S.no Dept Area Job Description 1 BOP Chemical skid#2 Soda ash pump inspection for no flow 2 BOP Lube Oil Pump strainer cleaning 3 BOP Lakos filter cleaning GT GT#2 Assembly work 4 BOP Raw water Tank#1 repair works by Raheem Contractor 5 GT GT#2,3,4 Water Wash Online / Off line SOV checking 6 GT GT#5,6 water wash online/off line SOV checking 7 Elec BOP Cabling work for Battery Charger (Defect no
S.no Dept Area Job Description 1 BOP Chemical skid#2 Soda ash pump inspection for no flow 2 BOP Lube Oil Pump strainer cleaning 3 BOP Lakos filter cleaning GT GT#2 Assembly work 4 BOP Raw water Tank#1 repair works by Raheem Contractor 5 GT GT#2,3,4 Water Wash Online / Off line SOV checking 6 GT GT#5,6 water wash online/off line SOV checking 7 Elec BOP Cabling work for Battery Charger (Defect no
S.no Dept Area Job Description 1 BOP Chemical skid#2 Soda ash pump inspection for no flow 2 BOP Lube Oil Pump strainer cleaning 3 BOP Lakos filter cleaning GT GT#2 Assembly work 4 BOP Raw water Tank#1 repair works by Raheem Contractor 5 GT GT#2,3,4 Water Wash Online / Off line SOV checking 6 GT GT#5,6 water wash online/off line SOV checking 7 Elec BOP Cabling work for Battery Charger (Defect no
1 BOP Chemical skid#2 Soda ash pump inspection for no flow 2 BOP Lube Oil Pump strainer cleaning 3 BOP Lakos filter cleaning GT GT#2 Assembly work 4 BOP Raw water Tank#1 repair works by Raheem Contractor 5 GT GT#2 JB cable terminal tightness check & cleaning 6 GT GT#1,3,4 Water Wash Online/Off line SOV checking 7 Elec BOP Cable laying for Raw water Pressure Switch to Panel 8 BOP Chiller Inspection by Trane Maintenance Activities carried out on 06/05/14 Day & Night Shift Mech I&C Work Status Remarks Done Air Lock released Done Done In Prg In Prg Done In Prg Done In Prg After receiving the Oil Analysis report , Pending Maintenance activities will be performed by Trane. Maintenance Activities carried out on 06/05/14 Day & Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 GT GT#2 Assembly work 3 BOP Old Valve Maintenance 4 BOP Raw water Tank#1 repair works by Raheem Contractor 5 GT GT#2 Pressure Guage/Switch Calibration 6 GT GT#5,6 Water Wash Online/Off line SOV checking 7 Elec BOP BSDG- Cabling work for Battery Charger (Defect no :-590) Maintenance Activities carried out on 07/05/14 Day & Night Shift Mech I&C Work Status Remarks Done In Prg In Prg In Prg In Prg Done In Prg Maintenance Activities carried out on 07/05/14 Day & Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 GT GT#2 Assembly work 3 BOP Old Valve Maintenance 4 BOP Raw water Tank#1 repair works by Raheem Contractor 5 GT GT#2 Pressure Guage/Switch Calibration & Calibration Report preparation 6 GT All GT(Except GT#2) Instrument Panel cleaning 7 Annual Outage Report Preparation 8 BOP Diesel/Electric Fire Pump & Jockey Pump Electrical PM 9 GT All GT GLO/TLO Hydraulc Oil Tank Heater Monthly PM Maintenance Activities carried out on 08/05/14-10/5/14 Day & Night Shift Mech I&C Elec Work Status Remarks Done In Prg In Prg In Prg 8/5/2014 In Prg 6405/64060 PSH Switch found faulty.Will be replaced on 11.5.14 Done In Prg GT Battery Charger report is pending - 8/5/14 Done 9/5/2014 Done 10/5/2014 Maintenance Activities carried out on 08/05/14-10/5/14 Day & Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 GT GT#2 Assembly work 3 BOP Preparation of flexible hose to fix in the Raw water pump return line 4 BOP CT#1 Make up line "T" Joint leak arresting work(Defect no : 679) 5 BOP Lube Oil Pump strainer cleaning 6 GT GT#2 Pressure Guage/Switch Calibration & Calibration Report preparation 7 BOP GSU#1 Deluge Pressure switch-1 No response alarm Troubleshooting(Defect no :680) 8 GT GT#3 Gas Chromotograph inspection for Power Supply Failure(Defect no :681) 9 GT GT Package Ligthing Inspection 10 BOP BSDG- Cabling work for Battery Charger (Defect no :-590) Maintenance Activities carried out on 11/05/14 Day & Night Shift Mech I&C Elec Work Status Remarks Done In Prg In Prg Done Done In Prg 6405/64060 PSH Switch replaced. In Prg In Prg Done 2 Lights replaced In Prg Maintenance Activities carried out on 11/05/14 Day & Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 GT GT#2 Assembly work 3 BOP Raw water Tank#1 repair works by Raheem Contractor 4 BOP Chiller #1 Pump 430 Greasing work 5 BOP Lube Oil Pump strainer cleaning 6 BOP GSU #1 Pressure Switch No Response Alarm(Defect no : 681) 7 GT GT#3 Gas Chromotograph inspection for Power Supply Failure(Defect no :681) 8 GT GT#2 Instrument Cable connections work 9 BOP Gas Compressor area Ligthing Inspection 10 BOP BSDG- Cabling work for Battery Charger (Defect no :-590) Maintenance Activities carried out on 12/05/14 Day & Night Shift Mech I&C Elec Work Status Remarks Done In Prg In Prg Done Done In Prg Suspected CIM800 card is faulty. Done Suspected Field Termination Board is Faulty. But now its working good. In Prg Acoustic Sensor #1 Cable insulation found damage near JB. Done 1 Lamp Replaced In Prg Charger will be installed today Maintenance Activities carried out on 12/05/14 Day & Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 GT GT#2 Assembly work 3 BOP Raw water Tank#1 repair works by Raheem Contractor 4 BOP GSU #1 Pressure Switch No Response Alarm(Defect no : 681) 5 GT GT#2 Instrument Cable connections work/Cable dressing 6 BOP All GT Generator /Gas Compressor Space Heater Inspection Monthly PM 7 BOP Demin Plant/3000 Container AC Inspection(Defect no :-684) 8 BOP Store Area Ligthing Inspection 9 BOP BSDG- Cabling work for Battery Charger Maintenance Activities carried out on 13/05/14 Day & Night Shift Mech I&C Elec Work Status Remarks Done In Prg CDP/TBV/Stage8 Valve Fixing work/Piping Work/Diffuser Insulation/Gearbox Coupling Guard fixing work completed In Prg In Prg CIM 800 Card is faulty. Ordered new one. In Prg PS3 & TBV Impulse tubing connections yet to be done.Repaired Acoustic Sensor #1 cable for insulation damage In Prg Generator SH Inspection Completed.Gas Compressor SH found not working.Will be checked today Done Gas Refilled in 3000 Container AC. Done Done Maintenance Activities carried out on 13/05/14 Day & Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 BOP Lube Oil Pump B Strainer Cleaning 3 GT CO2 Cylinder Removal from GT#1 and fixing in GT#2 4 BOP Raw water pump discharge line (cooling tower makeup header) leak arresting work (Defect no: 679) 5 GT GT#2 Assembly work 6 BOP Raw water Tank#1 repair works by Raheem Contractor 7 GT GT#2 Instrument Cable connections work/Cable dressing 8 GT GT#2 24VDC Neg Ground Trouble shooting 9 GT All GT Condensate Pump Level Switch Inspection PM 10 GT GT#2 Pressure Transmitter Calibration 11 BOP Battery Bank Room/Chiller Enclosure Exhaust Fans Inpection PM 12 GT All GT Generator Shaft Earthing Brush Inspection PM Maintenance Activities carried out on 14/05/14 Day & Night Shift Mech I&C Elec Work Status Remarks Done Done Done 2 CO2 Cylinders replaced. Done Done Filter House cleaning,Cover Fixing,Replacement of AGB Link Assembly, Final Inspection by GE In Prg Done Done Found negative ground in 24+11 circuit -- SOV 62501 cable insulation damage. Cable insulated with tape and alarm cleared. Done Found water inside GT# 1 & GT#3 Condensate pump level switch,cleaned well & then closed the cover In Prg Done Done Maintenance Activities carried out on 14/05/14 Day & Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 BOP Lube Oil Pump B & C Strainer Cleaning 3 BOP Old Valve Maintenance 4 BOP Chemical Skid #2 Cleaning(Defect no :686) 5 GT Sump Flow Test By GE in GT#4,5 6 GT GT#3 Alignment Check by GE 7 BOP Raw water Tank#1 repair works by Raheem Contractor 8 BOP Modification of Raw Water Pump Panel connections for New Pressure Switch 9 GT GT#2 Electrical Cable inspection & Rectification 10 GT GT#6 Gaschromatograph Manual LHV selection alarm 11 GT GT#2 Gen/Turbine Vent Fan Flow Switch Inspection 12 GT TCP/PLC/GCP Panel Air Filter inspection and cleaning 13 GT GT#2 Gas Sensor Inspection 14 BOP Trail Run of GT#2 Generator Vent Fan B(No Load) 15 BOP Inspection of Gas Compressors Space Heaters 16 GT MCC Lighting Inspection 17 CCTV Camera Inspection by Contractor Maintenance Activities carried out on 15/05/14 Day -17/05/14 Night Shift Mech I&C Elec Work Status Remarks Done Done Done 10 Valves serviced and kept in stores Done Done Done In Prg Done Trail Taken and found Ok. Done T 25 Cable insulation found damage near the sensor.Rectified it Done Checked all parameters.Found Good.Manual calibration initaited.Now its working good. Done Except Gen Vent Fan B Done Done Gas sensor B, C & E Calibration done.All other sensor calibration is planned for today(18/5/14). Done No Load Current is R-48.5/ Y-48.4/ B-45.8. In Prg Found Space Heater supply is not connected in GC's.Need to arrange 220VAC from LDP Panel.Found GC#4 Space Heater resistance is 2 ohms,so motor side will be checked today Done 16 lamps repalced in MCC Done Replaced 1 camera(Camera no 5) Maintenance Activities carried out on 15/05/14 Day -17/05/14 Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 BOP Lube Oil Pump A Strainer Cleaning 3 BOP Old Valve Maintenance 4 GT GT#2 Generator Vent Fan B Maintenance 5 BOP Raw water Tank#1 repair works by Raheem Contractor 6 GT GT#2 Gen Vent Fan B Flow switch inspection & Functional checking 7 GT GT#2 Vibration System Functional Check 8 GT Inline Sample Gas Line Filter Fixing in GT#1 9 GT GT#2 Online/Offline SOV Inspection 10 GT GT#2 Gas Sensor Inspection 11 BOP Air Conditioners Weekly Inspection GIS Refilling of SF6 Gas in Bay#1 12 GT Ethernet Cable Pulling work Maintenance Activities carried out on 18/05/14 Day -18/05/14 Night Shift Mech I&C Elec Work Status Remarks Done Done In Prg In Prg Load Trail taken and current found normal.R-108.9. Y-101.6. B- 