A number of important advances have occurred in microalgal biotechnology in recent years. New products are being developed for use in the mass commercial markets. These include algal-derived long-chained polyunsaturated fatty acids.
A number of important advances have occurred in microalgal biotechnology in recent years. New products are being developed for use in the mass commercial markets. These include algal-derived long-chained polyunsaturated fatty acids.
A number of important advances have occurred in microalgal biotechnology in recent years. New products are being developed for use in the mass commercial markets. These include algal-derived long-chained polyunsaturated fatty acids.
REVIEW COMMERCIAL DEVELOPMENTS IN MICROALGAL BIOTECHNOLOGY 1 Kirk E. Apt 2 and Paul W. Behrens Martek Biosciences Corporation, 6480 Dobbin Road, Columbia, Maryland 21045 A number of important advances have occurred in microalgal biotechnology in recent years that are slowly moving the eld into new areas. New prod- ucts are being developed for use in the mass com- mercial markets as opposed to the health food markets. These include algal-derived long-chained polyunsaturated fatty acids, mainly docosahexaenoic acid, for use as supplements in human nutrition and animals. Large-scale production of algal fatty acids is possible through the use of heterotrophic algae and the adaptation of classical fermentation systems providing consistent biomass under highly con- trolled conditions that result in a very high quality product. New products have also been developed for use in the development of pharmaceutical and research products. These include stable-isotope bio- chemicals produced by algae in closed-system pho- tobioreactors and extremely bright uorescent pig- ments. Cryopreservation has also had a tremendous impact on the ability of strains to be maintained for long periods of time at low cost and maintenance while preserving genetic stability. Key index words: aquaculture; cryopreservation; do- cosahexaenoic acid; heterotrophic algae; infant for- mula; phycobilisomes; stable isotopes In recent years, numerous general reviews on var- ious aspects of algal biotechnology have appeared (Borowitzka and Borowitzka 1988, Cresswell et al. 1989, Cannell 1990, Avron and Ben-Amotz 1992, Bo- rowitzka 1992, Becker 1994, Parker 1994, Allnutt 1996, Metting 1996, Borowitzka 1997, Renn 1997, Vonshak 1997). This review is intended not to be comprehensive but to focus on recent applications and new developments that are diversifying the di- rections for commercial exploitation of microalgae. It also focuses on products that are at or near com- mercial availability. Traditionally, the denition of algae includes the cyanobacteria; green, red; and brown algae; charophytes; cryptophytes; chrysophytes; diatoms; dinoagellates; and others, encompassing photosyn- thetic prokaryotic and eukaryotic organisms as well as their heterotrophic derivatives. On the basis of molecular phylogenies, many of these groups are widely scattered on the tree of life. As a result, 1 Received 30 April 1997. Accepted 2 December 1998. 2 Author for reprint requests; email kirkapt@aol.com. the term algae refers to a polyphyletic, articial assemblage of organisms. It has been proposed that at least one nontradi- tional organism, Schizochytrium, could be considered an alga (Barclay 1992). The genus Schizochytrium is classied in the Thraustochytrids (Chamberlain and Moss 1988), which is traditionally considered to be part of the lower fungi. Molecular phylogenies have indicated that the Thraustochytrids are allied with the Chromophytic algae (Cavalier-Smith et al. 1994). Because Schizochytrium is currently marketed as an algal product, it is included here. This article rst summarizes developments in nu- tritional products used for direct supplementation by humans and as aquaculture feeds. It then dis- cusses products for pharmaceutical and research uses. Finally, it discusses advances in production techniques and then the progress that has been made in the critical area of maintaining the thou- sands of strains required for biotechnological re- search. NUTRITIONAL PRODUCTS Nutritional supplements produced from microal- gae have been the primary focus of microalgal bio- technology for many years. Dried biomass or cell extracts produced from Chlorella (Lee 1997, Yama- guchi 1997), Dunaliella (Avron and Ben-Amotz 1992), and Spirulina (Vonshak 1997) (also see the reviews listed previously) have dominated the com- mercial opportunities. These products are directed mainly at the nutraceutical or health food market and collectively are likely worth many hundreds of million dollars. These products, which have been discussed in many reviews, are not discussed here. In recent years, considerable attention has been directed at unicellular algae for the production of oils and fatty acids. Initially, much of the effort was conducted at the Solar Energy Research Institute and focused on utilizing algal oils as biofuels (Neen- an et al. 1986). Although this work did not prove commercially viable, it did stimulate research on al- gal oils. Recent efforts have focused on the use of algal oils containing long-chain polyunsaturated fat- ty acids (LCPUFAs) as nutritional supplements (re- viewed in Cohen et al. 1995 and Behrens and Kyle 1996). The most prominent of these are the omega- 3 LCPUFAs: docosahexaenoic acid (DHA) and ei- cosapentaenoic acid (EPA). Docosahexaenoic acid is an omega-3 LCPUFA 216 KIRK E. APT AND PAUL W. BEHRENS with 22 carbon atoms and 6 methylene-interrupted cis-double bonds (abbreviated 22:6). It is a dominant fatty acid in neurological tissue, constituting 20% 25% of the total fatty acids in the gray matter of the human brain and 50%60% in retina rod outer seg- ments. It is also abundant in heart muscle tissue and sperm cells (reviewed in Salem et al. 1986, Salem 1989, and Gill and Valivety 1997). Humans are not capable of synthesizing DHA de novo, and their ca- pacity to