Operating Instructions

Sartorius Spare part chain hoists

98648-018-94
98648-018-94

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Demag Cranes & Components GmbH
P.O. Box 67, D-58286 Wetter
Telephone +49 (0) 2335 92-0 Telefax +49 (0) 2335 927676
www.demagcranes.de
Manufacturer
Please ll in the following table before rst putting the unit into service.
This provides you with a denitive documentation of your chain hoist and important
information if you ever have to contact the manufacturer or his representative.
Owner
Where in use
Size
Serial number
Technical data
Demag DC Pro 1 to DC Pro 25 chain hoists
Demag DCS-Pro 1 to DCS-Pro 10 chain hoists 203 525 44 714 IS 817
Technical data Assembly Spare parts
CF5 203 568 44 714 IS 845
Technical data Assembly Spare parts
U11 / U22 / U34 203 569 44 714 IS 845
Clamp-tted buffers 203 313 44 714 IS 888
Operating instructions Assembly Adjustment Dimensions
Assembly instructions DSE-10C/CS control pendants 214 998 44 720 IS 951
Demag DC-Pro 1 to DC-Pro 10 chain hoists 214 741 44 720 IS 817
Demag DC-Pro 16 to DC-Pro 25 chain hoists 211 033 44 720 IS 817
Operating instructions E11 / E22 / E34 trolleys 214 810 44 720 IS 845
Test and inspection booklet 214 745 44 720 IS 817
Certicates 235 309 44
Accompanying documents
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0 Foreword 4
1 Safety instructions 5
2 Technical data 6
2.1 Selection table 6
2.2 Electrical key values 7
2.3 Hook dimension C 8
3 Description 10
3.1 Prohub function 10
3.2 Fast-to-slow limit switch function 11
3.3 DCRS-Pro chain hoist with rocker switch 11
4 Installation and putting into operation 12
4.1 Setting the parameters 12
4.2 Parameter table 13
4.3 Parameter description 14
4.4 Setting parameters with the control pendant 16
4.5 Control via PLC 18
4.6 SOST (setpoint steps) 20
5 Inspections/maintenance/general overhaul GO 22
5.1 Display of operating hours / statuses 22
5.2 Inspection and maintenance schedule 22
6 Maintenance 23
6.1 Circuit diagrams and control card 23
6.2 Warning messages and error statuses 31
6.3 Error messages 32
6.4 Instructions for nding faults 33
7 Accessories 33
8 Spare parts 34
Contents
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0 Foreword
DCS-Pro, DCMS-Pro and DCRS-Pro chain hoists offer a variety of features in ad-
dition to those provided by the standard Demag chain hoist range:
Innitely variable speed control,
Load-dependent extended speed range,
Pro-Hub: Increase of the rated speed by up to 90% in the partial load range or
without load,
Speed control ratio up to 1:200 (factory setting 1:100),
Precise positioning,
Control pendant with a progressive characteristic,
Smooth load pick-up and deposit,
Smooth starting and braking,
Low-vibration operation,
Acceleration and braking ramps ensure low load sway,
Direction of rotation monitoring via integrated speed feedback,
Overload cut-off,
Automatic switching-over to creep lifting speed before the upper / lower limit
position is reached,
Frequency-inverter control with 24 V control voltage integrated into the chain
hoist electrical enclosure,
Temperature monitoring,
Phase insulation,
Gearbox, brake and slipping clutch are maintenance-free for up to 10 years,
If the DCS-Pro is used in combination with the E 11 to E 34 travel drive, trolley
travel is automatically innitely variable (0,5 24 m/min,
partial load 0,5 30 m/min),
Optimized guiding of load handling attachments with the Manulift switch or the
rocker switch,
The rocker switch can be tted in a load handling attachment at a favourable
ergonomic position (DCRS-Pro),
All other known benets of the DC-Pro family, such as, for example:
- Elapsed operating time counter can be read from the outside,
- Operating limit switch for highest and lowest hook position
- Slipping clutch with automatic cut-out by means of speed monitoring,
- Height-adjustable control cable length,
- Infrared diagnosis interface for service purposes.
DCS-Pro, DCMS-Pro and DCRS-Pro units are supplied ready for operation.
In addition, the lifting speed, the acceleration and deceleration ramps can also
be programmed by means of the control pendant to suit the applications require-
ments, if necessary.
The DCS-Pro/DCMS-Pro/DCRS-Pro design largely corresponds to that of chain
hoists of the DC-Pro range.
For operation and maintenance, please refer to Operating instructions 214 741 44.
The following items indicate features and functions which differ from those de-
scribed in Operating instructions 214 741 44.
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1 Safety instructions
Chain hoists of the DCS-Pro/DCMS-Pro/DCRS-Pro range must only be operated if
a protective earth conductor is connected. In the event of damage to or interruption
of the protective earth conductor connection, the chain hoist must be disconnected
from the power supply without delay.
Fault-free operation with a current-operated e.l.c.b. (earth-leakage circuit-breaker)
is ensured with a tripping current 30 mA, if residual-current-operated circuit
breakers (type B to EN 50178, e.g. Siemens 5SZ3...G00) are used.
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2.1 Selection table
2 Technical data
DCS-Pro (variable hoist speed)
SWL Chain hoist Reeving Group of mecha-
nisms
Hoist speed
5)
Standard
hook path
3)
Motor size
1)
Max. weight
DIN EN 14492 at 50 / 60 Hz for hook path
Type FEM / ISO vs
rated
vs
max
H 5 m 8 m
[kg] [m/min] [m/min] [m] [kg] [kg]
80
DCS-Pro 1
1/1
4m / M7
0,15-30
30
5 and 8
ZNK 71 B 4 25 27
100
125
160
DCS-Pro 2 0,15-16 200 3m / M6
250 2m+
2)
/ M5+
315
DCS-Pro 5
4m / M7
0,08-8 15 ZNK 80 A 4 29 31 400 3m / M6
500 2m+
2)
/ M5+
630
DCS-Pro 10
4m / M7
0,06-6 11
ZNK 100 A 4
54 58
0,11-12 22 59 63
800 3m / M6
0,06-6 11 54 58
0,11-12 22 59 63
1000 2m+
2)
/ M5+
0,06-6 11 54 58
0,11-12 22 59 63
1250
1Am
6)
/ M4 0,04-4 7 54 58
2/1
4m / M7
0,06-6 11
68 72
1600 3m / M6
2000 2m+
2)
/ M5+
2500 1Am
6)
/ M4 0,04-4 7
SWL Manulift Reeving
Group of mecha-
nisms
Hoist speed
5)
Hook path Motor size
1)
Max. weight
DIN EN 14492 at 50 / 60 Hz for hook path
Type FEM / ISO vs
rated
vs
max
H 2,8 m 4,3 m
[kg] [m/min] [m/min] [m] [kg] [kg]
80
DCMS-Pro 1
1/1
4m / M7 0,15-30
30 2,8 and 4,3 ZNK 71 B 4 25 27
125
200
DCMS-Pro 2
3m / M6
0,15-16
250 2m+
2)
/ M5+
1) For motor key data, see page Electrical key data.
