Professional Documents
Culture Documents
Gottwald products. The training also includes learning to read the circuit
diagrams and hydraulic drawings. Trainees also receive instruction on the functions and
settings of drive units and assemblies such as the hoists, slewing gears and luffng gear
as well as on the brakes, steering and stabilisers.
The technical training 1 is designed for electricians and mechanics involved in work or
maintenance work on mechanical, hydraulic or electric components of a Terex
Gottwald
product.
Seminar contents:
Mobile harbour cranes
General diagram G HxK/HxK
Superstructure/chassis/etc. G HxK/HxK
Documentation
Training manual
Operating and maintenance manuals
Spare parts catalogue (CD ROM)
Electrics
Designation system for control systems and auxiliary units
Functional groups, function designations, etc.
Circuit diagram booklet
Hydraulics
Introduction to hydraulics
Illustration of hydraulic symbols
Hydraulics circuit diagrams
Continued on next page
9 Terex Port Solutions 2014
Customer training program Terex Port Solutions
1 Mobile harbour crane
Continued from course program technical training 1
Functions and design
Crane control system
Superstructure and tower setup
Hoist function and setup
Slewing gear function and setup
Luffng gear function and setup
Chassis setup
Travel gear function and setup
Steering function and setup
Brake function and setup
Stabilizer function and setup
for G HMK/HMK
10 Terex Port Solutions 2014
Customer training program Terex Port Solutions
1 Mobile harbour crane
1.2 Technical training 2
Number of participants:
Min. 3 and max. 8 participants
Duration:
5 days
Location:
Dsseldorf, Germany
On site
Trainees are communicated the relevant knowledge to diagnose and remedy faults oc-
curring on Terex
Gottwald products. The training also includes learning to read the hydraulic draw-
ings. Trainees also receive instruction on the functions and settings of hydraulic units and
assemblies such as the travel gears and luffng gear as well as on the brakes, steering
and stabilisers.
The hydraulic training is designed for electricians and mechanics involved in work or
maintenance work on hydraulic components.
Seminar contents:
What is hydraulic fuid technology?
Generation of force using hydraulics
Illustration of hydraulic symbols
Layout of hydraulic drawings
Hydraulic systems in the 4
th
or 5
th
generation of mobile harbour cranes
Hydraulic system on HMK or G HMK platforms
Four-rope grab crane superstructure hydraulic system
Hydraulic power generation and distribution
HMK or G HMK pump system on platforms
A11VO hydraulic pump
Control block
Distributor block
Pressure stages
Set-up and function of hydraulic drives in the superstructure
Luffng gear hydraulic system
Design of rexroth and tries block
Luffng-in or raising the boom
Luffng-out or setting down the boom
Description of the hoist and slewing gear brakes
Continued on next page
13 Terex Port Solutions 2014
Customer training program Terex Port Solutions
1 Mobile harbour crane
Continued from course program hydraulic training
Set-up and function of the hydraulic drives in the chassis
HMK or G HMK chassis hydraulic system on platforms
Description of travel gear, steering, travel gear brake, stabiliser system
Valve lists
HMK or G HMK platforms
14 Terex Port Solutions 2014
Customer training program Terex Port Solutions
1 Mobile harbour crane
1.4 Troubleshooting training (onsite & hands-on)
Number of participants:
Min. 3 and max. 4 participants
Duration:
5 days
Location:
On site
Requirements:
Mobile harbour crane must be available
Trainees are communicated the relevant knowledge to diagnose and remedy faults oc-
curring on Terex
Gottwald products. The training also includes learning to read the circuit diagrams and
hydraulic drawings.
The technical training 1 is designed for electricians and mechanics involved in work or
maintenance work on mechanical, hydraulic or electric components of a Terex
Gottwald
product.
Seminar contents:
Automated guided vehicle
General view of the components
Technical data
Documentation
Training manual
Operating and maintenance manuals
Spare parts catalogue (CD ROM)
Electrics
Designation system for control systems and auxiliary units
Functional groups, function designations, etc.