synthesize DHA from its precursor, lin- olenic acid, is relatively poor. Thus, adequate sup- plies of DHA must be obtained from dietary sources (Emken et al. 1994). Fish and sh oils have long been recognized as good sources of LCPUFAs; they are enriched with both DHA and EPA. However, safety issues have been raised repeatedly about the contamination lev- els of various toxins that accumulate in sh and are concentrated in the sh oils. As a result, alternative sources of high-quality LCPUFAs have been sought. Like humans, sh receive much of their LCPUFAs from dietary sources, which in this case are the pri- mary producers in the oceanic environment: the al- gae. A number of algal groups have been identied that produce high levels of LCPUFAs, including di- atoms, chrysophytes, cryptophytes, dinoagellates, and others (reviewed in Cohen et al. 1995 and Beh- rens and Kyle 1996). Dinoagellates are especially well suited for the production of DHA. The dinoa- gellate Crypthecodinium cohnii can produce most of its fatty acid as DHA (Behrens and Kyle 1996) with no other detectable LCPUFAs, such as EPA or ar- achidonic acid (ARA). Docosahexaenoic acid accu- mulates mainly in the form of triaclyglycerides. A DHA-enriched vegetarian oil derived from Crypthe- codinium is currently widely distributed in the U.S. for the health food market (Brower 1998). A DHA- enriched product derived from Schizochytrium has re- cently become available for use as an animal feed (see also the section Aquaculture Feeds). In one application, DHA is used to supplement the diet of chickens to increase the LCPUFA content of the eggs. These DHA-enriched eggs are available in Eu- rope and the U.S. (Anonymous 1996, Riordan 1997). Plans have also been announced to introduce a line of Schizochytrium-derived products for the health food market (Anonymous 1998a, Brower 1998). Docosahexaenoic acid is also a conditionally es- sential nutrient during infancy (reviewed in Innis 1994 and Makrides et al. 1995). During fetal growth in utero, the mother supplies the DHA required for neurological development through the placental cir- culatory system. There is also a large requirement for DHA for postnatal brain development. Under normal conditions, DHA accretion in the brain tis- sues continues for at least the rst 2 years of life. The natural nutritional source for a human infant, its mothers breast milk, is the primary source of DHA. Infants fed commercial formulas typically do not receive any DHA in their diet, and so a number of nutritional and professional organizations, includ- ing the World Health Organization (FAO/WHOEx- pert Committee 1994) have recommended the in- clusion of supplementary DHA in infant formula. Although sh oils are rich in many LCPUFAs, they are typically not suitable for infant formulas because of the presence of EPA, which can signicantly low- er growth rates and cause other developmental dif- culties (Carlson et al. 1994). In addition, serious questions remain about the possible contamination of sh oils with heavy metals and other toxins. For these reasons, a manufacturing method that pro- duced a high-quality DHA-containing oil (with no EPA) from the dinoagellate Crypthecodinium has been used in infant formulas (Kyle 1996). Docosahexaenoic acid oil produced from Crypthe- codinium (see the section Production Tech- niques) is currently available worldwide (including Europe, Australia, Asia, and the Middle East) in both pre- and full-term formulas (Brower 1998). At present, infant formula containing DHA is not com- mercially available on the U.S. market. A number of algae have been proposed for pro- duction of EPA, including Nitzschia sp. (Boswell et al. 1992), Nannochloropsis (Sukenik 1991), Navicula sp. (Tan and Johns 1996), Phaeodactylum (Molina et al. 1995), and Porphyridium (Cohen 1990). In addi- tion, EPA is a LCPUFA, but with 20 carbons and 5 double bonds (abbreviated 20:5). Changes in EPA levels can signicantly change an individuals coro- nary vascular status because the products of EPA me- tabolism are eicosanoids with antithrombotic and antiaggregatory effects (Salem 1989). Unfortunately most algae do not accumulate large amounts of EPA in the form of triacylglyceride, and those that do are obligate phototrophes, making their commercial use economically limited (see the section Production Techniques). At present, a puried algal oil containing EPA is not commer- cially available, although the dried biomass from sev- eral algae is marketed as a source of EPA (Yama- guchi 1997). Algae can also serve as a source of genes involved in PUFA synthesis. Once the genes are isolated and characterized, they could be evaluated for suitability for transfer into other organisms, such as higher plants (Yaun and Knauf 1997). A number of marine bacteria have recently been discovered that also pro- duce DHA and EPA (reviewed in Singh and Ward 1997). The genes encoding EPA biosynthesis from a marine bacteria have been partially characterized and successfully transferred into other prokaryotic organisms (Takeyama et al. 1997). AQUACULTURE FEEDS Decreasing natural catches and increasing world dependence on sh as a food source has led to a 217 MICROALGAL BIOTECHNOLOGY growing interest in aquaculture. Total global aqua- culture production in 1995 was estimated to be over 25 million tons and accounted for nearly one-fth of the worlds sh consumption. This industry is projected to grow at a rate of 8% per year for the foreseeable future (Tacon 1998). Central to sustain- able aquaculture is the need to establish and main- tain a food chain to support the animals until they achieve market size. Aquaculture animals must obtain all their nutri- ents (except minerals) through the food chain, and because algae are the basis of the food chain, the nutrient properties of the algae are critical for the growth and survival of larvae and adults. In a typical food chain, algae are consumed by zooplankton (ro- tifers and Artemia), which in turn are consumed by sh larvae (DeSilva and Anderson 1995). The algal species commonly cultured for aquaculture fed in- clude Chlorella, Tetraselmis, Isochrysis, Pavlova, Phaeo- dactylum, Navicula, Dunaliella, Amphora, Nitzschia, Cy- clotella, Chaetoceros, Nannochloropsis, and Skeletonema (De Roeck et al. 1993, Renaud et al. 1994, Takeyama et al. 1996). Although algae are an important part of any aqua- culture facility, the reliability of the algal supply is a major problem in attaining a protable operation (Borowitzka 1997). If there is an interruption in the supply of algae, the entire food chain could be bro- ken, resulting in loss of sh larvae and eventually decreased production of adult sh. This need for reliability to support zooplankton and larvae has led to a number of different designs for algal culturing systems, ranging from ponds to tanks and to sophis- ticated photobioreactors (Chaumont 1993, Qiang and Richmond 1994, Borowitzka 1997, Spektorova et al. 1997). Photobioreactors are generally de- signed and constructed with input from engineers as well as biologists, so they can be very efcient at growing algae. However, even in technologically ad- vanced photobioreactors, the maximum algal cell densities attained are relatively low. Low densities necessitate large-volume cultures and can result in a substantial cost for harvesting the algae. On the other hand, photobioreactors are generally more re- liable than ponds or tanks, but almost always at a higher cost. Thus, reliability must be balanced against cost to achieve the best algal system for a particular application. An alternative to photobioreactors and a potential means to substantially reduce the growth costs is to use heterotrophic algae and grow them in conven- tional fermentors (Day et al. 1991, Orus et al. 1991, Barclay et al. 1994, Gladue and Maxey 1994). In this case, algae are cultured using glucose (or other car- bon compounds) as both a carbon and an energy source (see the section Production Techniques). The cost of producing heterotrophic algal biomass is estimated to be less than $5 per kilogram (Gladue and Maxey 1994), whereas the theoretical cost of producing algae phototrophically in bioreactors is estimated to be an order of magnitude higher (Wil- kinson 1998), and actual production costs for pho- totrophic algae at aquaculture facilities are often two orders of magnitude higher (Benemann 1992). A number of the commonly used aquaculture algae, including Chlorella, Nitzschia, Cyclotella, and Tetrasel- mis (Day et al. 1991, Gladue and Maxey 1994), are able to grow heterotrophically. Another challenge for aquaculture that is being addressed by phycologists is improvement of larval nutrition to achieve higher larval survival rates (Brett and Muller-Navarra 1997). Given the substan- tial cost of maintaining the food chain for larvae, any increase in larval survival can have a signicant impact of the economics of an aquaculture facility. Improving the nutritional properties of the rotifers and Artemia by feeding them more nutritionally bal- anced algae is a simple way to improve larval nutri- tion (Coutteau and Sorgeloos 1997). Much research has focused on the importance of polyunsaturated fatty acids in larval growth and development (Sar- gent et al. 1994, Barclay and Zeller 1996, Takeyama et al. 1996). In particular, DHA, EPA, and more re- cently arachidonic acid (AA) have been recognized as important nutrients for larvae (Estevez et al. 1997, Harel et al. 1998). Schizochytrium, Crypthecodinium, and other algae that contain high levels of DHA have been used as a source of DHA for the aqua- culture food chain (Kashiwakura et al. 1994, Barclay and Zeller 1996). Schizochytrium has been shown to enrich and boost the fatty acid and DHA content in rotifers and Artemia and to improve larval growth (Barclay and Zeller 1996). Schizochytrium- based products are now commercially available from sev- eral distributors. In addition, EPA is recognized as an important fatty acid in larval nutrition, and the ratio of DHA/EPA is critical for larval development (Brett and Muller-Navarra 1997). Recently, AA is also receiving attention as a potentially important nutrient for larval nutrition, and it is possible that the ratio of these three fatty acids might be more important than their absolute levels (Harel et al. 1998). Alterations in pigmentation can also be an im- portant criteria for organisms grown in culture be- cause they can affect commercial acceptability. Ar- ticial diets typically lack the natural sources of pig- ments that give organisms such as salmon and trout their characteristic coloration. As a result, the ca- rotenoid astaxanthin is used to supplement feed (Shahidi et al. 1998). In the natural food chain, al- gae are the primary source of astaxanthin and other pigments. For articial diets, synthetic sources are commonly used because of reduced costs. The alga Hematococcus has been found to be an abundant pro- ducer of astaxanthin (Johnson and An 1991), and several companies have successfully commercialized Hematococcus as a source of natural astaxanthin for animal feeds (Anonymous 1998b, Lynch 1998). 