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Electric Chain Hoist Specification

Electric Chain Hoist Specifcations highlighting the


LoadMate

Electric Chain Hoist by R&M Materials


Handling, Inc.
PART 1 GENERAL
1.01 Description
A. Scope
This document specifies Electric Chain Hoist equipment.
B. Hoist Summary
(This section is used to list hoist specifications capacities lifts suspensions hoist speeds trolley speeds
control options !1 speed " speed #$D etc.% and any special features specific to one or more of the hoists.
See appendi& for assistance.'
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Electric Chain Hoist Specification
Hoist /1 location0 111111111111111111111111111111111111111111111111111111111
2uantity0 1111111111111111111111111111111111111111111111111111111111111111
Capacity0 111111111111111111111111111111111111111111111111111111111111 tons
Suspension0 11111111111111111111111111111111111111111111111111111111111111
Hei.ht of lift0 11111111111111111111111111111111111111111111111111111111111ft.
Hoist speed (sin.le speed t3o speed or 4aria5le speed'0 11111111111111111111111 fpm
Trolley speed (if applica5le'0 11111111111111111111111111111111111111111111 fpm
Trolley flan.e 3idth (if applica5le'0 1111111111111111111111111111111111111 inches
#olta.e11 -h.11 H6110 11111111111111111111111111111111111111111111111111111
-ush 5utton pendant drop0 1111111111111111111111111111111 ft. 11111111in. 1111111
Duty cycle0 111111111111111111111111111111111111111111111111111111111111111
7ptional items0 111111111111111111111111111111111111111111111111111111111111
8epeat for additional hoists.

C. 9or: includes the follo3in.0
1. Detailed desi.n of completed system includin. hoists ca5lin. controls and all appurtenances specified
hereinafter.
". Shop dra3in.s.
+. ;nspection and shop testin..
(. Documentation and schedules.
D. 2uality Assurance
1. The Electric Chain Hoist <anufacturer shall maintain and ha4e a4aila5le on file a 2uality -rocess
<ana.ement System.

1.0" 8eferences
Equipment furnished under this section shall comply in all respects 3ith the applica5le requirements of the
follo3in. standards0
7SHA 7ccupational Safety and Health Administration
-art 1,"=.))( > 74erhead Hoists
A?S; @ AS<E American ?ational Standards ;nstitute @
American Society of <echanical En.ineers
A?S; @ AS<E HST>1 -erformance Standard $or Electric Chain Hoists
A?S; @ AS<E B+0.1= A "00+ 74erhead Hoists (Bnderhun.'
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Electric Chain Hoist Specification
?E<A ?ational Electric <anufacturerCs Association
?EC ?ational Electric Code A 1,,,
Article 100 Article "(0>1 Article (+0>+1 Article (+0>)1 Article =10>1 Article =10>+1
1.0+ Su5mittals
A. Shop dra3in.s and equipment data
1. <anufacturerCs catalo. data for hoist.
". Dimensional dra3in.s and details for complete system.
+. 9irin. schematics. A ship 3ith hoists
B. 7perations and <aintenance <anuals (one set of 73nerCs manuals in paper'
1. Equipment function normal operatin. characteristics and limitin. conditions.
". Assem5ly installation ali.nment and maintenance instructions.
+. Du5rication and maintenance instructions.
(. Euide to Ftrou5leshootin.G.
). -arts list.
=. Test results.
1.0( Applica5le Standards
A. Contractor shall adhere to 7SHA state and local safety .uidelines la3s rules and re.ulations.
B. Contractor shall conform to all applica5le A?S; and H<; specifications and@or standards.
1.0) 9arranties
-ro4ide t3o>year hoist 3arranty.
PART 2 - PRODUCTS
".01 Accepta5le -roducts
A. System shall 5e pro4ided 5y0 11111111111111111111111111111111111111111111111111111111111
B. Hoists shall 5e R&M LoadMate

electric chain hoist.