Circuit diagram booklet
Hydraulics
Introduction to hydraulics
Illustration of hydraulic symbols
Continued on next page
17 Terex Port Solutions 2014
Customer training program Terex Port Solutions
2 Automated guided vehicle
Continued from course program technical training 1
Hydraulics circuit diagrams
Functions and design
Control system
Sensors
Chassis setup
Travel gear function and setup
Steering function and setup
Brake function and setup
18 Terex Port Solutions 2014
Customer training program Terex Port Solutions
2 Automated guided vehicle
2.2 Technical training 2
Number of participants:
Min. 3 and max. 6 participants
Duration:
2,5 days
Location:
On site
Requirements:
AGV must be available
Trainees are communicated the relevant knowledge to diagnose and remedy faults occur-
ring on AGVs. After fundamental explanations of the way the control system, consisting
of hardware and software components, is made up, key aspects of the bus systems are
examined in detail. Additional insights into programming and the programming language
used make subsequent troubleshooting that much easier. Hands-on training enables the
trainees to learn practical fault diagnosis skills and remedies.
The technical training 2 is designed for electricians involved in more complex mainte-
nance work or tougher troubleshooting.
Seminar contents:
Basics of programmable logic control (PLC)
PLC on automated guided vehicles
User program
Software update
Troubleshooting
CAN bus
CAN bus components and interface
Hardware confguration
Introductions to TEAMS, FMDS, BMS, FCS
Inverters
Basics
Manufacturers documentation
User-specifc parameters
Change parameters
Firmware update
Trace function
Continued on next page
19 Terex Port Solutions 2014
Customer training program Terex Port Solutions
2 Automated guided vehicle
Continued from course program technical training 2
Steering controller
Basics
User program
Trace function
Software update
IO Box
Ltze locc box
Display
Sensors used on the AGV
Software
AGV-monitor
FMDS
20 Terex Port Solutions 2014
Customer training program Terex Port Solutions
2 Automated guided vehicle
2.3 Battery exchange station & battery training
Number of participants:
Min. 3 and max. 6 participants
Duration:
1,5 days
Location:
On site
Requirements:
Battery-AGV and battery exchange station must be available
In this course, fundamental knowledge about the AGVs battery and the battery changing
station is conveyed to the trainees. Trainees will frst learn about the general set-up of the
battery and the battery changing station and become familiar with the product documen-
tation to perform the maintenance work. Hands-on training enables the trainees to learn
practical fault diagnosis skills and remedies.
The battery & battery changing station training is designed for electricians involved in
work or maintenance work on electric components or involved in troubleshooting.
Seminar contents:
Safety
Electrical hazards
Safe handling of batteries
Documentation
Training manual
Operating and maintenance manuals
Batteries
Design
Charge manually
Maintenance
Water refll
Measure acid density
Measurement of cell voltage
Manual remove of the batteries
Function of WI-IQ
Battery charger
Functions
Status lamps
Fault messages
Continued on next page
21 Terex Port Solutions 2014
Customer training program Terex Port Solutions
2 Automated guided vehicle
Continued from course program battery & battery changing station training
Battery changing station
Automatic mode
Manual operation
Maintenance
Calibration
Fault messages
Troubleshooting
22 Terex Port Solutions 2014
Customer training program Terex Port Solutions
3 Straddle carrier & sprinter carrier
3 Straddle carrier & sprinter carrier
3.1 Technical training 1 for Noell NSC E
Number of participants:
Min. 3 and max. 8 participants
Duration:
5 days
Location:
Wrzburg, Germany
On site
Requirements:
For onsite training, a straddle carrier and/or a sprinter carrier must be available
In this course, fundamental knowledge about straddle carrier & sprinter carrier is con-
veyed to the trainees. Trainees will frst learn about the general set-up of their straddle
carrier & sprinter carrier and become familiar with the product documentation. To be able
to perform the maintenance work and fault diagnosis, trainees are introduced to the fun-
damentals of the electrics and hydraulics. The training also includes learning to read the
circuit diagrams and hydraulic drawings.
The technical training 1 is designed for electricians and mechanics involved in work or
maintenance work on mechanical, hydraulic or electric components of a straddle carrier &
sprinter carrier.
