1 Value 7 1.5 Business, Operations, Process, and Individual (BOPI) Goals 8 1.5.1 Differences between Product and Process Capability from a Six Sigma Perspective 9 1.6 Underpinning Economics 9 1.6.1 Sigma Benchmarking 10 1.6.2 Breakthrough Goals 11 1.6.3 Performance Benchmark 11 1.7 Performance Metrics 11 1.8 Process 12 1.8.1 Process Models 12 1.9 Design Complexity 12 1.10 Nature and Purpose of Six Sigma 13 1.10.1 Not Just Defect Reduction 13 1.11 Needs that Underlie Six Sigma 13 1.11.1 Looking Across the Organization 14 1.11.2 Processing for Six Sigma 15 1.11.3 Designing for Six Sigma 15 1.11.4 Managing for Six Sigma 15 1.11.5 Risk Orientation 15 1.12 Why Focusing on the Customer is Essential to Six Sigma 16 1.13 Success Factors 18 1.14 Software Applications 19 1.14.1 Explore Excel 19 vi CONTENTS 1.14.2 Explore MINITAB 19 1.14.3 Explore JMP 19 Glossary 20 References 21 2 Six Sigma Installation 22 2.1 Overview 22 2.2 Six Sigma Leadershipthe Fuel of Six Sigma 23 2.3 Deployment Planning 26 2.3.1 Executive Management 26 2.3.2 Six Sigma Champion 27 2.3.3 Line Management 28 2.3.4 Master Black Belts 28 2.3.5 Black Belts 29 2.3.6 Green Belts 29 2.3.7 White Belts 30 2.3.8 Six Sigma Roadmap 31 2.3.9 Characteristics of Effective Metrics 32 2.3.10 The Role of Metrics 32 2.3.11 Six Sigma Performance Metrics 32 2.3.12 Profit and Measurement 33 2.3.13 Twelve Criteria for Performance Metrics 33 2.4 Application Projects 34 2.5 Deployment Timeline 35 2.6 Design for Six Sigma [DFSS] Principles 36 2.7 Processing for Six Sigma [PFSS] Principles 37 2.8 Managing for Six Sigma [MFSS] Principles 37 2.9 Project Review 37 2.9.1 Tollgate Criteria 38 2.9.2 Project Closure 38 2.9.3 Project Documentation 38 2.9.4 Personal Recognition 38 2.9.5 Authenticating Agent 38 2.10 Summary 38 Glossary 39 References and Notes 40 3 Lean Sigma Projects 41 3.1 Overview 41 3.2 Introduction 41 3.3 Project Description 42 3.4 Project Guidelines 43 3.5 Project Selection 44 3.5.1 Project Selection Guidelines 44 3.6 Project Scope 46 3.7 Project Leadership 48 3.8 Project Teams 48 CONTENTS vii 3.9 Project Financials 48 3.10 Project Management 49 3.11 Project Payback 50 3.12 Project Milestones 51 3.13 Project Roadmap 52 3.14 Project Charters (General) 52 3.15 Six Sigma Projects 57 3.16 Project Summary 63 Glossary 64 References 66 4 Lean Practices 67 4.1 Overview 67 4.2 Introduction 67 4.3 The Idea of Lean Thinking 68 4.4 Theory of Constraints [TOC] 70 4.5 Lean Concept 71 4.6 Value-Added Versus Non-Value-Added Activities 71 4.7 Why Companies Think Lean 71 4.8 Visual ControlsVisual Factory 72 4.9 The Idea of Pull (Kanban) 72 4.10 5S-6S Approach 73 4.11 The Idea of Perfection (Kaizen) 76 4.12 ReplicationTranslate 76 4.13 Poka-Yoke SystemMistakeproofing 77 4.14 SMED System 78 4.15 7W + 1 ApproachSeven Plus One Deadly Waste(s) 79 4.16 6M Approach 82 4.17 Summary 83 Glossary 83 References and Notes 85 5 Value Stream Mapping 87 5.1 Overview 87 5.2 Introduction 87 5.3 Value Stream Mapping . 