ME/ISE 110 Manufacturing Processes, Fall 2014 Page 1 of 4

SanJosStateUniversity
DepartmentofMechanicalEngineering
ME/ISE110ManufacturingProcesses
Section01,Fall2014

CourseandContactInformation
ClassDays/Time: Mon/Wed12:001:15PM
Location: Engineering341
ClassCodes: 49499(ME)or49902(ISE)
CreditUnits: 3units

Instructor: Prof.JohnLee,http://www.engr.sjsu.edu/sjlee/
OfficeLocation: Engineering310A
Telephone: 4089247167
Email: sangjoon.lee@sjsu.edu
OfficeHours: Mon/Wed1:30PM2:30PMandbyappointment

CourseDescriptionhttp://info.sjsu.edu/webdbgen/catalog/courses/ME110.html
Fundamentalsofmanufacturingprocessessuchasmachining,forming,casting,moldingandwelding.Surface
treatments,powderbasedprocesses,andmicrofabricationmethods.Materialsbehaviorandselectionfor
manufacturing.Geometricdimensionsandtolerancing.Prerequisite(s):ME020withagradeofCorbetter.
Pre/Corequisite:MATE025.

CourseFormatandCommunications
Thisisamixedmodeclass,withbothinpersonandonlinecomponents.Onlinecomponentsrequireuseofthe
Canvaslearningmanagementsystem,accessedviahttps://sjsu.instructure.com/.Successfulcompletionofcourse
requirementsnecessitatesaccessingthecoursewebsitefrequently,typicallyatleasttwiceaweekonaregular
basis.TechnicalsupportforCanvasisavailableathttp://www.sjsu.edu/at/ec/canvas/.Important
communicationsregardingthisclassmaybesentviaCanvasortoemailaddresseslistedinMySJSU,andthus
eachstudentisexpectedtomaintainuptodatecontactinformationinbothsystems.

CourseLearningOutcomesUponsuccessfulcompletionofthiscourse,thestudentshouldbeableto:
1. Identifycandidatematerialsandprocessesappropriateforgivendesignrequirements.
2. Makerelativecomparisonsamongawidevarietyofengineeringmaterialsintermsofmechanical
propertiesandworkability.
3. Describecapabilitiesandlimitsforseveralmanufacturingprocessesintermsofsize,resolution,precision,
surfacequality,rate,andcost.
4. Communicateeffectivelyacrossdesign,manufacturing,andinspectionperspectives,specificallyusing
geometricdimensioning&tolerancing(GD&T).
5. Proposesensiblestrategiesforfabricatingnewengineeringcomponentsthathavenopreexisting
standardproductionmethod.

RequiredTextbooks
1. ManufacturingEngineeringandTechnology,7thed.,byS.Kalpakjian&S.Schmid.PublishedbyPrentice
Hall,2010,ISBN9780133128741.
2. BeginningGD&TforDesign,ManufacturingandInspection,byMultiMetrics,Inc.,2013.Currentversionis
availableforpurchaseviaSpartanBookstore.

ME/ISE 110 Manufacturing Processes, Fall 2014 Page 2 of 4

CourseRequirementsandAssignments
Itisexpectedthatstudentswillspendaminimumoffortyfivehoursforeachunitofcredit(normallythreehours
perunitperweek),includingpreparingforclass,participatingincourseactivities,completingassignments,and
soon.MoredetailsaboutstudentworkloadcanbefoundinUniversityPolicyS123at
http://www.sjsu.edu/senate/docs/S123.pdf.

ParticipationTasks:Throughoutthesemestertherewillbeseveralonlineparticipationtaskstalliedforcredit
withstrictdeadlines.Sometasksmaybedueinfewerthan48hoursfromthetimeassigned(e.g.Beforeournext
classmeeting),soitisimportanttobeattentivetoassignedtasksandtocheckCanvasregularly.

ReadingQuizzes:ReadingquizzeswillbeconductedonlineviaCanvas.Therearenomakeupquizzesor
individualtimeextensions,andmissingaquizwillresultinascoreofzero.Readingquizzeswillbedrawnfrom
contentintheofficialcoursetextbook.Theimmediatelyprioreditionofthesametextbookhasalmostidentical
contentandshouldbesufficient(withoutguarantee,however)formostquestions.

CaseStudy:Thedeliverablerequirementisaconcise,wellorganizedvideobasedononeoftwooptions:(1)how
acommercialproductismanufacturedor(2)howamanufacturingprocessisusedatacommercialsite.The
assignmentistobeconductedinsmallteamsof23persons.Morespecificconditionsandrequirementsare
definedinaseparatedocumenttobedistributedinclass.