Hoist /1 location0 111111111111111111111111111111111111111111111111111111111111111
Hoist <odel ?um5er (see appendi& for assistance'0 111111111111111111111111111111111111
8epeat for additional hoists.
".0" <aterials
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Electric Chain Hoist Specification
Components <aterial
Hoo:s $or.ed steel
Hoist 5ody -ressure>cast aluminum
Doad Chain Erade0 HE EH0 HEH0S or HH0S
".0+ Equipment
A. Hoist
1. System shall utili6e the Doad<ate

electric chain hoist as manufactured 5y 8I< <aterials Handlin.


;nc. Sprin.field 7H.
". The hoists shall 5e desi.ned for indoor use and limited outdoor use 3here the am5ient temperature is
5et3een 1(J$ !>10JC% and 10(J$ !(0JC% ele4ation is less than +"H0 ft !1000 m% and the relati4e
humidity is less than ,0K.
+. The hoist shall ha4e a dura5le polymer control enclosure 3ith ;-)) @ ?ema +8 type protection ratin..
(. The hoist nameplate shall carry an enclosure protection ratin. of ?E<A +8 type !;-))% and ha4e a
CSA c@us ratin..
). The sound intensity le4el of the hoist in the assumed operatin. location shall not e&ceed *) dB.
=. The hoist 5ody is to 5e constructed of dura5le pressure>cast aluminum for li.ht 3ei.ht and easy
handlin..
*. Hoist .earin. shall 5e a minimum AE<A quality class 10. Eearin. shall 5e lu5ricated 3ith semi>fluid
.rease or oil and shall 5e sealed.
H. The type of paint for the hoist shall 5e a non>reflectin. matte 5lac: po3dered epo&y 3here the paint
thic:ness is *0 to 100 microns. Before the paint is applied the surface must 5e de.reased.
,. The hoist shall 5e equipped 3ith electro>6inc plated load chain specially desi.ned for chain hoist use.
The 3eld on the chain shall face to3ards the load sproc:et of the hoist.
10. The hoist shall 5e equipped 3ith a load sproc:et (or load 3heel' 3ith a minimum of fi4e precision>
machined chain poc:ets pro4idin. e&ceptionally smooth liftin. and reduced chain 3ear.
11. The hoist shall 5e equipped 3ith a chain container resistant to oil and dirt and that completely encloses
the chain e&it area of the hoist.
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Electric Chain Hoist Specification
1". The hoist shall 5e equipped 3ith upper @ lo3er limit s3itches for o4er>tra4el protection. The limit
s3itches are to 5e load 5loc: or chain>stop acti4ated 3hen the hoo: reaches the top or 5ottom limit of
tra4el. A slip clutch that also ser4es as a safety de4ice for o4er>tra4el protection if the limit fails due to
phase re4ersal shall 5e included.
?ote0 The upper and lo3er limit s3itches are not to 5e used as automatic stops durin. normal
operation of the hoists.
1+. The hoist shall 5e equipped 3ith a chain stop assem5ly attached to the load chain to reduce the
possi5ility of the dead end of the load chain from runnin. out of the hoist.
1(. The standard load hoo: shall 5e for.ed alloy steel (+(Cr<o( or StE+))'. The hoo: is to 5e equipped
3ith a sprin.>loaded safety latch and supported on a thrust 5earin. to allo3 the hoo: to rotate +=0J
easily e4en under load.
1). Capacity plates shall 5e affi&ed to each side of the 5loc: and to the hoist 5ody clearly identifyin. the
rated capacity of the hoist.
1=. The hoist shall 5e equipped 3ith a com5ined torque>limitin. de4ice and motor 5ra:e. Both must 5e
easily adLusta5le 3ithout openin. the hoist .earcase.
The friction materials for the 5ra:e and the torque>limitin. de4ice shall 5e as5estos free.
The hoist motor shall 5e equipped 3ith a D.C. electroma.netic disc 5ra:e to 5rin. the load to a smooth
and quic: stop and to hold the load 3hen the hoist motor is not ener.i6ed.
The hoist shall 5e equipped 3ith a torque>limitin. de4ice that shall pre4ent liftin. of e&cessi4e loads