88 5.3.1 Waste Review 89 5.3.2 Value-Added and Non-Value-Added Activities 90 5.3.3 Elements of a Value Stream Map 92 5.4 Focused Brainstorming 94 5.5 Graphical Representation of a Process in a Value Stream Map 96 5.6 Effective Working Time 99 5.7 Customer Demand 99 5.8 Takt Time 99 viii CONTENTS 5.9 Pitch Time 100 5.10 Queuing Time 101 5.11 Cycle Time 101 5.12 Total Cycle Time 101 5.13 Calculation of Total Lead Time(s) 101 5.14 Value-Added Percentage and Six Sigma Level 105 5.15 Drawing the Current-Value-Stream Map 105 5.15.1 Drawing Tips 105 5.15.2 Common Failure Modes 106 5.15.3 Common Definitions 106 5.16 Drawing the Value Stream Map 106 5.17 What Makes a Value Stream Lean 113 5.18 The Future Value Stream Map 113 5.19 Summary 114 Glossary 114 References and Notes 116 6 Introductory Statistics and Data 118 118 118 119 119 121 122 126 128 128 129 129 130 132 132 133 133 135 135 136 136 138 Quality Tools 139 7.1 Overview 139 7.2 Introduction 139 7.3 Nature of Six Sigma Variables 140 : 7.3.1 CT Concept 142 7.3.2 CTQ and CTP Characteristics 143 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 Overview Introduction Genetic Code of Statistics Populations and Samples The Idea of Data Nature of Data 6.6.1 Quantitative Variables and Data 6.6.2 Qualitative/Categorical Variables and Data Data Collection The Importance of Data Collection 6.8.1 Control Cards 6.8.2 Data Collection Sheet Sampling in Six Sigma 6.9.1 Random Sampling 6.9.2 Sequential Sampling 6.9.3 Stratified Sampling Sources of Data Database Summary Glossary References CONTENTS 7.3.3 CTX Tree (Process Tree) 7.3.4 CTY Tree (Product Tree) 7.3.5 The Focus of Six Sigma 7.3.6 The Leverage Principle 7.4 Quality Function Deployment (QFD) 7.5 Scales of Measurement 7.5.1 Likert Scale 7.5.2 Logarithm Scale 7.6 Diagnostic Tools 7.6.1 Elements for Problem SolvingDiagnostic Tools and Methods 7.6.2 Problem DefinitionDefining Project Objective 7.7 Analytical Methods 7.7.1 Cause-Effect (CE) Analysis 7.7.1.1 How to Construct the CE Diagram 7.7.1.2 How to Construct the CE Diagram Using MINITAB 7.7.2 Failure Mode-Effects Analysis (FMEA) 7.7.2.1 FMEA Diagram 7.7.3 XY Matrix 7.8 Graphical Tools 7.8.1 Graphical Summary 7.8.2 Boxplot or Box-and-Whisker Plot 7.8.3 Normal Probability Plot 7.8.4 Main-Effects Plot 7.8.5 Pareto Chart 7.8.6 Run Chart 7.8.7 Time-Series Plot 7.8.8 Multi-Vari Charts 7.8.9 Scatterplot 7.9 Graphical Representation of a Process 7.9.1 Process Flowcharts 7.9.2 Process Mapping 7.9.3 Cross-Functional Mapping 7.9.4 Process MappingDeployment Diagram 7.10 SIPOC Diagram 7.11 IPO DiagramGeneral Model of a Process System 7.12 Force-Field Analysis 7.13 Matrix AnalysisThe Importance of Statistical Thinking 7.14 Checksheets 7.15 Scorecards 7.16 Affinity Diagram 7.17 Concept Integration Glossary References IX 144 145 146 146 148 149 149 150 152 152 153 154 154 154 156 157 158 161 161 163 164 166 169 171 173 174 175 176 179 180 182 184 184 186 187 188 190 190 191 191 192 192 194 8 Making Sense of Data in Six Sigma and Lean 195 8.1 Overview 195 8.2 Summarizing Quantitative Data: Graphical Methods 195 CONTENTS 8.2.1 Analytical Charts 195 8.2.2 Dotplots 196 8.2.3 Stem-and-Leaf Plots 198 8.2.4 Frequency Tables 199 8.2.5 Histograms and Performance Histograms 201 8.2.6 Run Charts 202 8.2.7 Time-Series Plots 203 8.3 Summarizing Quantitative Data: Numerical Methods 204 8.3.1 Measures of Center 204 8.3.2 Measures of Variation 207 8.3.2.1 Range 207 8.3.2.2 Variance and Standard Deviation 208 8.3.2.3 Coefficient of Variation (CV) 210 8.3.2.4 The Interquartile Range 210 8.3.2.5 Boxplots 211 8.3.3 Identifying Potential Outliers 212 8.3.4 Measures of Position and the Idea of z Scores in Six Sigma 214 8.3.4.1 Percentiles 214 8.3.4.2 The Use of z Scores 215 8.3.5 Measures of Spread and Lean Sigma 215 8.4 Organizing and