PP IMECO Consortium

AEROBLOCK WALL
PROCEDURE
DOCUMENT NO. :
781102-0000-38QA-0019
PROJECT NAME:
KDL 120 MW COMBINED CYCLE
POWER PLANT
DATE REVISION :
-
UNIT ISSUING:
QA/QC
APPROVED BY:
PROJECT MANAGER
PAGE :
0 of 5
REVISION :
00
0
AEROBLOCKWALL
PROCEDURE
00 19/11/12 FOR APPROVAL WIN MTS SBY
REV DATE DESCRIPTION PREPARED CHECKED APPD PM
APPD BY
KDL
PP IMECO Consortium
AEROBLOCK WALL
PROCEDURE
DOCUMENT NO. :
781102-0000-38QA-0019
PROJECT NAME:
KDL 120 MW COMBINED CYCLE
POWER PLANT
DATE REVISION :
-
UNIT ISSUING:
QA/QC
APPROVED BY:
PROJECT MANAGER
PAGE :
1 of 5
REVISION :
00
1
TABLE OF CONTENTS
1. Description of Work ....................................................................................2
2. Document & Drawing Reference .....................................................................2
3. General ....................................................................................2
3.1. Material .........................................................................................3
3.2. Installation .........................................................................................3
PP IMECO Consortium
AEROBLOCK WALL
PROCEDURE
DOCUMENT NO. :
781102-0000-38QA-0019
PROJECT NAME:
KDL 120 MW COMBINED CYCLE
POWER PLANT
DATE REVISION :
-
UNIT ISSUING:
QA/QC
APPROVED BY:
PROJECT MANAGER
PAGE :
2 of 5
REVISION :
00
2
1. Description of Work
The following procedure is covering of work scope, the general requirement for
aeroblock installation.
2. Document & Drawing Reference
1. Material finish schedule for Electrical, Admin and Control Building; Warehouse
and workshop Building; Electrical Switchyard Building (781102-0000-44D0-
0014, 781102-0000-44D1-0014)
2. Standar Detail Wall Installation Detail (781102-0000-44D0-0012).
3. General
3.1. Material
3.1.1. Avoid stacking aeroblock contact with ground directly.
3.1.2. Protect aeroblock sheet and keep away from dirt, dust and rain water.
3.1.3. Bonding material for aeroblock will use Prime Mortar 110.
3.1.4. Plaster and finish mortar (acian) material for wall will use Prime Mortar
200 and Prime Mortar 310.
3.2. Installation and Sequence
3.2.1. RC Post
Install/pour RC post for every edge of column, corner of wall, opening for
door, every 3000 max spacing. For steel structure building, RC post and
bond beam rebar will be welded to steel structure every 600 mm.
PP IMECO Consortium
AEROBLOCK WALL
PROCEDURE
DOCUMENT NO. :
781102-0000-38QA-0019
PROJECT NAME:
KDL 120 MW COMBINED CYCLE
POWER PLANT
DATE REVISION :
-
UNIT ISSUING:
QA/QC
APPROVED BY:
PROJECT MANAGER
PAGE :
3 of 5
REVISION :
00
3
3.2.2. Aeroblock installation
1. Marking position for sloof and wall. This will use waterpass and string for
marking every elevation of aeroblok.
2. Base layers
3. Install and adjust aeroblock
4. Sticking vertical of aeroblok with prime mortar
PP IMECO Consortium
AEROBLOCK WALL
PROCEDURE
DOCUMENT NO. :
781102-0000-38QA-0019
PROJECT NAME:
KDL 120 MW COMBINED CYCLE
POWER PLANT
DATE REVISION :
-
UNIT ISSUING:
QA/QC
APPROVED BY:
PROJECT MANAGER
PAGE :
4 of 5
REVISION :
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4
5. Install aeroblock each edge and check with waterpass
6. Clean surface of aeroblock everytime when start install new aeroblok.
7. Continue install aeroblock until reach the final elevation.
3.2.3. Plastered and Mortar Finish (Acian)
Before plastered, all coordinat for mechanical/electrical already follow shop
drawing.
1. Cleaning all surface of aeroblock from dirt .
2. Prepare place for mixing the mortar. Make a guidline for thickness of
plaster at aeroblock wall.
3. Pour PM-200 gradually into the water. Stir for 2 minutes to produce a
uniform mixture, wait 10 minutes for additives soluble. Stir again before
use.
4. Plaster work can be done using roskam.
5. Installation of plastering done at least 24 hours after installation
aeroblock.
PP IMECO Consortium
AEROBLOCK WALL
PROCEDURE
DOCUMENT NO. :
781102-0000-38QA-0019
PROJECT NAME:
KDL 120 MW COMBINED CYCLE
POWER PLANT
DATE REVISION :
-
UNIT ISSUING:
QA/QC
APPROVED BY:
PROJECT MANAGER
PAGE :
5 of 5
REVISION :
00
5
6. Continue with mortar finish (acian) PM-310. Sequence for mortar finish
follow Primer Mortar 310 procedure.