Salado flood Retention dam 15R, in San Antonio's McAllisterPark, was completed in October 2004. The dam has a detention capacity of about 3,500 acre-feet. The information contained in this report regarding commercial projects or firms may not be used for advertising or promotional purposes.
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A STUDY OF THE LONG-TERM PERFORMANCE on seepage barriers.pdf
Salado flood Retention dam 15R, in San Antonio's McAllisterPark, was completed in October 2004. The dam has a detention capacity of about 3,500 acre-feet. The information contained in this report regarding commercial projects or firms may not be used for advertising or promotional purposes.
Salado flood Retention dam 15R, in San Antonio's McAllisterPark, was completed in October 2004. The dam has a detention capacity of about 3,500 acre-feet. The information contained in this report regarding commercial projects or firms may not be used for advertising or promotional purposes.
The Role of Dams in the 21st Century 26th Annual USSD Conference San Antonio, Texas, May 1-6, 2006 On the Cover Salado Flood Retention Dam 15R, in San Antonio's McAllisterPark, was completed in October 2004. It was the final in a series of 14 flood control dams along the Salado Creek watershed. The dam has a detention capacity of about 3,500 acre-feet, and allows slower release of accumulated rainfall, lessening the potential for erosion and flooding on the city's east side. It is a Natural Resources Conservation Services-assisted dam constructed through the Bexar Regional Watershed Management partnership, which includes the San Antonio River Authority, City of San Antonio, Bexar County and 20 suburban cities in Bexar County. The information contained in this report regarding commercial projects or firms may not be used for advertising or promotional purposes and may not be construed as an endorsement of any product or from by the United States Society on Dams. USSD accepts no responsibility for the statements made or the opinions expressed in this publication. Copyright 2006 U.S. Society on Dams Printed in the United States of America Library of Congress Control Number: 2006924170 ISBN ISBN 1-884575-39-0 U.S. Society on Dams 1616 Seventeenth Street, #483 Denver, CO 80202 Telephone: 303-628-5430 Fax: 303-628-5431 E-mail: stephens@ussdams.org Internet: www.ussdams.org U.S. Society on Dams Vision To be the nation's leading organization of professionals dedicated to advancing the role of dams for the benefit of society. Mission USSD is dedicated to: Advancing the knowledge of dam engineering, construction, planning, operation, performance, rehabilitation, decommissioning, maintenance, security and safety; Fostering dam technology for socially, environmentally and financially sustainable water resources systems; Providing public awareness of the role of dams in the management of the nation's water resources; Enhancing practices to meet current and future challenges on dams; and Representing the United States as an active member of the International Commission on Large Dams (ICOLD).
Seepage Barriers in Dams 151 A STUDY OF THE LONG-TERM PERFORMANCE OF SEEPAGE BARRIERS IN DAMS
John D. Rice, P.E. 1 J. Michael Duncan, Ph.D.,P.E. 2
Matthew Sleep 3 Richard R. Davidson, PE 4
ABSTRACT
It has usually been assumed that the installation of cutoff barriers (slurry walls, concrete walls, secant pile walls, jet grouted walls, deep soil mixed walls, and sheetpile walls) results in permanent mitigation of seepage problems through embankment dams and foundations. Over the past year, we have collected long-term performance data from a large number of dams that have had seepage barriers in place for over 10 years. While most of these dams appear to be performing as expected, some have not. The most extreme example of unsatisfactory performance we have seen so far is Wolf Creek Dam in Kentucky, where a concrete diaphragm wall was installed between 1975 and 1979. Seepage problems at Wolf Creek Dam have redeveloped over the past 25 years to levels equal to or exceeding those observed prior to installation of the wall. Most of the seepage at Wolf Creek Dam appears to have developed beneath and around the wall and is thought to be the result of increased hydraulic gradients in these areas.
The mechanisms leading to unsatisfactory long-term performance of earth dam seepage barriers can generally be attributed to the buildup of water pressure behind the wall and the associated increase in hydraulic gradient beneath, around and through the wall. The increased gradient can lead to internal erosion and piping in the dam and foundation.