2) 2m+ corresponds to 1900 hours operation at full load.
3) Larger hook paths on request.
4) For replacement requirements, the ZNK 71 A 8/2 motor at 380-415 V / 50 Hz is replaced by the ZNK 71 B 8/2 motor.
5) vs
min
corresponds to a control ratio vs
min
: vs
max
of 1 : 200 (factory setting 1 : 100)
vs
max
, vs
rated
, vs
min
, acceleration time and deceleration time can also be changed by setting parameters with the control pendant (see operating
instructions 214 827 44)
Max. hoist speed in the partial load range / without load
For DCS-Pro 1, DCMS-Pro 1, DCRS-Pro 1 units, the max. lowering speed corresponds to 75% of vs
rated
6) Chain drive FEM 1Cm according to EN 818-7
DCMS-Pro (variable hoist speed)
SWL Chain hoist Reeving
Group of mecha-
nisms
Hoist speed
5)
Hook path Motor size
1)
Max. weight
DIN EN 14492 at 50 / 60 Hz for hook path
Type FEM / ISO vs
rated
vs
max
H 2,8 m 4,3 m
[kg] [m/min] [m/min] [m] [kg] [kg]
80
DCRS-Pro 1
1/1
4m / M7 0,15-30
30 2,8 and 4,3 ZNK 71 B 4 25 27
125
200
DCRS-Pro 2
3m / M6
0,15-16
250 2m+
2)
/ M5+
DCRS-Pro rocker switch (variable hoist speed)
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2.2 Electrical key values
The tolerance of the voltage range must not exceed +5% and -10%.
The motors are designed in compliance with insulation class F.
1) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 m.
2) 20% CDF at vs
min
60% CDF at vs
rated
to vs
max
3) vs
rated
SWL I
n 380-400
6 m/min 1000 kg 4,50 A
6 m/min 2000 kg 5,50 A
12 m/min 1000 kg 5,50 A
Motor size 380 480 V, 50/60 Hz, 3 ~
[mm] [m]
ZNK 71 B 4
1,5
100
ZNK 80 A 4
ZNK 100 A 4 40
Motor size 380 480 V, 50/60 Hz, 3 ~
[A]
ZNK 71 B 4
6
ZNK 80 A 4
ZNK 100 A 4 10
Supply cables
1)
for 5% voltage drop

U
and starting current I
A
Mains connection delay fuse links
Size Motor size No. of
poles
Min. / max. currents and starting current
380-480 V, 50/60 Hz, 3 ~ (CE/CSA)
P
N
CDF
2)
n
N
I
N 380-480
M
K
/M
N 380-480
cos
N
[kW] [%] [rpm] [A]
DCS-Pro 1
DCS-Pro 2
DCMS-Pro 1
DCMS-Pro 2
DCRS-Pro 1
DCRS-Pro 2
ZNK 71 B 4
4
0,73 60 2480 3,10 2,50 0,50
DCS-Pro 5 ZNK 80 A 4 0,73 60 2540 2,90 3,20 0,58
DCS-Pro 10 ZNK 100 A 4 2,20 60 2520 4,50
3)
2,70 0,68
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2.3 Hook dimension C
DCS-Pro chain hoist
Short suspension bracket
42598544.jpg
Size
C1 C
1)
Chain collector for hook path
H5 2,8 m 4,3 m
DCMS-Pro 1 / 2
373
694 764
DCRS-Pro 1 / 2 with quick-change coupling 754 824
DCRS-Pro 1 / 2 with permanently tted hook 685 755
1) For the chain hoist with short suspension
bracket, the C dimension is reduced by 38 mm.
42735944.jpg
DCMS-Pro Manulift DCRS-Pro variable-
speed rocker switch with
quick-change coupling
DCRS variable-speed
rocker switch with per-
manently tted C hook
Long suspension bracket
DCMS-Pro, DCRS-Pro chain hoist
Size Reeving
Short suspension bracket Long suspension bracket
C C1 C C1
Chain collector Chain collector
H5 H8 H5 H8
DCS-Pro 1
1/1
326 335 365 364 373 403
DCS-Pro 2
DCS-Pro 5 378 395 425 416 435 465
DCS-Pro 10
472 493 582 505 526 615
2/1 541 582 582 574 615 615
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DCS-Pro 1 10 chain hoist
with U 11, U 22, U 34 trolley
42652646.jpg
Size
1)
Reeving Trolley Transverse to girder Parallel to girder
C C1 C C1
Chain collector Chain collector
H5 H8 H5 H8
DCS-Pro 1
1/1
U 11
416 425 455 411 420 450
DCS-Pro 2 U 11
DCS-Pro 5 U 11 468 487 517 463 482 512
DCS-Pro 10
U 11 557 578 667 581 602 672
U 22 569 590 679 593 614 703
2/1 U 22 / U 34 661 679 679 685 703 803
1) Dimensions C and C1 decrease when the short
suspension bracket is used:
for DCS-Pro 1 5 units by 38 mm,
for DCS-Pro 10 units by 33 mm.
Size Transverse to girder Parallel to girder
C C1 C C1
Chain collector Chain collector
H5 H8 H5 H8
DCS-Pro 1
406 415 445 401 410 440
DCS-Pro 2
DCS-Pro 5 458 477 507 453 472 502
DCS-Pro 1 5 chain hoist
with CF 5 trolley
42652544.jpg
Transverse to girder
with short suspension bracket
Parallel to girder
only with long suspension bracket
Transverse to girder Parallel to girder
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3 Description
The DCS/DCMS Pro is turned on by switching off and switching back on the emer-
gency-stop button.
The lifting and lowering switches are innitely variable, i.e. the operating speed is
increased by applying full pressure to the buttons.
When no load is suspended or in the case of partial loads, the frequency inverter
control system makes it possible to increase the operating speed to 1,9 times the
rated speed.
In addition, the DCS/DCMS Pro is also provided with protective features which
detect and prevent prohibited or dangerous conditions.
Prohibited functions are:
Exceeding the load capacity of the chain hoist.
Snatching heavier loads at high speeds.
In such a case, only the direction of movement is switched off, the opposite direc-
tion is, however, possible.
Any further faults may be rectied by actuating and then releasing the emergency-
stop button.
Faults, warnings and operating statuses are indicated by the integrated LED
7-segment display (see sections 6 and 7).