105.2. and Inrush Current is: 853.2. In Prg Done Done In Prg Fixed.Not Checked due to non availability of Gas in GT#1 Done Done Turbine Gas sensor A, D & E and Generator Gas Sensor Calibration done. Done Done HP:-15.4 Bar,LP-3.9 Bar Done For Maximo Training Maintenance Activities carried out on 18/05/14 Day -18/05/14 Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 BOP Chiller #1 & 2 Cleaning 3 BOP 200 B Inspection by Trane for Low Oil Temperature(Defect no:687) 4 BOP Raw water Tank#1 repair works by Raheem Contractor 5 GT GT#2 SOV Stroke checking(6249/6204) 6 GT GT#2 Chilled Water Flow Meter Inspection 7 GT GT#2 Gas Chromotograph Power Supply Installation GT GT#2 Oil Leak arrest work insideWet Panel 8 GT GT#2 Gas Sensor E Calibration(Defect no:692) 9 Mr.Mike Belly Room/3000 Container Air Conditioners Inspection by Al Ahlia 10 BOP Lakos Motor Greasing Maintenance Activities carried out on 19/05/14 Day -19/05/14 Night Shift Mech I&C Elec Work Status Remarks Done Done In Prg Topped up 8 ltrs of Oil.Under Observation In Prg Done SOV 6204 not opened.Found Cable was loose.Rectified and Functional check done In Prg Done Done Found Tubing was loose in PDI 6149.Tightened it In Prg In Prg Done Maintenance Activities carried out on 19/05/14 Day -19/05/14 Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 GT GT#2 Package Inspection done by Mr.Tansel 3 BOP Lube Oil Pump B Strainer Cleaning 4 BOP Raw water Tank#1 repair works 5 GT GT#2 Gas Sensor E Inspection and Calibration 6 GT GT#1 Gas sensor#A, D & E inspection 7 GT GT#2 XE 6877 WIDE BAND INPUT NORMALIZED XE 6876 WIDE BAND INPUT NORMALIZED XE6897 READOUT Alarm 8 GT GT#2 Condesate Pump 9 BOP Chiller #1 not communicating with SCS 10 GT GT#6 XE 6877 WIDE BAND INPUT NORMALIZED XE 6876 WIDE BAND INPUT NORMALIZED XE6897 READOUT 11 Elec GT GT#1 TLO Heater Inspection Maintenance Activities carried out on 20/05/14 Day -20/05/14 Night Shift Mech I&C Work Status Remarks Done Done Done Done Done Replaced Gas sensor.Sensitivity =52mv Done Zero calibration done In prg Checked in Bently Nevada monitoring system, found normal.Recycled the Power for Bently Nevada system & not got reset.Further recyled the Micronet power & the alarm got reset. Done Needle valve found chocked.Cleaned it Done Replaced the Ntron Switch In Prg Restarted the Ifix-Startup in HMI.Alarm got reset Done Removed the Jumper from TCP and modified the setting in thermostat Maintenance Activities carried out on 20/05/14 Day -20/05/14 Night Shift S.no Dept Area Job Description 1 BOP Lakos filter cleaning 2 BOP Lube Oil Pump B Strainer Cleaning 3 BOP Chiller #1 & 2 Cleaning 4 BOP GC#1,2,3,4 Skid cleaning 5 BOP Raw water Tank#1 repair works 6 GT GT#1 Gas Sensor A Inspection and Calibration 7 GT GT#2 SOV 6204 Stroke checking(Defect no :696) 8 GT GT#2 Inspection of SIO communication module interface in Vibration Rack 9 Elec BOP GC#4 Space heater Inspection Maintenance Activities carried out on 21/05/14 Day -21/05/14 Night Shift Mech I&C Work Status Remarks Done Done Done Done Done Modifed supply line inside the tank and leak arrested in level gauge Done Sensitivity = 32mv Done Found good Done Cleaned the card and fixed back. Done H1-H2 ,H2-H3 is 54.6 Maintenance Activities carried out on 21/05/14 Day -21/05/14 Night Shift S.no Dept Area Job Description 1 GT GT#2 GLO Demister leak arrested by replacing "O" ring with new one 2 GT GT#1 Filter House Cleaning with Mr.Tansel 3 GT GT#5 Gen Vent Fan B Impeller Fixing and Alignment 4 GT GT#1,2,5,6 Package Inspection and cleaning 5 BOP Lube Oil Pump A Strainer Cleaning 6 GT All GT TLO cooler A/B Cleaning 7 GT All GT TLO/GLO Skid Cleaning 8 BOP Lakos filter cleaning 9 Annual Outage report preparation work 10 GT GT#1 Pressure Transmitters tubings leak check 11 GT GT#5 Gas Sensor A & GT#6 Gas sensor B,C,D inspection(Defect no:707,711) 12 GT GT#1 Gas sensor A Inspection and calibration(Defect no:706) 13 GT GT#2 Gas chromotograph analog output high alarm(Defect no:701) 14 Elec GT MCC AC Inspection (Near GT#2 Generator Breaker) Maintenance Activities carried out on 22/05/14 Day -24/05/14 Night Shift Mech I & C Work Status Remarks Done Done Done Done Found Oil Leak near GT#1 Generator coupling Done Done Done Done In Prg Done Found no leak. Done Zero calibration done In Prg Sensor and card found good and readings are stable after calibration.Kept under observation Helium cylinder & pressure gauge repalced with new In Prg Found ICM 40 relay is faulty. Maintenance Activities carried out on 22/05/14 Day -24/05/14 Night Shift S.no Dept Area Job Description 1 GT GT#6 Turbine vent fan "A" and Generator vent fan"B" Checking for low Flow Alarm 2 GT GT#5 Gen Vent Fan B Belt Fixing and Alignment 3 GT GT#1,2,5,6 Package Inspection and cleaning 4 BOP Lube Oil Pump A Strainer Cleaning 5 BOP Lakos filter cleaning 6 Annual Outage report preparation work 7 GT GT#2 Chilled Water Flow Transmitter Inspection 8 GT GT#3 Gas Sensor C,GT#6 Gas sensor B,GT#1 Gas sensor A,C,E Inspection 9 GT GT#6 Turbine vent fan "A" and Generator vent fan"B" Flow switch inspection 10 Elec GT MCC AC Inspection Maintenance Activities carried out on 25/05/14 Day -25/05/14 Night Shift Mech I & C Work Status Remarks Done Found belt was loose.So tightened it Done Done Done Done In Prg Done Found Rectifier is faulty.Checked with 24VDC and found working.110VAC/24VDC Power supply converter required. Done Zero calibration done Done Found working properly In Prg Maintenance Activities carried out on 25/05/14 Day -25/05/14 Night Shift S.no Dept Area Job Description 1 GT GT#6 TLO Scavange line strainer Inspection 2 GT GT#5 Turning Gear Oil level low 3 GT GT#2,3,4,5 Package Inspection and cleaning 4 BOP Gas Compressor #1,2,3,4 skid cleaning 5 BOP Lube Oil Pump A Strainer Cleaning 6 BOP Lakos filter cleaning 7 Annual Outage report preparation work 8 GT GT#3 IR Gas sensor inspection for Airflow 9 GT GT#3 Gas Sensor C,D Inspection for UR 10 GT Cooling Tower Fan 610A Inspection for Vibration Alarm 11 GT GSU#2 Alarm Troubleshooting 12 GT GT#4 24VDC Battery Charger DC output failure Alarm troubleshooting 13 BOP Installation of Battery for BSDG Maintenance Activities carried out on 26/05/14 Day -26/05/14 Night Shift Mech I & C Elec Work Status Remarks Done Found coke particles.Replaced with new one Done Topped up with 1/2ltr of Oil Done Found GT#3 Lock Wire Damaged Near VBV, So Replaced with new one.GT#4 Found Blanket Not Fix Properly so Fixed it properly. Done Done Done In Prg Done Done C Sensor Calbration done 29 mv,D sensor zero calibration done Done Reset the alarm and taken trail.Found normal Done Found Motor Saver relay faulty.Repalced with new one In Prg Found COM10 Modular Back Side Connecter Loose in 125VDC battery charger.Tightened it.Under observation Done Maintenance Activities carried out on 26/05/14 Day -26/05/14 Night Shift S.no Dept Area Job Description 1 GT GT#6 TLO Scavange line Boroscope Inspection 2 GT GT#2,3,4,5 TLO Scavange strainer inspection 3 GT GT#1.2,3,4,5,6 Package Inspection and cleaning 4 BOP Chiller #1 100A/B Inspection by Trane 5 BOP Lube Oil Pump A,B,C Strainer Cleaning 6 BOP Lakos filter cleaning 7 Annual Outage report preparation work 8 GT GT#5 Generator Vent Fan B Flow Switch inspection 9 GT GT#2 PT 62234 Sprint Supply PT Inspection 10 BOP CT Fan 610A,620A Inspection for Vibration Alarm 11 GT GT#3 Gas sensor A & C ,GT#5 Gas sensor A Inspection 12 GT GT#6 PSLL 6116 Inspection for GT Trip -TLO pressure Low low Alarm Maintenance Activities carried out on 27/05/14 Day -27/05/14 Night Shift Mech I & C Work Status Remarks Done Found coke particles.Replaced scavange hose with new one Done Found good. Done Done IGV Actuator pins (2 nos) found broken same replaced with new Done Done In Prg Done Installed new switch and functional check done. Done Normalised the PT Done Checked along with mechanical and adjusted the sensitivity Done Zero calibration done Done Functional test for the switch done and found air trapped in the line.So vented it Maintenance Activities carried out on 27/05/14 Day -27/05/14 Night Shift S.no Dept Area Job Description 1 GT GT#6 Turbine Vent Fan A Belt Inspection 2 BOP GC#4 Oil Leak from Lube pump 3 GT GT#1.2,3,4,5,6 Package Inspection and cleaning 4 BOP Chiller# 2 Make up Water Line Isolation Valve Connecting Flange leak 5 BOP Lube Oil Pump A,B,C Strainer Cleaning 6 BOP Lakos filter cleaning 7 GT GT#6 Generator Vent Fan B Flow Switch Inspection 8 GT GT#1,2,3,4,5,6 I&C Package Inspection 9 GT GT#3 Gas Sensor A,B,C Inspection 10 BOP GT#3 24VDC Neg Ground Fault 11 GT GT#1,4 Gas Sensor A& 5 Gas Sensor A,C Inspection 12 GT GT#2 Calorific Summary Alarm Trouble shooting 13 GT GT#2 Gen Breaker was not closing 14 GT GT#5 125VDC Battery Charger Failure Alarm 15 GT Gas Chromotograph #1,2,3,6 Inspection 16 BOP Chiller #2 Enclosure Lighting Inspection 17 BOP Chiller Starter Lamp repalcement 18 GT GT#6 Turbine Vent Fan A Inspection for Low Flow Maintenance Activities carried out on 28/05/14 Day -31/05/14 Night Shift Mech I & C Elec Work Status Remarks Done No abnormalities found Done Found rupture disc broken in Force Feed Lubricator.Replaced the same Done Done Replaced the same Done Done Done Found working good Done Done A sensor calibrated.Sensitivity 20.9mv In Prg Found Sprint SOV-62330 24+12com cable faulty between MTTB to SOV Done Zero calibration done Done Found Cable loose in Gas Chromotograph #2 Done Found Spring Charge Motor was faulty.Replaced the same from Spare Breaker Done Found Alarms in all module.so recycled the power.Now Ok Done Found Gas chromotograph#3 was not working.So checked and replaced the Field Terminal Board.Kept under observation Done Replaced 6 Lamps Done Indication Lamps replaced 4 nos Done Breaker