Graphing Qualitative Data 217 8.4.1 Organizing Qualitative Data 217 8.4.2 Graphing Qualitative Data 219 8.4.2.1 Pie Chart 219 8.4.2.2 Bar Graph 219 8.4.3 Pareto Analysis with Lorenz Curve 220 8.5 Summarizing Bivariate Data 222 8.5.1 Scatterplot 222 8.5.2 Correlation Coefficient 224 8.5.2.1 Pearson Correlation Coefficient 225 8.5.2.2 Spearman's Rho (p) 226 8.5.2.3 Kendall's Tau (x) Rank Correlation 228 8.6 Multi-Vari Charts 229 Glossary 230 Exercises 232 9 Fundamentals of Capability and Rolled Throughput Y ield 237 9.1 Overview 237 9.2 Introduction 237 9.3 Why Capability 238 9.3.1 Performance Specifications 239 9.3.2 Fundamental Concepts of Defect-Based Measurement 240 9.4 Six Sigma Capability Metric 241 9.4.1 Criteria for Performance Metrics 241 CONTENTS xi 9.4.2 Computing the Sigma Level from Discrete Data 242 9.4.3 Defective Proportions 244 9.4.4 Six-Sigma-Level Calculations (DPU, DPO, DPMO, PPM)Examples 244 9.5 Discrete Capability 246 9.6 Continuous CapabilityExample 247 9.6.1 Data Collection for Capability Studies 249 9.7 Fundamentals of Capability 249 9.8 Short- Versus Long-Term Capability 251 9.8.1 Short-Term Capability 251 9.8.2 Long-Term Capability 252 9.8.3 Introduction to Calibrating the Shift 253 9.9 Capability and Performance 253 9.10 Indices of Capability 256 9.10.1 C p Index 256 9.10.2 C pk Index 258 9.10.3 P p Index 260 9.10.4 P pk Index 261 9.11 Calibrating the Shift 262 9.12 Applying the 1.5a shift Concept 264 9.13 Yield 265 9.13.1 Final Test Yield (FTY) 267 9.13.2 Yield Related to Defects 267 9.13.3 Rolled Throughput Yield (RTY) 269 9.13.4 In-Process Yield (IPY) 269 9.13.5 In-Process Yield (IPY) and Rolled Throughput Yield (RTY) 270 9.14 Hidden Factory 273 9.14.1 Hidden Factory Composition 275 Glossary 276 References 278 279 279 279 280 281 281 283 283 284 285 285 286 287 288 10 Probability 10.1 10.2 10.3 10.4 10.5 10.6 10.7 Overview Experiments, Outcomes, and Sample Space Calculating Probability 10.3.1 Equally Likely Events 10.3.2 Probability as Relative Frequency 10.3.3 Subjective Probability Combinatorial Probability Marginal and Conditional Probabilities Union of Events 10.6.1 Addition Rule 10.6.2 Mutually Exclusive Events 10.6.3 Complementary Events Intersection of Events xii CONTENTS 10.7.1 Independent Versus Dependent Events 288 10.7.2 Multiplication Rule 289 Glossary 292 Exercises 292 11 Discrete Random Variables and their Probability Distributions 296 11.1 Overview 296 11.2 Six Sigma Performance Variables 296 11.3 Six Sigma Leverage Variables 298 11.4 Random Variables 299 11.4.1 Discrete Random Variables 300 11.4.2 Continuous Random Variables 300 11.5 Probability Distributions of a Discrete Random Variable 301 11.6 Mean of a Discrete Random Variable 302 11.7 Standard Deviation of a Discrete Random Variable 304 11.8 The Binomial Distribution 306 11.8.1 Factorials and Combinations 306 11.8.2 The Binomial Experiment 308 11.8.3 The Binomial Probability Distribution And Binomial Formula 309 11.8.4 Probability of Success and Shape of the Binomial Distribution 313 11.8.5 Mean and Standard Deviation of the Binomial Distribution 314 11.9 The Poisson Probability Distribution 314 11.9.1 Mean and Standard Deviation of the Poisson Probability Distribution 317 11.10 The Geometric Distribution 317 11.11 The Hypergeometric Probability Distribution 318 Glossary 320 Exercises 320 12 Continuous Random Variables and Their Probability Distributions 324 12.1 Overview 324 12.2 Continuous Probability Distriutions 324 12.3 The Normal Distribution 326 12.3.1 The Empirical Rule 328 12.3.2 The Standard Normal Distribution . 