This paper will include a description of the study, a brief summary of the performance of the seepage barriers we have studied, and a description of the Wolf Creek Dam case.
INTRODUCTION
This paper presents a summary of a research project currently being conducted in the Department of Civil Engineering at Virginia Polytechnic Institute and State University investigating the long-term performance of seepage barriers in dams. The inspiration for this study was the recurrence of seepage problems that developed at Wolf Creek Dam in Kentucky roughly two decades after a concrete diaphragm seepage barrier was constructed. A literature search on the topic of long-term performance of seepage barriers through the embankment and into the foundation revealed that, with a few
1 Ph.D. Candidate, Department of Civil Engineering, Virginia Polytechnic Institute and State University, 19 Patton Hall, Blacksburg, Virginia 24061; jdrice@vt.edu 2 University Distinguished Professor, Department of Civil Engineering, Virginia Polytechnic Institute and State University, 104 Patton Hall, Blacksburg, Virginia 24061 3 Graduate Student, Department of Civil Engineering, Virginia Polytechnic Institute and State University, 20 Patton Hall, Blacksburg, Virginia 24061 4 Senior Principal and Vice President, URS Corporation, 8181 E Tufts Ave., Denver Colorado 80237
152 The Role of Dams in the 21st Century exceptions (Marsal and Resendiz 1971; Foster et al. 2000; Foster et al. 2000), little has been written regarding the long-term performance of seepage barriers. Thus, with the continued seepage at Wolf Creek and the lack of a comprehensive study of the long-term performance of seepage barriers, the need for this study was apparent.
Research Plan
We are presently collecting data on a large number of dams that have had seepage barriers in service for over 10 years. This information includes original dam design and construction documentation, reports of seepage incidents, design basis or justification for the seepage barrier, seepage barrier design and construction information, and most importantly, long term performance data.
The collected data is being reviewed and analyzed to identify situations in which seepage barriers are not performing as expected and also those cases where seepage barriers are performing well. We also plan to perform analyses to further our understanding of the mechanisms that lead to distress or unsatisfactory performance. The analyses will be designed to provide understanding of the conditions that can lead to deterioration of performance over time. It is our eventual objective to develop guidelines for the design and assessment of seepage barriers, and for monitoring and instrumentation programs for dams with seepage barriers.
BACKGROUND
Over the last century seepage barriers have been constructed in association with dams to impede seepage through the dams and their foundations. As far back as 1910, concrete seepage barriers were being constructed in dams and dam foundations in California and other parts of the U.S., the U.K. and Australia. These early concrete cutoff walls extended to depths as deep as 50 feet, were hand excavated, and were shored with wooden supports and lagging (Leventon 1930). In the 1930s steel sheet piling began to be used for seepage barrier construction in new dam construction, and for mitigation of seepage problems in existing dams.
The use of deep cutoffs constructed using secant pile techniques began in the early 1960s and was followed by more advanced methods of constructing barriers using vertical elements (Ressi di Cervia 1992). One of these advanced methods, consisting of primary drilled elements with bi-concave secondary elements filling in the windows between the primary elements, was used in construction of the seepage barrier in Wolf Creek Dam (Couch 1977; USACE 2005), as discussed later in this paper.
Soil-bentonite and cement-bentonite slurry wall construction techniques were developed mainly under the auspices of the United States Army Corps of Engineers (Ressi di Cervia 1992). What is likely the first soil-bentonite slurry wall in a dam was constructed in 1952
Seepage Barriers in Dams 153 in McNary Dam on the Columbia River in Washington (USACE 1986). Development of these techniques continued through the 1960s and 1970s.
In more recent years, additional techniques have been developed such as deep soil mixing, hydrofraise-type cutters, and jet grouting, which allow for deeper barriers and more difficult construction conditions. These techniques have been used extensively from the 1980s to present day to construct seepage barriers for both new dam construction and mitigation of seepage problems in existing dams.
