Parts Professional 63

Electronic Tools
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INTRODUCTION
Electronic tools are a key component in maintaining a Cummins
engine. Because our engines use the latest technologies, its important
to have diagnostic tools that can help with maintenance and repairs.
The following information describes the Cummins electronic tool offerings.
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Introduction
Cummins has become the innovator and
technology leader in data link adapters and service
tools for diesel engines. Cummins INLINE data link
adapters utilize the latest electronic technology to
deliver high performance when troubleshooting
engine failures. When using data link adapters
to download new calibrations to ECMs,
a Cummins INLINE adapter is the tool to use
for high-speed communications capabilities.
INLINE OVERVIEW
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INLINE
Meet the Cummins INLINE 6 Data Link Adapter. This adapter is the only
genuine Cummins adapter on the market. It is also the only adapter available
that Cummins certies to be 100% compatible with all features of the latest
Cummins ECMs and software applications.
The INLINE 6 can:
Communicate with your PC through a 9-pin
serial connector.
Communicate with your PC over a Universal Serial
Bus (USB) through a 4-pin standard connector.
Connect to vehicle power, the SAE J1708/J1587
data link, and two CAN/J1939 data links via a
25-pin serial connector.
INLINE 6 FEATURES
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INLINE
The INLINE 6 is best described as the turbocharger of Electronic Control Module (ECM) downloads
and uploads. The Cummins INLINE 6 Data Link Adapter has a faster processor, more robust
algorithms, large memory buffers and more sophisticated ltering than previous models.
The INLINE 6 Data Link Adapter is also designed to function with a wide array of Cummins
and third-party service and information tools, including the following:
INLINE 6 FEATURES (CONTINUED)
Cummins INSITE

VEPS
INSITE Fault Viewer
Eaton ServiceRanger

Bendix ACom
PowerSpec
LEARN MORE ABOUT THE CUMMINS INLINE KIT
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INLINE
INLINE Kit
Each Cummins INLINE kit comes fully equipped with a data link adapter,
basic cables, and the INLINE PC software driver.
To purchase:
Visit the Cummins Power Store
at www.bdasites.com/cummins
(type in INLINE in the search box).
For more information visit:
inline.cummins.com
INLINE 6 FEATURES (CONTINUED)
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INLINE
INSITE is one of the service and information tools that is compatible with the INLINE 6. It is Cummins service
diagnostic and repair tool for all electronic engine products. To operate, it is connected to a Cummins electronic
engine via the industry standard data communication links built into vehicles / equipment.
The following are some of the benets of using INSITE:
Diagnostics
Provides technicians with error messages from the engine system
in the form of fault codes and the meta-data associated with the
occurrence of each of the faults
Provides links to detailed troubleshooting steps based on the fault codes
Provides built-in diagnostic tests for engine system analysis
Repairs
Allows users to load new software into an engine system
Enables users to change the value of critical parameters of the engine system
Stores records of changes to the engine system
Prevents unauthorized users from making changes to the engine system
Monitor/Logs Data
INSITE OVERVIEW
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INSITE Features
Allows vehicle/machine owners to adjust mission-dependent settings, such as:
Maximum road speed / cruise control speed
Anti-theft protection
Provides User Level Reports on how the vehicle/machine has operated, including:
Trip information
Engine protection
Provides Programmable Device Download (Smart Devices) capabilities for:
Aftertreatment diesel exhaust controller
Turbo actuator controller
INSITE OVERVIEW
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INSITE
In celebration of INSITEs 20th anniversary, version 8.0 will be released in
January 2014. This update will include several improvements, including:
New licensing structure
Bulk license purchasing
Product based licensing
Updates to product and functionality levels
Introduction to simulator mode
INSITE 8.0
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INSITE
With the release of INSITE 8.0, INSITE has changed the licensing process.
The following provides an overview of the changes:
Requires an internet connection to activate a license and revalidate the license (every 90 days)
Allows for bulk license purchasing for larger customers (up to100 licenses)
Introduces Product Based licensing
The active 7.5.X or higher licenses will
migrate automatically to 8.0 license system
Introduces Simulator Mode
Allows the end user to activate, repair,
revalidate, and transfer a license
INSITE 8.0 LICENSING CHANGES
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INSITE
With the introduction of INSITE 8.0, licensing is dened by product and
functionality levels. INSITE Pro, Lite, RSGR/Industrial Pro, and Basic
are still available as functionality levels.
The following are the new product level offerings:
Service Plus All supported engines
All 7.5.0 to 7.6.2 licenses will be migrated to the Service Plus level
MR/HD Plus All supported engines minus HHP
MR/HD Automotive EPA 2007 and Euro VI products only
Example: If you currently have Pro, the license will migrate to 8.0 as Service Plus Pro.
For more information on INSITE 8.0 visit: insite.cummins.com
PRODUCT BASED LICENSING
PRODUCT LEVELS AND FUNCTIONALITY FEATURES FUNCTIONALITY FEATURES
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Product Levels and Functionality Features
Product Level Service Plus MR / HD Plus MR / HD Automotive
(All Supported) (All minus HHP) (SIR / RMI Only)
Functionality Level
Pro X X X
Lite X X X
RSGR / Industrial Pro X X X
Basic X X X
Simulator* X X X
*No licensing required
PRODUCT BASED LICENSING
PRODUCT LEVELS AND FUNCTIONALITY FEATURES FUNCTIONALITY FEATURES CLOSE
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Functionality Level SIMULATOR BASIC LITE RSGR PRO
No license required /
No live ECM connection
Read Only
ECM Access
No Calibration
Download
No Calibration Download / Limited
Special Features and Diagnostic Tests
Full Functionality
View Trip Information X X X X
View Fault Trees X X X X
Fault Information System X X X X
View Troubleshooting Steps X X X X
View Parameter Settings X X X X
View Wiring Diagrams X X X X
View Engine Dataplate X X X X
Driver Rewards X X X X
Data Monitor / Logger X X X X
Reset Trip Information X X X
Reset and Clear Fault Codes X X X
Set Engine Features (on/off) X X X
Set / Adjust Parameters X X X
Set / Change ECM Passwords X X X
Create Settings Template X X X
Create Work Orders / Jobs X X X
ZAP-It Functionality X X X
Run Special Features X Limited X
Run Diagnostic Tests X Limited X
Read / Retrieve Calibration Files X
Load Engine Calibrations X
PRODUCT BASED LICENSING
PRODUCT LEVELS AND FUNCTIONALITY FEATURES FUNCTIONALITY FEATURES CLOSE
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INSITE
Another electronic tool that Cummins offers is INCAL

