DUTY / CASE Total duty: from storage to pump discharge
CONDITIONS Information highlighted in BLUE are required entries
Material Pumped Phosphorus Trichloride Values Highlighted in GREEN are calculated values P.T=Pumping Temperature (C) 20 Q=Flowrate (m3/h) Design 41.0 Normal # 33.0 Density (kg/m3) 1585 u=Viscosity (cP) 0.64 Pvp*=Vapour Pressure (mbar) 131 Vessel Press (barA) Suction 1 Discharge 0 Max pump discharge pressure required Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) 0 59.6164214 Orifice (mm) 1000 Pipe (Material) CS Schedule 40 Nominal Size (ins) Suction 2 Discharge 2 d,Actual ID (mm) Suction 52.5 Discharge 52.5 See notes for Actual pipe diameters * At Pumping Temperature SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. HEAD(m) * Plug Valve 0.46 2 3 2.76 * 90 deg Elbow 0.76 2 4 6.08 FRICTION HEAD LOSS ON SUCTION * Std T Side 1.52 2 1 3.04 Fluid Velocity (m/s) = 5.266 * 2 0 Reynolds No. = 6.847E+05 * 2 0 Friction Factor = 0.020 - See notes for Calculation Method Total Suct. Val&Fit Eq. Lengths (m) 11.88 Pressure Drop - m fluid / 100m eq. length = 54.299 * Length of Suct. straight pipe (m) 8 Total Friction Head loss (including 15% safety factor) = 12.414 (m) Total Equivalent Suct. length (m) 19.88 DISCHARGE FITTINGS & VALVES FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No. HEAD(m) Fluid Velocity (m/s) = 5.266 * Plug Valve 0.46 2 0 0 Reynolds No. = 6.847E+05 * 90 deg Elbow 0.76 2 0 Friction Factor = 0.020 - See notes for Calculation Method * Std T S-Thru 0.52 2 1 1.04 Pressure Drop - m fluid / 100m eq. length = 54.299 * Flowmeter 0.46 2 0 0 * 2 0 Total Friction Head loss (including 15% safety factor) = 3.772 (m) Total Disch. Val&Fit Eq. Lengths (m) 1.04
Branch pressure * Length of Disch. straight pipe (m) 5 Total Equivalent Disch. length (m) 6.04 SUCTION & DISCHARGE HEADS SUCTION DISCHARGE Vessel Pressure m 6.435 0.000 SYSTEM POWER Liq. Level (above pump +; below -) m 2.000 * Efficiency(note4)= 0.6 (<1) Stat Head (above pump+;below -) m Estimated Power= 20.66 (KW) Total Fric. Head Loss(plus Vel Head)m -13.827 5.185 Control Valve (see notes 1 and 2) m 0.000 0.000 NOTES Orifice (see note 2 and 3) m 0.000 0.000 Equipment (see note 2) m 0.000 0.000 1.Assume control valve loss to be 70% to 100% Suc. Head Sum,metres of Fluid,abs. -5.392 of piping plus equipment friction loss for initial Dis. Head Sum,metres of Fluid,abs. 64.801 calculation. Consult instrument engineer for final selection. DYNAMIC HEAD Discharge Head Sum 64.80 m 2.All suction side values to be input negatively, Suction Head Sum 5.39 m and discharge side values to be input positively TDH=Total Dynamic Head 70.19 m 3.Control valves and orifices not normally used NPSH in pump suction. Suction Head Sum -5.39 m Pvp -0.84 m 4.Use combined efficiency of pump and drive. NPSH Available -6.23 m DUTY / CASE Duty 1: Transfer of Trichloride from storage to Head Tank(Drumming)/Tanker Loading CONDITIONS Information highlighted in BLUE are required entries Material Pumped Phosphorus Trichloride Values Highlighted in GREEN are calculated values P.T=Pumping Temperature (C) 20 Q=Flowrate (m3/h) Design 11.0 Normal # 11 Density (kg/m3) 1585 u=Viscosity (cP) 0.64 Pvp*=Vapour Pressure (mbar) 131 Vessel Press (barA) Suction