MECHANISMS LEADING TO DISTRESS
When studying the performance of seepage barriers it is helpful to look at the mechanisms that act to affect the performance of the seepage barrier and the performance of the entire dam. The mechanisms that we have identified can all be tied to a single basic factor, the buildup of hydraulic pressure behind the barrier and the resulting increase in hydraulic gradient across and around the barrier. All seepage barriers, by design, are intended to impede the seepage flows through, beneath or around dams. That impedance will lead to an increase of head upstream of the barrier and a general decrease in head downstream, thus increasing the hydraulic gradient across the barrier.
The potential for differential water pressure forces to develop across a seepage barrier is illustrated schematically on Figure 1. For simplicity and ease of discussion, we have assumed a dam/seepage barrier system where the seepage barrier is 100 percent effective. Thus, the hydraulic pressure distributions on the upstream and downstream sides of the seepage barrier are equal to the hydrostatic pressure distributions resulting from the full head of the reservoir level and the full head of the tailwater level, respectively, as shown in Figure 1a. The differential water pressure acting on the seepage barrier is a uniform pressure distribution with a magnitude equal to the difference in elevation of the reservoir level and the tailrace multiplied by the unit weight of water, shown in Figure 1b. Thus, for a 100 percent effective dam/seepage barrier system, the hypothetical differential pressure across the seepage barrier is over 6,000 psf for every 100 feet of elevation difference between the reservoir pool and the tailwater level. Of course, no dam/seepage barrier system is 100 percent effective because of their finite hydraulic conductivity, joints and inherent defects. However, this hypothetical system does illustrate the potential for large differential pressures across a seepage barrier.
A flow chart is presented in Figure 2 that illustrates how various modes of seepage flow can develop due to hydraulic pressure buildup. The increased hydraulic gradient affects the performance of the dam/barrier system by way of three general mechanisms differentiated by location of the seepage flow: through the foundation, at the edges of the barrier, or through the barrier.
The first mechanism is flow through the foundation soils or bedrock below or around the barrier. This seepage pathway is not dependant on the behavior of the barrier itself but is 154 The Role of Dams in the 21st Century affected by the vertical and lateral extent of the barrier, foundation geometry and the flow characteristics of the foundation materials.
Figure 1. Differential Water Pressure Forces on an Ideal (100 percent effective) Seepage Barrier
The second mechanism is seepage through construction defects at the boundaries of the seepage barrier. Such defects could be the result of uneven bedrock interfaces at the base and sides of the barrier or difficult tie-ins with concrete structures.
The third mechanism is seepage through defects within theactual barrier. Within this category there are two modes of development of the defects: those caused by construction defects and those caused by barrier deterioration. Construction-related defects in the barrier may consist of poorly constructed joints or voids due to concrete segregation or soil intrusion. The severity of such defects may later be exacerbated by backfill deterioration, hydraulic fracturing, or wall deformations caused by high differential water pressure.
A major design issue for soil bentonite cutoff walls is the significant differential settlement of the compressible wall backfill relative to the surrounding embankment fill or foundation material. The settling backfill tends to hang up on the adjacent soils creating lower vertical total stresses then would develop in a fully consolidated condition. This phenomenon of arching of the wall backfill can then lead to hydraulic fracturing under reservoir hydraulic loading. This was central to the design of the Manasquan Dam cutoff wall described by Khoury et al (1992). Another key issue is the erodibility of the wall backfill material under the hydraulic loads. Erosion testing as described by Davidson et al (1992) provides the basis to select the appropriate backfill for the dam seepage conditions.
It seems plausible that where a seepage barrier penetrates a soil layer that is significantly more compressible than the surrounding soil, high stresses can be imposed on the barrier due to differential lateral compression resulting in cracking of the wall. Another location where high bending stresses may be imposed on a barrier is where the barrier is embedded into bedrock or a firm base materialthat is very dense compared to the F i g u r e 2 . F l o w C h a r t I l l u s t r a t i n g M e c h a n i s m s o f S e e p a g e D i s t r e s s
156 The Role of Dams in the 21st Century overlying material. Cracks through the wall would be acted upon by the third mechanism, the high gradient across the wall. It is worth noting that both high bending stress locations noted above also have the potential to be locations with high susceptibility for internal erosion.
