JOB SAFETY ANALYSIS (JSA) JOB SAFETY ANALYSIS (JSA)

JOB TITLE / OPERATION : PSV RECALIBRATION FOR MIGAS RECERTIFICATION

DATE : Sept 22 ,
2006
PAGE __1_ OF __2
JSA NO. 2 / PSV C!
NE"
REVISED 1
COMPLETED B#: MIQA Group EMPLO#EE / OPERATOR:
MI&QA / BKI
S$PERVISOR:
Suhartono,
REVIE"ED B#: Fac Engineer / MIQA
COMPAN#/ORGANI%ATION:
Chevron Indonesia Company
"OR& SECTION/ DEPARTMENT:
MI & QA / peration !e"ia#i"ity $ept%
APPROVED B#:
RE'$IRED/RECOMMENDED PERSONAL PROTECTIVE E'$IPMENT / SAFE"OR& PERMITS:
Minimum re&uirement ''E are Sa(ety Shoes, Sa(ety )at, Sa(ety G"asses, F!C C"othes, *ody )arness, )and G"oves, Ear '"ug have to #e +orn during per(orm the +or,%
BASIC JOB STEPS, IN SEQUENCE POTENTIAL HAZARDS RECOMMENDED PREVENTIVE MEASURES
PREPARATION :
#tain iso"ation and Sa(ety -or, 'ermit .o signi(icant ha/ard
'repare and re chec, a"" the e&uipments / too"s to #e used 0 1est
*ench, non spar,ing too"s, connections, test gauges, and .itrogen
#ott"es 2%
Struc, #y, Fa"" do+n 3se proper "i(ting procedure,
)and"e +ith care in container/standard #as,et to and (rom (ie"d%
Sa(ety ta",s #e(ore per(orming the 4o#%
E(EC$TION :
Identi(y the 'S5 to #e reca"i#rated
C"ose the in"et & out"et #"oc, va"ves o( 'S5, put 61% Caught #et+een, pinch point, (a"" do+n% 3se standard ''E, 3se #ody )arness, *ody in ergonomic position%
!e&uest approva" (rom Superintendent to #y pass sa(ety system%
*"eed o(( 'ressure #et+een 'S5 *"oc, 5a"ves 0upstream and
do+n stream2
Fire, E7posure +ith high pressure )C, (a"" do+n, '"ant shutdo+n
cause o( Gas $etector%
)ot +or, is prohi#ited in surrounding area 089 m2, *ody )arness,
3se standard ''E, *ypass Gas $etector, 3se E7tension 1u#ing to
#"eed o(( the pressure to sa(e area%
C"ose *"eeder 5a"ve (or 1est 6ea, 0i( possi#"e use 'ressure
Indicator to chec, the #ui"d up pressure2%
Caught #et+een, pinch point, (a"" do+n% 3se standard ''E, 3se #ody )arness, *ody in ergonomic position%
$ismant"e 'S5 (rom the e&uipment protected% Fire, E7posure +ith high pressure )C, (a"" do+n, '"ant shutdo+n
cause o( Gas $etector%
3se standard ''E, 3se non spar,ing too"s, use proper "i(ting
gear , 'ut #"ind ("ange during 'S5 in service , use #ody hardness%
*ypass gas detector , use e7tension tu#ing to #"eed o(( pressure to
sa(e area%
6i(t 3p the 'S5 to shop or ca"i#ration area% Caught #et+een, pinch point, (a"" do+n% 3se standard ''E, 3se non spar,ing too"s, use proper "i(ting gear,
)and"e +ith care 0do not drop the 'S52%
C"ean up , service and ca"i#rate the 'S5 0 'S5 sha"" #e (ree o(
(oreign matter and impurities 2% 're:test 'S5 (or reca"i#ration
Caught #et+een, pinch point, noisy% 3se standard ''E 0$on;t (orget use Ear '"ug (or personne"
+or,ing around service area2
Area sha"" stand c"ear o( personne" during the test
6i(t up to the (ie"d and to e&uipment to #e protected %
!emove #"inds on the in"et / out"et "ines and re insta"" the 'S5 to
the e&uipment protected, tighten a"" #o"ts & nuts o( in"et and out"et
Fire, E7posure +ith high pressure )C, '"ant shutdo+n cause o(
Gas $etector%
Caught #et+een, pinch point, (a"" do+n%
3se standard ''E, 3se non spar,ing too"s, use proper "i(ting gear,
)and"e +ith care 0do not drop the 'S52%
*ody in ergonomic position%
Job Safety Analysis (JSA)
