www.ingenstech.

com



|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|













Industrial Monitoring And Control System
Abstract
Very often in an industrial scenario there is a need to monitor the power consumption patterns of
individual units or machines. Some rather minor factors can cause huge amounts of unnecessary
power consumption, which often go unnoticed and incur huge expenses for industries. This project
aims at providing a system with which the power consumption of individual machines can be
monitored and recorded, from a central location.
In this project an embedded power monitoring device is attached with the machine where the
power consumption is to be recorded. The embedded power monitoring device records the power
consumption in the unit and periodically transmits the readings using a RF transmitter.
The readings from all the monitoring devices can be received with a single receiver and the readings
are then transferred to a microcontroller which again displays the information on a computer. Hence
the power consumption from all the units can be monitored on a single terminal. The readings can
also be displayed on a portable display like a LCD.
Apart from the primary purpose of power monitoring this project has extended capability in terms of
upper threshold for power consumption. With this feature when a particular unit is consuming very
high power or is showing abnormal power consumption, the microcontroller unit automatically
disconnects the device, and gives an indication on the computer screen for the users. The embedded
system consists of an advanced microcontroller that can communicate with the wireless modem.
This immediate transfer of information will result in faster response time by the authorities and the
poser shut of time will also be reduced drastically


Existing System
1. Unnecessary power consumption due to defect in the machine cannot be monitored
accurately.

Proposed System
1. An embedded power monitoring device is attached with the machine to record the power
consumption in the unit and periodically transmits the readings using a RF transmitter.
2. The power consumption from all the units can be monitored on a single terminal and can be
displayed.
3. Whenever an individual unit or a machine consumes abnormal power automatically the
power will be disconnected to the device.

Ingens Tech Private Limited | For Students Use Only | All Rights Reserved
www.ingenstech.com | IEEE Projects 2014 - 2015 abstracts | Final Year Projects
www.ingenstech.com



|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|













Block Diagram


ARM / PIC
A
D
C

U
A
R
T

S
P
I

I
2
C

G
P
I
O

D
A
C

/

P
W
M

Power
& Reset
U
A
R
T

GPIO
ROM
RAM
CLOCK
RF
U
A
R
T

MODULATION
DEMODULATION
POWER SUPPLY
Power
Adapter
Reverse
Protection
Voltage
Regulators
Power LED
Voltage Sensing
PT Diode
Rectifier
LP
Filter
V
Current Sensing
Sensor Diode
Rectifier
LP
Filter
A
Relay
Drive
Relay
Load
Device
LCD Module
S
P
I

LCD
Controller
LCD
Display
RF
U
A
R
T

MODULATION
DEMODULATION
USB to UART Interface
USB Port
Converter
IC
UART
Interface
PC
MACHINE MODULE-CONTROL UNIT
PC MODULE-MONITORING UNIT
Ingens Tech Private Limited | For Students Use Only | All Rights Reserved
www.ingenstech.com | IEEE Projects 2014 - 2015 abstracts | Final Year Projects
www.ingenstech.com



|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|

w
w
w
.
i
n
g
e
n
s
t
e
c
h
.
c
o
m

|













Software Tools
LPCXpresso IDE / MPLAB IDE
EAGLE
Orcad
Labview
Embedded C

Hardware Required
ARM LPC11U67 / PIC18F45K22
RF Transceivers
Current Transformer
Potential Transformer
LCD Display
PC Interfacing

Ingens Tech Private Limited | For Students Use Only | All Rights Reserved
www.ingenstech.com | IEEE Projects 2014 - 2015 abstracts | Final Year Projects