Seminar contents:
Straddle carrier & sprinter carrier
Inspection of the main straddle carrier components
Explanation and location of the safety features
Introduction of the operational controls of the straddle & sprinter carrier
Documentation
Training manual
Operating and maintenance manual
Spare parts catalogue (CD ROM)
Electrics
Designation systems for control systems and auxiliary units
Functional groups, function designations, etc.
Circuit diagrams
Basic description of individual electric systems (hoist system, drive system)
Continued on next page
23 Terex Port Solutions 2014
Customer training program Terex Port Solutions
3 Straddle carrier & sprinter carrier
Continued from course program technical training 1 for Noell NSC E
Hydraulics
Introduction to hydraulics
Illustration of hydraulic symbols
Hydraulics circuit diagrams
Basic description of individual hydraulic systems
Steering system
Brake system
Spreader
PLC System
Description and function of the CAN-bus
Basic description of the PLC system
PLC Software update with a USB memory stick
Generator
Basic description of the generator
Generator/frequency converters
Basic description of the converters
Diagnostic using the frequency converter/CAN fault list
Basic description of the emergency recovery procedure
Diesel engine
Overview of the main diesel engine components
Straddle carrier & sprinter carrier maintenance
Maintenance schedule
24 Terex Port Solutions 2014
Customer training program Terex Port Solutions
3 Straddle carrier & sprinter carrier
3.2 Technical training 2 for Noell NSC E
Number of participants:
Min. 3 and max. 8 participants
Duration:
5 days
Location:
Wrzburg, Germany
On site
Requirements:
For onsite training, a straddle carrier and/or a sprinter carrier must be available
Trainees are communicated the relevant knowledge to diagnose and remedy faults oc-
curring on straddle carrier & sprinter carrier. After fundamental explanations of the way
the control system, consisting of hardware and software components, is made up, key
aspects of the bus systems are examined in detail. Additional insights into programming
and the programming language used make subsequent troubleshooting that much easier.
Hands-on training enables the trainees to learn practical fault diagnosis skills and rem-
edies.
The technical training 2 is designed for electricians involved in more complex mainte-
nance work or tougher troubleshooting.
Seminar contents:
Straddle carrier & sprinter carrier
Explanation and location of the safety features
Electrics
Overview of the electrical system
Electrical components (e.g. absolute encoder, keyboard etc.)
Description and function of the individual electric systems
Hoist system
Drive system
Troubleshooting the electrical system
PLC System
Description and function of the CAN-bus
Working with PCanView to diagnose the CAN-bus
Working with CoDeSys (monitoring the program and creating HEX fles)
Working with WinFlash (downloading HEX fles to ESX controller)
Working with the Mvision software to setup and programming the display
PLC software update with a USB memory stick
PLC data upload with a USB memory stick
Continued on next page
25 Terex Port Solutions 2014
Customer training program Terex Port Solutions
3 Straddle carrier & sprinter carrier
Continued from course Program technical training 2 for Noell NSC E
Description and changing of important PLC parameters
Troubleshooting the PLC system
Generator
Description and function of the generator
Troubleshooting the generator
Frequency converters
Description and function of converters
Diagnostic using the frequency converter/CAN fault list
Downloading and changing parameters
Troubleshooting the frequency converter
Description and function of the emergency recovery procedure
Hydraulics
Steering system
Diagnostic software (only for electrical steering system)
Brake system
Spreader
Troubleshooting the hydraulic systems
Diesel engine
Diagnose the diesel engine
26 Terex Port Solutions 2014
Customer training program Terex Port Solutions
3 Straddle carrier & sprinter carrier
3.3 Technical training 1 for Noell NSC H
Number of participants:
Min. 3 and max. 8 participants
Duration:
5 days
Location:
Wrzburg, Germany
On site
Requirements:
For onsite training, a straddle carrier and/or a sprinter carrier must be available
In this course, fundamental knowledge about straddle carrier & sprinter carrier is con-
veyed to the trainees. Trainees will frst learn about the general set-up of their straddle
carrier & sprinter carrier and become familiar with the product documentation. To be able
to perform the maintenance work and fault diagnosis, trainees are introduced to the fun-
damentals of the electrics and hydraulics. The training also includes learning to read the
circuit diagrams and hydraulic drawings.