JOB SAFETY ANALYSIS (JSA) JOB SAFETY ANALYSIS (JSA)
("anges%
pen the out"et and in"et #"oc, va"ves s"o+"y, test "ea, in the
("anges & a"" connections, retighten i( necessary%
Fire, E7posure +ith high pressure )C, (a"" do+n, '"ant shutdo+n
cause o( Gas $etector, caught #et+een , pinch point%
3se standard ''E, non spar,ing too"s, #ody hardness%
!eporting to prepare <6aporan 'emeri,saan 1e,nis =atup
'engaman> (or MIGAS
.o signi(icant ha/ard% Ensure that the data is correct / cross chec, i( necessary%
F)*)+,)*- t,e J./ :
!eport to Contro" !oom that the 4o# is (inish .o signi(icant ha/ard% Su#mit dai"y report (or 'S5;s have #een comp"ete"y done ,
and p"anning (or the ne7t day%
=eep the reca"i#ration area c"ean (rom any dirt, rag etc%
Sign o(( the sa(ety +or, permit%
Job Safety Analysis (JSA)
JOB SAFETY ANALYSIS (JSA) JOB SAFETY ANALYSIS (JSA)
INSTRUCTIONS FOR JOB SAFETY ANALYSIS FORM:
JOB TITLE OR OPERATION
List the title of the job or operation being analyzed. For example, Pipefitter, Warehouseman, or Changing a Flat Tire.
DATE
The date the J! is being "ompleted.
PAGE ____ of JSA NO. ____
#ndi"ate $hi"h page of the J! for this job this page this is and the number assigned to the J!, if one has been assigned.
NEW / REVISED
#f this is the first time this job has been analyzed, "he"% &'W. #f this is a re(ision of a pre(ious J! for the job, "he"% )'*#'+.
COMPLETED BY
The typed or printed name of the person $ho "ompleted the J!. This $ill usually be the super(isor of the employee $hose job is being analyzed.
EMPLOYEE / OPERATOR
This $ill be the name of the person $hose job is being analyzed. #f there is more than one employee in the same position, list the one $ho $as used to demonstrate the
steps of the job for you.
SUPERVISOR
The immediate super(isor of the employee $hose job is being analyzed. This $ill often be the same as the C,-PL'T'+ ./ person.
REVIEWED BY
#f someone in your organization or unit is assigned to re(ie$ the "ompleted J!, his typed or printed name should be in"luded here. When he has re(ie$ed it, he should
initial next to his name.
COMPANY / ORGANIZATION
The name of your "ompany or organization.
WORK SECTION / DEPARTMENT
This "ould be, for example, -aintenan"e e"tion, 'le"tri"al e"tion, Fabri" )epair +epartment. #n some "ases, it $ill not be ne"essary to "omplete this blo"%.
APPROVED BY
#f someone in your organization has been designated to appro(e the J!, his name should go here. When he has appro(ed it, he should initial next to the name.
REQUIRED / RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT
List any PP' or prote"ti(e "lothing that should be used by the employee. .e spe"ifi". For example, do not simply say 0glo(es1. #nstead, list a spe"ifi" type of glo(es.
BASIC JOB STEPS IN SEQUENCE
List the major steps ta%en in performing the job, in their "hronologi"al order.
POTENTIAL !AZARDS
&ext to ea"h .asi" Job tep, list the hazards asso"iated $ith that step. .e "omplete and spe"ifi". 2se a"tion (erbs, su"h as 0Cut by blade of %nife1, or 0tru"% by spinning
handle of ma"hine1.
RECOMMENDED PREVENTIVE MEASURES
For ea"h Potential 3azard, list "ontrol measures to eliminate or mitigate the hazard.
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Job Safety Analysis (JSA)