. This calibration software

comes loaded on two single sided DVDs, and contains all newly released
calibrations. These discs are released every other month starting in February.
DISC 1
MidRange calibrations for Automotive and Industrial applications.
DISC 2
Heavy-Duty calibrations for Automotive and Industrial applications,
High Horsepower, Gas and General.
*Click on the Discs to learn more about current release content.
INCAL OVERVIEW
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INCAL
Another electronic tool that Cummins offers is INCAL

. This calibration software

comes loaded on two single sided DVDs, and contains all newly released
calibrations. These discs are released every other month starting in February.
DISC 1
MidRange calibrations for Automotive and Industrial applications.
DISC 2
Heavy-Duty calibrations for Automotive and Industrial applications,
High Horsepower, Gas and General.
*Click on the Discs to learn more about current release content.
INCAL OVERVIEW
Aftertreatment Diesel Exhaust Fluid Controller
ISB
ISB CM2150
ISB CM850
ISB Daimler Chrysler
ISB4.5/6.7
ISD4.5/6.7
CM2150 SN
ISB4.5/6.7
ISD4.5/6.7
CM2150 (Euro 4.5)
ISB4.5/6.7
ISD4.5/6.7
CM2150 (Euro 5)
ISB6.7 CM2250
ISB6.7 CM2350 B101
ISB6.7 / ISD6.7 CM2150
ISB3 (4 and 6 cylinder)
ISBe2/3 CM850
ISBe4 (4 and 6 cylinder)
ISC CM2150
ISC / Transit Bus ISL8.3 CM850
ISC / ISL
ISC8.3 CM2250
ISF2.2/3.8 CM2220 AN
ISF2.8 CM2220 E
ISF2.8 CM2220 ECF
ISF2.8/3.8 CM2220 IAN
ISF2.8/3.8 CM2220
ISF3.8 CM2220 ES
ISL CM2150D
ISL8.9 CM2150 SN
ISL8.9 CM2150 (Euro 4.5)
ISL8.9 CM2150 SN (Euro 5)
ISL9 CM2250
ISL9 CM2350 L101
ISLe CM2150
ISLe4 (6 cylinder)
QSB3.3 CM2150
QSB3.3/4.5 CM2250 ECF
QSB4.5/5.9/6.7 CM850
QSB5.9/44, 5.9/30, 4.5/30, 3.9/30
QSB4.5/6.7 QSL9 CM2150
QSB5/7 CM850 - Power Gen / Marine Auxiliary
QSB6.7 CM2250
QSB6.7 QSL9 CM2250
QSB6.7 QSL9 CM2250 Komatsu
QSB6.7-M CM2250
QSC8.3 CM850
QSC8.3 QSL9
QSL9 CM2250
QSL9 CM850
QSL9 CM850 - Power Gen
RAM ISB6.7 CM2350
Turbocharger Actuator
December 2013 INCAL DVD-ROMs Content:
DVD 1 MidRange (Automotive and Industrial Engines)
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INCAL
Another electronic tool that Cummins offers is INCAL