If, however, the chain hoist temperature monitoring device has been triggered, it is
necessary to wait approx. 15 minutes for the hoist to cool.
If the measures described above do not rectify the fault, refer to section 7 for fur-
ther information on nding faults.
When no load is suspended and in the case of partial loads, the Prohub function
makes it possible to increase the operating speed to 1,9 times the rated speed
(g. 1).
When the Prohub function is switched off, the chain hoist always operates at max.
rated speed, also when no load is suspended or in the case of partial load.
Before the rated speed is reached, an approx. 400 ms long measuring process is
started. On the basis of this measurement, the speed is increased in the partial
load range from rated speed for half the load up to 1,9 times the speed when no
load is suspended.
Loads can therefore be handled at greater speed. This function can also be de-
activated by setting the relevant parameters (see section 4.2) so that is possible to
only operate at max. rated speed.
The max. nal speed for unloaded hook can also be reduced by setting the rel-
evant parameters.
Figure 2 shows an example of the speed characteristics of the DCS-Pro 2.
If parameter no. 5 Max. rated hoist speed is set to A or b, the Prohub function is
automatically de-activated.
The DCS chain hoist is supplied with activated Prohub function
(not DCS-Pro 1). Depending on the load capacity range, acceleration
to max. hoist speed by actuating the control pendant may result in
an additional speed increase from rated speed to Prohub speed.
This speed behaviour must be taken into account for operating
sequences. If necessary, the Prohub function may be de-activated,
see section 4.2, in order to avoid such speed changes.
3.1 Prohub function
(not for DCS1)
Time
[s]
42685944.jpg
Speed
[m/min]
Example: DCS-Pro 2
Speed curve for Prohub, when the Lift button is
pressed down completely
Empty hook
Partial load
Rated load
Measuring
travel ap-
prox. 0,4 sec
Accelera-
tion
Further acceleration
phase at partial load
Fig. 2
Fig. 1 42685945.jpg
A DCS-Pro 2
DCS-Pro 5
DCS-Pro 10 1/1 VS 12-22
DCS-Pro 10 2/1 VS 6-11
DCS-Pro 10 2/1 VS 4-7
B DCS-Pro 10 1/1 VS 6-11
DCS-Pro 10 1/1 VS 4-7
Speed
[m/min]
Load
[%]
50 75 100
V
max
V
min
A B
Partial load
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The fast-to-slow limit switching function prevents the buffer from travelling into the
emergency limit switch at rated or double the rated speed. The fast-to-slow limit
switching function makes it possible to use only one buffer at high speed which
results in an optimal C dimension. When the fast-to-slow limit switch is reached
(350 mm before the limit switch), the speed is limited to approx. 35 % of the rated
speed.
The function can be switched off by setting the relevant parameters, in this case
the max. possible speed corresponds to the rated speed.
The fast-to-slow limit switching function for lowering can be used to avoid rapid
depositing of the load.
In order to customize the fast-to-slow limit switching function for lowering, travel
the load/hook just above oor level. Then actuate the limit switch tted on the
guide plate above the chain collector in the lowering direction. As a result, the
speed is reduced to the speed of the fast-to-slow limit switch during every lowering
motion approx. 350 mm above the position dened by actuation of the limit switch.
In order to reduce the speed in the lifting direction, actuate the limit switch for lifting
accordingly.
The limit switch may only be manually actuated at standstill of the chain hoist in
order to avoid injuries.
For determining the original limit switch positions, travel the chain once to the up-
per and the lower limit switch.
If the emergency-stop button is pressed while lifting is actuated, the reference
point may be lost and the limit switch positions must be approached again for
testing, see also Instructions for nding faults.
3.2 Fast-to-slow limit
switch function
The operating element of the
DCRS-Pro rocker switch is
designed according to IP 34
type of enclosure.
In the following, the design and func-
tioning of the rocker switch for the
DCRS are described.
The switch includes the following
command devices:
Emergency-stop button
Used to stop the lifting motion in the
event of hazardous situations.
Rocker
The upward and downward motions are
controlled innitely variable by means
of the rocker. This is done by pushing
the rocker in the upper area for lifting
and in the lower area for lowering.
Variants
Two variants are available for load
attachment:
1) Quick-change coupling for various
load handling attachments that can
be easily replaced
2) Permanently tted C hook
3.3 DCRS-Pro chain hoist
with rocker switch
42707844.jpg
1) 2)
42707744.jpg
Emergency
stop
Lift
Rocker
Lower
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4 Installation and putting into operation
4.1 Setting the parameters
The parameters set in the factory are selected so that they optimally suit most ap-
plications. In addition, the DCS features two different possibilities of setting param-
eters to adapt the chain hoist to specic applications.
By means of the control pendant, dynamic factors such as speed, acceleration
and deceleration can be set or functions can be switched on and off (see sec-
tion 4.2). The parameters are set via the control pendant in connection with the
7-segment display on the bottom side of the chain hoist.
Further parameters may be changed and/or system statuses and operating data
may be recorded by means of the parameter setting set (720 905 45), available
as an option, in conjunction with a laptop or via the manual operating terminal
(537 414 84).
Setting parameters via a laptop or the manual operating terminal may only
be carried out by instructed specialist personnel.
The parameter setting set (part no. 720 905 45) comprises:
RJ12 modular cable (5 m),
RJ12/DSUB9 adapter (blue dot) for PC / laptop,
RJ12/DSUB9 adapter (red dot) for operating terminal,
CD-ROM with Softterm program.
In addition, a PC / laptop or our operating terminal UPBT2-A00 (part
no. 537 414 84) is required.
42738444.jpg
Adapter (3) for operating terminal
(red dot)
Cable (1) RJ12
Adapter (2) for laptop / PC
(blue dot)
DCS control card
Operating terminal
or
Softterm (4)
Parameter setting set
1 RJ12 cable, 6-pole, 5 m
2 RJ12/ DSUB9 adapter for PC (blue dot)
3 RJ12/ DSUB9 adapter for manual terminal (red dot)
4 CD with Softterm software
DCS parameter setting set
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4.2 Parameter table
= Factory setting
Display
Parameter no.
