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VOLVO S60 2.3 20V T5 (B 5234 T3) 2001 until 2004

Maintenance Periods: 2001
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-
Number Plate:
Mileage: km
1. At first 10,000 km/12 months
2. Every 20,000 km/12 months
3. Every 60,000 km/36 months
4. Every 80,000 km/48 months
5. Every 120,000 km/72 months
6. Every 160,000 km/96 months
7. Every 180,000 km/108 months
8. Every 200,000 km/120 months
Engine
Renew the engine oil *
Engine sump, incl. filter 5.8(l)
1 2 3 4 5 6 7 8
Renew the oil filter * 1 2 3 4 5 6 7 8
Renew the air filter(s) * 3 5 7
Check for oil leaks 2 3 4 5 6 7 8
Renew the fuel filter(s) [every 160,000 km/96 months] * 6
Check the fuel filter(s); renew if necessary * 2 3 4 5 6 7 8
Renew the ancillary drive belt(s) [every 160,000 km/120 months] * 6 8
Timing belt renewal intervals may be subject to updates and may differ
regionally
6 8
Renew the timing belt(s) [every 160,000 km/120 months] * 6 8
Spark plugs [every 60,000 km]: 3 5 7
Renew the spark plugs [every 60,000 km] * 3 5 7
Tighten as specified [every 60,000 km] * 3 5 7
Exhaust system: 2 3 4 5 6 7 8
Check for corrosion and damage to pipes and silencers * 2 3 4 5 6 7 8
Check for leaks on pipes, silencers and welds * 2 3 4 5 6 7 8
Check the mounting points * 2 3 4 5 6 7 8
Check the alignment of the exhaust * 2 3 4 5 6 7 8
Check the heat shield(s) (if fitted) for damage and correct installation * 2 3 4 5 6 7 8
Cooling system inspection: 2 3 4 5 6 7 8
Check for leaks and correct operation * 2 3 4 5 6 7 8
Check the coolant level; correct if necessary * 2 3 4 5 6 7 8
Check the anti-freeze strength; correct if necessary * 2 3 4 5 6 7 8
Fuel system: 2 3 4 5 6 7 8
Check all the hoses for damage, leaks, wear and correct installation 2 3 4 5 6 7 8
Check all the lines for damage, leaks, wear and correct installation 2 3 4 5 6 7 8
Check all the electrical wiring and connectors 2 3 4 5 6 7 8
Renew the timing belt tensioner pulley [every 160,000 km/120 months] * 6 8
Clutch, gearbox and final drives
Automatic transmission: check the park/neutral position switch 2 3 4 5 6 7 8
Check the clutch fluid level; top up if necessary * 2 3 4 5 6 7 8
Automatic transmission inspection: 4 5 6 8
Check the oil level; top up if necessary * 4 5 6 8
Check the housing for damage and leaks * 4 5 6 8
Check the filler plug(s) and seal(s) * 4 5 6 8
Automatic transmission fluid [taxis or frequent towing vehicles only]: 4 5 6 8
Drain and renew the oil [taxis or frequent towing vehicles only] * 4 5 6 8
CV joint boots: 2 3 4 5 6 7 8
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VOLVO S60 2.3 20V T5 (B 5234 T3) 2001 until 2004
Maintenance Periods: 2001
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Check the boots for damage, leaks, wear and correct installation * 2 3 4 5 6 7 8
Drive shafts: 2 3 4 5 6 7 8
Check for excessive play and damage 2 3 4 5 6 7 8
Check for leaks; top up if required 2 3 4 5 6 7 8
Drive line: 2 3 4 5 6 7 8
Check for damage and leaks; top up if necessary 2 3 4 5 6 7 8
Check all the fitting points 2 3 4 5 6 7 8
Steering
Steering assembly: 2 3 4 5 6 7 8
Check for excessive play, wear and damage * 2 3 4 5 6 7 8
Steering joints: 2 3 4 5 6 7 8
Inspect the boots for damage, leaks and wear * 2 3 4 5 6 7 8
Track rod ends: 2 3 4 5 6 7 8
Inspect the play, attachment and boots for damage, leaks and wear * 2 3 4 5 6 7 8
Check the power steering oil level; top up if necessary * 2 3 4 5 6 7 8
Brakes
Check/adjust the parking brake 2 3 4 5 6 7 8
Brake fluid quantity: 2 3 7
Check the fluid level; top up depending on brake pad wear * 2 3 7
Brake fluid [every 24 months; except in mountainous or high humidity regions,
every 12 months]:
4 5 6 8
Drain the system [every 24 months; except in mountainous or high humidity
regions, every 12 months] *
4 5 6 8
Renew the brake fluid [every 24 months; except in mountainous or high
humidity regions, every 12 months] *
4 5 6 8
Bleed the system [every 24 months; except in mountainous or high humidity
regions, every 12 months] *
4 5 6 8
Check the system for correct operation [every 24 months; except in