Discharge 1 Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) 0 Orifice (mm) 1000 Pipe (Material) CS Schedule 40 Nominal Size (ins) Suction Discharge 1.5 d,Actual ID (mm) Suction Discharge 40.89 See notes for Actual pipe diameters * At Pumping Temperature SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. HEAD(m) * Plug Valve 0.46 0 0 * 90 deg Elbow 0.76 0 0 FRICTION HEAD LOSS ON SUCTION * Std T Side 1.52 0 0 Fluid Velocity (m/s) = #DIV/0! * 0 0 Reynolds No. = #DIV/0! * 0 0 Friction Factor = #DIV/0! - See notes for Calculation Method Total Suct. Val&Fit Eq. Lengths (m) 0 Pressure Drop - m fluid / 100m eq. length = #DIV/0! * Length of Suct. straight pipe (m) 8 Total Friction Head loss (including 15% safety factor) = #DIV/0! (m) Total Equivalent Suct. length (m) 8 DISCHARGE FITTINGS & VALVES FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No. HEAD(m) Fluid Velocity (m/s) = 2.329 * Plug Valve 0.46 1.5 4 2.76 Reynolds No. = 2.358E+05 * 90 deg Elbow 0.76 1.5 20 22.8 Friction Factor = 0.022 - See notes for Calculation Method * Std T S-Thru 0.52 1.5 4 3.12 Pressure Drop - m fluid / 100m eq. length = 14.835 * Flowmeter 0.46 1.5 1 0.69 * 1.5 0 Total Friction Head loss (including 15% safety factor) = 18.830 (m) Total Disch. Val&Fit Eq. Lengths (m) 29.37
* Length of Disch. straight pipe (m) 81 Total Equivalent Disch. length (m) 110.37 SUCTION & DISCHARGE HEADS SUCTION DISCHARGE Vessel Pressure m 6.435 SYSTEM POWER Liq. Level (above pump +; below -) m * Efficiency(note4)= 0.6 (<1) Stat Head (above pump+;below -) m 3.000 Estimated Power= 2.254 (KW) Total Fric. Head Loss(plus Vel Head)m 19.106 Control Valve (see notes 1 and 2) m 0.000 NOTES Orifice (see note 2 and 3) m 0.000 Equipment (see note 2) m 0.000 1.Assume control valve loss to be 70% to 100% Suc. Head Sum,metres of Fluid,abs. of piping plus equipment friction loss for initial Dis. Head Sum,metres of Fluid,abs. 28.541 calculation. Consult instrument engineer for final selection. DYNAMIC HEAD Discharge Head Sum 28.54 m 2.All suction side values to be input negatively, Suction Head Sum 0.00 m and discharge side values to be input positively TDH=Total Dynamic Head 28.54 m 3.Control valves and orifices not normally used NPSH in pump suction. Suction Head Sum m Pvp m 4.Use combined efficiency of pump and drive. NPSH Available m DUTY / CASE Duty 2: Transfer of Trichloride from storage to Recycle CONDITIONS Information highlighted in BLUE are required entries Material Pumped Phosphorus Trichloride Values Highlighted in GREEN are calculated values P.T=Pumping Temperature (C) 15.5 Q=Flowrate (m3/h) Design 15.0 Normal # 11 Density (kg/m3) 1585 u=Viscosity (cP) 5 Pvp*=Vapour Pressure (mbar) 130 Vessel Press (barA) Suction Discharge 1 Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) 0 Orifice (mm) 25 Pipe (Material) CS Schedule 40 Nominal Size (ins) Suction Discharge 1.5 d,Actual ID (mm) Suction Discharge 40.89 See notes for Actual pipe diameters * At Pumping Temperature SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. HEAD(m) * Plug Valve 0.46 0 0 * 90 deg Elbow 0.76 0 0 FRICTION HEAD LOSS ON SUCTION * Std T Side 1.52 0 0 Fluid Velocity (m/s) = #DIV/0! * 0 0 Reynolds No. = #DIV/0! * 0 0 Friction Factor = #DIV/0! - See notes for Calculation