Parameter name Display
Parameter
value
DCS 1 DCS 2 DCS 5 DCS 10
1/1
VS 4-7
1/1
VS 6-11
1/1
VS 12-22
2/1
VS 4-7
2/1
VS 6-11
0 Prohub function
A - Off Off Off Off Off Off Off
b - On On On On On On On
1 Fast-to-slow limit switch function
A Off Off Off Off Off Off Off Off
b On On On On On On On On
2 -
3 -
4 Max. speed with Prohub [m/min]
A - 18 9 4,2 6,6 13,2 4,2 6,6
b - 21 10,5 4,9 7,7 15,4 4,9 7,7
C - 24 12 5,6 8,8 17,6 5,6 8,8
d - 27 13,5 6,3 9,9 19,8 6,3 9,9
E - 30 15 7 11 22 7 11
5 Max. rated hoist speed [m/min]
A 8,4 4,2 4,2 2 3 6 2 3
b 12,6 6 5,4 2,6 4 8 2,6 4
C 16,8 8,4 6,3 3 4,6 9,6 3 4,6
d 24 12 7,5 3,6 5,5 11 3,6 5,5
E
1)
30 16 8 4 6 12 4 6
6 Min. speed
3)
[m/min]
A 0,3 0,3 0,15 0,07 0,1 0,2 0,07 0,1
b 0,6 0,6 0,6 0,15 0,2 0,4 0,15 0,2
C
2)
1,2 1,2 1,2 0,3 0,4 0,8 0,3 0,4
d 1,8 1,8 1,8 0,5 0,7 1,4 0,5 0,7
E 2,4 2,4 2,4 0,6 0,9 1,8 0,6 0,9
7 Acceleration time [s]
A 0,7 0,7 0,8 0,8 0,8 0,7 0,7 0,7
b 0,6 0,6 0,7 0,7 0,7 0,6 0,6 0,6
C 0,5 0,5 0,6 0,6 0,6 0,5 0,5 0,5
d 0,4 0,4 0,5 0,5 0,5 0,4 0,4 0,4
E 0,3 0,3 0,4 0,4 0,4 0,3 0,3 0,3
8 Deceleration time [s]
A 0,7 0,7 0,7 0,7 0,7 0,7 0,7 0,7
b 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6
C 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
d 0,4 0,4 0,4 0,4 0,4 0,4 0,4 0,4
E 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3
9 -
1) Default setting for main hoist speed in the case
of control pendant with stages
2) Default setting for creep hoist speed in the
case of control pendant with stages
3) Control ratio 1:200 min./max. hoist speed
adjustable via parameter setting software.
Factory setting 1:100.
Display of parameter no.
Display of parameter value
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4.3 Parameter description
Prohub function (parameter no. 0)
When no load is suspended or in the case of partial loads, the Prohub function (for
DCS-Pro 2, 5, 10) makes it possible to increase the operating speed to 1,9 times
the rated speed.
When the Prohub function is switched off, the chain hoist always operates at max.
rated speed, also when no load is suspended or in the case of partial loads.
Fast-to-slow limit switch function (parameter no. 1)
The fast-to-slow limit switching function prevents the emergency limit switches
being actuated at rated or double the rated speed. In the fast-to-slow limit switch
range (350 mm before the emergency limit switch), the speed is limited to approx.
35 % of the rated speed.
When the fast-to-slow limit switch function is de-activated, the max. possible
speed is limited; for DCS-Pro 1 + 2 to 16 m/min, for DCS-Pro 5 to 8 m/min, for
DCS-Pro 10 to 6 m/min (at VS 6-11). A Prohub function is not possible in this case.
Max. speed with Prohub (parameter no. 4)
This parameter is only relevant, if the Prohub function is switched on.
The max. speed for unloaded hook can be limited by means of this parameter (see
section 3.1).
Max. rated hoist speed (parameter no. 5)
The rated speed of the chain hoist can be changed by means of this parameter.
When parameters A and b are selected (see table in section 4.2), the Prohub func-
tion is de-activated.
Setting the max. rated hoist speed
(parameter no. 5)
Example DCS-Pro 1
1. Wait until gure 5 appears.
2. Press the Lift key, the current value
is displayed
(e.g. C for 16,8 m/min).
3. Press the Lower key, until the re-
quired value is displayed (e.g. A for
8,4 m/min).
Accept the selected value by press-
ing the Lift key.
4. Actuate Emergency stop.
5. Release Emergency stop. The
DCS-Pro is now ready for operation.
42698245-49.jpg
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Time
[s]
42685844.jpg
Speed
[m/min]
Max. speed and acceleration relationship
Ramp Max. speed Acceleration
[m/min] [s]
1 16 0,4
2 8 0,4
3 16 0,8
4 8 0,8
Deceleration time (parameter no. 8)
The braking ramp can be varied by means of this parameter. The deceleration time
is specied in seconds [s], i.e. the chain hoist brakes from the set max. speed to
speed 0 within the set deceleration time. The set max. speed therefore also has an
effect on the steepness of the deceleration ramp.
The behaviour for various combinations of max. speed and deceleration
corresponds to that of acceleration only with declining ramps.
Min. speed (parameter no. 6)
This parameter is used to set the min. speed that is to be reached by a very slight
actuation of the lift or lower key.
Acceleration time (parameter no. 7)
The acceleration ramp can be varied by means of this parameter. The acceleration
time is specied in seconds [s], i.e. the chain hoist accelerates from speed 0 to the
set max. speed within the set acceleration time. The set max. speed therefore also
has an effect on the steepness of the ramp.
In the following gure, four examples of acceleration ramps are illustrated.
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Meaning of keys
Lift Accept selection
42742844.jpg
Lower Move to next parameter or
selection value
42742944.jpg
Emergency stop End parameter
programming (changes are saved)
42743044.jpg
Starting parameter setting mode
4.4 Setting parameters with
the control pendant
Step of operation Control pendant 7-segment display
1
Disconnect the chain hoist from the power
supply (dark display).
2
Actuate the Lift key and switch power on
(hold key down).
42742844.jpg
3 Wait for approx. 10 sec.
4 When P is displayed, release the Lift key.
42743144.jpg
5
When P goes out, press the Lift key
again until o (for O.K.) is displayed.
42742844.jpg
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Step of operation Control pendant 7-segment display
6
Release the key. Parameter program-
ming mode is now active.
42743144.jpg
7
When parameter programming mode has
been activated, gures 0 9 are dis-
played successively for 2 seconds, each


8
Press the Lower key to move faster
through the menu items.
Each gure represents a parameter (see
section 4.2).
42742944.jpg
9
Actuate the Lift key to select the cur-
rently displayed parameter.
At the same time, the value selection
menu of the parameter is opened.
The currently set values are symbolically
displayed with the characters A, b,
C, etc.
For the meaning of the characters, see
section 4.2.
42742844.jpg

10
To set a different value, actuate the
Lower key until the required value is
shown in the display.
42742944.jpg
11
The value is selected by means of the
Lift key, the system then also returns
to parameter selection mode.
42742844.jpg
12
When the Emergency stop key has
been actuated, the unit switches back
to normal operation. All changes are rst
saved.