All of the above seepage pathways upon which the elevated gradient could act have the potential to develop into excessive seepage, provided the conditions exist for developing internal erosion and piping. The general conditions required for internal erosion and piping to occur are: (1) there must be adequate seepage velocity to dislodge and transport soil particles and (2) there must be a seepage pathway that is capable of allowing passage of the dislodged or suspended soil particles. If, however, a filter is present and there is adequate capacity downstream of the wall through drainage or a pervious shell, then piping will not develop. The increased seepage velocity is a direct result of increased gradient. Therefore, the critical factor regarding development of internal erosion and piping is the potential for a seepage pathway capable of carrying soil particles. We have hypothesized several potential mechanisms by which these seepage pathways can develop. These mechanisms are presented on the right side of Figure 2 and are discussed below.
In dams that are constructed on foundations of jointed bedrock, the combination of increased hydraulic pressures and high hydraulic gradients may work together to develop a seepage pathway through previously tight or filled joints if the infill is erodable. In locations where the overburden pressure of the reservoir water is not present (i.e. in the downstream portion of the dam) increased hydraulic pressure will result in a decrease in the effective stress acting on joint planes. Increased water pressure in joints can result in dilation of the joint which will increase the hydraulic conductance of the joint. Furthermore, if the joint has infilling and the conductance increase is sufficient to develop velocities sufficient to initiate erosion of the infill material, the joint conductance will tend to further increase as presented on Figure 3. In such a manner seepage pathways may be developed through what was previously a low conductivity bedrock foundation.
Dam/seepage barrier systems constructed on karstic limestone foundations may be susceptible to developing seepage pathways sufficient for removal of soil particles. Solution cavities are generally interconnected and often infilled with soil. Because the weight of the overburden is supported by the rock the infill material may consists of low- density material deposited by water flow in the cavities. As a result the infill may be susceptible to erosion when the velocity of water flow increases due to the increase in gradient imposed by construction of the seepage barrier as presented schematically in Figures 4(a) and 4(b). Grouting in solutioned limestone is often ineffective in the long term due to soil infilling in the solution cavities that precludes grout from completely penetrating the voids. As shown in Figures 4(c) and 4(d), pressure will tend to build up upstream of the grout curtain imposing a high gradient across the remaining soil in the cavity. This gradient may eventually result in a reopening of the void. Seepage Barriers in Dams 157 Figure 3. Development of Seepage Pathway in Jointed Bedrock with Infilling Grout Grout (a) Initial conditions deposition of soil at low flow velocity (b) Post barrier construction soil infill erodes due to increased hydraulic gradient and velocity (c) Post grouting upstream pressure develops resulting in high gradient across infill (d) Post grouting pre-grouting conductance is restored due to erosion of infill High Exit Gradient Soil Infill Soil Infill Soil Infill Soil Infill Solution Cavity Solution Cavity Figure 4. Development of Seepage Pathway in Limestone Bedrock with Solution Voids
158 The Role of Dams in the 21st Century Internal erosion can also develop within a soil mass due to loss of internal stability. We have identified two ways in which this may occur due to the imposing of a gradient: (1) a degradation of the natural filtering ability of a soil and (2) through the process of suffusion (or reorganization of soil particles). A seepage pathway can be developed by degradation of the natural or man-made filtering capacity of the soil adjacent to the eroding soil. Tomlinson and Vaid (2000) performed experiments using uniform glass spheres to model soils and filters that indicate that when the ratio of the D 15 of the filtering spheres is between 8 and 12 times D 85 of the spheres representing the soil, the soil was effectively filtered at relatively low gradients but the effectiveness of the filter degraded with higher gradients. Similar research on the effect of gradient on filtering ability of soil has been performed by others (Silveira 1965; Sherard and Dunnigan 1985; Aberg 1993; Indraratna and Vafai 1997). While the filtering behavior of natural soils may differ from the limits described above, the results of these experiments represent potential susceptibility of previously stable soils to be eroded when subjected to the very high gradients often associated with seepage barriers.