mountainous or high humidity regions, every 12 months] *
4 5 6 8
Brake lines and hoses: 2 3 4 5 6 7 8
Inspect the brake lines for damage, leaks and corrosion * 2 3 4 5 6 7 8
Inspect all the hoses for damage, leaks and cracks * 2 3 4 5 6 7 8
Inspect all the connections for damage and leaks * 2 3 4 5 6 7 8
Inspect the attachment of all hoses and lines * 2 3 4 5 6 7 8
Check all the hoses for excessive bending and/or kinks * 2 3 4 5 6 7 8
Check that the brake lines and hoses are routed with an adequate clearance
from sharp edges, moving parts and the exhaust *
2 3 4 5 6 7 8
Brakes inspection: 2 3 4 5 6 7 8
Inspect the brake pad thickness; renew if necessary * 2 3 4 5 6 7 8
Check for brake fluid or grease contamination * 2 3 4 5 6 7 8
Suspension, wheels and tyres
Suspension: 2 3 4 5 6 7 8
Check the general condition 2 3 4 5 6 7 8
Check for excessive play, wear and damage 2 3 4 5 6 7 8
Inspect all the rubber seals, bushes and other fittings 2 3 4 5 6 7 8
Check all the mounting points 2 3 4 5 6 7 8
Tyres (including spare): 2 3 4 5 6 7 8
Check the tyre pressures (cold); adjust if necessary 2 3 4 5 6 7 8
Check the vehicle tool kit (advised) 2 3 4 5 6 7 8
Tyres (including spare): 2 3 4 5 6 7 8
Measure the tread depth 2 3 4 5 6 7 8
Check the wear pattern 2 3 4 5 6 7 8
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VOLVO S60 2.3 20V T5 (B 5234 T3) 2001 until 2004
Maintenance Periods: 2001
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Check for damage to the side walls 2 3 4 5 6 7 8
Check for cuts and punctures 2 3 4 5 6 7 8
Any faults found should be reported to the customer 2 3 4 5 6 7 8
Electrical system
Reset the service interval indicator 2 3 4 5 6 7 8
Check the battery fitting 2 3 4 5 6 7 8
Battery electrolyte: 2 3 4 5 6 7 8
Check the level; top up with distilled water if necessary 2 3 4 5 6 7 8
Lights and horn: 2 3 4 5 6 7 8
Check the front and tail lights for correct operation and damage * 2 3 4 5 6 7 8
Check the indicators and hazard warning system for correct operation and
damage *
2 3 4 5 6 7 8
Check the brake lights for correct operation and damage * 2 3 4 5 6 7 8
Check the horn for correct operation * 2 3 4 5 6 7 8
Battery connections: 2 3 4 5 6 7 8
Check the fitting of the battery connections 2 3 4 5 6 7 8
Clean the connections if necessary 2 3 4 5 6 7 8
Interior
Dust and pollen filter element: 2 3 4 5 6 7 8
Renew the filter element * 2 3 4 5 6 7 8
Clean the filter housing * 2 3 4 5 6 7 8
Check the airbag units for damage [every 120 months] 8
Inspect the steering wheel unit for external damage [every 120 months] 8
Inspect the passenger's side unit(s) (if fitted) for external damage [every
120 months]
8
Inspect the additional unit(s) (if fitted) for external damage [every 120
months]
8
Check that the units are not obstructed by stickers etc [every 120 months] 8
Check that the warning light operates properly [every 120 months] 8
Exterior
Windscreen wipers inspection: 2 3 4 5 6 7 8
Check the operation of the wipers * 2 3 4 5 6 7 8
Check the wiper interval * 2 3 4 5 6 7 8
Check the condition of the wiper blades * 2 3 4 5 6 7 8
Windscreen washers inspection: 2 3 4 5 6 7 8
Check the washer fluid; top up if required * 2 3 4 5 6 7 8
Check the aim and operation of the washer jets * 2 3 4 5 6 7 8
Correct if necessary * 2 3 4 5 6 7 8
Body locks and hinges: 2 3 4 5 6 7 8
Check the function of all locks; adjust or lubricate if necessary 2 3 4 5 6 7 8
Check the function of the child safety locks (if fitted) 2 3 4 5 6 7 8
Clean all locks, hinges and catches if necessary 2 3 4 5 6 7 8
Lubricate all locks, hinges and catches 2 3 4 5 6 7 8
Remove any excessive lubricant 2 3 4 5 6 7 8
General
Test drive, if appropriate 2 3 4 5 6 7 8
Check the operation of the brakes 2 3 4 5 6 7 8
Check the operation of the steering 2 3 4 5 6 7 8
Check the operation of the gear shift 2 3 4 5 6 7 8
Check the interior
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VOLVO S60 2.3 20V T5 (B 5234 T3) 2001 until 2004
Maintenance Periods: 2001
Vivid Automotive Data & Media B.V. Powered by Vivid WorkshopData ATI
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Remarks