The technical training 1 is designed for electricians and mechanics involved in work or
maintenance work on mechanical, hydraulic or electric components of a straddle carrier &
sprinter carrier.
Seminar contents:
Straddle carrier & sprinter carrier
Inspection of the main straddle carrier & sprinter carrier components
Explanation and location of the safety features
Introduction of the operational controls of the straddle carrier & sprinter carrier
Documentation
Training manual
Operating and maintenance manual
Spare parts catalogue (CD ROM)
Electrics
Designation systems for control systems and auxiliary units
Functional groups, function designations, etc.
Circuit diagrams
Hydraulics
Introduction to hydraulics
Hydraulic principles
Illustration of hydraulic symbols
Hydraulics circuit diagrams
Continued on next page
27 Terex Port Solutions 2014
Customer training program Terex Port Solutions
3 Straddle carrier & sprinter carrier
Continued from course program technical training 1 for Noell NSC H
Basic description of individual hydraulic systems
Steering system, brake system, spreader, hoist system and drive system
Basic description of the emergency recovery procedure
PLC system
Description and function of the CAN-bus
Basic description of the PLC system
PLC software update with a USB memory stick
Diesel engine
Overview of the main diesel engine components
Straddle carrier & sprinter carrier maintenance
Maintenance schedule
28 Terex Port Solutions 2014
Customer training program Terex Port Solutions
3 Straddle carrier & sprinter carrier
3.4 Technical training 2 for Noell NSC H
Number of participants:
Min. 3 and max. 8 participants
Duration:
5 days
Location:
Wrzburg, Germany
On site
Requirements:
For onsite training, a straddle carrier and/or a sprinter carrier must be available
Trainees are communicated the relevant knowledge to diagnose and remedy faults oc-
curring on straddle carrier & sprinter carrier. After fundamental explanations of the way
the control system, consisting of hardware and software components, is made up, key
aspects of the bus systems are examined in detail. Additional insights into programming
and the programming language used make subsequent troubleshooting that much easier.
Hands-on training enables the trainees to learn practical fault diagnosis skills and rem-
edies.
The technical training 2 is designed for electricians involved in more complex mainte-
nance work or tougher troubleshooting.
Seminar contents:
Straddle carrier & sprinter carrier
Explanation and location of the safety features
Electrics
Overview of the electrical system
Electrical components (e.g. absolute encoder, keyboard etc.)
Description and function of the individual electric systems
Troubleshooting the electrical system
PLC System
Description and function of the CAN-bus
Working with PCanView to diagnose the CAN-bus
Working with CoDeSys (monitoring the program and creating HEX fles)
Working with WinFlash (downloading HEX fles to ESX controller)
Working with the Mvision software to setup and programming the display
PLC software update with a USB memory stick
PLC data upload with a USB memory stick
Description and changing of important PLC parameters
Troubleshooting the PLC system
Continued on next page
29 Terex Port Solutions 2014
Customer training program Terex Port Solutions
3 Straddle carrier & sprinter carrier
Continued from course program technical training 2 for Noell NSC H
Hydraulics
Description and function of the individual hydraulic systems
Steering system
Diagnostic software (only for electrical steering system)
Brake system
Spreader
Hoist system
Drive system
Troubleshooting the hydraulic systems
Description and function of the emergency recovery procedure
Diesel engine
Diagnose the diesel engine
30 Terex Port Solutions 2014
Customer training program Terex Port Solutions
4 Reach stacker
4 Reach stacker
4.1 Technical training for Terex TFC 45H/TFC 45HC
Number of participants:
Min. 3 and max. 8 participants
Duration:
5 days
Location:
Montceau les mines, France
On site
Requirements:
For onsite training, a reach stacker must be available
This course will introduce the TFC 45 reach stackers to the service engineers. Treating
the main differences between the two version TFC 45 H and TFC 45 HC.