329 12.3.2.1 Using a Normal Probability Table to Calculate Normal Distribution Probabilities 330 12.3.2.2 Determining Percentiles of the Standard Normal Distribution 333 12.3.3 Applications of the Normal Distribution 336 12.4 The Exponential Distribution 340 Glossary 345 Exercises 346 CONTENTS xiii 13 Sampling Distributions 349 13.1 Overview 349 13.2 Sampling Distribution of a Sample Mean 349 13.2.1 Sampling and Nonsampling Errors 351 13.3 Sampling Distribution of a Sample Proportion 354 13.4 The Central-Limit Theorem (CLT) 356 13.4.1 The CLT and Sampling Distribution of the Sample Mean 356 13.4.2 The CLT and Sampling Distribution of the Sample Proportion 359 Glossary 362 Exercises 362 14 Single-Population Estimation 364 14.1 Overview 364 14.2 Meaning of a Confidence Level 365 14.3 Estimating a Population Mean 366 14.3.1 Confidence Interval for a Population Mean Using the Normal Distribution 366 14.3.1.1 Underlying Conditions for Using the z Interval for a Population Mean 368 14.3.2 Confidence Interval for a Population Mean Using the t Distribution 369 14.3.2.1 Underlying Conditions for Using the / Procedure 370 14.3.2.2 Using the t Procedure When the Normality Assumption is Questionable 372 14.4 Estimating a Population Proportion 374 14.4.1 Traditional Large-Sample Method 374 14.4.2 Wilson Estimator 375 14.5 Estimating a Population Variance 377 Glossary 380 Exercises 380 15 Control Methods 384 15.1 Overview 384 15.2 Introduction 384 15.3 Control Logic 385 15.4 Statistical Control Systems 386 15.4.1 Mistakeproofing 386 15.5 Statistical Control 394 15.6 Prevention Versus Detection 395 15.7 A Process Control System Definition 395 15.8 Variation 396 15.8.1 Common Causes 396 15.8.2 Special Causes 396 CONTENTS 15.9 Process Out of Control 397 15.10 Fundamentals of Process Control 400 15.11 Continuous Statistical Process Control (SPC) Tools 401 15.12 Interpreting Process Control 402 15.13 Statistical Process Control and Statistical Process Monitoring 403 15.14 The Foundation of SPC 404 15.15 Tools for Process Controls - Control Charts 405 15.16 Control Limits 406 15.17 Process Out-of-Control Condition 407 15.18 Western Electric Rules 407 15.19 Control Charts and How They are Used 411 15.20 Precontrol Method 413 15.20.1 The Foundations of Precontrol 414 15.20.2 Precontrol Charts 416 15.21 Control Charts for Variables 418 15.21.1 X Chart 418 15.21.2 R Chart (Range Chart) 420 15.21.3 X-R Chart 421 15.21.4 Moving Range (MR) Chart 422 15.21.5 Standard Deviation Chart 423 15.22 Control Chart for Attributes 424 15.22.1 p Chart 424 15.22.2 Control Chartnp Chart 424 15.22.3 c Chart 426 15.22.4 u Chart 427 Glossary 429 References and Notes 432 16 Single-Population Hypothesis Tests 433 16.1 Overview 433 16.2 Introduction to Hypothesis Testing 433 16.3 Testing a Claim About a Population Mean 442 16.3.1 Hypothesis Test Using the Normal Distribution 442 16.3.2 Hypothesis Test Using the t Distribution 444 16.3.3 Hypothesis Test About the Median 448 16.4 Hypothesis Test About a Population Proportion 450 Glossary 453 Exercises . 