. This calibration software

comes loaded on two single sided DVDs, and contains all newly released
calibrations. These discs are released every other month starting in February.
DISC 1
MidRange calibrations for Automotive and Industrial applications.
DISC 2
Heavy-Duty calibrations for Automotive and Industrial applications,
High Horsepower, Gas and General.
*Click on the Discs to learn more about current release content.
INCAL OVERVIEW
480C-E
Aftertreatment Diesel Exhaust Fluid Controller
B5.9G
C Gas Plus / B Gas Plus
C8.3G
CELECT
CELECT Plus
CELECT Plus Ind.
Cenae
Centinel
CENTRY
Gas Cense - QSK19G/45G/80G QSV81/91 CM850
Gas Compression -
GTA3.9/5.9/8.3GC
KTA19/38GC
ISB5.9G ISC8.3G CM2180
ISL G CM2180
ISM
ISM CM870
ISM CM875
ISM CM876
ISM Fuel Control Module CM570
ISM11 CM876 SN
ISX CM871
ISX12/15 CM2350 ENCFQIAYN
ISX/ISZ13 CM2150 SN
ISX12/11.9/15 CM2250
ISX15 CM2250 AN
L Gas Plus
L10G
Next Generation Cenae CM2330
PIM
QSK19G/38G/60G QSV81/91
CM700/CM2358
QSK23/60/78 CM500 - Power Gen
QSK23/60/78 CM850 - Power Gen Interface
QSK19 CM850/CM2150E - MCRS
QSK19 CM850/CM2150E - Power Gen
QSK19G/38G/60G, QSV81/91 SSM558/CM2358
QSK19/23/45/60/78
QSK38 CM850/Cm2150E - MCRS Primary and Secondary
QSK38 CM850/Cm2150E -
Power Gen Primary and Secondary
QSK50/60 CM850/CM2150 - MCRS Primary and Secondary
QSK50/60 CM850/CM2150 -
Power Gen Primary and Secondary
QSM11
QSM11 CM876 - Power Gen
QST30
QST30 CM850 - Power Gen
QST30 - Power Gen
QSX11.9/15 CM2250 ECF
QSX15
Signature/ISX
Signature/ISX CM870
Turbocharger Actuator
December 2013 INCAL DVD-ROMs Content:
DVD 2 Heavy-Duty (Automotive and Industrial), High Horsepower, Gas and General Engines
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INCAL
In March 2013, Cummins introduced , an innovative engine
diagnostic tool that uses historical trends and advises the most likely steps needed to resolve
engine problems.This tool helps technicians get to the root of the problem quickly.
Service technicians use EDS to troubleshoot Cummins engines regardless of the warranty status.
The technician will enter the required data into EDS, answer a few diagnostic questions, and then
EDS will recommend the most likely solution to repair.The result is that the engine is xed right the
rst time for the customer and technician efciency is improved, saving everyone time and money.
EXPERT DIAGNOSTIC
SYSTEM OVERVIEW
TIP:
Hover over words in red for additional information.
Expert Diagnostic System (EDS)
LEARN MORE ABOUT EDS BENEFITS
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EDS
In March 2013, Cummins introduced , an innovative engine
diagnostic tool that uses historical trends and advises the most likely steps needed to resolve
engine problems.This tool helps technicians get to the root of the problem quickly.
Service technicians use EDS to troubleshoot Cummins engines regardless of the warranty status.
The technician will enter the required data into EDS, answer a few diagnostic questions, and then
EDS will recommend the most likely solution to repair.The result is that the engine is xed right the
rst time for the customer and technician efciency is improved, saving everyone time and money.
EXPERT DIAGNOSTIC
SYSTEM OVERVIEW
TIP:
Hover over words in red for additional information.
Expert Diagnostic System (EDS)
LEARN MORE ABOUT EDS BENEFITS
EXPERT DIAGNOSTIC SYSTEM:
Expert Diagnostic System is a system for troubleshooting
and diagnosing engines. It is a live-system that is always
learning from previous searches. It utilizes historic trends
and searches to reduce the amount of time in troubleshooting
engines. EDS has been shown to reduce the troubleshooting
steps by 40-50% and can usually nd the root cause of engine
issues within three diagnostic steps.
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EDS
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EDS Benets