42743044.jpg
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The DCS-Pro can also be controlled by means of a PLC control system instead
of a control pendant or a radio remote control system (see schematic connection
diagram g. 4).
The following conditions must be fullled:
1. The PLC must generate suitable PWM signals (pulse width modulation (see
items 3 and 4).
2. In the case of PLC control, the Prohub function should be de-activated.
3. If the parameter setting set (720 905 45), available as an option, is used in
conjunction with a laptop or the manual operating terminal (537 414 84) is used
for setting parameters, the Control by PLC parameter must be activated. In
this case, the PWM signal is specied as follows:
Amplitude: 24 V DC
Basic frequency: 1 kHz
Effective adjustment range: 10...90%
Figure 1 and gure 3 show the example of a PWM signal with 10%, 50% and
90% mark-to-space ratio (PPV).
4. If no parameter setting set is available, the DCS-Pro can also be controlled
via the PLC, however, with a slightly modied PWM signal of the PLC control
system.
For this purpose, it must be ensured that Vmin (10% PWM) is applied for at
least 50 100 ms before every lifting or lowering motion. This ensures that the
comparison for Vmin is carried out appropriately.
The speed can then be increased up to V
max
. In this case, the PWM signal is
specied according to gure 2.
4.5 Control via PLC
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Mark-to-space ratio [%]
Min. speed
Max. speed Example 1
Example 2
n [rpm]
n Motor speed in rpm
Max. speed Max. speed parameter
Min. speed Min. speed parameter
PPV Mark-to-space ratio of
the PWM signal in %
n =
Max. speed Min. speed
(PPV 10) + Min. speed
80
42738245.eps
Fig. 1 Fig. 2
Fig. 3
42738147.eps
Mark-to-space ratio 10%
Mark-to-space ratio 50%
Mark-to-space ratio 90%
t [ms]
t [ms]
t [ms]
U [V]
U [V]
U [V]
t [ms]
t [ms]
U [V]
U [V]
V
min
V
max
Operating mode variable with PWM control, connection via Harting plug
42743344.jpg
Item Designation Part no.
1 Plug-in connection ttings cpl.
1)
Harting 720 170 45
2 Control cable tting set
1)
Harting 720 172 45
3 Cable by the customer
1) Instead of a plug-in connection, the colour encoded 10 m cable 772 058 45
may be used.
2) The 24 V AC control voltage is supplied from the chain hoist. The emer-
gency-stop function is implemented in the installation control circuit.
3) Wire bridge
Line
AC / DC reference
PWM Lower
PWM Lift
24 V DC
By the customer
2)
Dummy plug
3)
Fig. 4
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4.6 SOST
(Setpoint steps)
DCS with 2-stage control pendant
From software version 1.44, the control pendant with stages can also be used for
controlling the DCS-Pro. In this case, an external 24 V AC voltage source is re-
quired since the DCS only has 24 V DC.
The pre-set creep hoist/main hoist speeds are listed in the table in section 4.2. The
main hoist speed corresponds to parameter 5 (max. rated hoist speed) with setting
E. The creep hoist speed corresponds to parameter 6 (min. speed) with setting
C.
Other creep hoist/main hoist speeds and further parameters can be set in accord-
ance with the table in section 4.2.
The schematic illustrations show the general connection of a control pendant with
stages to a DCS.
For changing from a control pendant with stages to a stepless one and vice versa,
the chain hoist must be disconnected from the power supply so that automatic
detection of the control pendant is possible after switching the hoist on again.
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2)
Line
Lower / fast
Lift / fast
24 V AC
Emergency stop
By the customer
4)
SOST operating mode, control with parallel contacts, connection via terminals
2)
Line
Lower
Lift
Fast
Emergency stop / 24 V AC
By the customer
4)
3)
Item Designation Part no.
1 Plug-in connection ttings cpl.
1)
Harting 720 170 45
2 Control cable tting set
1)
Harting 720 172 45
3 Cable by the customer
4 Control cable 10x1,5mm
2
772 069 45
5 Power cable 4x1,5mm
2
772 068 45
6 Control pendant DSC 773 300 44
7 Control cable 10x1,5mm
2
772 073 45
1) Instead of a plug-in connection, the colour
encoded 10 m cable 772 058 45 may be
used.
2) Cut off any non-required conductors.
3) Diode 1N4007
4) The 24 V AC control voltage is supplied from
the chain hoist. The emergency-stop func-
tion is implemented in the installation control
circuit.
SOST operating mode, control with tri-state signals, connection via Harting plug
SOST operating mode, control with tri-state signals
2)
Height-adjustable cable
Line
42743444.jpg
42743544.jpg
42743644.jpg
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5 Inspections/maintenance/general overhaul GO
5.1 Display of operating
hours / statuses
Operating hours
Display appears after approx. 5 sec without lifting motion (example 123 operating
hours)
42599844.jpg
42599755.jpg
Operating statuses
1. Flashing: READY 2. Emerg. stop pressed
3. LIFTING 4. LOWERING
0,8 sec 0,8 sec 0,8 sec 0,8 sec
Break 0,2 sec Break 0,2 sec Break 0,2 sec
The 7-segment display is located on the bottom side of the chain hoist in the elec-
trical equipment cover behind a semi-circular window. The following operating
information can be displayed. For further displays of warning messages and error
statuses, see sections 6.2 and 6.4.
5.2 Inspection and main-
tenance schedule
Instructions for carrying out maintenance work deviating from the DC-Pro (section
6.5 in publication 214 741 44):
See section
Before rst
putting into
operation
When star-
ting work
During the
annual
inspection
Check operation of brake X X X
1)
Check brake wear Every 10 years
1) During the annual inspection, the emergency-stop of the DCS-Pro must be actuated 3 x during opera-
tion at max. hoist speed. This removes any deposits on the brake disk. These may occur during normal
operation, since the brake of the DCS-Pro only works as a holding brake.
Software version
Every time, power is switched on or after an emergency-stop, the software version
is rst displayed (from software version 1.44).
Example: Software version 1.44
42718446.jpg
0,8 sec 0,8 sec 0,8 sec 0,8 sec
Break 0,2 sec Break 0,2 sec Break 0,2 sec
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6 Maintenance
6.1 Circuit diagrams and control card
63112046_L1_EN.eps
DCS-Pro
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24 63112046_L2_EN.eps
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26 63112546_L1_EN.eps
DCMS-Pro, DCRS-Pro
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28 63112546_I1_EN.eps
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42686146.jpg
1
2
5
6
7
8
9
10 11 12
13
14
15
9
3
4
Terminal strip X13 (8)
Jumper applied on Chain hoist
1 - 2 DCS 1, DCMS 1, DCRS 1
2 - 3 DCS 2, DCMS 2, DCRS 2, DCS 10 1/1 VS 4-7 or VS 6-11
5 - 6 DCS 5, DCS 10 1/1 VS 12-22 or 2/1
Operating LED (7)
Steady ashing Unit ready for operation
Unsteady ashing Unit fault
LED dark 1. No voltage
2. Electronics defective
PIN 1
Control card
When the control card is
replaced, the jumper must
be applied in accordance
with the hoist size.