The process of suffusion or lack of internal stability of the soil may also lead to the development of internal erosion. Suffusion is an internal reorganization of soil particles whereby fine soil particles are redeposited in open graded layers or lenses within the soil deposit (Fell, Wan et al. 2003). If sufficient capacity is available in the open or gap graded layers, soil can be redistributed and a seepage pathway capable of removing soil particles developed.
There are documented cases of slurry trench construction inducing hydraulic fractures in soil embankments (Bell and Sisley 1992; Davidson, Levallois et al. 1992; Erwin and Glenn 1992; Eckerlin 1993; Bravo Guillen 1995). Depending on the erodability of the soil surrounding the fracture, such fractures may provide the seepage pathway for erosion of soil particles.
Some of these mechanisms have been observed in long-term performance of dams that have been investigated as part of this study, while others are only hypothesized by the authors of this paper or others. In the course of this study we will attempt to analyze and, in some cases, model these mechanisms in order to gain further understanding of the geotechnical processes and factors that affect their development.
RESULTS OF DATA COLLECTION AND REVIEW
At the time of this writing, long-term performance data has been collected from 26 dams having seepage barriers in place for over 10 years. The long-term performance of each dam based on the information reviewed is briefly summarized in Table 1. It is apparent from Table 1 that, while many of the dams are performing well, there are some where the performance does not fully meet the design intent. A specific discussion on the performance of Wolf Creek Dam and how it relates to the mechanisms previously discussed in this paper is presented in the following section.
Table 1. Summary of Seepage Barrier Performance
Dam Year Completed Dam Type Foundation Conditions Pre Seepage Barrier Distress Indicators Seepage Barrier Type and Year Completed Other Seepage Mitigation Measures Post Seepage Barrier Distress Indicators Beaver - 1966 Homogeneous earth embankment - Weathered limestone and calcareous chert Seepage exits, muddy flows Secant pile wall - 1990, 1994 None None apparent Cherry Flat - 1932 Zoned earth embankment - Alluvium over various bedrock types (Franciscan Complex) None original construction Hand excavated concrete wall - 1932 None None apparent Clemson Upper -1961 Homogeneous rolled fill with chimney and blanket drain Alluvium over Granite/Gneiss Excessive toe seepage, boils Concrete cutoff wall (panel) -1983 Relief wells, sand berm, interceptor trench None apparent Clemson Lower -1961 Homogeneous rolled fill with chimney and blanket drain Alluvium over Granite/Gneiss Excessive toe seepage, boils Concrete cutoff wall (panel) -1982 Relief wells, sand berm, grout curtain None apparent Comanche Dike -1964 Zoned earth embankment -Alluvium with silty, clayey sands, and gravels Seepage flows onto private lands After initial filling slurry trench wall None None apparent Crane Valley - 1910 Combination rock fill and hydraulic fill unknown None original construction Formed concrete core wall - 1910 None Displacement and cracking of seepage barrier El Capitan 1932 Hydraulic Fill Cemented gravel over decomposed granite None original construction Hand excavated concrete wall - 1932 None None apparent Fontenelle - 1964 Zoned earth and rock fill Jointed sanstone/siltstone/shale Rapid piezometer level rise, High seepage rates Concrete Slurry Wall - 1986 Grouting Piezometers indicate small amount of leakage through wall Jackson Lake - 1916 Zoned earth with concrete gravity structure - Welded volcanic tuff deposits overlain by gravels, sands, and silts Seismic upgrade Deep soil mixing columns -1988 None None apparent
Table 1. Summary of Seepage Barrier Performance