454 17 Estimation and Hypothesis Tests: Two Populations 457 17.1 Overview 457 17.2 Inferences About Differences Between Two Population Means for Independent Samples 457 17.2.1 Two-Sample t Test 458 17.2.2 Mann-Whitney Test 466 CONTENTS xv 17.3 Inferences About Differences Between Two Population Means for Paired Samples 470 17.3.1 Paired? Test 470 17.3.2 Wilcoxon Signed-Rank Test 477 17.4 Inferences About Differences Between Two Population Proportions 479 17.4.1 Large-Sample Procedure 480 Glossary 485 Exercises 486 18 Chi-Square Tests 489 18.1 Overview 489 18.2 A Goodness-of-Fit Test 490 18.3 Contingency Tables 495 18.4 Tests of Independence and Homogeneity 495 18.4.1 Test of Independence 495 18.4.2 Test of Homogeneity 501 Glossary 503 Exercises 504 19 Analysis of Variance 507 19.1 Overview 507 19.2 The F Distribution 507 19.3 One-Way Analysis of Variance 510 19.3.1 Variance between Groups 511 19.3.2 Variance within Groups 512 19.3.3 Total Sum of Squares (SST) 512 19.3.4 Relationships within Sums of Squares and Degrees of Freedom 513 19.3.5 Equal Sample Sizes 513 19.3.6 Calculating the Value of the Test Statistic 513 19.3.7 The One-Way ANOVA Table 514 19.4 Pairwise Comparisons 519 19.5 Multifactor Analysis of Variance 520 19.5.1 Two-Way ANOVA 520 19.5.2 N-Way ANOVA 520 19.6 What to Do When the Assumptions Are Unreasonable 521 Glossary 522 Exercises 522 20 Linear and Multiple Regression 525 20.1 Overview 525 20.2 Simple Regression Model 525 20.3 Linear Regression 526 xvi CONTENTS 20.3.1 Simple Linear Regression Analysis 528 20.3.2 Scatterplots 529 20.3.2.1 Least Squares Line 530 20.3.2.2 Interpretations of a and b 533 20.3.3 Assumptions of the Regression Model 534 20.3.4 Standard Deviation of Random Errors 536 20.4 Coefficient of Determination and Correlation 538 20.5 Multiple Regression 544 20.5.1 Assumptions of the Multiple Regression Model 546 20.5.2 Standard Deviation of Errors 546 20.5.3 Coefficient of Multiple Determination 547 20.6 Regression Analysis 548 20.6.1 Testing for Overall Significance of Multiple Regression Model 548 20.6.2 Inferences about a Single Regression Coefficient, B t 549 20.6.2.1 Sampling Distribution of b 549 20.6.2.2 Estimation of B for a Simple Linear Regression 550 20.6.2.3 Estimation of B, for a Multiple Linear Regression 550 20.6.2.4 Hypothesis Testing about B for a Simple Linear Regression 550 20.6.2.5 Hypothesis Testing about Individual Coefficients for a Multiple Linear Regression 551 20.7 Using the Regression Model 551 20.8 Residual Analysis 559 20.9 Cautions in Using Regression 561 20.9.1 Determining whether a Model is Good or Bad 561 20.9.2 Outliers and Influential Observations 562 20.9.3 Multicollinearity 563 20.9.4 Extrapolation . 563 20.9.5 Causality ' 564 Glossary 564 Exercises 565 21 Measurement Analysis 570 21.1 Overview 570 21.2 Introduction 570 21.3 Measurement 571 21.4 Measurement Error 572 21.5 Accuracy and Precision 573 21.6 Measurement System as a Process 576 21.7 Categories of Measurement Error that Affect Location 578 21.8 Categories of Measurement that Affect Spread 579 21.9 Gage Accuracy and Precision 580 21.10 Exploring Linearity Error 581 21.11 Gage Repeatability and Reproducibility (R&R) 582 21.11.1 Variable Gage R&R 584 CONTENTS xvii 21.11.2 Crossed Gage R&R 586 21.11.3 Attribute Gage R&R 590 21.12 ANOVA Method Versus X-R Method 597 21.13 ANOVA/Variance Component Analysis 599 21.14 Rules of Thumb 601 21.15 Acceptability Criteria 603 21.16 Chapter Review 604 Glossary 605 References 609 22 Design of Experiments 610 22.1 Overview 610 22.2 