For any changes of the
jumper position, the unit
must be de-energized.
Item Designation Function
1 Plug-and-socket connector Digital output status (X12)
2 Plug-and-socket connector External fan (X14)
3 Plug-and-socket connector Inverter interface
4 Plug-and-socket connector Terminal connection RS232 (X10)
5 Plug-and-socket connector CAN bus (X15)
6 Plug-and-socket connector CAN bus (X11)
7 Light emitting diode Operating LED, see table
8 Jumper strip Selection of unit (X13), see table
9 Plug-and-socket connector Mains connection
10 Fork light barrier Pulse generator
11 IR transmitter diode IR interface
12 7-segment LED
Multi-function display, e.g.: Elapsed operating time counter,
status display, error code display
13 Plug-and-socket connector Connection of hoist limit switch
14 Plug-and-socket connector
Control cable connection trolley / crane (dummy connector for
1-axis chain hoist)
15 Plug-and-socket connector Control pendant connection
RJ45 connector
Control pendant connection (15)
Pin Function assignment
1 Control pendant 24 V supply =
2 Crane forwards (PWM)
3 Crane reverse (PWM)
4 Emergency stop
5 Control pendant 24 V~ supply
6 Lift (PWM)
7 Lower (PWM)
8 Trolley right (PWM)
9 Trolley left (PWM)
10 GND 24 V=
RJ45 connector
Pin assignment
10 9 8 7 6 5 4 3 2 1
42741844.eps
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42686245.jpg
Item Designation Function
1 Plug-and-socket connector Control card connection
2 Light emitting diode Operating LED (GN)
3 Plug-and-socket connector Brake connection (X6)
4 Plug-and-socket connector Motor connection (X8)
5 Plug-and-socket connector Braking resistor
4 3
2 1
Frequency inverter
2 1
Size DCS-Pro 1 5
Size DCS-Pro 10 4 3 5
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42599656.jpg
Warning messages
Warning messages start with the light-
ning symbol.
The symbols are shown one after the other.
For error statuses, see instructions for nding faults
6.2 Warning messages
and error statuses
SLIP LIFTING (overload)
Lowering is possible
LIMIT SWITCH LIFTING actuated
Lowering is possible
SLIP LOWERING (overload)
Lifting is possible
LIMIT SWITCH LOWERING actuated
Lifting is possible
Both limit switches actuated at the
same time (error present)
No further movement possible
(see section 7.4)
Motor overtemperature
Lowering is possible
Inverter overtemperature
Lowering is possible
Warnings are indicated by means of the lightning symbol and the subsequent
gures (see instructions for nding faults). The current direction of movement is
stopped.
Movement in the opposite direction is possible, the current warning is then deleted
automatically.
Error messages are indicated by means of the letter E and the subsequent gure
(see instructions for nding faults). No further movement is possible. All error mes-
sages are saved in the error memory with frequency and operating hour. The error
memory can be read out using the laptop or via the infra-red interface.
To delete the error messages, actuate the emergency stop and release it again.
If an error occurs again, refer to the instructions for nding faults.
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6.3 Error messages
Error messages are indicated by means of the letter E and one of the subsequent
gures:
The symbols are shown one after the other.
To reset errors, press and unlock the emergency stop key.
Please contact our after-sales service, if the cause of fault cannot be
eliminated with the above measures.
Error Display Possible cause Remarks
Inverter undervoltage E 1 - Insufcient cable cross section
- Phase missing
- Insufcient supply voltage
- Check cable
- Measure phases
- Check voltage
Inverter overvoltage E 2 - Deceleration too high
- Load lowered at excessive speed
- Program lower deceleration
- Jumper X13 applied incorrectly
Slip fault output stage E 3 - Deceleration too high
- Rotary encoder defective
- Brake does not release
- Program lower deceleration
- Check encoder, replace control card, as required
- Check brake / plug X6
Inverter overtemperature E 4 - Allow chain hoist to cool
Motor overtemperature E 5 - Motor overheated
- Motor connector loose
- Allow motor to cool
- Check motor connector X8,
thin cables are thermistor connections
Short-circuit output stage E 6 - Output stage transistor defective
- Motor allows excessive current ow
- Replace output stage
- Check motor cables, measure windings
approx. 10 (DCS 1-5), approx. 3 (DCS 10)
Current in output stage too high E 7 - Load too large
- Direction of rotation of the motor reversed
- Do not overload chain hoist
- Check direction of rotation of the motor
Brake current too high E 8 - Brake defective
- Output stage defective
- Check brake
approx. 330 (DCS 1-5), 250 (DCS 10)
- Replace output stage
Enable error output stage E 13 - Emergency stop opens / closes briey
- Error is repeated
- Do not allow control pendant to hit an obstacle
- Replace control card or output stage
Watchdog output stage E 14 - Quartz crystal of output stage defective - Error cannot be reset, replace output stage
Control card communication error E 15 - Control card connector defective
- Data cable fault
- Check cable / connector, replace as required
- Opto-coupler of output stage defective, replace output
stage
No brake current E 16 - Brake defective
- Brake plug not connected
- Check brake
approx. 330 (DCS 1-5), 250 (DCS 10)
- Connect plug X6
Transistor for brake cannot be disabled E 17 - Enable defective
- Braking transistor defective
- Replace control card or power card
- Replace power card
Transistor of rectier cannot be
disabled
E 18 - Enable defective
- Transistor of rectier defective
- Replace control card or power card
- Replace power card
No output stage test possible E 19 - Starting frequency too high - Reset error, perform load detection once with unloaded
hook, if the test result is OK, continue to use hoist
Inverter communication error E 20 - Control card connector defective
- Data cable fault
- Check cable / connector inverter interface, replace as
required
- Opto-coupler of output stage defective, replace output
stage
Rotary encoder error E 21 - Rotary encoder signal not OK
- Brake does not release
- Check encoder, replace control card, as required
- Check brake / plug X6
Load is lowered at a speed which
differs from the previous lifting speed
(not DCS-Pro 1, only for Prohub)
(No
display)
- Load was snatched during lifting process
- Load was suspended in lifted hook
- Refers to only one lifting/lowering cycle
- In an appropriate lifting process, the lowering speed is
identical with the lifting speed
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6.4 Instructions for
nding faults
Please contact our after-sales service, if the cause of fault cannot be
eliminated with the above measures.