Dam Year Completed Dam Type Foundation Conditions Pre Seepage Barrier Distress Indicators Seepage Barrier Type and Year Completed Other Seepage Mitigation Measures Post Seepage Barrier Distress Indicators Lake Wolford 1895, 1924 Combination rock fill and hydraulic fill Granite bedrock Through seepage in dam Sheet piles -1931 None None apparent Lower Franklin - 1922 Zoned earth embankment - Alluvium over shale None original construction Hand excavated concrete wall -1922 None None apparent, dam bypassed in 1976 Manasquan - 1989 Homogenous earth embankment Silty Sand None original construction Soil Bentonite Slurry Wall -1989 None None apparent Meeks Cabin - 1966,1977 Zoned earth with impervious core - Glacial outwash gravels and glacial tills Seepage exits downstream and upstream sinkholes Plastic concrete wall - 1993, 1995 50 horizontal drains - 1984 None apparent Mill Creek - 1941 Homogeneous embankment (silt) - Interbedded conglomerate and silt over basalt Reservoir leakage, downstream seepage, sinkholes in reservoir Concrete cutoff wall -1981 Grouting interior drain, blanket of reservoir area, relief wells, grouting -2001,2002 Increased pressures and velocities around end of dam, continued seepage, continued erosion Mud Mountain - 1941 Zoned earth and rock fill - Andesitic volcanic agglomerate Core deterioration due to erosion into rock joints Concrete cutoff wall -1990 Gravity grouting, recompression grouting None apparent Navajo - 1958,1963 Zoned earth with impervious core - Massive, flat-lying sandstone with interbedded shale and siltstone Seepage approximately 600 GPM Concrete cutoff wall -1987 None except to investigate seepage None apparent New Waddel - 1987,1992 Zoned earth embankment with impervious core - Alluvial materials of loose sand, gravels, cobbles, and boulders with silty fines None Original Construction Concrete cutoff wall - 1987,1992 None except to investigate seepage None apparent in areas of cutoff walls Private #1 - 1952 Zoned compacted earth and rock fill - Glacial till on lacustrine on granitic gneiss Sand boils, sink holes Concrete cutoff wall -1991 Seepage blanket (1984) and relief wells (1998) Sand boils, slight but steady head increase in localized areas downstream
Table 1. Summary of Seepage Barrier Performance
Dam Year Completed Dam Type Foundation Conditions Pre Seepage Barrier Distress Indicators Seepage Barrier Type and Year Completed Other Seepage Mitigation Measures Post Seepage Barrier Distress Indicators Saylorville - 1970 Zoned earth embankment Glacial sands and gravels over shale None original construction Cement Bentonite Slurry Wall - 1970 None None apparent St. Stephen - 1984 Zoned earth embankment Shale/limestone/sand None original construction Concrete slurry wall - 1984 None None apparent Sulpher Creek - 1990 Zoned earth embankment None original construction Cement bentonite slurry Wall -1990 None None apparent Twin Buttes - 1963 Zoned earth - Sandstone overlain by fluvial gravels and wind-blown clay Heavy seepage Soil-cement- bentonite wall -1996, 1999 Surface drains, relief wells, grouting (1974) Dam has not filled since wall construction. Virginia Smith (Calamus) - 1980, 1985 Zoned earth dam - Fine-grained sandstone overlain by surficial deposits of fine sands and silts Constructed as part of original design Slurry trench wall - Original construction Toe drains and relief wells (1985) None apparent Walter F. George - 1968 Zoned earth embankment Limestone Sinkholes, boils high seepage rates, Erosion Concrete diaphragm -1981, 1985 Relief Wells 1963, Bedrock Grouting Increased erosion around initial barriers. Second barrier installed in 2002 Wister - 1949 Homogeneous earth embankment-Clay and silt overburden overlying Interbedded shale, sandstone and siltstone Embankment piping (dispersive soils) Concrete cutoff wall -1991 Grouting, relief wells Constant gradual increase in seepage flows since barrier construction Wolf Creek - 1952 Homogeneous earth embankment and concrete gravity - Alluvium on karstic limestone Sink holes, wet areas, muddy flows Concrete diaphragm -1975, 1979 Grouting of bedrock, alluvium and embankment High piezometric levels, muddy discharge, sink holes, settlement, wet areas, apparent wall leakage
162 The Role of Dams in the 21st Century Wolf Creek Dam
Dam Seepage History
Construction of Wolf Creek Dam in Kentucky was completed in 1952. The dam is a 5,736 foot-long combination homogenous earth fill embankment and concrete gravity structure (USACE 2005; Zoccola 2006). A cross section through the earth fill embankment is shown in Figure 5. The foundation conditions at the dam site consist of an approximately 40-foot thick alluvial deposit that primarily rests on top of limestone of the Liepers and Catheys formations. The Liepers formation is approximately 100 feet thick and contains an extensive interconnected system of solution cavities. The Catheys formation underlies the Liepers formation and has experienced a much lower degree of solutioning activity.