Found Trip.Checked the Motor and normalised Maintenance Activities carried out on 28/05/14 Day -31/05/14 Night Shift S.no Dept Area Job Description 1 GT Lakos filter cleaning 2 GT GT#2,3,4,5 Package inspection and cleaning 3 GT GT#1,2,3 Filter house cleaning 4 BOP Chiller #1 100B/300B Inspection by Trane 5 BOP Lube Oil Pump A,B,C Strainer Cleaning 6 BOP Air Compressor #2 Mechanical Maintenance 7 BOP Gas compressor #1 Oil leak arresting 8 BOP Gas compressor #1 Oil Top up 9 GT Vibration Measurement 10 BOP GT#2 TLO Secondary Air/Oil Separator Return line checked for air lock 11 GT GT#2 MW Control not Enable 12 GT GT#3,5 Gas sensor A inspection 13 GT GT#2,3 VG DP Tubing/Guage Inspection 14 BOP CT Fan 620A Inspection for Vibration Alarm 15 BOP Chiller Pumps & CT Fan Motor OLR Set Value Adjust 16 BOP Transformer weekly checks Maintenance Activities carried out on 1/06/14 Day -1/06/14 Night Shift Mech I & C Elec Work Status Remarks Done Done Done Done 100B Oil Replaced,300B is under observation for Condensor Pressure High Done Done Air inlet filter cleaned,general inspection done found good and package cleaned Done GC#1 Cross head oil line check valve leak arrested and Discharge Bottles on both sides supports loosened. Done Day tank oil level found less and same topped up. Done All Chillers,Raw water Pump,CHW & CW Pump and GT#2,5,6 Gen Vent Fans Done No Abnormalities found Done Found Cable was loose in K231 Relay and not getting utility breaker closed feedback.Rectified it Done Done Done Done Set as per name plate data Done Maintenance Activities carried out on 1/06/14 Day -1/06/14 Night Shift S.no Dept Area Job Description 1 GT Lakos filter cleaning 2 GT GT#3,4,5,6 TLO Scavange line,Cooler outlet and Air/oil separator return line strainers inspection 3 BOP Chiller #1,2 Package cleaning 4 BOP Lube Oil Pump A,B,C Strainer Cleaning 5 BOP Cooling tower # 1 Corrosion coupan line isolating valve replaced with new one. 6 BOP GT#1,2,3,4,5 Package inspection and cleaning 7 GT Blue Wraps cleaning 8 BOP GT#4,5,6 Filter house cleaning 9 GT GT#3 & GT#5 Gas sensor A replacement 10 BOP All Gas Compressor Panel Inspection 11 GT GT#3 Cable laying and Termination work for SOV62330 12 GT GT#3 GVF#B Trip while Starting 13 Inspection of Spare Generator Vent Fan Motor Maintenance Activities carried out on 2/06/14 Day -2/06/14 Night Shift Mech I & C Elec Work Status Remarks Done Done Found coke particles,so replaced all strainers. Done Done Done Valve was not operating.So replaced it. Done Done Done Done Sensitivty 55.3 mv & 49.2mv respectively Done No Abnormalities found Done Functional Check done.Found Good In prg Found Motor R Phase winding is grounded.Need to Replace Motor Done Found one motor is new and healthy.Other one need to be overhauled Maintenance Activities carried out on 2/06/14 Day -2/06/14 Night Shift S.no Dept Area 1 GT 2 GT 3 BOP 4 BOP 5 GT 6 BOP 7 GT 8 BOP 9 I & C GT 10 GT 11 GT 754 26-May-14 Cooling tower# 1 744 30.05.14 GT# 3 745 31.05.14 GT# 6 746 1-Jun-14 GT#3 748 1-Jun-14 GT#5 751 GT#5 752 GT#3 710 24-May-14 GT# 6 712 24-May-14 GT# 6 721 26-May-14 MANLI FT Maintenance Activities carried out on 3/06/14 Day -3/06/14 Night Shift Mech Elec Kindly update the Defect List Job Description Work Status Lakos filter cleaning Done GT#1,2 TLO Scavange line,Cooler outlet and Air/oil separator return line strainers inspection Done Chiller #1,2 outside cleaning Done Lube Oil Pump A,B,C Strainer Cleaning Done GT#5 Generator Vent Fan A Inspection Done GT#1,2,4,5 Package inspection and cleaning Done Man Lift Oil leak Inspection (Defect no :-721) Done TLO Temporary storage drum Cleaning Done GT#2 & GT#4 Gen Enclousure Gas sensor Inspection Done Cable Laying for Gas compressor space heater Done Lakos Filter#851 Trip Done Fan breaker 610A not able to put in manual selection Completed on 27.5.14 Manual LHV/SG alarm appeared and persisting Completed on 31.05.14 Turbine vent fan # A breaker in trip condition. Completed on 31.5.14 Gas sensor-A ,Cand E reads negative. Completed on 2.6.14 Gas sensor-A reads negative. Completed on 2.6.14 Gas sensor-A and B read negative. Completed on 2.6.14 Gas sensor-C and E read negative. Completed on 2.6.14 Generator vent fan B flow alarm received when fan is running and standby fan was kicked on. Completed on 25.5.14 Turbine vent fan A flow low alarm appereared and standby fan started while GT running. Completed on 25.5.14 FUEL LEAKAGE FOUND IN ENGINE. SHOULD NOT USE UNTIL FIX THE ISSUE Completed on 3.06.14 Maintenance Activities carried out on 3/06/14 Day -3/06/14 Night Shift Kindly update the Defect List Remarks Found Motor NDE Sound Abnormal.So kept as Emergency Standby.Motor Will be repalced with Spare Overhauled Motor(Sent out for Overhauling) Turbine lube oil Temporary storage drum cleaned and kept container for New TLO oil flushing. Zero adjusted Termination not done. Winding Resistance checked, and Megger Value checked found all normal, then started and Checked Load Current.Found normal Working in Auto /Manual Field termination module replaced with new one , voltages measured and put in service. Now it working normal. Breaker normalised.no abnormalities found A Sensor Replaced A Sensor Replaced Zero Adjusted Zero Adjusted Found Normal Found Normal Found Hydraulic oil leak from the boom lifting fitting same o-ring replaced,operated and checked found good. Maintenance Activities carried out on 3/06/14 Day -3/06/14 Night Shift Kindly update the Defect List S.no Dept Area Job Description 1 GT Lakos filter cleaning 2 GT ALL GT HLO Oil sampling 3 GT GT#4,5,6 Generator/Turbine Vent Fan greasing 4 GT GT#4 Gas sensor G Inspection 5 GT GT#2 VG Filter DP Guage tubing leak arrest 6 Bop AUX Transformer(3.3KV/415V) Alarm Trouble shooting 7 GT GT#1 PS3 Tubing Leak check 8 3000 Container AC Replacement 9 Elec GT GT#4 24VDC Battery Charger gorund fault Maintenance Activities carried out on 9/06/14 Day -9/06/14 Night Shift Mech I & C Work Status Remarks Done Done Done Done Zero Calibration done Done Done Found Liquid Temp High alarm.Suspected Guage is faulty(Liquid Temp 80 c and Winding was 60 c) Done Found Leak in PS3 A tubing.Will be replaced Done Replaced with old one by Al Ahlia. All other AC in stores were found faulty. Done Found Surge suppressor was faulty across sov 6249.so replaced with new one Maintenance Activities carried out on 9/06/14 Day -9/06/14 Night Shift S.no Dept Area Job Description 1 GT ALL GT Turbine/Generator Vent Fan Belt Tightness Check 2 GT ALL GT TLO Oil sampling 3 GT GT#3 Filter House Blanket media replacement 4 Bop Chiller #2 PVC Leak Arrest 5 Bop Raw Water Pump Discharge Line Leak 6 GT All GT Post Shutdown Inspection 7 I & C GT GT#6 Turbine Vent Fan A Flow Switch Inspection 8 Bop Indication Lamp Fixing in Raw Water Pump Panel 9 GT MCC AC #3,5 Inspection Maintenance Activities carried out on 11/06/14 Day -12/06/14 Night Shift Mech Elec Work Status Remarks Done Done Done Done Cooling Tower # 2 PVC Make up line leak arrested.Now Ok Done Done Done Done Lamp is fixed.Connections will be given today Done Both AC's are working now.Replaced Thermostat in AC#5 Maintenance Activities carried out on 11/06/14 Day -12/06/14 Night Shift S.no Dept Area Job Description 1 GT All GT TLO,HLO,GLO Sampling 2 GT ALL GT TLO Top Up 3 BOP Lakos Filter Cleaning 4 BOP Lube Oil Pump A,B,C Strainer Cleaning 5 GT GT #1,2,3,4 Blue wraps replacement 6 BOP GT #4,5 Blanket replacement 7 Blue wraps &Blanket replacement 8 GT All GT Post Shutdown Inspection 9 GT GT#1 Gas Sensor A, #3 C,#56 D sensor Inspection 10 BOP CT Fan 620 A Inspection 11 BOP Instrument Air leak arrest in GC#4 Inlet scrubber level controller 12 BOP Air Compressor #2 K21,K22,K23 Aux Contacts replacement 13 GT Inspection of T2 Sensor Connection in GT# 6 for Temp Difference 14 15 16 17 GT Fixing of 6404 A Filter House Ventillation DP Guage in GT#1 18 BOP CT#1,2 Level Switch Inspection Maintenance Activities carried out on 12/06/14 Day -14/06/14 Night Shift Mech All GT I&C Inspection I & C GT Work Status Remarks Done Done GT-1=11.6,GAL,GT-2-22.36,GT-3-13.98:GT-4-13.33:GT-5-2.15:GT-6-10.32- US.GALON Done Done Done Done Done Done Done Zero Calibration done Done Checked with mechanical and adjusted the sensitivity Done Found Pressure guage faulty.Repalced and arrested the leak Done Under Observation. Done Found Resisitance difference between A & B=0.2 Ohms in MTTB.Resistance found same in Engine Panel. Nomalised and tightened the connection.Now its ok In GT#5 Sensor dust cover was missing in Gas sensor#E. In GT#6 Found XN25 sensor-A cable was loose, then tightened it. In GT#2 ,Found Oil drop in return line CDP to Stage8 valve Tee fitting connection.Tightened it. Done Done Maintenance Activities carried out on 12/06/14 Day -14/06/14 Night Shift Done S.no Dept Area Job Description 1 GT Cooling Tower #2 Water line leak arrest 2 GT GT#2,4,5 Package inspection and cleaning 3 GT GT#6 Blanket media replacement 4 Bop Lakos filter cleaning 5 Bop Lube oil Cooling water pump strainer cleaning 6 Bop Installation of Indication Lamp for Raw Water Pump panel 7 GT All GT Pressure Transmitter Inspection 8 Bop Inspection and Calibration of PH Sensor(DM Water) 9 GT GT#1 GLO O/L Cooling Water Pressure Gauge Not Working (Defect no :698) 10 Elec GT CT Fan 610 A Start Stop Alarm Troubleshooting Maintenance Activities carried out on 15/06/14 Day -16/06/14 Night Shift Mech I&C Work Status Remarks Done Done Found Oil drop in return line Tee fitting from CDP to Stage8 valve connection.Tube will be replaced today. Done Done Done Done In Prg GT # 1 PTB- B, GT # 5 PTB- A, GT # 6 PTB- A zero calibration done Done Done Replaced with new one. In prg Found Over Load Relay is Faulty Maintenance Activities carried out on 15/06/14 