Method Total Suct. Val&Fit Eq. Lengths (m) 0 Pressure Drop - m fluid / 100m eq. length = #DIV/0! * Length of Suct. straight pipe (m) 8 Total Friction Head loss (including 15% safety factor) = #DIV/0! (m) Total Equivalent Suct. length (m) 8 DISCHARGE FITTINGS & VALVES FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No. HEAD(m) Fluid Velocity (m/s) = 3.176 * Plug Valve 0.46 1.5 4 2.76 Reynolds No. = 4.117E+04 * 90 deg Elbow 0.76 1.5 6 6.84 Friction Factor = 0.025 - See notes for Calculation Method * Std T S-Thru 0.52 1.5 1 0.78 Pressure Drop - m fluid / 100m eq. length = 31.819 * Flowmeter 0.46 1.5 0 0 * 1.5 0 Total Friction Head loss (including 15% safety factor) = 8.921 (m) Total Disch. Val&Fit Eq. Lengths (m) 10.38
* Length of Disch. straight pipe (m) 14 Total Equivalent Disch. length (m) 24.38 SUCTION & DISCHARGE HEADS SUCTION DISCHARGE Vessel Pressure m 6.435 SYSTEM POWER Liq. Level (above pump +; below -) m * Efficiency(note4)= 0.6 (<1) Stat Head (above pump+;below -) m 6.000 Estimated Power= 3.417 (KW) Total Fric. Head Loss(plus Vel Head)m 9.435 Control Valve (see notes 1 and 2) m 0.000 NOTES Orifice (see note 2 and 3) m 9.867 Equipment (see note 2) m 0.000 1.Assume control valve loss to be 70% to 100% Suc. Head Sum,metres of Fluid,abs. of piping plus equipment friction loss for initial Dis. Head Sum,metres of Fluid,abs. 31.737 calculation. Consult instrument engineer for final selection. DYNAMIC HEAD Discharge Head Sum 31.74 m 2.All suction side values to be input negatively, Suction Head Sum 0.00 m and discharge side values to be input positively TDH=Total Dynamic Head 31.74 m 3.Control valves and orifices not normally used NPSH in pump suction. Suction Head Sum 0.00 m Pvp -0.84 m 4.Use combined efficiency of pump and drive. NPSH Available -0.84 m DUTY / CASE Duty 3: Transfer of Trichloride from storage to Drum Filling CONDITIONS Information highlighted in BLUE are required entries Material Pumped Phosphorus Trichloride Values Highlighted in GREEN are calculated values P.T=Pumping Temperature (C) 15.5 Q=Flowrate (m3/h) Design 15.0 Normal # 11 Density (kg/m3) 1585 u=Viscosity (cP) 5 Pvp*=Vapour Pressure (mbar) 130 Vessel Press (barA) Suction Discharge 1 Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) 0 Orifice (mm) 25 Pipe (Material) CS Schedule 40 Nominal Size (ins) Suction Discharge 1.5 d,Actual ID (mm) Suction Discharge 40.89 See notes for Actual pipe diameters * At Pumping Temperature SUCTION FITTINGS & VALVES TYPE FACTOR NB " No. HEAD(m) * Plug Valve 0.46 0 0 * 90 deg Elbow 0.76 0 0 FRICTION HEAD LOSS ON SUCTION * Std T Side 1.52 0 0 Fluid Velocity (m/s) = #DIV/0! * 0 0 Reynolds No. = #DIV/0! * 0 0 Friction Factor = #DIV/0! - See notes for Calculation Method Total Suct. Val&Fit Eq. Lengths (m) 0 Pressure Drop - m fluid / 100m eq. length = #DIV/0! * Length of Suct. straight pipe (m) 8 Total Friction Head loss (including 15% safety factor) = #DIV/0! (m) Total Equivalent Suct. length (m) 8 DISCHARGE FITTINGS & VALVES FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No. HEAD(m) Fluid Velocity (m/s) = 3.176 * Plug Valve 0.46 1.5 8 5.52 Reynolds No. = 4.117E+04 * 90 deg Elbow 0.76 1.5 20 22.8 Friction Factor = 0.025 - See notes for Calculation Method * Std T S-Thru 0.52 1.5 2 1.56 Pressure Drop - m fluid / 100m eq. length = 31.819 * Flowmeter 0.46 1.5 1 0.69 * 1.5 0 Total Friction Head loss (including 15% safety factor) = 36.800 (m) Total Disch. Val&Fit Eq. Lengths (m) 30.57