Introduction 610 22.3 Design of Experiments (DOE) Definition 611 22.4 Role of Experimental Design in Process Improvement 614 22.5 Experiment Design Tools 616 22.6 Principles of an Experimental Design 617 22.7 Different Types of Experiments 619 22.7.1.1 Main Effects 620 22.8 Introduction to Factorial Designs 623 22.9 Features of Factorial DesignsOrthogonality 625 22.10 Full Factorial Designs 627 22.11 Residual Analysis (2 2 ) 628 22.12 Modeling (2 2 ) 630 22.13 Multifactor Experiment 630 22.14 Fractional Factorial Designs 631 22.15 The ANOVA Table 636 22.16 Normal Probability Plot of the Effects 636 22.17 Main-Effects Plot 637 22.18 Blocking Variable 637 22.19 Statistical Significance 638 22.20 Practical Significance 638 22.21 Fundamentals of Residual Analysis 639 22.22 Centerpoints 640 22.23 Noise Factors 641 22.24 Strategy of Good Experimentation 641 22.25 Selecting the Variable Levels 641 22.26 Selecting the Experimental Design 642 22.27 Replication 642 22.28 Analyzing the Data (ANOVA) 643 22.29 Recommendations 643 22.30 Achieving the Objective 643 22.31 Chapter Summary 644 22.32 Chapter Examples 645 Glossary 652 References 658 xviii CONTENTS 23 Design for Six Sigma (DFSS), Simulation, and Optimization 659 23.1 Overview 659 23.2 Introduction 659 23.3 Six Sigma as Stretch Target 660 23.4 Producibility 662 23.5 Statistical Tolerances 663 23.6 Design Application 665 23.7 Design Margin 667 23.8 Design Qualification 669 23.9 Design for Six Sigma (DFSS) Principles 671 23.9.1 DFSS Leverage in Product Design 671 23.9.2 Importance of DFSS for Product Design 672 23.10 Decision Power 674 23.11 Experimentation 676 23.12 Experiment Design 677 23.13 Response Surface Designs 679 23.14 Factorial Producibility 687 23.15 Toolbox Overview 688 23.16 Monte Carlo Simulations 689 23.16.1 Monte Carlo Simulation Defined 689 23.16.2 When Simulation is an Appropriate Tool 690 23.16.3 Defining Distributions and Outputs in Crystal Ball 691 23.17 Design for Six Sigma Project Selection Example 703 23.18 Defining Simulation Inputs 704 23.19 Defining Outputs and Running a Simulation 705 23.19.1 Analyzing a Simulation 706 23.20 Stochastic Optimization: Discovering the Best Portfolio with the Least Risk 708 23.21 Conclusions 709 Glossary 709 References 713 24 Survey Methods and Sampling Techniques 715 24.1 Overview 715 24.2 Introduction 715 24.3 The Sample Survey 715 24.4 The Survey System 716 24.5 Clear Goals 718 24.6 Target Population and Sample Size 718 24.7 Interviewing Method 721 24.8 Response Rate, Respondents and Nonrespondents 722 24.9 Survey Methods 723 24.10 Sources of Information and Data 724 24.11 Order of the Questions 724 24.12 Pilot Testing the Questionnaire 724 24.13 Biased Sample or Response Error 724 24.14 SamplingRandom and Nonrandom Samples 725 CONTENTS xix 24.15 Population Distribution 727 24.16 Sampling Distribution 728 24.17 Sampling and Nonsampling Errors 730 Glossary 733 References 736 Appendix A Statistical Tables 737 Table I Table of Binomial Probabilities 738 Table II Standard Normal Distribution Table 750 Table III The t Distribution Table 752 Table IV Chi-Square Distribution Table 753 Table V The F Distribution Table 754 Table VI Critical Values for the Mann-Whitney Test 762 Table VII Critical Values for the Wilcoxon Signed-Rank Test 763 Table VIII Sigma Conversion Table 763 Appendix B Answers to Selected Odd-Numbered Exercises 765 Index 777