Foundation preparation for the earth embankment portion of the dam was minimal (USACE 2005; Zoccola 2006). Most of the alluvium remains in place. A minimal cutoff trench was constructed beneath the upstream slope of the dam (see Figure 5) primarily by removing soil from a large solution feature and backfilling with compacted earth fill. Construction techniques in the cutoff trench were such that poorly compacted fill was placed on both sides of a narrow central zone of compacted soil, and large caves and solution voids branching off from the cutoff were left untreated. The concrete gravity portion of the dam is founded on bedrock near the contact between the Catheys and Liepers formations.
In 1967 and 1968 the dam began exhibiting signs of seepage related distress (USACE 2005; Zoccola 2006). Wet areas in the downstream toe area and muddy flows into the tailrace were observed in addition to three sinkholes extending from the ground surface to the top of bedrock 40 feet below. An extensive grout curtain was installed in 1968 as an emergency measure to control the seepage.
Figure 5. Cross Section of Earth Embankment Portion of Wolf Creek Dam (after USACE 2005)
Seepage Barriers in Dams 163 Because the grouting was viewed as only a temporary fix of the seepage problems, a seepage barrier was installed between 1975 and 1979, extending from the dam crest into the bedrock for a length of 2,239 feet. Limits of the barrier are shown on Figure 6. The barrier was constructed in a two-phase process using steel-encased drilled pier primary elements that were connected with secondary bi-concave elements excavated using a clam shell excavator guided by the steel casing of the primary elements (USACE 2005 ; Zoccola 2006).
Figure 6. Limits of Wolf Creek Dam Seepage Barrier
Although the board of consultants for the dam recommended the barrier be constructed through the Leipers formation and embed into the top of the Catheys formation for the full width of the earth embankment, only two small portions of the barrier, where the solutioning was the worst, were constructed to this level. Furthermore, the barrier extended from the concrete gravity portion of the dam to a point about two-thirds of the way to the right abutment, leaving the rightmost third of the dam having been treated only by grouting. The portion of the barrier not extended to the Catheys formation was terminated in the upper portion of the Leipers formation. The remaining depth of the Leipers formation beneath the barrier was treated by the 1968 emergency grouting supplemented by constructing a single line grout curtain by drilling from the base of each of the primary elements.
Performance of Seepage Barrier
Over 300 piezometers have been installed in and around the dam since the late 1960s and over 150 of these piezometers are still being monitored (AMEC 2004; USACE 2005). Piezometers downstream of the seepage barrier immediately after construction indicated that, although the seepage through the dam was decreased, the piezometric levels were still elevated above the tailrace elevations. In the time period from construction to present, many piezometers have shown a steady increase in head, with several piezometers showing acceleration in the rate of increase since the year 2000. A survey of the water temperature in piezometers indicates several zones where anomalously low temperatures exist, likely indicating a high conductance seepage pathway from the reservoir (AMEC 2004). Two embankment piezometers near the contact between the embankment and concrete gravity portions of the dam have elevated levels indicating possible leakage of the wall and possible hydrofracturing of the embankment.
164 The Role of Dams in the 21st Century Following construction of the seepage barrier, approximately 10 percent of the secondary elements of the wall were cored. A recent review of the logs of these cores performed by AMEC (2004) revealed several construction defects in the wall. In several of the cores honeycombing of the concrete was observed and in a few of the cores, several feet of crushed rock was observed at the base of the wall. Additional review of construction records indicates that a high percentage of the 1-foot-diameter wooden chase balls used in the concrete tremmie pipe were unaccounted for and probably remain embedded in the secondary elements. These defects represent potential windows for seepage through the barrier.