After presentation of the all pilots control unit, we analyse the two different transmission
and all functions through the hydraulic and electric system.
This will give useful basics in order to approach the different methods for trouble shooting
and repair.
During the training the student will get a training manual and the standard CD containing
manual of conduct, spare parts and schematics.
Course activities
Theoretical lessons on training room and practical lessons on the reach stacker
Completion of benefts
Machine working and systems understanding
Acquiring and improving hydraulic, electric and pneumatic knowledge for troubleshoot-
ing
Operation knowledge
LMI use and adjustments procedure.
Duration
Courses started monday 2.00 pm till friday 12.00 am.
Seminar contents:
Historic of the reach stacker
Summary of the pilot unit
Control panel
Maintenance schedule
Continued on next page
31 Terex Port Solutions 2014
Customer training program Terex Port Solutions
4 Reach stacker
Continued from course program technical training for Terex TFC 45H/TFC 45HC
Transmission analyse
Dana TE 27000 vfs-booster (APC 200)
Dana TE 27418 full fow ( APC 216)
Gear box calibration
Load sensing pump
Cooling circuit
Parker control valve (M400LS-L90LS)
Pilot pressure regulation
Steering function
Brake system
Spreader functions
Logic module reading (practice on millennium type)
Telescope and boom hoist functions
MD3 Display
Description of the menu
Diagnostic mode
Adjustments (angle, pressure, boom length)
32 Terex Port Solutions 2014
Customer training program Terex Port Solutions
5 General products
5 General products
5.1 Basic training Simatic S7
Number of participants:
Min. 3 and max. 6 participants
Duration:
5 days
Location:
Dsseldorf, Germany
Trainees are communicated the relevant knowledge Siemens S7 PLC Systems, the Hard-
ware setup and the programming languages. Trainees will work with the belt model and
start to develop their own programming solutions. Hands-on training enables the trainees
to learn practical fault diagnosis skills and remedies.
Seminar contents:
Programmable logic controller (PLC)
Fundamental programmable logic controller (PLC)
Memory areas
Program cycle
Block types
Data types
Addressing
Programming of the PLC
Programming languages
Structured text (STL)
Function block diagram (FBD)
Ladder diagram (LAD)
Digital and analog instructions
PLC hardware
Central device S7 300/S7 400 (CPU)
Decentralised periphery (ET 200 station)
Hardware confguration
Profbus connection
Simatic manager
General set up
Continued on next page
33 Terex Port Solutions 2014
Customer training program Terex Port Solutions
5 General products
Continued from course program basic training Simatic S7
User interface and operation
Applications
Creating logic blocks
Multiple instances in the variable declaration
Entering and editing addresses and parameters
Editing FBD and STL elements
Establishing online connections
Download/upload
Deleting on the programmable controller
Compressing the user memory
Managing multilingual texts
Simulation tool
SIMATIC S/-PLCSIM
Belt model (hands-on)
34 Terex Port Solutions 2014
Customer training program Terex Port Solutions
5 General products
Notes
35 Terex Port Solutions 2014
Customer training program Terex Port Solutions
5 General products
Notes
www.terexportsolutions.com
Effective date: August, 2013. Product specications and prices are subject to change without notice or obligation. The photographs and/or drawings
in this document are for illustrative purposes only. Refer to the appropriate Operators Manual for instructions on the proper use of this equipment.
Failure to follow the appropriate Operators Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death.
The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes
no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries
in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries.
2014 Terex Corporation.
S
u
b
j
e
c
t
t
o
c
h
a
n
g
e
w
i
t
h
o
u
t
n
o
t
i
c
e
C
u
s
t
o
m
e
r
t
r
a
i
n
i
n
g
p
r
o
g
r
a
m
T
e
r
e
x
P
o
r
t
S
o
l
u
t
i
o
n
s
-
V
e
r
s
i
o
n
0
7
.
1
4
Hier in die Zeile Thema des Handbuches eintragen, Texfeld wird nicht gedruckt!!!
Customer training program Terex Port Solutions