Day -16/06/14 Night Shift S.no Dept Area Job Description 1 GT GT#5 Offline WW Strainer Inspection 2 GT GT#2,4,5 Package inspection and cleaning 3 GT GT#6 Canister replacement 4 Bop Lakos filter cleaning 5 Bop Lube oil Cooling water pump strainer cleaning 6 GT All GT Pressure Transmitter Inspection 7 GT GT#2 Gear Box Vibration Sensor Inspection 8 Elec Control Room Lighting Inspection Maintenance Activities carried out on 16/06/14 Day -16/06/14 Night Shift Mech I&C Work Status Remarks Done Inspected and found block on the seal area .So cleaned and fixed back. Done Done Done Done In Prg GT#1 PS3 A/B Caibration done Done Found good Done Maintenance Activities carried out on 16/06/14 Day -16/06/14 Night Shift S.no Dept Area Job Description 1 GT GT#4 Offline/Online WW Strainer Inspection 2 GT Blue wraps cleanig 3 GT GT#5 Inlet Volute Inspection 4 GE Tools loading for despatch 5 GT GT#2 Turbine and generator Platform installation work 6 Bop Lakos filter cleaning 7 Bop Lube oil Cooling water pump strainer cleaning 6 GT GT#1 PS3 Calibration 7 GT GT#4 Water Wash Preparation/Normalisation 8 Elec Bop Cabling work for Space heater in all GC's Maintenance Activities carried out on 16/06/14 Day -16/06/14 Night Shift Mech I&C Work Status Remarks Done Inspected and found offline strainer block and crack and online strainer was not avaialble.So replaced with new strainer. Done Done Done Done Done Done Done Done Done Completed in GC Starter.Need to terminate in LDP Maintenance Activities carried out on 16/06/14 Day -16/06/14 Night Shift S.no Dept Area Job Description 1 Bop Blue wraps,Blanket cleaning 2 Bop Lakos filter cleaning 3 GT Lube Oil Cooling water pump strainer cleaning 4 GT All GT Filter House Inspection & Cleaning 5 GT GT#5 Blue wraps replacement 6 GT GT#4 Inlet Volute and WW Strainer Inspection 7 GT GT# 4 TLO Primary Air/oil seperator return line union leak arresting work 8 GT GT#5 PTBA,GT#2 PTBA/B Calibration 9 GT All PLC Panel Inspection 10 Removal of spares from old scrap items 11 All GT Enclosure/Filter house lighting inspection Maintenance Activities carried out on 18/06/14 Day -18/06/14 Night Shift Mech I&C Elec Bop Work Status Remarks Done Done Done Done Done Done Done Done Done Done Handed over to Jeyanthi Done 4 nos of light repalced Maintenance Activities carried out on 18/06/14 Day -18/06/14 Night Shift S.no Dept Area Job Description 1 Bop Blue wraps,Blanket cleaning 2 Bop Lakos filter cleaning 3 GT Lube Oil Cooling water pump strainer cleaning 4 GT GT#4 Fuel Nozzle 1-11,11-20 Swapping 5 GT Loading Scraps in trailer 6 Bop Chiller Area cleaning 7 Bop Gas cooler fan greasing 8 Bop Gas Compressor #1,2,3,4 cleaning 9 GT GT#1,2,3 TLO,GLO Skid cleaning 10 Bop Chemical Dosing Pump inspection in Chiller #1 11 GT GT#1 WW Strainer Inspection 12 GT GT#4 SOV 6249 Pressure Regulator Tubing Gas leakage 13 GT Gas Chromotograph #1,2,3,4 Monthly Inspection 14 GT GT#4 TSH 1602 Temp Switch Inspection 15 GT GT#1 Water Wash Preparation/Normalisation 16 GT GT#1 WW Pump Pressure gauge was not working 17 GT GT#1 Gas sensor Inspection for High Alarm 18 Power Washer Pump trouble shooting 19 GC/Chiller Area Lighting Inspection Maintenance Activities carried out on 19/06/14 Day -21/06/14 Night Shift Mech I&C Elec Bop Work Status Remarks Done Done Done Done For T48 Spread High Done Done Done Done Done Done Done Found rust, so cleaned and fixed back Done Repalced the tubing Done Found Sample Gas Pressure Guage is not working properly.Need to repalce In Prg Temp Set Point Found 170 f,so changed to 180 f as per manual.Need to check the Oil Temperature in the next cranking. Done Done Swapped from GT#5.Need to order new one Done Calibrated the sensor.Sensitivity 48.5 mv Done Found Switch was faulty.Replaced it Done 6 lights replaced Maintenance Activities carried out on 19/06/14 Day -21/06/14 Night Shift S.no Dept Area Job Description 1 GT GT#2,3 Gen and Turbine Vent Fan Greasing 2 Bop Lakos filter cleaning 3 GT Lube Oil Cooling water pump strainer cleaning 4 GT GT#2 WW Strainer Inspection 5 GT GT#1 C,GT#2 E Gas sensor Inspection 6 Bop Chiller #1 PLC Battery Fault Indication 7 GT GT#1 Water Wash Preparation/Normalisation 8 Chiller #2 MCC Inspection 9 Admin Bldg lighting inspection Maintenance Activities carried out on 22/06/14 Day -22/06/14 Night Shift Mech I&C Elec Bop Work Status Work Order No Done Done Done Done Done Done Done Done 1887 Done Maintenance Activities carried out on 22/06/14 Day -22/06/14 Night Shift Remarks Found rust, so cleaned and fixed back Calibrated GT#2 E Sensor,Sensitivity 47mv Replaced the battery with new one 5 Indication Lamps replaced 10 nos of lights,5 Starters were repalced Maintenance Activities carried out on 22/06/14 Day -22/06/14 Night Shift S.no Dept Area Job Description 1 GT Scrap Loading 2 Bop Lakos filter cleaning 3 GT Lube Oil Cooling water pump strainer cleaning 4 Bop GT#1 GLO Skid Cleaning 5 GT GT#2 E Gas sensor Inspection 6 Bop GT#2 TSH 1602 Inspection 7 GT CCTV Camera Inspection 8 Elec Bop Electrical Fire Pump Supply not available Maintenance Activities carried out on 23/06/14 Day -23/06/14 Night Shift Mech I&C Work Status Work Order No In Prg Done Done Done Done Done In Prg 1885 Done 2392 Maintenance Activities carried out on 23/06/14 Day -23/06/14 Night Shift Remarks Found Temp set point was 165f, So changed to 180 f Found Breaker handle broken.So replaced with new one Maintenance Activities carried out on 23/06/14 Day -23/06/14 Night Shift S.no Dept Area Job Description Work Status 1 GT Scrap Loading In Prg 2 GT GT#4 Filter House Inspection Done 3 GT GT#4 Inlet Volute/FOD Screen Inspection Done 4 GT GT#4 Exhaust Stack Inspection Done 5 GT GT#4 Chip Detector Inspection Done 6 GT GT#4 VBV Duct Inspection Done 7 GT GT#4 Lube Oil/Scavange line Inspection Done 8 GT GT#6 WW Strainer Inspection Done 9 GT GT#5 Filter House Inspection Done 10 GT GT#5 Inlet Volute/FOD Screen Inspection Done 11 GT GT#5 Exhaust Stack Inspection Done 12 GT GT#5 Chip Detector Inspection Done 13 GT GT#5 VBV Duct Inspection Done 14 GT GT#5 Lube Oil/Scavange line Inspection Done 15 GT GT#3 Inlet Volute Inspection Done 16 GT GT#4 Inlet Volute Inspection Done 17 Bop Lakos filter cleaning Done 18 Bop Lube Oil Cooling water pump strainer cleaning Done 19 Bop GT#1 GLO Skid Cleaning Done 20 GT GT#3,4 Water Wash Preparation/Normalisation Done 21 Bop GT#6 Chip Detector A/Comm Alarm In Prg 22 GT CCTV Camera Inspection In Prg 23 Control Room SCS #5 UPS Inspection Done 24 GT GT#3 WW SOV Inspection for not functioning Done Maintenance Activities carried out on 24/06/14 Day -25/06/14 Night Shift Mech I&C Elec Work Order No Remarks Pipes and AC's were shifted 2426 Found some clamps loose same double gasket applied and 2 no's Canister clamps replaced,Dark room test done found good. 2483 3065 2757 3114 2820 Found some small amount of coke hence cleaned and fixed back. Found chocked.So cleaned it 2426 Found some clamps loose same,hence double gasket applied .Dark room test done found good. 2483 3065 2757 3114 2820 Found some small amount of coke hence cleaned and fixed back. 2302 Cable found grounded due to water ingress.Cable will be replaced if faulty after FSNL. 1885 Found Camera 15 Power supply adapter was faulty.Ordered new one. Found Battery was faulty.Swapped with Standby UPS.New Battery Ordered for the same Checked the cables and stroke check done.Found working as per Logic Maintenance Activities carried out on 24/06/14 Day -25/06/14 Night Shift Inlet volute,6 O'clock Drain screen and offline water wash filter inspected after Turbine offline water wash.Combustor drain line connected and package cleaned. S.no Dept Area Job Description Work Status 1 Scrap Loading In Prg 2 GT GT#2 Filter House Inspection Done 3 GT GT#2 Inlet Volute/FOD Screen Inspection Done 4 GT GT#2 Exhaust Stack Inspection Done 5 GT GT#2 Chip Detector Inspection Done 6 GT GT#2 VBV Duct Inspection Done 7 GT GT#2 Lube Oil/Scavange line Inspection Done 8 GT GT#3 Filter House Inspection Done 9 GT GT#3 Inlet Volute/FOD Screen Inspection Done 10 GT GT#3 Exhaust Stack Inspection Done 11 GT GT#3 Chip Detector Inspection Done 12 GT GT#3 VBV Duct Inspection Done 13 GT GT#3 Lube Oil/Scavange line Inspection Done 14 GT GT#6 Filter House Inspection Done 15 GT GT#6 Inlet Volute/FOD Screen Inspection Done 16 GT GT#6 Exhaust Stack Inspection Done 17 GT GT#6 Chip Detector Inspection Done 18 GT GT#6 VBV Duct Inspection Done 19 GT GT#6 Lube Oil/Scavange line Inspection Done 20 GT GT#1 Filter House Inspection Done 21 GT GT#1 Inlet Volute/FOD Screen Inspection Done 22 GT GT#1 Exhaust Stack Inspection Done 23 GT GT#1 Chip Detector Inspection Done 24 GT GT#1 VBV Duct Inspection Done 25 GT GT#1 Lube Oil/Scavange line Inspection Done 26 GT GT#5,6 Generator/Turbine Fan Greasing Done 27 Bop Lakos filter cleaning Done 28 Bop Lube Oil Cooling water pump strainer cleaning Done 29 Bop All GT Fire System Monthly Inspection Done 30 GT GT#2 Pressure Transmitter Calibration In Prg 31 GT GT#1 Gen Vent Fan B Fire Damper found close Done 32 GT GT#6 Chip Detector Calbe Inspection Done 33 GT All GT ,TSH 1602 Hyd Pan High Temp Switch Inspection Done 34 Bop All Chilled water/Cooling Water Pump Motor Greasing Done 35 GT Filter House Light not Glowing Done Maintenance Activities carried out on 26/06/14 Day -28/06/14 Night Shift Mech I&C Elec Work Order No Remarks 2426 Replaced 1 Canister Clamp and 30 Double Gaskets. 2483 3065 2757 3114 2820 2426 Replaced 1 Canister Clamp 2483 3065 2757 Found some non metal materials in Sump C.Cleaned and Fixed back. Changed one O ring for the same.Lube Oil Supply Screen was not checked. 