* Length of Disch. straight pipe (m) 70 Total Equivalent Disch. length (m) 100.57 SUCTION & DISCHARGE HEADS SUCTION DISCHARGE Vessel Pressure m 6.435 SYSTEM POWER Liq. Level (above pump +; below -) m * Efficiency(note4)= 0.6 (<1) Stat Head (above pump+;below -) m 6.000 Estimated Power= 6.419 (KW) Total Fric. Head Loss(plus Vel Head)m 37.315 Control Valve (see notes 1 and 2) m 0.000 NOTES Orifice (see note 2 and 3) m 9.867 Equipment (see note 2) m 0.000 1.Assume control valve loss to be 70% to 100% Suc. Head Sum,metres of Fluid,abs. 0.000 of piping plus equipment friction loss for initial Dis. Head Sum,metres of Fluid,abs. 59.616 calculation. Consult instrument engineer for final selection. DYNAMIC HEAD Discharge Head Sum 59.62 m 2.All suction side values to be input negatively, Suction Head Sum 0.00 m and discharge side values to be input positively TDH=Total Dynamic Head 59.62 m 3.Control valves and orifices not normally used NPSH in pump suction. Suction Head Sum 0.00 m Pvp -0.84 m 4.Use combined efficiency of pump and drive. NPSH Available -0.84 m Pump Flow Curve Max.Level Min.Level m3/h m m m 0.0 18.0 0.0 0.0 2.0 18.0 3.2 6.2 4.0 18.0 6.4 9.4 6.0 17.9 11.4 14.4 8.0 17.9 18.1 21.1 10.0 17.7 26.6 29.6 12.0 17.6 36.9 39.9 8.00 18.11 Design Point 1 7.00 17.52 Design Point 2 System Case 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 H e a d
( m )
Flow (m3/h) Pump vs System Head Curves
Case:_________________________________ Pump Curve Design Point 1 Design Point 2 Max.Level Min.Level CENTRIFUGAL PUMP CALCULATION SHEET Notes and Assumptions DATA ENTRY Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values ACTUAL PIPE DIAMETERS Nominal Actual Inside Diameter Pipe Size In In mm In mm In mm 1 1.049 26.64 0.957 24.31 0.78 19.81 1.5 1.610 40.89 1.500 38.10 1.31 33.27 2 2.067 52.50 1.939 49.25 1.82 46.23 3 3.068 77.92 2.900 73.66 2.80 71.12 4 4.026 102.26 3.826 97.18 3.76 95.50 5 5.047 128.19 4.810 122.17 - - 6 6.065 154.05 5.761 146.33 - - 8 7.981 202.72 7.625 193.68 - - 10 10.020 254.51 9.564 242.93 - - EQUIVALENT LENGTHS Enter type and factor for each Valve or Fitting followed by the Number. Factors for Valves (open) and Fittings Gate 0.34 Diaphr 4.27 Swing Chk 3.35 Globe 8.54 Plug Valve 0.46 90 l.r. or WEld ell 0.52 wye 4.27 90 std Elb. 0.76 Std Tee(side out) 1.52 Angle 4.27 45 std Elb. 0.4 FRICTION HEAD LOSS CALCULATIONS Reynolds No. = Fluid Velocity x Fluid Density x Actual Diameter Fluid Viscosity If Re > 2100 (Formula taken from Std T2.3 Std 5, Approximate Moody Formula) Friction Factor = 0.0055 x [ 1 + ( 20,000 x Pipe Roughness + 1000000 )]^0.33 [ ( Pipe Diameter Reynolds No. )] or If Re < 2100 Friction Factor = 64 Reynolds No. Pressure Drop = 5100 x Friction Factor x Velocity^2 Diameter Type of Pipe Pipe Roughness (mm) Drawn Tubing (Copper, Glass, Stainless Steel, etc.) 0.0015 Commercial Steel Pipe 0.046 Asphalt Dipped Cast Iron Pipe 0.122 Galvinised Iron Pipe 0.152 Bare Cast Iron Pipe 0.26 Concrete Pipe 0.3 - 3.0 Riveted Steel Pipe 0.9 - 9.0 Schedule 80 Schedule 40 PTFE Lined