UniversityPolicyF6924athttp://www.sjsu.edu/senate/docs/F6924.pdfstatesthatStudentsshouldattendall
meetingsoftheirclasses,notonlybecausetheyareresponsibleformaterialdiscussedtherein,butbecauseactive
participationisfrequentlyessentialtoinsuremaximumbenefitforallmembersoftheclass.Attendanceperse
shallnotbeusedasacriterionforgrading.

GradingPolicy
Gradedworkwillbeweightedasfollows:10%forParticipationTasks,15%forReadingQuizzes,20%forCase
Study,20%forMidtermExam,and35%forFinalExam.Theoverallcoursegradeiscalculatedfromaweighted
sumofallgradedcomponents.Percentagepointscorrespondtolettergradeasfollows:
97.0100A+|93.096.9A|90.092.9A|87.089.9B+|83.086.9B|80.082.9B
77.079.9C+|73.076.9C|70.072.9C|67.069.9D+|63.066.9D|60.062.9D|059.9F
Anyworkthatisfirstevaluatedbylettergradeusesthefollowingpercentagevaluesforcomputation:
A=100,A=91.5,B+=88.5,B=85,B=81.5,C+=78.5,C=75,C=71.5,D+=68.5,D=65,D=61.5,F=0

ExamPolicy:Allstudentsareexpectedtocompleteexamsinclassasscheduled.Therearenomakeupexams,
butfortrulyunavoidableandextenuatingcircumstanceswithfirmdocumentation,astudentmaypetitionto
haveweightredistributedtothefinalexam.Disabilityaccommodationsmustbecoordinatedthroughthe
AccessibleEducationCenterhttp://www.sjsu.edu/aec/.

ExceptionHandling:Anygradingappealsmustbepetitionedpromptlyinwriting(emailisacceptable).Late
assignmentswillnormallyberecordedwithzerocredit,butmaybedocumentedandsubmittedpromptlyfor
considerationincontextwithallotherexceptionsclasswide.Exceptionswillbeevaluatedattheveryendofthe
semester.Specialconsiderationoftrulyunavoidableandextenuatingcircumstanceswilldependonexpeditious
timingandstrengthofsupportingdocumentation(e.g.doctorsnote,jurysummons,militaryorders).

UniversityPolicyF131athttp://www.sjsu.edu/senate/docs/F131.pdfstatesthatAllstudentshavetheright,
withinareasonabletime,toknowtheiracademicscores,toreviewtheirgradedependentwork,andtobe
providedwithexplanationsforthedeterminationoftheircoursegrades.

ME/ISE 110 Manufacturing Processes, Fall 2014 Page 3 of 4
PreliminarySchedule(SubjecttochangewithfairnoticeviaannouncementinclassornotificationviaCanvas.)
Aug25Mon:IntroductiontoManufacturing[Chapter1]
Aug27Wed:MaterialPropertiesandBehavior[Chapter2]
Sep01Mon:LaborDay(noclassmeeting)
Sep03Wed:MaterialPropertiesandBehavior[Chapter3]
Sep08Mon:DeformationProcesses:SheetMetal[Chapter16]
Sep10Wed:DeformationProcesses:Metalworking[Chapters13,14,15]
Sep15Mon:MachiningProcesses[Chapter23]
Sep17Wed:MachiningProcesses[Chapter24]
Sep22Mon:SolidificationProcesses:MetalCasting[Chapter11]
Sep24Wed:SolidificationProcesses:Polymers[Chapter19]
Sep29Mon:JoiningProcesses[Chapters30,31]
Oct01Wed:JoiningProcesses[Chapter32]
Oct06Mon:SurfaceProcesses:NonMechanicalMachining[Chapter27]
Oct08Wed:SurfaceProcesses:Finishing&Treatment[Chapters26,34]
Oct13Mon:PowderBasedProcesses[Chapters17,18]
Oct15Wed:AdditiveManufacturing[Chapter20]
Oct20Mon:MicrofabricationProcesses[Chapter28]
Oct22Wed:MicrofabricationProcesses[Chapter28];CaseStudydue
Oct27Mon:Catchupandreview
Oct29Wed:MidtermExam
Nov03Mon:Measurement&Inspection
Nov05Wed:Features,Dimensioning&Tolerancing
Nov10Mon:StatisticalProcessControl[Chapter36]
Nov12Wed:StatisticalProcessControl[Chapter36]
Nov17Mon:GeometricDimensioning&Tolerancing:IntroductoryConcepts
Nov19Wed:GeometricDimensioning&Tolerancing:Datums
Nov24Mon:GeometricDimensioning&Tolerancing:ToleranceZones
Nov26Wed:GeometricDimensioning&Tolerancing:GeometryControlTools
Dec01Mon:GeometricDimensioning&Tolerancing:MaterialCondition
Dec03Wed:GeometricDimensioning&Tolerancing:BuiltInControls
Dec08Mon:GeometricDimensioning&Tolerancing:BonusTolerance
Dec10Wed:Catchupandreview
FinalExamwillbeheldonDecember17Wednesday,9:45AM12:00noon,inregularclassroom