3114 2820 2426 Found 1 Canister support rod broken.Need to Weld it 2483 Found RHS(ALF) side damage.Need to Change the Screen 3065 2757 3114 2820 2426 2483 Found RHS(ALF) side teared lightly.Need to Change the Screen 3065 2757 Found some non metal materials in Sump C.Cleaned and Fixed back. 3114 2820 3156 Opened it with Instrument Air. Cable found Ok after FSNL.Need to monitor the values of Chip Detector Adjusted Set Point from 170 to 180 F in GT#1,6.All other GT Set Point is 180 F Found CWP#410 Both side Grease relief plug Missing.Need to be fixed. Replaced 1 light Maintenance Activities carried out on 26/06/14 Day -28/06/14 Night Shift S.no Dept Area Job Description 1 GT Cooling tower #1 Fan Greasing 2 Bop Lakos filter cleaning 3 GT Lube Oil Cooling water pump strainer cleaning 4 Bop Chiller #1 CW Pump 410 Inspection for Vibration 5 GT GT#3 SOV 6249 (Gas Upstream Shutoff Valve Inspection) 7 GT GT#2 Pressure Transmitter Calibration 8 Elec Bop MCC AC Inspection Maintenance Activities carried out on 29/06/14 Day -29/06/14 Night Shift Mech I&C Work Status Work Order No Done Done Done In Prg Done 3225 Done In Prg Maintenance Activities carried out on 29/06/14 Day -29/06/14 Night Shift Remarks Uncoupled the Pump for inspection Found working good without any delay Maintenance Activities carried out on 29/06/14 Day -29/06/14 Night Shift S.no Dept Area Job Description 1 GT Blanket Media cleaning 2 Bop Lakos filter cleaning 3 GT Lube Oil Cooling water pump strainer cleaning 4 Bop Chiller #1 CW Pump 410 Inspection for Vibration 5 GT All GT TCV Valve Inspection 6 GT GT#1 Gas sensor C Inspection 7 Elec Bop MCC AC Inspection Maintenance Activities carried out on 30/06/14 Day -30/06/14 Night Shift Mech I&C Work Status Work Order No Remarks Done Done Done In Prg Uncoupled the Pump and taken trail run.Found ok.Found vibration when connected with load(Pump).Hence need to check the vibration with Instrument Done Pressure gauge was not available in GT#3 TCV Air regulator & fixed with new one.All Gauges on Positioner found not working, need to replace with new one. Done Calibrated and found Sensitivity 38.9mv In Prg AC#6 Fan Motor Contactor is faulty.Need to replace it.Ordered spare Maintenance Activities carried out on 30/06/14 Day -30/06/14 Night Shift S.no Dept Area Job Description 1 GT Blanket Media cleaning 2 Bop Lakos filter cleaning 3 Bop GT#1 FOD Screen Replacement 4 GT GT#3 GLO,TLO Temperature Gauge Inspection 5 GT GT#6 TLO Temperature Gauge Inspection 6 GT GT#2 Gas sensor Calibration Annual Outage 7 New Battery Installation for BSDG 8 Bop Chiller AC Inspection Maintenance Activities carried out on 1/07/14 Day -1/07/14 Night Shift Mech I&C Elec Work Status Work Order No Remarks Done Done Done Manhole kept open for inspection and Inlet volute need to be inspection Done GLO cooling water inlet and outlet temperature gauge replaced with new one.TLO cooling water inlet temperature gauge replaced with new one Done TLO cooling water inlet/Outlet temperature gauge replaced with new one Done Done Done Chiller # 2 found one A/C #725 phase loss & Reversal Protection Switch found faulty .So replaced with new one. Maintenance Activities carried out on 1/07/14 Day -1/07/14 Night Shift S.no Dept Area Job Description 1 GT GT#4 Blanket media replacement 2 Bop Lakos filter cleaning 3 GT GT#4 GLO Demister Inspection GT#1 FOD Screen Inspection 4 Bop DM Water Leak Arresting work 5 GT GT#4 Chilled Water Flow Meter Fixing 6 SCS Server UPS Battery removal work 7 Elec GT GT Area Lighting Inspection Maintenance Activities carried out on 2/07/14 Day -3/07/14 Night Shift Mech I&C Work Status Work Order No Remarks Done Done Done Done Found some rust in silencer area.cleaned it.Found one loose washer from silencer.removed it Done Water leak from DM plant suction side flange, so tighten well now no leak. In prg In prg Ordered new Battery Done Maintenance Activities carried out on 2/07/14 Day -3/07/14 Night Shift S.no Dept Area Job Description 1 Bop Scrap area cleaning work 2 Bop Blanket media cleaning 3 GT Removal of Scafolding from GT#1 TLO Skid 4 Bop Chiller area cleaning 5 Bop Gas Compressor area cleaning 6 GT All GT Filter House Inspection 7 Bop Lakos filter cleaning 8 GT Lube Oil Cooling water pump strainer cleaning 9 GT SCS Server UPS battery replacement 10 GT GT#2,4 Chilled water flow inspection 11 Bop Camera no 15 Power supply adapter replacement 12 Bop Gas cooler fan greasing 13 Bop Fire Skid Inspection weekly 14 GT GT Filter House Lighting Inspection and cable dressing Maintenance Activities carried out on 3/07/14 Day -6/07/14 Night Shift Mech I&C Elec Work Status Work Order No In Prg Done Done Done Done Done Done Done Done Done Done Done Done Done Maintenance Activities carried out on 3/07/14 Day -6/07/14 Night Shift Remarks Replaced and fixed it for the New server GT#4 Chilled water Flow meter fixed back.GT#2 110Ac/24Vdc converter fixed for power supply. Maintenance Activities carried out on 3/07/14 Day -6/07/14 Night Shift S.no Dept Area Job Description 1 Bop Scrap area cleaning work 2 GT Lakos filter cleaning 3 BOP Chiller #1 Chilled waterWater Pump Monthly Inspection and greasing 4 BOP Chiller #1 Condensor Cooling Water Pump Monthly Inspection and greasing 5 GT Lube Oil Cooling water pump strainer cleaning 6 GT GT#2 Fire System Annual Inspection & Functional Check 7 GT GT#2 RTD Inspection Annual Outage work 8 Bop Transformer Weekly Checks 9 Bop Security room AC Inspection Maintenance Activities carried out on 6/07/14 Day -6/07/14 Night Shift Mech I&C Elec Work Status Work Order No In Prg Done 3931 Done 3574 Done 3628 Done 4026 In Prg In Prg Done Done Maintenance Activities carried out on 6/07/14 Day -6/07/14 Night Shift Remarks Found Abnormal sound in Pump # 310 Found Abnormal sound in Pump # 410 Found Reserve Bank SOV In Disabled condition.Timer for Main/Reserve Bank were 90/132 secs instead of 30/90 secs,Found Strobe only activating of 1 Flame sensor instead of Strobe& Horn,Main Bank SOV not working due to cable damage, hence normalized all as per the logic.Need to repalce diode for Primary Bank Solenoid( 1 no) Maintenance Activities carried out on 6/07/14 Day -6/07/14 Night Shift S.no Dept Area Job Description 1 GT Gas Compressor Motor #1 Oil Replacement 2 BOP Gas Compressor Motor #3 Oil Replacement 3 BOP Lakos filter cleaning 4 BOP Lube Oil Cooling water pump strainer cleaning 5 BOP Gas Compressor #2 Alignment 6 GT GT#3 Gen Vent Fan B Motor removal work 7 GT GT#2 Fire System Inspection 8 GT GT#1 Fire System Logic Checks 9 GT GT#1,3,6 Combustor Drain Valve Actuator Fixing 10 Elec BOP Replcement of Battery in UPS Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift Mech I&C Work Status Work Order No Done 3530 Done 3548 Done 3891 Done 4026 In Prg Done In Prg In Prg In Prg Done Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift Remarks Replaced Strobe and Functional Checks done GT#1 Actuator repalced with new one.Found SOV is faulty.GT#3/6 Actuator and SOV is faulty. Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift S.no Dept Area Job Description 1 GT GT#3 Gen Vent Fan B Motor Removal /Fixing work 3 BOP Lakos filter cleaning 4 BOP Lube Oil Cooling water pump strainer cleaning 5 BOP Gas Compressor #2 Alignment 6 Trench Closing work 7 GT GT#5 Gen Vent Fan A Motor removal work 7 I&C GT GT#3,6 Combustor Drain valve Inspection 10 Elec BOP GT33,4,5,6 24VDC,125VDC Battery Charger Inspection Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift Mech Work Status Work Order No In Prg Done Done In Prg In Prg Done In Prg In Prg Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift Remarks Load Trail will be taken today Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift S.no Dept Area 1 BOP 2 BOP 3 BOP 4 GT 5 GT 6 GT 7 BOP 8 GT 9 BOP Elec I&C Maintenance Activities carried out on 10/7/14 Night Shift-13/7/14 Day Shift Mech Job Description Work Status Fire Skid Cleaning Done Lakos filter cleaning Done Lube Oil Cooling water pump strainer cleaning Done GT#1,2,3,4,5 TLO Cooler/Skid Cleaning Done Inspection of GT#3 Chilled Water Flow Meter Done GT#6 Gas Sensor D Calibration Done SCS PC UPS Inspection Done GT#1 Condensate Pump Inspection Done MCC Lighting Inspection In Prg Maintenance Activities carried out on 10/7/14 Night Shift-13/7/14 Day Shift Work Order No Remarks All Lube Oil Pumps Strainer Gasket replaced with new one 2399 24 VDC adapter need to be fixed Zero calibration done 4854 SCS 3 UPS battery need to be replaced 4576 Found Fan in damaged condition.Repalced with new one. 4911 Maintenance Activities carried out on 10/7/14 Night Shift-13/7/14 Day Shift S.no Dept Area 1 BOP 2 BOP 3 GT 4 5 GT 6 GT 7 GT 8 Elec GT Maintenance Activities carried out on 13/7/14 I&C Job Description Work Status Lakos filter cleaning Done Lube Oil Cooling water pump A&C strainer cleaning Done GT#1 GLO Cooler/Skid Cleaning Done Control Room Lock Reparing Done GT#6 TLO Cooler/Skid Cleaning Done GT#4,5,6 Electrical/Instrumentation Cable Inspection Done Installation of New SCS Server/Systems In Prg GT#6 Turbine Vent Fan A Breaker Inspection Done Maintenance Activities carried out on 13/7/14 Work Order No Remarks 10904 11144 7793 4862 GT-1 T48 A&G cable insulated with varnish and T25 cable insulated with rubber. And GT-2 & 3 found normal Zero calibration done 4938 Breaker Mechanism found Faulty.Need to replace with new one.Now its in ON Condition Maintenance Activities carried out on 13/7/14 S.no Dept Area 1 BOP 2 BOP 3 GT 4 BOP 5 GT 6 I&C GT 7 Elec GT Maintenance Activities carried out on 14/7/14 Mech Job Description Work Status Lakos filter/Strainer cleaning Done Lube Oil Cooling water pump B strainer cleaning Done GT#2 GLO Cooler/Skid Cleaning Done PM 410 Condensor Cooling Water Pump decouple in Chiller #1 Done GT#4,5 TLO Scavange,Air Oil Seperator Line Inspection Done GT#4,5,6 Electrical/Instrumentation Cable Inspection Done GT#6 Turbine Vent Fan A Breaker Inspection Done Maintenance Activities carried out on 14/7/14 Work Order No Remarks 10904 Strainer cleaned for Lakos 850 Chiller #1 11144 7793 Found Vibration from Motor NDE Bearing.Bearings will be replaced 11669,11673 Found some coke in scavange line and debris in air oil seperator line,same replaced with new strainer. 