SCOPE OF WORK SPECIFICAGTION

STAINLESS STEEL HEAT

EXCHANGERS
Project No:
338033




338033/4604-45EW-0002
Rvision Date
Page 1 of 7
05 05/10/2013




Scope of work Specification
Stainless Steel Heat
Exchangers







CLIENT: National Iranian Copper Industries Company

PROJECT: Sarcheshmeh Sulphuric Acid Plant Renovation &
Development Project Eng.




SIGNATURE

PREPARED BY : E.Mirbaha


Responsible
CHECKED BY : Y. Sadeghinejad


Engineering Management
APPROVED BY : M.Kianifard

Project Manager




19/10/2013


SCOPE OF WORK SPECIFICAGTION
STAINLESS STEEL HEAT
EXCHANGERS
Project No:
338033




338033/4604-45EW-0002
Rvision Date
Page 2 of 7
05 05/10/2013







05 05/10/2013

02 09/04/2013 2,3,5,6,7 SNC Italy .
03 08/05/2013 3,5,6,7

04 08/06/2013 1,4

05 05/10/2013 5













: /

REVISION INDEX


SCOPE OF WORK SPECIFICAGTION
STAINLESS STEEL HEAT
EXCHANGERS
Project No:
338033




338033/4604-45EW-0002
Rvision Date
Page 3 of 7
05 05/10/2013


Revision

Pages Revised

Remarks
# By App. Date
02
Y.Sadeghine
jad
M.Kianifard 09/04/2013 2,5,6,7 IFR
03
Y.Sadeghine
jad
M.Kianifard 08/05/2013 5,6,7 IFT
04
Y.Sadeghine
jad
M.Kianifard 08/05/2013 1,4 IFC
05
E.Mirbaha Y.Sadeghinejad 18/07/2013 5 IFC
05
E.Mirbaha Y.Sadeghinejad 17/10/2013 AFC

INSTRUCTION TO PRINT CONTROL (Indicate X where applicable)


Issued for Tender.
Issued for Approval.
Issued for Comment.
Issued for Information.
Approved for Tender.
Approved for Design.
X Approved for Construction.



SCOPE OF WORK SPECIFICAGTION
STAINLESS STEEL HEAT
EXCHANGERS
Project No:
338033




338033/4604-45EW-0002
Rvision Date
Page 4 of 7
05 05/10/2013


TABLE OF CONTENTS


ITEM DESCRIPTION PAGE

1 GENERAL 5

1.1 General Requirements 5
1.2 Special Requirements 5
1.3 Codes and Standards 5

2 SCOPE OF WORK 5

2.1 Work Included 5
2.2 Items to be Delivered 5
2.3 Work Excluded 6

3 DESIGN CRITERIA 6

3.1 Location and Environment 6
3.2 Equipment Description 6

4 DESCRIPTION OF EQUIPMENT 6

4.1 Shop Fabrication 6
4.2 Expansion Joints 6
4.3 Lifting Brackets 6
4.4 Painting 7
4.5 Fabricator's Schedule 7
4.6 Tests 7

5 TECHNICAL DOCUMENT 7























1. GENERAL


SCOPE OF WORK SPECIFICAGTION
STAINLESS STEEL HEAT
EXCHANGERS
Project No:
338033




338033/4604-45EW-0002
Rvision Date
Page 5 of 7
05 05/10/2013


1.1 General Requirements
This specification defines the general requirements for the design, supply, fabrication, testing and
shipment of stainless steel heat exchanger.

1.2 Special Requirements

1 .2.1 Confidentiality:
This Specification is the property of client Information and know-how herein is confidential and may not
be used, reproduced, or revealed to others except in accordance with contract or other written
permission of client.

1.2.2 Secrecy Agreement:
As a condition of the contract the Vendor will be required to sign a Secrecy Agreement.

1.3 Codes and Standards
The design and construction of the vessel is to conform with the practices outlined in supplements of
Codes and Standards specified herein. These include the following:

- API 660 5
th
shell- and - tube heat exchanger for general refinery services.
- API 650 10
th
edition welded steel tanks for oil storage.
- API620 11
th
edition , 'Recommended Rules for Design and Construction of large welded, low-pressure
Storage Tanks.'
- ASME Boiler and Pressure Vessel Code Sec.VIII Div.1 , Sec. IX and Sex.II
- ASTM
- TEMA 9th edition -2007 heat exchanger shell & tubes
The Vendor is also responsible for ensuring that the vessel being supplied is in compliance with the
requirements of all Governmental Agencies having jurisdiction.