218 KIRK E. APT AND PAUL W. BEHRENS FLUORESCENT PIGMENTS Many algal photosynthetic systems have been well characterized (reviewed in Grossman et al. 1995), and a number of pigments present in these systems are being utilized for commercial applications. The most widely used are the phycobiliproteins. Phycobiliproteins are a family of light-harvesting macromolecules that function as components of the photosynthetic apparatus in cyanobacteria and sev- eral groups of eukaryotic algae, including the red algae, cryptomonads, and glaucophytes (MacColl and Guard-Friar 1987, Sidler 1994). Their main function is to trap light energy in the 495650-nm wavelength range and transfer it to chl a of the pho- tosynthetic reaction centers. Phycobiliproteins can be divided into three major groups on the basis of their spectral properties: phy- coerythrin (PE) Amax 560 nm, emission 580; phycocyanin (PC) Amax 620 nm, emission 650; and allophycocyanin (AP) Amax 650 nm, emis- sion 660 nm. Each of the different phycobilipro- teins assemble into high-molecular-mass complexes composed of two nonidentical polypeptide subunits ( and ). The number of chromophores present in these complexes ranges from 6 to 34, and these complexes have extremely high absorbance coef- cients. When excited with light energy at the maxi- mal absorbance, greater than 90% of the absorbed energy can be emitted as uorescence (Sidler 1994). As mentioned previously, many characteristics make phycobiliproteins well suited for commercial applications: (1) they have large numbers of chro- mophores and high quantum yields, (2) they are capable of large Stokes shifts (displacement of ab- sorption and emission wavelengths) with the uo- rescence emission at wavelengths with minimal au- touorescence from biological materials, (3) they form very stable conjugates with many materials, (4) they are fully water soluble, and (5) they can be ef- ciently excited by argon or helium-neon lasers. The ability to form stable conjugates with anti- bodies, strepavidin, biotin, and so on has been es- pecially important for developing valuable applica- tions for the phycobiliproteins. This allows the phy- cobiliproteins to function as uorescent tags for la- beling highly specic probes to identify cell types or proteins (reviewed in Glazer 1994). Some of the more signicant applications are in ow cytometry and uorescence-activated cell sorting. In these ap- plications, PE is 20 times brighter on a molar ratio than FITC and provides an important additional col- or for multicolor detection systems in conjunction with other uorescent pigments. In addition, APC is a signicant pigment for ow cytometry applica- tions. Biliproteins have also been widely used in im- munohistochemistry. Phycobiliprotein complexes assemble into ex- tremely large macromolecular complexes called phycobilisomes. Previous studies have elucidated structural, spectral, and energy transfer characteris- tics of the phycobilisomes (Sidler 1994). Phycobili- somes are unstable in low salt buffer and at dilute protein concentrations and were thus considered unsuitable for most biological detection systems. Re- cently, methods have been developed to stabilize the phycobilisomes by chemical crosslinking (Cubicciot- ti 1997). Stabilized phycobilisomes have the same advantages as individual biliproteins but contain up to 1400 chromophores, making them the most pow- erful uorescent pigments currently available on a per-binding-event basis. They have broad wave- length adsorption characteristics, with the promi- nent absorption peaks corresponding to each of the phycobiliproteins present. This is well suited for ex- citation by both argon and helium-neon lasers. They can also have an extraordinary Stokes shift of up to 178 nm. The emission wavelength of approximately 670 nm provides minimal overlap with mammalian cell autouorescence. They are easily conjugated to the same materials as the individual biliproteins, which include antibodies, peptides, streptavidin, bi- otin, and DNA. By using various source organisms, a variety of different forms of phycobilisomes can be isolated. Some have a high proportion of PE, where- as others have high levels of PC and no PE, which can be desirable for specic applications. Stabilized phycobilisomes are commercially avail- able as secondary labels for a wide variety of uses. Phycobilisomes are well suited for direct uorescent detection in immunoblots, in which they are capable of detecting subpicogram levels of protein (Morse- man et al. 1998). In microplate immunoassays, phy- cobilisomes are capable of detecting 40-femtomolar levels of antigenic protein, with a linear assay range of four orders of magnitude (Zoha et al. 1998). For use in ow cytometry, they are ve-fold brighter than PE and thus well suited for detection of low- density cell surface markers, which were previously undetectable through conventional uors. Phycoiliproteins from cryptomonads, which pro- vide unique absorption and emission characteristics (Wedemayer et al. 1996) along with relatively low molecular mass (50 kDa), are also commercially available. These have possible applications for use as intracellular markers or in cases in which specialized absorption and emission requirements are desired. Dinoagellates also produce a pigment that has found limited applications as an additional color in ow cytometry (Afar et al. 1991). The peridinin chlorophyll proteins are water-soluble pigments con- taining carotenoids and chl a. STABLE-ISOTOPE BIOCHEMICALS Microalgae are ideally suited as sources of stable isotopically labeled compounds. They are easily han- dled and cultured, and their ability to perform pho- tosynthesis allows them to incorporate 13 C, 15 N, and 2 H from relatively inexpensive inorganic com- pounds (i.e. 13 CO 2 , 15 NO 3 , and 2 H 2 O) into more 219 MICROALGAL BIOTECHNOLOGY highly valued organic compounds. For unicellular microalgae, each cell is exposed to the isotope, re- sulting in uniform labeling of compounds. Closed photobioreactor systems make it possible to have a very high conversion of 13 CO 2 into biomass, thus minimizing the cost associated with producing 13 C- labeled substrates (see following discussion). Finally, microalgae are metabolically very exible and can be made to overproduce a variety of different prod- ucts through simple manipulations of the culture environment (Behrens et al. 1989a, b, 1994, Beh- rens and Kyle 1996). One application for algal-produced stable isoto- pically labeled complex organic compounds is form- ing the basis of culture media of bacteria, yeast, and mammalian cells. Stable isotopes provided in the media are incorporated into cellular components and, in particular, proteins. Proteins of interest can be produced in large quantity using molecular tech- nology, and, coupled with recent developments in multidimensional NMR technology and