UniversityCalendarReminders
Sep01Mon:LaborDaycampusclosed
Sep05Fri:Lastdaytodropcourses
Sep12Fri:Lastdaytoaddcourses
Nov11Tue:VeteransDaycampusclosed
Nov27Thu:Thanksgivingholidaycampusclosed
Dec10Wed:Lastdayofinstruction

ME/ISE 110 Manufacturing Processes, Fall 2014 Page 4 of 4
UniversityPolicies
DroppingandAdding:Studentsareresponsibleforunderstandingthepoliciesandproceduresaboutadd/drop,
gradeforgiveness,etc.Policiesaredetailedathttp://info.sjsu.edu/static/catalog/policies.html.Add/drop
deadlinescanbefoundonthecurrentacademicyearcalendarsdocumentontheAcademicCalendarswebpageat
http://www.sjsu.edu/provost/services/academic_calendars/.TheLateDropPolicyisavailableat
http://www.sjsu.edu/aars/policies/latedrops/policy/.Studentsshouldbeawareofthecurrentdeadlinesand
penaltiesfordroppingclasses.InformationaboutthelatestchangesandnewsisavailableattheAdvisingHubat
http://www.sjsu.edu/advising/.

ConsentforRecordingofClassandPublicSharingofInstructorMaterial:UniversityPolicyS127,availableat
http://www.sjsu.edu/senate/docs/S127.pdf,states:
Commoncourtesyandprofessionalbehaviordictatethatyounotifysomeonewhenyouarerecording
him/her.Youmustobtaintheinstructorspermissiontomakeaudioorvideorecordingsinthisclass.Such
permissionallowstherecordingstobeusedforyourprivate,studypurposesonly.Therecordingsarethe
intellectualpropertyoftheinstructor;youhavenotbeengivenanyrightstoreproduceordistributethe
material.
Coursematerialdevelopedbytheinstructoristheintellectualpropertyoftheinstructorandcannotbe
sharedpubliclywithouthis/herapproval.Youmaynotpubliclyshareoruploadinstructorgenerated
materialforthiscoursesuchasexamquestions,lecturenotes,orhomeworksolutionswithoutinstructor
consent.

AcademicIntegrity:Yourcommitment,asastudent,tolearningisevidencedbyyourenrollmentatSanJoseState
University.TheUniversityAcademicIntegrityPolicyS072athttp://www.sjsu.edu/senate/docs/S072.pdf
requiresyoutobehonestinallyouracademiccoursework.Facultymembersarerequiredtoreportallinfractions
totheofficeofStudentConductandEthicalDevelopment.TheStudentConductandEthicalDevelopment
websiteisavailableathttp://www.sjsu.edu/studentconduct/.

CampusPolicyinCompliancewiththeAmericanDisabilitiesAct:Ifyouneedcourseadaptationsor
accommodationsbecauseofadisability,orifyouneedtomakespecialarrangementsincasethebuildingmustbe
evacuated,pleasemakeanappointmentwithmeassoonaspossible,orseemeduringofficehours.Presidential
Directive9703athttp://www.sjsu.edu/president/docs/directives/PD_199703.pdfrequiresthatstudentswith
disabilitiesrequestingaccommodationsmustregisterwiththeAccessibleEducationCenter(AEC)at
http://www.sjsu.edu/aectoestablisharecordoftheirdisability.

AccommodationtoStudentsReligiousHolidays:SanJosStateUniversityshallprovideaccommodationonany
gradedclassworkoractivitiesforstudentswishingtoobservereligiousholidayswhensuchobservancesrequire
studentstobeabsentfromclass.Itistheresponsibilityofthestudenttoinformtheinstructor,inwriting,about
suchholidaysbeforetheadddeadlineatthestartofeachsemester.Ifsuchholidaysoccurbeforetheadd
deadline,thestudentmustnotifytheinstructor,inwriting,atleastthreedaysbeforethedatethathe/shewillbe
absent.Itistheresponsibilityoftheinstructortomakeeveryreasonableefforttohonorthestudentrequest
withoutpenalty,andofthestudenttomakeuptheworkmissed.SeeUniversityPolicyS147at
http://www.sjsu.edu/senate/docs/S147.pdffordetails.

OtherCampusResourcesforStudentSuccess
EngineeringStudentSuccessCenterhttp://engineering.sjsu.edu/students/successcenter/
StudentAcademicSuccessServices(SASS)http://www.sjsu.edu/sass/
AcademicSuccessCenterhttp://www.sjsu.edu/at/asc/
WritingCenterhttp://www.sjsu.edu/writingcenter/
SJSULibraryhttp://library.sjsu.edu/