4862 GT#4 T48,GT#5 TE 6232upper harness cable insulated with varnish & T-25 cable insulated with rubber. 4938 Breaker Mechanism found Faulty.Need to replace with new one.Now its in ON Condition Maintenance Activities carried out on 14/7/14 S.no Dept Area 1 BOP 2 BOP 3 GT 4 GT 5 Elec GT 6 I&C Bop Maintenance Activities carried out on 15/7/14 Mech Job Description Work Status Lakos filter cleaning Done Lube Oil Cooling water pump A &C strainer cleaning Done GT#3,4 GLO Cooler/Skid Cleaning Done GT#1,GT#2 Inlet Filter House Inspection & Cleaning Done MCC AC Inspection In Prg Cooling Tower Level Switch Inspection In Prg Maintenance Activities carried out on 15/7/14 Work Order No Remarks 10934 Strainer cleaned for Lakos 850 Chiller #1 11144 7793 9873 6526 Chiller #1 Level Switch Inspection done Maintenance Activities carried out on 15/7/14 S.no Dept Area 1 BOP 2 GT 3 BOP 4 GT 5 Elec GT 6 GT 7 Bop Maintenance Activities carried out on 16/7/14 Mech I&C Job Description Work Status Lakos filter cleaning Done GT#5,6 GLO Cooler/Skid Cleaning Done Chiller #2 Cooling Tower Fan Greasing Done All GT Package Inspection In Prg MCC AC Inspection In Prg GT#1,2 Gas Chromotograph Inspection Done Cooling Tower Level Switch Inspection In Prg Maintenance Activities carried out on 16/7/14 Work Order No Remarks 10934 7793 7200 GT#1,2,6 Completed.Found Oil leak from TE 6802 RTD Thermowell in RGB. 9873 Contactor Changed in AC#6.Found Temperature Switch for Condensor is faulty.So bypassed and Changed Fan logic in the Panel. 6117 6526 Found in Chiller #2 650,660 switch connections were swapped.Normalised it as per the Dwg Maintenance Activities carried out on 16/7/14 S.no Dept Area 1 2 3 4 5 6 7 8 9 10 Bop 11 GT 12 Bop 13 GT 14 Bop 15 Bop 16 GT 17 Bop 18 GT 19 Bop 20 Bop 21 Bop 22 Bop 23 Bop 24 GT 25 GT 26 GT 27 GT 28 Bop 29 GT 30 Bop 31 GT 32 Bop 33 Bop 34 GT 35 Bop Maintenance Activities carried out on 17/7/14-26/7/14 I&C 36 Bop 37 Bop 38 GT I&C Job Description Work Status GT#4 GVF A&B Inspection Done Lube oil Cooling water pump A,B,C Monthly inspection Done Electrical & Diesel Fire Pump PM Done All GT Auxiliary Package inspection and cleaning Done ALL GC Skid Cleaning Done All GT External inspection PM Done Cooling tower#1 semi annual Inspection In Prg Cooling tower#1 semi annual Inspection on drift eliminator In Prg Cooling tower#1 Tower fans semi annual Inspection In Prg All Lakos Pump Motor Quarterly inspection Done All GT TLO,GLO,HLO,Generator Space Heaters monthly Inspection Done BSDG Weekly electrical Inspection Done GSU#2 132 KV B Phase Heavy Oil leak In Prg Raw Water Pump Off load Isolator terminal Carbonisation Done Chemical skid Gengard Pump#B, not working Done GTMCCModuleMonthlyInspection Done AIRCONDITIONERSINSPECTION Done TRANSFORMERSWEEKLYINSPECTION Done CHEMICALDOSINGPUMPMOTORQUARTELY/ANNUALINSPECTION Done CHECMICALMIXERMOTORQUARTELY/ANNUALINSPECTION Done CHILLEROILHEATERMONTHLYINSPECTION Done AIRCOMPRESSORQUARTERLY/ANNUALINSPECTION Done BLACKSTARTDGELECTRICALINSPECTION Done GT#3,6 Gas Chromotograph Inspection Done GT#3 T25 Cable Re routing Done GT#6 Gas Sensor D Inspection Done GT#1 RTD TE 6079 Inspection for Oil leak Done GASCOMPRESSORI&CMONTHLYINSPECTION Done GTTCP/GCP/EMD#1,2,3 PANELCLEANING Done CHEMICALSKIDPLCPANELCLEANINGANDTIGHTNESSCHECKING Done GTTCP/GCP/EMD#1,2,3 PANELCLEANING Done GASCOOLERFANVIBRATIONSWITCHQUARTERLYINSPECTION Done CT#1 FANVIBSWITCHFUNCTIONALCHECK/QUARTERLYINSPECTION Done GT#1 Gas Sensor C Inspection Done CTPHSENSORCALIBRATION Done Maintenance Activities carried out on 17/7/14-26/7/14 CTCONDUCTIVITYSENSORCALIBRATION Done DMPHSENSORINSPECTION Done GTLEVELSWITCHINSPECTION Done Work Order No Remarks Abnormal sound from GVF B NDE Bearing.need to replace the bearing 9740 5372,5382 Found no lock wire in GT#4 CRF UV detector sight glass.Fixed new one.Combustor boroscope plug 1 no and fuel nozzle 2 no's found lock wire wrong direction same removed and fixed with new lock wire.GT#5 XNSD Sensor (LHS) found loose and touching the support. 9812 PVC Pipe leak found in Cooling Tower Inlet from lakos inside the Basin 11896 11797 5610 5001,5217,4941,4962 GT#5 GLO Heater B Cable Insulation found damage in the terminal box.Same was repaired 11233 Found Stress cone damaged.ABB is working to replace it 13258 Removed Off Load Isolator and Directed it with Terminal conenctor.need to replace it.Spare Ordered Control Wire found loose.Same was tightened 5421 4 no's lamp replaced 9890 Found A/C # 730 ICM 401 relay faulty.need to replace.Spare Ordered 10375 5720 Need to replace Carbon Brush of Chiller #1 Pump D 5753 Chiller #1 Pump #3 Fuse was not available. Installed fuse 5798 10825 12722 6117 GT#6 Primary helium cylinder replaced with new one Sensitivty 38.7 11691 Applied Tread sealant.need to check after startup 6317 6075 6649 6075 6447 6547 Zero Calibration done 6613 Alarm displaying "Glass value too high" . Need to replace the sensor. Maintenance Activities carried out on 17/7/14-26/7/14 6631 11224 6703 S.no Dept Area 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Maintenance Activities carried out on 27/7/14-30.7.14 ELEC I&C Mech Job Description Work Status JOCKEYPUMPMOTORWEEKLYINSPECTION Done DIESELFIREPUMPELECTRICALWEEKLYINSPECTION Done ELECTRICFIREPUMPMOTORINSPECTION Done TRANSFORMERSWEEKLYINSPECTION Done GTSHAFTEARTHINGCARBONBRUSHBIMONTHLY/ANNUALINSPECTION Done Demin plant AC unit is not working In Prg GTCONDENSATEPUMPMOTORQUARTELY/ANNUALINSPECTION In Prg GTBOPPLCPANELINSPECTION Done CHILLERCONTROLPANEL/PURGEUNITCLEANING&TIGHTNESSCHECK In Prg CHILLERPLCPANELCLEANINGANDTIGHTNESSCHECKING Done GTFIRESYSTEMMONTHLYINSPECTION Done GTPACKAGEI&CBIWEEKLYINSPECTION Done GTMTTB/WETPANELINSPECTION Done GCFILTERCONDENSATELEVELCONTROLSYSTEMMONTHSLY/ANNUALINSPECTION Done GTCONDENSATEPUMPINSPECTION Done CoolingtowerdrifteliminatorQuarterlyInspection Done CoolingtowerfansQuarterly/AnnualInspection Done Coolingtower'sSemiAnnual/AnnualInspection Done Pre lube oil cooler annual inspection Done ChemicalDosingTankSemiAnnualInspection Done ChemicalDosingPumpsMonthly/AnnualInspection Done RO/ECellFeedPumpInspection Done Lakos Filter Cleaning Done Lube Oil Cooling water pump A &C strainer cleaning Done Maintenance Activities carried out on 27/7/14-30.7.14 Work Order No Remarks 5856 5872 5834 10615,9895 5435 14537 Condensor Motor Bush need to be replaced and cable to be re insulated.Evaporator Fan motor winding found short w.r.t gnd.Will be sent out for repair 5022 GT#2,3,5 Pump B Cooling fan found damage.Need to replace it.GT5 Pump B Bearing need to be replaced. 6237 6565 Purge Unit Cleaning to be done 6583 5876 5974 6202 11790 6023 11896 11797 9812 PVC Pipe leak found in Cooling Tower Inlet from lakos inside the Basin.Will be Arrested during Annual outage 9535 11753 11714 11239 Maintenance Activities carried out on 27/7/14-30.7.14 S.no Dept Job Description Work Order No 2 LUBEOILCOOLINGWATERPUMP CSTRAINERCLEANING 13131 3 GascoolersMonthlyInspection 9535 5 GT Water Wash Pump Inspection 9257 7 LAKOSFILTERCLEANING 12492 Air Compressor #1,2 & Drier inspection 8 GT Hydraulic Starter Pump Inspection 8374 10 GT24VDCBATTERYMONTHLYINSPECTION 13565 11 GT125VDCBATTERYMONTHLYINSPECTION 13669 12 MOTORGREASINGQUARTERLYPM 9905 CCWP # 410 Motor Bearing Replacement 15 TRANSFORMERSWEEKLYINSPECTION 11922 16 DRYERINSTRUMENTPANELCLEANINGANDInspection 6679 GCNOFLOWSWITCHMONTHLY/ANNUALINSPECTION 6352 GCVIBRATIONSWITCHINSPECTION&FUNCTIONALCHECK 6417 17 GCGASDETECTIONPANELMONTHLYINSPECTION 6521 Elec I&C Maintenance Activities carried out on 31/7/14-2.8.14 Work Status Remarks Done Done Done Done Done Found after dryer filter in damaged condition. same replaced with new one. Done In Prg In Prg In Prg All GT GVF,TVF Motors completed In Prg Found traces of stator mislocation.Will be sent out for repair Done Done Warning persisting for Dryer Inlet air temperature. Warn max set point =122 f and actual was 127.R Done Done Done Channel#6 shown erratic readings,so calibrated, Now ok.Channel# 4 & 10 found faulty, Gas Sensors need to be replaced. Maintenance Activities carried out on 31/7/14-2.8.14 S.no Dept Job Description Work Order No 1 Lakos filter cleaning 12552 2 Generator Fan Quarterly Inspection 7372 3 Generator Fan Monthly greasing 7242 4 CHWP #315 Mechanical seal leak 16186 5 HMI/SCS System Inspection & cleaning 6313 6 GTTCP/GCP/EMD#4,5,6 PANELCLEANING 6075 7 GT24VDCBATTERYMONTHLYINSPECTION 13565 8 GT125VDCBATTERYMONTHLYINSPECTION 13669 9 Chilled water pump #315 Electrical Connection removal work 16187 Maintenance Activities carried out on 3/8/14 Mech I&C Electrical Work Status Remarks Done Done Found GT-5 & 3 GVF-A belt found little loose the same was tightened Done In Prg Pump and Motor were dismandled for inspection Done Done In Prg In Prg Done For inspecting Mechanical Seal. Maintenance Activities carried out on 3/8/14 S.no Dept Job Description Work Order No 1 Lakos filter cleaning 14031 2 GT Hydraulic Starter Pump Quarterly inspection 8374 3 Turbine Fan Quarterly Inspection 7463 4 Lube Oil Pump A Strainer Cleaning 5 Turbine Fan Monthly greasing 7307 6 I&C CCTVINSPECTION 9869 7 ELECTRICFIREPUMPMOTORINSPECTION 11771 8 JOCKEYPUMPMOTORWEEKLYINSPECTION 11775 9 DIESELFIREPUMPELECTRICALWEEKLYINSPECTION 11781 10 BLACKSTARTDGELECTRICALINSPECTION 12725 11 TRANSFORMERSWEEKLYINSPECTION 11922 Maintenance Activities carried out on 4/8/14 