2. SCOPE OF WORK

2.1 Work Included
Shop fabrication, supply, inspection, testing and delivery of two(2) Stainless Steel Gas-to-Gas Heat
Exchangers as detailed on the drawings and as defined herein.
All internal and external vessel attachments shown on the drawings will be provided unless specifically
noted otherwise in this specification. With regard to tender contract.
The work includes but is not limited to the following:
- heat exchanger shell
- tube sheet and tubes
- expansion joints
- manholes c/w davits, gaskets and bolts
- support legs complete with base plates
- bearing plate assemblies incl. C.S. sub-bases and Lubrite plates
- inlet and outlet bustles c/w transitions and supports
- grounding lugs
- shop drawings and data
- painting (carbon steel parts only)
- shipping cradles/brackets
- lifting trunnions

2.2 Items to be Delivered

Item Tag Part No. Description Quantity
1 E-402 Hot Gas Exchanger 1
2 E-412 Hot lnterpass Exchanger 1


2.3 Work Excluded


SCOPE OF WORK SPECIFICAGTION
STAINLESS STEEL HEAT
EXCHANGERS
Project No:
338033




338033/4604-45EW-0002
Rvision Date
Page 6 of 7
05 05/10/2013


The following items will be supplied by others:

- Erection of gas/gas heat exchangers*
- Inlet and outlet ducting*
- Insulation and cladding
- Grounding
- Structural steel platforming*
- Foundations, incl. Grouting*
- Anchor Bolts
* All items noted by Asterisk (*) are provided as part of fabricator scope of work, during sarcheshme
sulphuric acid system renovation & development project.

3. DESIGN CRITERIA

3.1 Location and Environment
The Stainless Steel Gas-to-Gas Heat Exchangers will be located outdoors, see specification
338033/4604-45EG-0001 "Site Data" for site conditions.
The heat exchanger will be mounted on concrete foundations which will be installed by others.

3.2 Equipment Description
The heat exchangers are vertical cylindrical vessels of the shell and tube type with a flat bottom and
dished head.
The heat exchangers shall be fabricated from stainless steel in accordance with technical specification
338033/4604-45ES-0004.

4. DESCRIPTION OF EQUIPMENT

4.1 Shop Fabrication
The vessels are to be completely shop fabricated to the maximum possible subject to shipping limitations.
All external and internal attachments shall be shop installed in place complete with all necessary bolts and
gaskets.

Components to be shipped "knocked-down" for installation by others, include :

Bustles and transitions, if required by shipping limitations
Expansion joints, if required by shipping limitations.

These items will be shop assembled, match marked and individually tagged before shipment. The
Fabricator shall clearly define in his proposal the extent of field assembly required for the vessel.

4.2 Expansion Joints
Shell expansion joints will be shop installed where possible subject to shipping limitations. The fabricator
shall design, locate and install sufficient stops at the expansion joint to prevent distortion during shipping
and erection. Expansion joint to be protected against damage for shipment to and storage on site. If
shipping limitations require that the expansion joints be shipped "knocked down" to site, the fabricator is
responsible for the design, supply and installation of suitable shell stiffeners in the expansion joint location
to prevent damage to the vessel and internals during shipping and erection.

4.3 Lifting Brackets
The fabricator shall design, locate and install sufficient lifting brackets and stiffening devices necessary for
lifting, shipping and installing the vessels without damage. Extreme care and caution must be exercised
during the handling and shipping of the vessels to prevent damage that may cause gas leaks at the tube
sheets. Lifting and erection procedures shall be developed and designed by the fabricator and submitted
complete with design briefs to CE for approval of lifting brackets and stiffening devices (vessel shell) shall
account for all load conditions. Special care shall be taken that during lifting and erection cables, etc. do
not come in contact with expansion joints.



SCOPE OF WORK SPECIFICAGTION
STAINLESS STEEL HEAT
EXCHANGERS
Project No:
338033




338033/4604-45EW-0002
Rvision Date
Page 7 of 7
05 05/10/2013

4.4 Painting
Only uninsulated carbon steel portions of the bearing plate assembles shall be painted in accordance to
item 4.4 of CE approved painting specification 338033-45ES-0041. This includes surface preparation and
prime and finish coats. Lubrite plates and surfaces exposed to grouting are not to be painted.

4.5 Fabricator's Schedule
Fabricators are to provide a schedule for the work. The schedule should be in bar chart form. The
schedule should show the time required for:
Shop drawings
Material order and delivery
Fabrication
Shipping

4.6 Tests
All shop welds shall be inspected and tested by the fabricator in accordance with the technical
specification 338033/4604-45ES-0004 for Stainless Steel Heat Exchangers.

5. TECHNICAL DOCUMENTS
Each of the documents and drawings listed in Section IV- Technical Attachments List of the Requisition forms
an integral part of this specification.