Sixteen inclinometers installed along the downsteam side of the seepage barrier have been monitored since construction of the wall. These inclinometers indicate downstream deflection of the wall has occurred (USACE 2005). Such deflection has the potential to crack the wall as well as to create voids along construction joints and to enlarge existing construction defects.
In addition to the above distress indicators, the following observations were also noted: Seepage areas downstream of the dam have increased in number and size from eight seepage areas in 1968 to 37 seepage areas in 2004. Settlement of the dam crest has been monitored from1981 to 2004. In this time period the area adjacent to the concrete gravity structure has settled 0.3 feet, which does not seem to be an exceptionally large amount of settlement. Six out of twelve recently drilled borings encountered zones of soft soil up to 16 feet thick in the embankment fill and alluvium. Many of these zones were located directly above the bedrock interface in areas where high pieziometric levels were recorded. The thickest of these zones was located close to where the maximum crest settlements were recorded. The cable tunnel located near the downstream toe of the embankment has experienced seepage and cracking since the mid 1980s. Observations indicate that the amount of seepage has increased from the riverbank downstream of the dam and the bank is experiencing slope instability.
Assessment of Mechanisms Leading to Distress at Wolf Creek Dam
It seems clear from the discussion above that the seepage barrier and bedrock grouting program are not performing as anticipated. Based on an assessment of the performance indicators presented above, the deterioration of the seepage barrier performance over the last 20 years is likely due to a combination of several mechanisms acting at a number of locations. The USACE (2005) has stated that the seepage is likely from a combination of three sources: seepage under the barrier, seepage around the barrier, and seepage through the barrier.
In the second column of Figure 2 there are three areas where elevated hydraulic gradients can act: through the foundation, at the barrier boundaries, and across the barrier. There is strong evidence, in the form of high piezometer levels, wet areas downstream, and low
Seepage Barriers in Dams 165 water temperatures in piezometers, that there is increased seepage through the foundation bedrock both under the barrier and around the end of the barrier.
There is also evidence of defects along the barrier boundaries that provide the opportunity for development of seepage distress. As noted above, rock fragments were detected at the base of some of the secondary barrier elements. It is also noted that the tie-in of the barrier with the concrete gravity structure was difficult due to the steeply sloping interface between the concrete structure and the fill. Thus this area also represents a potential location of construction related windows.
Finally, there are several potential seepage pathways across the barrier that could be acted upon by the elevated hydraulic gradient. First, inclinometers have indicated deformation of the wall. This deformation could act to crack portions of the secondary elements of the barrier that are not cased in steel and could act to open or widen the construction joints between the primary and secondary elements. Also, as mentioned above, voids and honeycombing of concrete were detected in cores of the secondary elements.
Based on the above discussion, it appears that there may be numerous mechanisms acting to deteriorate the performance of the seepage barrier system at Wolf Creek Dam. For this reason, it is difficult to quantify the effects of any one mechanism or to assess the risk that each of the mechanisms would alone represent. However, it is the opinion of the authors that, the preponderance of seepage is occurring beneath and around the wall though areas not treated by seepage barrier construction.
SUMMARY
Seepage barriers have been used for years as part of the original design of dams or, in more recent years, as a means of mitigating seepage problems in existing dams. While in the past seepage barriers have been assumed to provide a permanent mitigation of seepage problems, recent observations at Wolf Creek Dam and other dams presently being studied indicate that, in certain situations, seepage barriers may be susceptible to deteriorating performance in the long term. It is the identification and understanding of these situations that is the goal of our research.
In this paper we identified several mechanisms that could lead to increased seepage through or around seepage barriers. All of the mechanisms can be attributed to a single basic factor that is characteristic of seepage barriers - the development of high hydraulic gradients in the soil and bedrock around and across seepage barriers.
The case study of Wolf Creek Dam has been examined in detail. It was concluded that there is evidence of numerous seepage distress mechanisms acting concurrently. The mechanisms thought to contribute the most to the renewed seepage are believed to be related to seepage around and below the existing seepage barrier.
166 The Role of Dams in the 21st Century REFERENCES
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