Mech Electrical Work Status Remarks Done Done Done Done In Prg In Prg Done Done Done Done Done GT Aux transformer #3 cooling fan #1 abnormal sound noticed ,Found Clamp was loose same was tightened .Now Ok Maintenance Activities carried out on 4/8/14 S.no Dept Job Description Work Order No 1 CHWP #315 Mechanical seal leak 16186 2 Lakos filter cleaning 8374 3 Chilled Water Pump Monthly inspection 13289 4 Fabrication of Coupling cover for GT#3 Hydraulic Starter Pump 8374 5 Turbine Fan Quarterly Inspection 7463 6 Turbine Fan Monthly greasing 7307 7 Portable AC Shifting work 16249 8 I&C GC#1 Suction Valve Pressure Guage replacement 16248 9 Electrical PSM Module replacement in Bay #5 Protection Relay 16236 Maintenance Activities carried out on 4/8/14 Mech WO type Work Status Remarks CM In prg Motor fixing work is pending PM Done PM In prg PM Done PM Done PM Done EM Done CM Done Found Leak near regulator side.Tightened the tubings.Now OK CM Done Trip Test performed after replacement and found relay is working good Maintenance Activities carried out on 4/8/14 S.no Dept Job Description Work Order No 1 CHWP #315 Mechanical seal leak 16186 2 Chilled Water Pump Monthly inspection 13289 3 Hydraulic Starter Filter Inspection 8080 4 Gas Compressor all valve greasing 9585 5 All GT GLO Filter Inspection 8024 6 All GT TLO Filter Inspection 8318 7 Lube Oil Pump Strainer cleaning 12602 8 Raw Water Pump B Discharge Line T leak arresting work 16268 9 Air Dryer vessel A air leak from bottom flange 10 GLO Filter Inspection and cleaning 8024 11 TLO Filter Inspection and cleaning 8318 12 HLO Filter Inspection and cleaning 8080 13 JOP Filter Inspection and cleaning 8136 14 GT TLO Air Oil Seperator Inspection and cleaning 7898 15 GT TLO Coolers Inspection and cleaning 7688 16 GLO Demister Inspection and cleaning 7954 17 Chemical skid#1 gengard pump#A discharge pressure not showing. 4577 18 GT Aux Fan Skid Fan settings revision 13251 19 GC#1 No Flwo Trip 16262 20 GT#2 Gas Sensor E Inspection 16270 21 GT#1 Gas Sensor C Inspection 16871 22 GT#6 Gas Sensor D Inspection 16269 23 GT125VDCBATTERYMONTHLYINSPECTION 13669 24 GT-5 condensate pump-B motor fan found in damaged condition 14545 25 GT-3 Auxiliary skid light not glowing 13286 26 TRANSFORMERSWEEKLYINSPECTION 13911 27 CHEMICALDOSINGPUMPMOTORQUARTELY/ANNUALINSPECTION 5720 Maintenance Activities carried out on 6/8/14 - 9/8/14 Mech Electrical I&C WO type Work Status Remarks CM Done PM Done PM Done PM Done PM Done PM Done PM Done EM Done Drained the system and Devcon plastic welder applied In prg PM Done PM Done PM Done PM Done PM Done PM Done PM Done CM Done CM Done EM Done Swapped DNFT From GC#2 and taken trail for 2 hrs.Now GC#1 is OK. But GC#2 Tripped while taking trail.Hence replaced DNFT with new one. EM Done Zero Calibration done EM Done Zero Calibration done EM Done Calibration done.Sensitivity 36.7 mv PM Done CM Done Replaced NDE Bearing and Cooling Fan CM Done PM Done PM Done Carbon Brush replaced in Chemical Skid #1 Pump D Maintenance Activities carried out on 6/8/14 - 9/8/14 S.no Dept Job Description Work Order No 1 JOP Filter Inspection and cleaning 8136 2 Lakos filter cleaning 14211 3 GT VG Pump Filter Inspection 8192 4 GT Generator DE/NDE Side bearing Oil line Inspection 7639 5 Raw Water Pump Leak arresting work 17644 6 Lube Oil Pump Strainer cleaning 7 Air Dryer Leak arresting work 8 I&C GTPACKAGEI&CBIWEEKLYINSPECTION 13737 9 Elec Control Room AC Inspection and cleaning 14546 Maintenance Activities carried out on 4/8/14 Mech WO type Work Status Remarks PM Done PM Done PM Done PM Done Found Little oil in GT#1, 4 NDE line EM Done Done Pump A & C Strainer cleaning done EM Done PM In prg GT#5,6 Completed CM Done Now all AC's are working good Maintenance Activities carried out on 4/8/14 S.no Dept Job Description Work Order No 1 Lakos filter cleaning 15976 2 Demin Plant Heat Exchanger monthly inspection 11299 3 Demin Water Fine Filter A/B monthly inspection 11272 4 Lube Oil Pump Strainer cleaning 15904 5 GT#1 to 6 GLO AC/DC Lube Oil Pump Monthly Inspection 15111 6 Air Dryer Leak arresting work 7 AIRCONDITIONERSINSPECTION 11917,9895 8 Demin Plant Condensor Motor Fixing work 9 I&C GTPACKAGEI&CBIWEEKLYINSPECTION 13737 Maintenance Activities carried out on 4/8/14 Mech Elec WO type Work Status Remarks PM Done PM Done PM Done PM Done PM Done EM Done PM Done AC # 7,8,9 LOW COOL.NEED TO CHECK.AC #730 UNDER LOTO(WAITING FOR SPARE) EM Done Motor become faulty after 2 hrs running.Will be sent to same shop for repair PM Done Maintenance Activities carried out on 4/8/14 S.no Dept Job Description Work Order No 1 ELECTRICFIREPUMPMOTORINSPECTION 13725 2 JOCKEYPUMPMOTORWEEKLYINSPECTION 13730 3 DIESELFIREPUMPELECTRICALWEEKLYINSPECTION 13733 4 TRANSFORMERSWEEKLYINSPECTION 13791 5 BLACKSTARTDGELECTRICALINSPECTION 14321 6 GT#2 to 6 IR Gas Sensor Hose Replacement 4343,4345,4349,4352,4355 7 I&C GT#6 Node 246 Inspection for Communication 8 GT External cleaining 15013 9 Lakos filter cleaning 15724 10 Control Room AC Drain Piping work 14546 11 Lakos filter cleaning 16006 12 DIESELFIREPUMPMonthly Inspection 14749 13 Electric Fire Pump Monthly Inspection 14759 14 Air Dryer Upstream Filter Replacement 17649 15 Gas Compressor Wipe Test 9490 Maintenance Activities carried out on 12/8/14 Elec Mech WO type Work Status Remarks PM Done PM Done PM Done PM Done PM Done CM Done CM Done Under observation PM Done PM Done PM Done PM Done PM Done PM Done EM Done PM Done Maintenance Activities carried out on 12/8/14 S.no Dept Job Description Work Order No WO type Work Status Remarks 1 Gas Compressor Skid Cleaning and all valves greasing/ cleaning 9585 Done 2 Lakos Filter cleaning 16066 Done 3 GT Fuel Gas last Chance Filter Inspection 8493 Done 4 GT#4 GVF Motor B Bearing Replacement 17692 In prg 5 Lakos Pump & Strainer Monthly Inspection 14704,15844 Done 6 Lube Oil Pump Strainer cleaning 15944 Done 7 Chiller Monthly Inspection 15415 PM Done 8 Fire Water Pump house door repairing work Done 9 Chiller # 1 soda dosh pump inspection 17698 CM Done Chiller # 1 soda dosh pump suction line removed,cleaned,primed and air lock released. 10 LIGHTINGMONTHLYINSPECTION 13541 PM In prg 11 GT#3 Condensate Pump #2 Fan replacement 5022 PM Done 12 EXTENSIONCABLEINSPECTION 9900 PM Done 13 ECELLSEMIANNUAL/ANNUALINSPECTION 10894 PM Done 14 Chiller AC 730 Inspection 13786 PM Done Thermostat replaced 15 Control Room UPS Battery replacement work 4854 CM Done 16 GT#4 GVF Motor B Bearing Replacement 17692 CM In prg 17 GTMTTB/WETPANELINSPECTION & CLEANING 14940 PM Done 18 Gas chromotograph Inspection in GT# 3,6 14855 PM Done 19 GTMTTB/WETPANELINSPECTION & CLEANING 14940 PM Done 20 Chilled Water Flow Meter Inspection in GT#2,GT#3 2399 CM In prg GT#3 Power Adapter need to be fixed 21 GT#1 Gas Sensor C Inspection 17701 EM Done Zero Calibration.Next time if it repeats,Transmitter will be replaced I&C Maintenance Activities carried out on 14/8/14 - 17/8/14 Mech Elec S.no Dept Job Description Work Order No 1 ELECTRICFIREPUMPMOTORINSPECTION 14784 2 JOCKEYPUMPMOTORWEEKLYINSPECTION 14788 3 DIESELFIREPUMPELECTRICALWEEKLYINSPECTION 14794 4 BLACKSTARTDGELECTRICALINSPECTION 15970 5 AC Inspection and Gas Filling 15449 6 Transformer Inspection PM 15574 7 GT#3,4 Chilled Water Flow meter Inspection 2399 8 Chiller #2 TT302 Inspection for wrong reading 18867 9 400 B Chiller inspection for Oil DP High 18850 10 GT#5 Filter house Inspection 18903 11 GT#2,5 Gas Last Chance filter Inspection 18919,18921 12 Lube Oil Pump Strainer Cleaning 17261 13 Lakos filter cleaning 17051 14 Demin Plant Heat Exchanger monthly inspection 17404 15 Demin Water Fine Filter A/B monthly inspection 17377 Maintenance Activities carried out on 18/8/14 Elec & IC Mech WO type Work Status Remarks PM Done PM Done PM Done PM Done PM Done PM Done CM Done CM Done CM Done Oil Pressure adjusted by Trane representative CM Done CM Done PM Done PM Done PM Done PM Done Maintenance Activities carried out on 18/8/14 S.no Dept Job Description Work Order No 1 TLO,GLO,HLO & Space Heaters Inspection 14548,14569,14608,1 4629,14650,14683 2 GT#6 Node Fault troublehooting 17702 3 GTCONDENSATEPUMPINSPECTION 14803 4 GT#6 gas sensor B Inspection 18922 5 GT#2 Filter house cleaning and blanket replacement 16456 6 Lakos filter cleaning 17081 7 Gas Cooler Monthly Inspection 17261 Maintenance Activities carried out on 19/8/14 ELEC & IC Mech WO type Work Status Remarks PM In Prg CM Done Found Linknet Termination module connected in series with Node 248.normalised as per dwg PM In Prg EM Done Zero calibration done PM Done PM Done PM DONE Maintenance Activities carried out on 19/8/14 S.no Dept Job Description Work Order No 1 TLO,GLO,HLO & Space Heaters Inspection 14548,14569,14608,1 4629,14650,14683 2 GT#5 Condensate Pump Removal work for bearing change 3 GTCONDENSATEPUMPINSPECTION 14803 4 GT#1 gas sensor B Inspection 18940 5 GASCOMPRESSORI&CMONTHLYINSPECTION 16360 6 Old Server Rack Cleaning 18930 7 GT#1 gas sensor E, GT#5 gas sensor D Inspection 18945 8 GT#1,2,3,4,6 Filter house cleaning and removed blanket cleaning blanket replacement 16456 9 Lakos filter cleaning 17111 10 Chiller Area cleaning work 11 Lube Oil Pump Strainer Cleaning 17281 12 Gas Compressor #3 Inspection 16614 Maintenance Activities carried out on 19/8/14 ELEC & IC Mech WO type Work Status Remarks PM In Prg In Prg PM Done Except GT#5 EM Done Gas Calibration done.Sensitivty 53.4mv. PM In Prg Found Air leak in Discharge Block Valve SOV CM Done EM Done Zero calibration done PM Done PM Done Done PM Done PM Done Maintenance Activities carried out on 19/8/14 S.no Dept Job Description 1 GT Generator Fan Greasing 2 Lakos Filter Cleaning 3 Demin Plant AC Motor Alignment and fixing work 4 Lube Oil Pump Strainer