(more than 1")K of rated capacity' 3hich could dama.e the hoist and@or the supportin. structural
mem5ers and pro4ide o4er>tra4el protection.
1*. A lo3er chain .uide and one>piece internal chain .uide are to 5e pro4ided to help .uide and hold the
load chain in the poc:ets of the load 3heel for safe operation and to pre4ent Lammin.. Both should 5e
easily remo4a5le for inspection.
1H. The hoist shall ha4e a round ca5le .land for po3er connection and shall accept a ca5le diameter from
)@1=G to )@HG !H to 1) mm%.
;f the hoist to 5e supplied is a Sin.le Speed hoist and for a Sin.le -hase po3er supply include the follo3in.
statements other3ise delete them.
1,. Hoistin. motor shall 5e totally enclosed 3ith ;-)) protection minimum class $ insulation Mli&on type
5imetal s3itch for thermal protection and shall ha4e a ")K ED ratin..
"0. Hoistin. motor shall 5e sin.le speed squirrel ca.e type.
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Electric Chain Hoist Specification
;f the hoist to 5e supplied is a Sin.le Speed hoist and for a Three -hase po3er supply include the follo3in.
statements other3ise delete them.
1,. Hoistin. motor shall 5e totally enclosed 3ith ;-)) protection minimum class $ insulation Mli&on type
5imetal s3itch for thermal protection and shall ha4e a )0K ED ratin..
"0. Hoistin. motor shall 5e sin.le speed squirrel ca.e type.
;f the hoist to 5e supplied is a T3o Speed hoist and for a Three -hase po3er supply include the follo3in.
statements other3ise delete them.
1,. Hoistin. motor shall 5e totally enclosed 3ith ;-)) protection minimum class $ insulation Mli&on type
5imetal s3itch for thermal protection and shall ha4e a )0K ED ratin..
"0. Hoistin. motor shall 5e t3o>speed@t3o 3indin. squirrel ca.e type 3ith a speed ratio of (01.
;f the hoist to 5e supplied is a #aria5le Speed ;n4erter Control hoist and for a Three -hase po3er supply include the
follo3in. statements other3ise delete them.
1,. Hoistin. motor shall 5e totally enclosed 3ith ;-)) protection minimum class $ insulation Mli&on type
5imetal s3itch for thermal protection and shall ha4e a )0K ED ratin..
"0. Hoistin. motor shall 5e ;n4erter duty 3ith a ma&imum speed ratio of 1=01.
;f the hoist is to 5e supplied 3ith a fi&ed top hoo: mountin. confi.uration include the follo3in. statements
other3ise delete them.
"1. The hoist shall 5e equipped 3ith a fi&ed hoo: attached to the hoist 5ody. The mountin. position of the
hoo: shall 5e perpendicular to the hoist 5ody. The hoo: is to 5e supplied 3ith a sprin.>return type
safety latch.
"". The hoist shall 5e equipped 3ith a plu.>in pendant 3ith appropriate drop for lift of hoist. -endant
station enclosure shall ha4e a ratin. of ?E<A ( (N ) or ;-=). -@B station to include emer.ency red
mushroom stop 5utton > push to maintain turn to release and t3o 5uttons for hoist motion A one for
each direction of tra4el.
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Electric Chain Hoist Specification
;f the hoist is to 5e supplied 3ith a push trolley mountin. confi.uration include the follo3in. statements other3ise
delete them.
"1. The hoist shall 5e equipped 3ith a push type trolley attached to the hoist 5ody 3ith a couplin. or lu.
connection. The push trolley shall 5e equipped 3ith cro3n tread 3heels for use on standard ;>5eams
and 3ide flan.e 9>5eams. Safety drop lu.s and ru55er 5umpers shall 5e included.
"". The hoist shall 5e equipped 3ith a plu.>in pendant 3ith appropriate drop for lift of hoist. -endant
station enclosure shall ha4e a ratin. of ?E<A ( (N ) or ;-=). -@B station to include emer.ency red
mushroom stop 5utton > push to maintain turn to release and t3o 5uttons for hoist motion A one for
each direction of tra4el.