stable-iso- tope-editing techniques (Kainosho 1997), the pri- mary, secondary, and tertiary structures of small- and medium-sized proteins can be determined (Lustbader et al. 1996, Weller et al. 1996). Structural information can be used to predict the interactions of substrates with the active sites of proteins and to site specically modify the protein to alter biological activity (Bertini et al. 1996, Enokizono et al. 1997). Two commonly used stable isotopically labeled compounds for cell culture are glucose and glycerol. Many algae (especially chlorophytes) are known to accumulate high levels of glucose in the form of starch (Behrens et al. 1989a). When these organisms are grown in the presence of 13 CO 2 , they will pro- duce labeled starch that can then be easily hydro- lyzed and puried as crystalline 13 C-glucose. Like- wise, Dunaliella produces high levels of glycerol and has been used for 13 C-glycerol production. On pro- longed culturing, much of the glycerol synthesized by Dunaliella leaks into the culture medium, greatly simplifying its purication. In addition to the use of glucose and glycerol as cell culture nutrients, other stable isotopically la- beled compounds derived from algae are being used to study macromolecular interactions and the elucidation of metabolic pathways. For example, 13 C- glucose has been included in growth media, en- abling the algae to produce 13 C-DHA-containing tri- glyceride, which is used to study the metabolism and turnover of DHA (Brossard et al. 1994). Algal-de- rived stable isotopically labeled compounds have also been used as metabolic tracers to elucidate var- ious metabolic pathways (Cunnane and Likhodii 1996, Hellerstein et al. 1997); 13 C-palmitic acid has been used to measure palmitic acid ux in the blood (Guo et al. 1997), and labeled galactose has been used to follow carbohydrate metabolism in the liver (Hellerstein et al. 1997). A variety of labeled fatty acids have been used to monitor fatty acid me- tabolism. For example, 13 C-labeled linoleic acid and linolenic acid have been useful in studying the syn- thesis of polyunsaturated fatty acids in infants (Car- nielli et al. 1996). Breath tests for the diagnosis of medical disease and dysfunction represent another application for the use of microalgal-derived stable isotopically la- beled products. In the broadest sense, a breath test is simply the determination and quantitation of the compounds in human breath. The principle of these tests is that a substrate labeled with 13 C is in- gested, absorbed from the small intestine, and ulti- mately metabolized to carbon dioxide. The magni- tude and the rate of the appearance of 13 CO 2 in the exhaled breath is used to diagnose the subjects physiological state. Several different approaches to measuring 13 CO 2 have been developed. These include the use of iso- tope ratio-mass spectrometry, infrared spectroscopy, and laser-based systems (Schadewaldt et al. 1997). The costs of 13 CO 2 analysis is a consideration, and continued development of these systems will un- doubtedly continue to reduce those costs. Several Chlamydomonas species are known to pro- duce high levels of a galactose containing polysac- charides (Behrens et al. 1996), which can be hydro- lyzed to produce monosaccharides; 13 C-galactose has been used to measure liver function (Shreeve et al. 1976, Caspary and Schaffer 1978, Behrens et al. 1996), and its noninvasive nature gives it an advan- tage over liver biopsy. In addition, 13 C-xylose has been produced from Chlamydomonas, which can produce nearly 25% of its biomass as xylose; 13 C-xylose has been used to diagnose bacterial overgrowth of the small intestine (Dellert et al. 1997) because xylose is poorly ab- sorbed from the small intestine and is metabolized largely by colonic microora. Finally, 13 C-labeled mixed triglycerides (known as Hiolein) have been produced from Neochloris and used to diagnose fat malabsorption (Lembcke et al. 1996). Hiolein is a triglyceride oil that contains over 50% oleic acid, and it is functionally equivalent to other triglycerides that have been used as breath test substrates (Watkins et al. 1982, Kyle 1995). DRUG SCREENING Algae are a very diverse group of organisms that occupy a wide variety of ecological niches. As such, they have the potential to be a rich source of bio- active compounds. In many ways, algae are similar to higher plants. However, they also possess many of the same characteristics as other microorganisms. Both higher plants and microorganisms have prov- en to be rich sources of bioactive compounds, so in principle it is reasonable to expect that the algae might also serve as an important resource for useful molecules. A large number of bioactivities have been report- ed in algae, including anticancer, antimicrobial, 220 KIRK E. APT AND PAUL W. BEHRENS anti-HIV, antiviral, and various neurological activi- ties (Schwartz, et al. 1990, Cannell 1993, Codd 1995, Moore 1996, Sivonen 1996). Despite the activities that have been reported, algae are perhaps best known for the highly potent toxins that some spe- cies of blue green algae and dinoagellates can pro- duce (Codd 1995). For example, the microcystins are a group of circular peptides produced by blue- green algae, and some of the more potent deriva- tives have an LD 50 of 50 g/kg (Rinehart et al. 1994). Saxitoxin and the brevetoxins are produced by dinoagellates, and each has signicant bioactive effects on humans and sh (Yasumoto and Murata 1993). In addition to toxins, many other bioactive compounds have been found in algae (Schwartz et al. 1990, Cannell 1993, Moore 1996). The National Cancer Institute (NCI) has played a major role in the search for bioactive compounds from algae through both their in-house and their intramural programs. Early work at the NCI dem- onstrated that sulfolipids had in vitro activity against the HIV virus (Gustafson et al. 1989). More recently, NCI scientists have discovered cyanovirin from the blue-green alga Nostoc