No. Error Possible cause Remarks
A Chain hoist not functioning - No line voltage
- System switched off
- Broken conductor in the power supply line
- The unit has detected a fault
(see section 6.3)
- Replace mains fuse link
- Switch on main switch
- Check power supply line
- Actuate and release emergency stop
or disconnect and restore the mains power supply
B 7-segment display of control card
not lit
- See item A
- 10-pole cable from hoist inverter defective
- Hoist inverter has no voltage or is defective
- Check fuse, emergency stop actuated?
- Check cable to hoist inverter, replace, if required
- Check hoist inverter
C Drive lifts only in one direction - Limit switch approached, note message - Travel unit out of fast-to-slow/limit switch range
- Check limit switch / connector
D Chain hoist lifts/lowers only at min.
speed
- PWM set point specication or detection defective - Replace control pendant
E No chain hoist speed increase with
small loads
- Jumper X13 on control card not correct
- Prohub not enabled
- Apply jumper X13 acc. to chain hoist type
- Switch on Prohub programming with terminal or control
pendant
F Chain hoist lifts slowly and lowers
rapidly
Incorrect setting of fast-to-slow limit switch for lifting Travel chain into the upper limit switch
G Chain hoist lowers slowly and lifts
rapidly
Incorrect setting of fast-to-slow limit switch for
lowering
Travel chain into the lower limit switch
If the measures under A are not successful, continue trouble-shooting after
removing the electrical equipment cover.
Disconnect the power supply before removing the electrical equipment cover!
After switching the unit off, wait for 3 minutes (discharging of the capacitor),
before opening the electrical equipment cover.
Switch on the power supply again and comply with the relevant instructions
when working on live parts!
7 Accessories
Item 1
Rocker switch component to 250 kg
The complete rocker switch component
with 2,8 m or 4,3 m helical cable can be
retrotted to a DCS-Pro or DCMS-Pro
(incl. quick-change coupling and mate-
rial for tting the helical cable on the
chain hoist housing).
Part no. 773 299 44 (2,8 m)
Part no. 773 298 44 (4,3 m)
For operating units provided by the
customer
For integration in operating units pro-
vided by the customer, the following
switching elements can be used for
controlling the DCS-Pro.
Item 2
CBDM-PWM switching element with
converter card, analogue PWM, for
Manulift DSM-CS and rubber caps
Part no. 772 176 44
Item 3
CBD-PWM switching element with
converter card, analogue PWM, for
DSK-3CS control pendant and rubber
caps
Part no. 773 557 44
42742145.jpg Item 3
42742045.jpg Item 2
42743244.eps
Item 1
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DCS-Pro 1, DCS-Pro 2, DCS-Pro 5
4
2
6
8
6
3
4
6
.
j
p
g
8 Spare parts
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DCS-Pro 1, DCS-Pro 2
DCS-Pro 5
Item no. Part no. Quantity Designation Material Standard
1 71784833 1 Motor set ZNK 71 B 4 c/w item 2, 380 V - 480 V, 50/60 Hz, 9,5 Nm
2 71785033 1 Fan set DC 2 4 Nm
3 71887333 1 Brake set DCS 1-5 104V 380 V - 480 V, 50/60 Hz, 5,5 Nm
4 71790733 1 Gearbox set DCS 1/2
5 71792033 1 Service hood set DC 2 5,5 Nm
6 71792233 1 Electrical equipm.hood set DCS 1/2 9,5 Nm
8 71894733 1 Adjustment nut/pulse wheel
9 71791933 1 Gear oil/seal Pro 2 5,5 Nm, 0,35 litre
10 71798633 1 Chain collector box set DC1/2 5m
10 71798733 1 Chain collector box set DC1/2 8m
11 71795033 1 Chain set DC 1/ 2 5m c/w item 12, 4,0 Nm
11 71795133 1 Chain set DC 1/ 2 8m c/w item 12, 4,0 Nm
12 71795333 1 Buffer set DC1/2
13 71798033 1 Hook ttings set DC1/2 6,8 Nm
14 71897433 1 Suspension set DC 1- 5
15 77350033 1 Controller DSC-S
16 71885633 1 Slide-in unit/plug
# 17 83565933 1 Hook safety catch set Gr. 2
19 71882433 1 Control set 380-480V 50/60 Hz, 3 Nm
20 71881033 1 Control cable set 5m 11 Nm
20 71880933 1 Control cable set 8m 11 Nm
22 71888033 1 Limit switch set 1,5 Nm
# 23 71880433 1 Emergency stop set/rub.cap Controller DSC-S / DSE-10C/CS
25 71782533 1 Lifting inverter DCS 1/2 380 V - 480 V, 50/60 Hz, 9,5 Nm
21482602.tbl
Item no. Part no. Quantity Designation Material Standard
1 71884833 1 Motor set ZNK 80 B 4 c/w item 2, 380 V - 480 V, 50/60 Hz, 9,5 Nm
# 2 71885133 1 Fan set DCS 5 4 Nm
3 71887333 1 Brake set DCS 1-5 104V 380 V - 480 V, 50/60 Hz, 5,5 Nm
4 71890733 1 Gearbox set DCS 5
5 71892033 1 Service hood set DC 5 5,5 Nm
6 71892233 1 Electrical equipm.hood set DCS 5 9,5 Nm
8 71894733 1 Adjustment nut/pulse wheel
9 71891933 1 Gear oil/seal Pro 5 5,5 Nm, 0,5 litre
10 71898633 1 Chain collector box set DC5 5m
10 71898733 1 Chain collector box set DC5 8m
11 71895033 1 Chain set DC 5 5m c/w item 12, 4,3 Nm
11 71895133 1 Chain set DC 5 8m c/w item 12, 4,3 Nm
12 71895333 1 Buffer set DC5
13 71898033 1 Hook ttings set DC5 11,5 Nm
14 71897433 1 Suspension set DC 1- 5
15 77350033 1 Controller DSC-S
16 71885633 1 Slide-in unit/plug
# 17 83665933 1 Hook safety catch set Gr 3
19 71882433 1 Control set 380-480V 50/60 Hz, 3 Nm
20 71881033 1 Control cable set 5m 11 Nm
20 71880933 1 Control cable set 8m 11 Nm
22 71888033 1 Limit switch set 1,5 Nm
# 23 71880433 1 Emergency stop set/rub.cap Controller DSC-S / DSE-10C/CS
25 71882533 1 Lifting inverter DCS 5 380 V - 480 V, 50/60 Hz, 9,5 Nm