;f the hoist is 5e supplied 3ith a t3o>speed motori6ed trolley mountin. confi.uration include the follo3in.
statements other3ise delete them (note > t3o>speed motori6ed trolley is not a4aila5le for sin.le phase applications'.
"1. The hoist shall 5e equipped 3ith a t3o>speed motori6ed trolley (H0@"0 fpm' attached to the hoist 5ody
3ith a couplin. or lu. connection. The t3o>speed motori6ed trolley shall 5e equipped 3ith cro3n
tread 3heels for use on standard ;>5eams and 3ide flan.e 9>5eams. Safety drop lu.s ru55er 5umpers
I a trolley motor 5ra:e shall 5e included.
"". The hoist shall 5e equipped 3ith a plu.>in pendant 3ith appropriate drop for lift of hoist. -endant
station enclosure shall ha4e a ratin. of ?E<A ( (N ) or ;-=). -@B station to include emer.ency red
mushroom stop 5utton > push to maintain turn to release t3o 5uttons for hoist motion A one for each
direction of tra4el and t3o 5uttons for trolley motion A one for each direction of tra4el.
;f the hoist is to 5e supplied 3ith an in4erter motori6ed trolley mountin. confi.uration include the follo3in.
statements other3ise delete them (note A in4erter motori6ed trolley is not a4aila5le for sin.le phase applications'.
.
"1. The hoist shall 5e equipped 3ith an in4erter motori6ed trolley (=)@1= fpm' attached to the hoist 5ody
3ith a couplin. or lu. connection. The in4erter motori6ed trolley shall 5e equipped 3ith cro3n tread
3heels for use on standard ;>5eams and 3ide flan.e 9>5eams. Safety drop lu.s ru55er 5umpers I a
trolley motor 5ra:e shall 5e included.
"". The hoist shall 5e equipped 3ith a plu.>in pendant 3ith appropriate drop for lift of hoist. -endant
station enclosure shall ha4e a ratin. of ?E<A ( (N ) or ;-=). -@B station to include emer.ency red
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Electric Chain Hoist Specification
mushroom stop 5utton > push to maintain turn to release t3o 5uttons for hoist motion A one for each
direction of tra4el and t3o 5uttons for trolley motion A one for each direction of tra4el.
PART 3 EXECUTION (if applicable)
+.01 ;nstallation and ;nspection
A. ;nspect system for conformance 3ith re4ie3ed shop dra3in.s and contract documents prior to installation of
equipment. Brin. nonconformin. 3or: to the attention of the customer prior to proceedin. 3ith installation. ?on>
conformin. installation must 5e corrected prior to testin. of system. Costs of delays or additional 3or: due to
nonconformance 3ill 5e reim5ursed 5y the 73ner.
B. -ro4ide all necessary accessories to ma:e the system complete usa5le and capa5le of meetin. the operatin.
requirements specified in the 7peratin. 8equirements. Test adLust and clean equipment for acceptance 5y 73ner.
+.0" Testin.
A. All hoist equipment shall 5e operated throu.h a complete lift and lo3erin. cycle to determine that the equipment
shall perform smoothly and safely. Any defects shall 5e corrected 5y the hoist pro4ider 3ithout any e&pense to the
73ner.
+.0+ Bse 5y contractor
A. ;f the hoist is used 5y the Contractor it shall 5e repaired repainted and other3ise refur5ished to li:e ne3
condition prior to its acceptance. The Contractor assumes all responsi5ility for operation and maintenance until the
system has 5een accepted 5y 73ner.
+.0( Cleanup
A. Bpon completion of 3or: area shall 5e cleaned and restored to ori.inal condition accepta5le to the 73ner.
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