ellipsosporum (Boyd et al. 1997). This compound is a low-molecular-weight protein that can be produced as a recombinant mol- ecule in E. coli. Cyanovirin irreversibly inactivates HIV without adversely affecting the host cells, and work on this compound is being actively pursued by the NCI. The discovery of cyanovirin has provided additional incentive to continue searching for new compounds in algae. Despite the growing number of novel bioactive compounds that have been identied in algae, none has yet become a commercially useful pharmaceu- tical. A possible explanation is that algae have re- ceived considerably less attention as a source for pharmaceutical screening than other microorgan- isms or higher plants. Because the probability of de- veloping a successful pharmaceutical directly corre- lates with the amount of screening that is done, the lack of a commercial product could be due to the relatively limited amount of screening of algal sam- ples. MOLECULAR BIOLOGY Recently, tremendous advances have been made in the tools available to study a variety of algae. Highly sophisticated molecular systems are being used to dissect biological processes in many cyano- bacteria (reviewed in Thiel 1994). The cyanobacte- ria can be readily transformed with autonomously replicating plasmids, and endogenous genes can be disrupted by homologous recombination. Although a number of commercial possibilities have been pro- posed for recombinant cyanobacteria (Elhai 1994, Vermaas 1996), the potential has yet to be realized. A novel application of recombinant techniques was to transfer the cryIVC gene for producing Bt toxin to Synechococcus (Murphy and Stevens 1992, Stevens et al. 1994, Xiaoqiang et al. 1997). Cyanobacteria are a food source for mosquito larvae, and the Bt toxin is capable of inhibiting larval development. In principle, recombinant cyanobacteria could be dis- persed in areas of high mosquito infestation, and as the larvae consume the cyanobacteria, larval devel- opment would be inhibited. An attempt is being made to commercialize cyanobacteria containing Bt toxin (Watanabe 1996), but this venture faces obvi- ous difculties because of the potential for wide- spread dispersal of recombinant organisms that might rapidly lose their effectiveness because of the development of resistant larvae. Advances in eukaryotic algal recombinant tech- niques have recently been extensively reviewed (Ste- vens and Purton 1997). Chlamydomonas has devel- oped into a sophisticated molecular system that has made important contributions to the understanding of photosynthetic processes. Although recombinant Chlamydomonas does not at this time have direct commercial applications, the technology developed for Chlamydomonas has provided direction for the de- velopment of transformation techniques in other al- gae. Recently developed transformation techniques for Chlorella (Dawson et al. 1997, Bingham, unpubl.) and diatoms (Dunahay et al. 1995, Apt et al. 1996) have potential use in direct commercial applications (see previous discussion). At the very least, recom- binant techniques in economically valuable algae provide an important tool for elucidating and un- derstanding the biochemical pathways responsible for the synthesis of products of interest (e.g. biosyn- thesis of PUFAs). At this point, recombinant techniques have not contributed directly to a commercial product. How- ever, with public and government acceptance of re- combinant and continued progress in developing methodologies for algal systems, signicant contri- butions could be realized in the near future. PRODUCTION TECHNIQUES Most algal species are obligate phototrophs and thus require light for their growth. The requirement for light, coupled with the high extinction coef- cient of chlorophyll in these organisms, has neces- sitated the design and development of novel systems for large-scale growth. A few algal species are capa- ble of heterotrophic growth, and for these organ- isms conventional fermentation technology can be used for large-scale cultivation. Phototrophic systems Commercial growth of photosynthetic algae has been achieved in different ways: (1) open cultivation using natural sunlight, (2) closed cultivation using natural sunlight, and (3) closed cultivation using ar- ticial illumination. Each system has advantages and disadvantages, and the choice of system depends on the degree of parameter control needed to produce the desired product and on the value of the prod- 221 MICROALGAL BIOTECHNOLOGY uct. A common limitation to all these systems is the need to supply light to the culture, making it advan- tageous to maximize the surface-to-volume ratio of the culture. Many congurations of open cultures using nat- ural sunlight have been proposed and constructed (Oswald 1988, Chaumont 1993, Pushparaj et al. 1997). These systems are generally large, open ponds or raceways, and the principle advantage of these congurations is that the light energy is free. However, this advantage is more than offset by sev- eral signicant disadvantages. In open systems, it is very difcult to prevent contamination of the algal culture by other organism (i.e. algae and other mi- croorganisms). This problem has been addressed by culturing algae that require or tolerate unique growth conditions that would exclude contaminat- ing organisms; however, this restricts the usefulness of these systems to a limited number of organisms. Suitable species include Dunaliella, which can be grown at very high salinity, and Spirulina, which will grow at high pH. Open cultures attain cell densities leading to the need to process large quantities of water to harvest the algae. Outdoor phototrophic growth systems are also subject to daily and seasonal variations in light intensity and temperature, mak- ing it difcult to control or reproduce specic cul- ture conditions.. Nevertheless, for specic algal products this technology has proven very successful, producing many thousands of tons of dried biomass per year (Lee 1997). This is especially true for Spi- rulina, which is extensively cultured in the U.S., Mexico, Thailand, and China (Metting 1996, Li and Qi 1997, Vonshak 1997). Several different closed systems using natural sun- light have been described (Richmond et al. 1993, Qiang and Richmond 1994, Molina Grima et al. 1995, Spektorova et al. 1997). In these systems, the algae are enclosed in a transparent material (either glass or plastic) and the vessels placed outdoors for illumination. The closure of the vessels minimizes contamination by other algal species. These systems have been designed to provide a higher surface-to- volume ratio than is possible with the ponds and raceways, so cell densities are often higher than in the open systems. Closed, outdoor systems are still subject to variations in light intensity and tempera- ture that make cultivation reproducibility problem- atic. In addition, a major problem with closed sys- tems is the removal of oxygen from the culture and the provision of adequate temperature control. Al- though both of these issues can be resolved, the cost of doing so can more than offset the cost advantage of using natural sunlight. As with the outdoor systems, numerous designs have been constructed for the indoor, closed cul- ture of algae using electric lights for illumination (Ratchford and Falloweld 1992, Wohlgeschaffen et al. 1992, Iqbal et al. 1993, Lee and Palsson 1994). These vessels are often referred to as photobioreac- tors, and in principle they are similar to convention- al fermentor, the major difference being that they are driven by light rather than by an organic carbon source. These vessels provide the ability to control and optimize culture parameters, and, coupled with the closure that they provide, photobioreactors are suitable for culturing many different types of algae (Ratchford and Falloweld 1992). Photobioreactors are generally more expensive to build than outdoor systems, but the cost can be justied, depending on the application of the algal biomass. Photobioreac- tors have been an important tool for small-scale pro- duction of high-value products, such as stable-iso- tope-labeled biochemicals (see previous discussion). Heterotrophic systems The most signicant advance in closed culture sys- tems is the adaptation of fermentation technology that allows for the heterotrophic growth of microal- gae and eliminates the problem of light limitation (Barclay et al. 1994, Kyle 1996, Chen 1997). A sig- nicant number of microalgae are capable of het- erotrophic growth and potentially suitable for growth in fermentors (Droop 1974, Gladue and Maxey 1994). Heterotrophic fermentor cultures have a number of important advantages over culture systems requiring light for photosynthesis. Fermen- tation technology is preexisting, highly sophisticat- ed, and utilized worldwide on a massive scale. The basic principle of fermentor growth is to pro- vide highly controlled optimal growth conditions to maximize productivity. The culture vessels range in volume from 1 to 500,000 L and are operated under sterile conditions. A motorized shaft with a series of impellers provide the mixing. Sterile air is pumped into the system at high pressure and ow rates to ensure proper gas exchange, with continuous mon- itoring and adjustment of dissolved O 2 and CO 2 lev- els. Heating or cooling coils regulate temperature, and the automatic addition of acid or base main- tains pH. The culture medium for algal fermentative growth is similar to that used for phototrophic growth, except that glucose or a similar carbohy- drate provides both xed carbon and energy. Other nutrient levels (i.e. nitrogen and phosphorus) are also continuously monitored and adjusted. As a result of the high level of process control, culture conditions and biomass yields are consistent and reproducible, with algal cell densities reaching 50 g dry biomass per liter (Gladue and Maxey 1994) to as high as 100 g dry biomass per liter (Running et al. 1994). These biomass levels are at least 10-fold higher then those achieved by photosynthesis-based culture systems (Radmer and Parker 1994). The high biomass levels also greatly decrease the volume of water that must be processed during harvesting. Because cultures can be routinely run in fermenters with volumes greater than 100,000 L, several thou- sand kilograms of dried biomass can be produced per run. The effectiveness of large-scale cultures and 222 KIRK E. APT AND PAUL W. BEHRENS the production of high biomass levels can make the cost of fermentative growth an order of magnitude less expensive than photobioreactors (Radmer and Parker 1994). The ability to provide complete control over the culture is also critical for maintaining food industry standard Good Manufacturing Practices (GMP), as designated by the U.S. Food and Drug Administra- tion, which are required for the production of high- quality food- or pharmaceutical-grade materials. Larger-scale production of the dinoagellate Cryp- thecodinium by fermentative growth for the produc- tion of the polyunsaturated fatty acid DHA has been under way for several years (Kyle 1996). Production of Crypthecodinium begins with a certied seed stock that was cryopreserved under liquid nitrogen con- ditions to maintain genetic stability. A simple cul- ture medium containing NaCl, CaCl, MgSO 4 , glu- cose, and yeast extract is utilized for all culture sizes. The cultures are progressively transferred from a shake ask through a series of scale-up fermenters, terminating in a production fermenter of 120,000 L volume. The cultures are continuously monitored, and when a predetermined cell density and fatty acid level is reached, the culture is harvested and spray-dried. The oil is extracted from the dried bio- mass using procedures similar to those for conven- tional vegetable oil processing, which involve extrac- tion with hexane, rening, bleaching, and deodor- izing. Following blending, it is sold as a pure vege- table oil containing 20% or 40% DHA