To learn more about EDS, visit quickserve.cummins.com
Go to https://quickserve.cummins.com/info/index.html
Click on My Applications
Click on Expert Diagnostic System (EDS)
EXPERT DIAGNOSTIC
SYSTEM OVERVIEW
TIP:
Hover over words in red for additional information.
LEARN MORE ABOUT EDS BENEFITS CLOSE
EDS
Electronic tools are a key component in maintaining a Cummins engine.
Because our engines use the latest technologies, its important to have
diagnostic tools that can help with maintenance and repairs.
Review of Cummins Electronic Tool Offerings:
INLINE: data link adapters utilize the latest electronic technology to deliver high performance when
troubleshooting engine failures.
INSITE: one of the service and information tools that is compatible with the INLINE 6. It is Cummins
service diagnostic and repair tool for all electronic engine products.
INCAL: calibration software comes loaded on two single sided DVDs, and contains all newly released
calibrations.
EDS: an innovative engine diagnostic tool that uses historical trends and advises the most likely steps
needed to resolve engine problems. This tool helps technicians get to the root of the problem quickly.
SUMMARY
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CONGRATULATIONS!
You have completed Parts Pro 63.
Please click below to take the quiz.
QUIZ
QUESTION ONE
Electronic tools are a key component in
maintaining a Cummins ____________.
(a) relationship
(b) engine
(c) equipment
(d) business
Get all 10 questions right and receive
a calendar with notepads.
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CUMMINS
CHOICE
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QUESTION TWO
The Cummins INILINE __ is 100% compatible
with all features of the latest Cummins ECMs
and software applications.
(a) 6
(b) 12
(c) 8
(d) 3
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QUESTION THREE
Which of the following are features of INSITE?
(a) Provides built-in diagnostic tests
for engine system analysis
(b) Allows users to load new software
into an engine system
(c) Stores records of changes to
the engine system
(d) All of the above
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QUESTION FOUR
INSITE 8.0 will be released in January ______.
(a) 2018
(b) 2014
(c) 2015
(d) 2020
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QUESTION FIVE
Which of the following are part of the new
licensing structure for INSITE 8.0?
(a) Bulk licensing
(b) Product based licensing
(c) Both (a) and (b)
(d) None of the above
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QUESTION SIX
INCAL Disc 1 covers ____________
calibrations for Automotive and
Industrial applications.
(a) Heavy-duty
(b) Light-duty
(c) MidRange
(d) None of the above
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QUESTION SEVEN
EDS is a system for troubleshooting
and __________ engines.
(a) detecting
(b) diagnosing
(c) deferring
(d) differentiating
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QUESTION EIGHT
Which of the following are benets of EDS:
(a) Increased dealer /
distributor productivity
(b) Service history available for all
prior EDS diagnostic events
(c) Both (a) and (b)
(d) None of the above
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QUESTION NINE
More information on EDS can be
found on QuickServe Online under
the __________ section.
(a) My Applications
(b) Training
(c) Engine Content
(d) None of the above
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QUESTION TEN
Because Cummins engines use the
latest technologies, its important to
have ___________ tools that can help
with maintenance and repairs.
(a) strong
(b) capable
(c) expensive
(d) diagnostic
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CONGRATULATIONS!
You have completed Parts Pro 63.
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