Cleaning 5 GASCOMPRESSORMONTHLYINSPECTION 6 Raw Water Line(Discharge Line ) Leak arresting work 7 CCTVINSPECTION 8 Fabrication of Ins Air tubing for Solenoid GC#1 9 CTCONDUCTIVITYSENSORCALIBRATION 10 GC DNFT Switch Inspection 11 CHILLERPLCPANELCLEANINGANDTIGHTNESSCHECKING 12 GT#1 Gas Sensor A calibration 13 Demin Plant AC Motor Alignment and fixing work 14 Control Room Lighting Inspection 15 GTMCCModuleMonthlyInspection 16 TRANSFORMERSWEEKLYINSPECTION 17 TLO,GLO,HLO & Space Heaters Inspection Maintenance Activities carried out on21/8/14 - 23/8/14 Mech I&C Elec Work Order No WO type Work Status 16484 PM Done 17548 PM Done 14537 EM Done 17301 PM Done 16614 PM Done 18967 CM Done 15445 PM Done 16360 PM Done 16438 PM Done 16405 PM Done 14983 PM Done 18965 EM Done 14537 EM In Prg 13541 PM In Prg 14770 PM Done 15574 PM Done 14548,14569,14608,14 629,14650,14683 PM In Prg Maintenance Activities carried out on21/8/14 - 23/8/14 Remarks Drained the line and arrested the leak Zero Calibration done All MTTB,MGTB Heaters are not conencted Maintenance Activities carried out on21/8/14 - 23/8/14 S.no Dept Job Description Work Order No 1 GT#1 Gas Sensor A calibration 18965 2 GTPACKAGEI&CBIWEEKLYINSPECTION 16321 3 GT#4 Generator Motor Fixing Work 17692 4 Transformer Sheet unloading and GT Shipping container relocation 5 Lakos Filter Cleaning 17608 8 GT#4 Generator Motor Fixing Work 17692 Maintenance Activities carried out on 24/8/14 Elec & IC Mech WO type Work Status Remarks EM Done Zero Calibration done.Transmitter will be changed today PM Done CM In Prg Done PM Done CM In Prg Maintenance Activities carried out on 24/8/14 S.no Dept Job Description Work Order No 1 GCGASDETECTIONPANELMONTHLY/ANNUALINSPECTION 14978 2 Chiller #1 Flow Meter not Working 20217 3 GC # 2 suction block valve not opening 20220 4 DM Plant Electrical distribution panel main MCB trip troubleshooting 5 CT fan 650 B breaker trip troubleshooting 20221 6 TRANSFORMERSWEEKLYINSPECTION 16931 7 GT#4 Generator Motor Fixing Work 17692 8 Lube Oil Cooling Water pump monthly inspection 16734 9 Lakos Fitler Cleaning 18633 10 Lube Oil Pump Strainer Cleaning 17321 11 GT#5 Post Shutdown Inspection 20223 12 Chemical Dosing Pump monthly Inspection 17738 13 Lakos Fitler Cleaning 18257 Maintenance Activities carried out on 25/8/14 Elec & IC Mech WO type Work Status Remarks PM Done Channel#2 & 11 sensors Zero calibrated. Channel #4 ,10 is faulty.spare ordered CM Done EM In Prg Done Found Media Filter SOV cable was short.Cleared it EM Done Checked with Mechanical team and started it.Found Normal PM Done CM In Prg PM Done PM Done PM Done EM Done PM Done PM Done Maintenance Activities carried out on 25/8/14 S.no Dept Job Description 1 ELECTRICFIREPUMPMOTORINSPECTION 2 JOCKEYPUMPMOTORWEEKLYINSPECTION 3 DIESELFIREPUMPELECTRICALWEEKLYINSPECTION 4 BLACKSTARTDGELECTRICALINSPECTION 5 Demin Plant AC Inspection 6 MEW Area Welding Machine troubleshooting 7 Control Room Lighting Inspection 8 GC#2 Suction Valve SOV Leak arresting work 9 DM,CT PH Sensor Calibration 10 620 B Vibration Switch Inspection 11 GC#2 Valve Exercising 12 Lakos Fitler Cleaning 13 Lube Oil Pump Strainer Cleaning 14 GT#2,5 Post Shutdown Inspection 15 Raw water Maku up valve and discharge line leak at two joints 16 Oil Replacement in 400 A/B Circuit Maintenance Activities carried out on 26/8/14 Elec & IC Mech Work Order No WO type Work Status 16309 PM Done 16314 PM Done 16317 PM Done 17341 PM Done 14537 EM In prg Done 13541 PM In prg 20225 EM Done 16420 PM Done 20224 EM Done 16734 Done 18287 PM Done 17321 PM Done 20240,20258 EM Done 20280 CM Done 20226,20227 EM Done Maintenance Activities carried out on 26/8/14 Remarks Replaced the Carbon Brush and now working good Repalced the O ring.Now working good Cleaned the Mechanism.Now working good Pump B & C Strainers cleaned 400 A- 45 ltrs and 400 B- 40 ltrs Oil replaced, Maintenance Activities carried out on 26/8/14 S.no Dept Job Description 1 GT F&G Monthly Inspection 2 GT#1 Gas Sensor A Inspection 3 GT#6 Gas Sensor D Inspection 4 GT#1 Gas Sensor E Inspection 5 Gas Compressor Area condensate level controller Monthly inspection 6 CHILLEROILHEATERMONTHLYINSPECTION 7 AIRCONDITIONERSINSPECTION 8 Transformer Weekly Inspection 9 BOP Grey Aux Transformer inspection for Alarm 10 Black Start DG Mechanical Monthly Inspection 11 Gas Compressor Area cleaning 12 GT Package inspection(GT#1,5,6) 13 Lakos Filter and Strainer Inspection 14 Lakos Fitler Cleaning 15 Chiller area cleaning 16 Lube OilWater Pump strainer cleaning Maintenance Activities carried out on 27/8/14-30/8/14 Elec & IC Work Order No WO type Work Status 17796 PM Done 20281 EM Done 20301 EM Done Done 17845 PM Done 16282 PM Done 16806 PM In Prg 18137 PM Done CM In Prg 20290 PM 17738 PM 20228 PM 17703 PM 18723 PM 18467 PM 18487 PM Maintenance Activities carried out on 27/8/14-30/8/14 Remarks Replaced Transmitter,Interface card and Sensor.Now Ok Zero Calibration done. Zero Calibration done. Except 200B. Maintenance Activities carried out on 27/8/14-30/8/14 S.no Dept Job Description 1 GT#6 BOP PLC connecting with SCS 2 GT#1 E sensor and GT#6 B Sensor Calibration 3 GT#4 Generator Vent Fan Motor Fixing work 4 Air Compressor #1 Monthly Inspection 5 Raw water Line leak arresting work (Pump1 Discharge line) 6 GT#1,6 Package Inspection 7 Lakos Filter cleaning 8 GT#4 Generator Vent Fan Motor Fixing work Maintenance Activities carried out on 31/8/14 Elec & IC Mech Work Order No WO type Work Status 18935 CM In Prg 22037,22038 EM Done 17692 CM In Prg 17985 PM Done 20280 CM Done 20228 PM Done 18437 PM Done 17692 CM In Prg Maintenance Activities carried out on 31/8/14 Remarks Sensitivity E sensor : 48.3mv,D Sensor :17.2mv No load Current : 46 A,48 A,49.6 A Maintenance Activities carried out on 31/8/14 S.no Dept Job Description 1 GT#5 Generator Vent Fan B Motor installation work 2 AIRCONDITIONERSINSPECTION 3 Cooling tower Basin Level Switch Inspection 4 Cooling tower Pump Bag DP switch Inspection 5 Cooling tower #2 Return line flow distribution inspection 6 Diesel Fire Pump Inspection and cleaning 7 Lube Oil Cooling Water Pump strainer cleaning 8 Lakos Filter cleaning 9 GT#4 Generator Vent Fan Motor Fixing work Maintenance Activities carried out on 2/9/14 Mech Elec & IC Work Order No WO type Work Status 4600 CM In Prg 18012 PM In Prg 20803 PM Done 22075 PM Done 22100 PM Done 20458 PM Done 19929 PM Done 19729 PM Done 17692 CM In Prg Maintenance Activities carried out on 2/9/14 Remarks Lakos 851 Pressure switch need to be replaced. Maintenance Activities carried out on 2/9/14 S.no Dept Job Description Work Order No 1 GT#3 Micronet Shutdown for Welding works 2 ALL GT PDHH 6226 (Supply Gas Pressure Pressure Switch) calibration as per PB292 22101,22107,22113,2 2119,22125,22131 3 Cable laying work from Control room to server room 22095 4 AIRCONDITIONERSINSPECTION 18012 5 GT#3 PB 303(Modification of Sump Drain Line Tubings) Implementation 22137 6 Electric Fire Pump Inspection and cleaning 20468 7 Lakos Filter cleaning 20052 8 Chiller Area cleaning Maintenance Activities carried out on 3/9/14 Elec & IC Mech WO type Work Status Remarks CM Done CM Done CM In Prg PM In Prg CM In Prg PM Done PM Done Done Maintenance Activities carried out on 3/9/14 S.no Dept Job Description 1 AIRCONDITIONERSINSPECTION in External Area 2 Transformer Weekly Inspection 3 Cooling tower fan #650A MCC Breaker Replacement 4 Demin plant AC unit is not working 5 All GT Line & Neutral Cubicle Space heaters Inspection 6 Electrical Fire Pump& Jockey Pump Motor 7 Diesel fire pump weekly Inspection 8 GT#3 MCC Micronet system Normalisation with all cards 9 GT#6 Gas Sensor-D calibration 10 All GT MTTB & WET panel inspection and checking all NODE card on MTTB 11 BOP PLC Panel inspection for GT#1 ,2, 3 & 4 12 GT#3 DE Sump PB 303 -Modification of Sump Drain Line Tubings 13 Server Room AC Drain Modification Works 14 Chiller # 1 & 2 Lakos filter cleaned 15 GT#1,2,3,4,5& 6 GLO/TLO/Sprint skid cleaned 16 Lube oil cooling water pump # A&B suction strainer cleaned Mech Maintenance Activities carried out on 4/9/14-7/9/14 Electrical/ C&I Work Order No WO type Work Status 18012 PM Done 19579 PM Done 22157 EM Done 14537 EM Done 14683 PM In Prg 19381&19386 PM Done 19389 PM Done 22137 CM Done 22314 EM Done 20693 PM Done 20728 PM Done 22137 CM Done Done 20082 PM Done 22199 PM Done 19969 PM Done Maintenance Activities carried out on 4/9/14-7/9/14 Remarks A / C # 5 thermostat to be replaced Gas Leak arrested by Al Ahlia Company GT#2 Neutral Cubicle heater need to check Battery terminal voltage is 12.83V/12.88V- Normal Range Zero Calibration Done Checked the Processor status, DI/O and AI/O module status Common sump drain line tubing replaced with new one as per PB-303 Maintenance Activities carried out on 4/9/14-7/9/14 S.no Dept Job Description 1 BSDG Weekly Inpection 2 MEW BAY#5 (G S U#2) Earth Resistance measurement 3 GT#1 TO 6 (BOP) Chilled water temperature transmitters inspection 4 GT#5&6 BOP PLC panel inspection for all I/O cards 5 GT#4 PB 303(Modification of Sump Drain Line Tubings) 6 Chiller # 1 & 2 Lakos filter cleaning 7 Condensor cooling water pump monthly inspection 8 Lube oil cooling water pump # A & B suction strainer maintenance Maintenance Activities carried out on 7/9/14 Electrical/ C&I Mech Work Order No WO type Work Status 19989 PM Done EM Done 22160/ 22164/ 22165/22166/ 22167 /22168 PM Done 20728 PM Done 22196 CM In Prg 20082 PM Done 19095 PM Done 19879 PM Done Maintenance Activities carried out on 7/9/14 Remarks Battery terminal voltage- 24.73V Switch gear side-0.087, GSU side 0.056 mAmp simulated from transmitter. Common sump drain line tubing replaced with new one as per PB-303 Maintenance Activities carried out on 7/9/14