for applications in human nutrition as described previ- ously. Crypthecodinium has been reported to produce approximately 30% of their dry weight as total fatty acid (Kyle et al. 1992), with DHA making up close to 50% of the total fatty acid (Behrens and Kyle 1996). Schizochytrium is also produced using microbial fermentation techniques (Barclay et al. 1994) for use in the health food market and as an animal feed supplement (see previous sections). Special strains of the organism have been reported that are capable of producing 30%40% of their fatty acids as long- chain omega-3 fatty acids. When cultured at low sa- linities with glucose as the carbon source culture, densities of 20 gL 1 dry biomass and yields of ap- proximately 1.0 gL 1 day 1 can be achieved. New strains have recently been isolated that are capable of producing 70% of their biomass as fatty acids, of which 35% is DHA, with yields under laboratory conditions exceeding 3 g DHAL 1 day (Nakahara et al. 1996). Chlorella is also extensively grown in large quanti- ties by fermentation techniques. Production levels in Japan are estimated to exceed 500 T per year, ac- counting for 50% of the countrys total production (Lee 1997). Plans have also been announced in Ko- rea to begin production of heterotrophically grown Chlorella at a level exceeding 1000 T per year (Lee 1997). STRAIN MAINTENANCE Maintenance of organisms is very important for the future of biotechnology (Hunter-Cevera and Belt 1996). With an increasing number of applica- tions and potential applications for algae, it is criti- cal that the organisms be preserved. For those or- ganisms that form the basis of a product, it is not only sufcient that the organism be preserved but also important that the special and unique charac- teristics of that organism be maintained. Thus, strain maintenance is not limited to preservation of the organism; it must also ensure that it is geneti- cally stable. Various methods have been used to preserve al- gae, including serial transfer, freeze-drying, and cryopreservation (Andersen 1996, Day et al. 1997). Each method has advantages and disadvantages, and it is possible that no one method is ideal or usable for all algal strains. By far, the most widely used method for maintenance is serial transfer (Andersen 1996). This method requires no expensive equip- ment and is generally very satisfactory for the main- tenance of a small number of noncritical cultures. Good microbial technique can greatly minimize problems of contamination, but genetic drift is not minimized and might even be increased through se- rial transfer. Freeze-drying is generally considered a better technique than serial transfer, and the equip- ment required is minimal. Unfortunately, freeze-dry- ing is unreliable, often giving survival rates of less than 5% (McGrath et al. 1978), and recent successes with cryopreservation has provided even less incen- tive to pursue and optimize this technique. Cryo- preservation (maintenance at temperatures colder than 120 C) offers low maintenance of cultures and the virtual elimination of genetic drift. Of the various preservation methods that are available, cryopreservation is generally regarded as the single best method for the long-term preservation of or- ganisms and their properties (Andersen 1996). At least some degree of success with cryopreser- vation techniques has been reported with several dif- ferent algal groups, including green algae, red al- gae, euglenophytes, diatoms, and cyanobacteria al- gae (Morris 1978, Canavate and Lubian 1997, Day et al. 1997), and with macroalgae as well as microal- gae (Kuwano et al. 1994, Kono et al. 1997). Beaty and Parker (1991) attempted cryopreservation on a large number of different genera and found an overall success rate of almost 80%. Likewise, Morris (1978) found a very high success rate with a large number of green algae. Canavate and Lubian (1995a, b) have done several detailed studies of cryopreservation variables with several genera and have obtained survival rates as high as 98% with Te- traselmis. Although survival rates vary somewhat be- tween genera, the results to date on cryopreserva- tion suggest that this preservation technique should be applicable to many algal genera. 223 MICROALGAL BIOTECHNOLOGY Several parameters are generally considered very important in cryopreservation, including choice of cryoprotectant, cryoprotectant concentration, freez- ing rate, physiological status of the culture, and thawing procedure. A wide variety of cryoprotec- tants have been tried, including dimethyl sulfoxide (DMSO), glycerol, methanol, polyvinylpyrrolidone, proline, propylene glycol, ethylene glycol, sorbitol, glucose, sucrose, dextran, and betaine (Canavate and Lubian 1995a, Andersen 1996, Kono et al. 1997). Glycerol, DMSO, and methanol are the most widely used cryoprotectants, and each has been shown to give good success rates (Beaty and Parker 1991, Canavate and Lubian 1995b). The successes and failures experienced by different workers could likely be due to other differences in their protocols or the physiological state of the algae used. Various freezing rates have also been tried. Generally, un- controlled freezing gives poor results, and it is nec- essary to have equipment to control the freezing rate. Successful cryopreservation has been demon- strated with freezing rates ranging from 0.5 C to 16 C per minute (Canavate and Lubian 1995b, Day et al. 1997), and some organisms appear to revive better with a slow thawing rate, although most pre- fer rapid thawing (Canavate and Lubian 1997). Higher revival rates were found when agar-grown rather than liquid-grown algae were used (Beaty and Parker 1991), and perhaps the osmotic stress of growth on agar might precondition the cells to bet- ter withstand cryopreservation. The results of these studies can now serve as a basis for increasing the number of genera that can be successfully cryopre- served. 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