21482603.tbl
2
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7
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4
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7
36
DCS-Pro 10, 1/1 reeving
4
2
6
7
4
3
4
5
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2
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37
DCS-Pro 10, 1/1 reeving
Item no. Part no. Quantity Designation Material Standard
1 71984833 1 Motor ZNK 100 A4 c/w item 2, 380 V - 480 V, 50/60 Hz, 9,5 Nm
2 71585233 1 Fan set DCS 10 4 Nm
3 71587333 1 Brake set DC/DCS10 380 V - 480 V, 50/60 Hz, 5,5 Nm
4 71560533 1 Gearbox set DCS 10 V4 1/1
4 71590533 1 Gearbox set DC-PRO10V6/1,5 VS 6-11
4 71504133 1 Gearbox set DCS 10 V12
5 71592033 1 Service hood set DC10 7,5 Nm
6 71562333 1 Electrical equipm.hood set DCS 10 9,5 Nm
8 71594733 1 Adjustment nut/pulse wheel
9 71591933 1 Gear oil/seal DC10 5,5 Nm, 0,9 litre
10 71598633 1 Chain collector box DC10 1/1 5m
10 71598733 1 Chain collector box DC10 1/1 8m
11 71595033 1 Chain set DC 10 5m 1/1 c/w item 12, 4,3 Nm
11 71595133 1 Chain set DC 10 8m 1/1 c/w item 12, 4,3 Nm
12 71595333 1 Buffer set DC10
13 71598033 1 Hook ttings set DC10 11,5 Nm
14 71597433 1 Suspension set DC10
15 77350033 1 Controller DSC-S
16 71885633 1 Slide-in unit/plug
17 83765933 1 Hook safety catch set Gr. 4
19 72094033 1 Lifting inverter Steuerkarte 50/60 Hz, 3 Nm
20 71881033 1 Control cable set 5m 11 Nm
20 71880933 1 Control cable set 8m 11 Nm
22 71888033 1 Limit switch set 1,5 Nm
# 23 71880433 1 Emergency stop set/rub.cap Controller DSC-S / DSE-10C/CS
25 72094533 1 Lifting inverter DCS 10 380 V - 480 V, 50/60 Hz, 9,5 Nm
26 71561533 1 Braking resistance DCS 10 VS 12-22
21482605.tbl
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38
DCS-Pro 10, 2/1 reeving
4
2
6
7
4
4
4
5
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39
DCS-Pro 10, 2/1 reeving
Item no. Part no. Quantity Designation Material Standard
1 71984833 1 Motor ZNK 100 A4 c/w item 2, 380 V - 480 V, 50/60 Hz, 9,5 Nm
2 71585233 1 Fan set DCS 10 4 Nm
3 71587333 1 Brake set DC/DCS10 380 V - 480 V, 50/60 Hz, 5,5 Nm
4 71504333 1 Gearbox set DCS 10 V4 2/1
4 71590533 1 Gearbox set DC-PRO10V6/1,5 VS 6-11
5 71592033 1 Service hood set DC10 7,5 Nm
6 71562333 1 Electrical equipm.hood set DCS 10 9,5 Nm
8 71594733 1 Adjustment nut/pulse wheel
9 71591933 1 Gear oil/seal DC10 5,5 Nm, 0,9 litre
10 71598733 1 Chain collector box DC10 1/1 8m DC10 2/1 5m
10 71535045 1 Chain collector box exibel 20m DC10 2/1 8m
11 71596033 1 Chain set DC 5m 2/1 c/w item 12, 4,3 Nm
11 71596133 1 Chain set DC 8m 2/1 c/w item 12, 4,3 Nm
12 71595333 1 Buffer set DC10
13 71598533 1 Bottom block set DC 2/1 6,8 Nm
14 71597433 1 Suspension set DC10
15 77350033 1 Controller DSC-S
16 71885633 1 Slide-in unit/plug
17 83865633 1 Hook safety catch set GR. 5
18 71598433 1 Bottom block set DC10 2/1 6,8 Nm, (e.g. for hot applications)
19 72094033 1 Lifting inverter Steuerkarte 50/60 Hz, 3 Nm
20 71881033 1 Control cable set 5m 11 Nm
20 71880933 1 Control cable set 8m 11 Nm
22 71588033 1 Limit switch set 3 Nm
# 23 71880433 1 Emergency stop set/rub.cap Controller DSC-S / DSE-10C/CS
25 72094533 1 Lifting inverter DCS 10 380 V - 480 V, 50/60 Hz, 9,5 Nm
26 71561533 1 Braking resistance DCS 10
21482606.tbl
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7
40
4
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9
0
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DCMS-Pro 1, DCMS-Pro 2
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41 1) See chapter Accessories
DCMS-Pro 1, DCMS-Pro 2
Item no. Part no. Quantity Designation Material Standard
# 1 71831533 1 Control cable mounting set DCM
# 2 77206833 1 Cap DSM 5 Set
# 3 77203933 1 Helix cable Einfhrung
# 4 77207333 1 Support Kette 4,2x12,2
# 5 77204733 1 Emergency-off button Set
# 6 77207533 1 Bearing DSM 5
# 7 77200133 1 Housing Set DSM 5
# 8 77207933 1 Switching element CBDN 30O
9 Switching element CBDM-PWM 1)
# 10 77202333 1 Cap Set
# 11 77207633 1 Load element 125/250
# 12 77201833 1 Unlatching half
34 77345733 1 Helix cable KPL 2800 4,3 Nm
34 77345933 1 Helix cable KPL 4300 4,3 Nm
35 77347833 1 Control unit DSM-CS
36 83566544 1 Load hook DKDSM5 250KG
38 71794833 1 Chain set 3,1m DCMS 1 + 2
38 71795033 1 Chain set DC 1/ 2 5m DCMS 1 + 2
21482604.tbl
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42
42686447.jpg
DCRS-Pro 1, DCRS-Pro 2
Item no. Part no. Quantity Designation Material Standard
2 77329433 1 Helix cable set 2800 DCRS 4,3 Nm
2 77329333 1 Helix cable set 4300 DCRS 4,3 Nm
3 71732233 1 Swivel joint kpl. Set
4 77327633 1 Sub-assembly Elektronik Set 10 Nm
5 77328933 1 Button Not - Aus Set
6 82646533 1 Housing Baugruppe Set 20 Nm
7 77324533 1 Attachment Kupplung Set 10 Nm
8 77327333 1 Attachment C-Haken Set 10 Nm
# 9 71831533 1 Control cable mounting set DCM 4,3 Nm
21102001.tbl
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43
Sartorius AG
Weender Landstrasse 94-108
37075 Goettingen, Germany
Phone +49.551.308.0
Fax +49.551.308.3289
www.sartorius.com
Date:
May 2011, Sartorius AG
Gttingen
Specications subject to change
without notice. RS KT
Publication No.: WYL6043-e11051