Model 496 Service Regulator

TD-1307 R1

Technical Data
Valve Body: Cast Iron,125 psig Working Pressure
Spring and Lower Case: Die-Cast Aluminum
Orifice: Aluminum (Brass Optional)
Valve Seat/Stem: One piece molded
Buna-N seat and Zamak stem
Throat/Support/Stem Guide: Cast Aluminum
integral to lower case
Diaphragm Plate: Plated Steel

Straight Body
3/8" x 3/8"
1/2" x 1/2"

Angle Body

3/4" x 3/4"

3/4" x 3/4"

3/4" x 1"

3/4" x 1"

1" x 1"

1" x 1"

Diaphragm: 4" Molded, roll-out polyester fabric reinforced

Buna-N with integral relief seat and case flange seal
Vent and Valve: Precision-fit polypropylene valve and seat,
threaded 3/4" or 1" NPT
Adjustment Screw: ABS cycolac
Closing Cap: ABS cycolac with internal relief valve stop and
a hole for available tamper seal wire

Operating Temperature: -20 F to 150 F (-28.9 C to 65.5 C)

Corrosion Protection: Chromate converted castings,
topcoat enamel,optional E-coat
Internal Relief Valve: Set to relieve at 7" w.c. 10" w.c.
above normal outlet pressure setting

Regulator Spring Chart

Orifice and Maximum Inlet Pressure

Part number
071-03409-004
071-03409-001
071-03409-002
071-03409-003
071-03406-002

Color
Silver
Blue
Green
Red
Black

Normal Spring Range

3.5" w.c. 10.5 " w.c.
6.0" w.c. 8.0" w.c.
6.0" w.c. 14.0 " w.c.
12.0" w.c. 28" w.c.
1 psig 2 psig

Part Number
019-01029-001
019-01029-002
019-01029-003
019-01029-035
019-01029-004
019-01029-005

Size
1/8"
3/16"
1/4"
5/16"
3/8"
1/2"

Pressure
125 psig
125 psig
60 psig
40 psig
30 psig
20 psig

Relief Valve Performance: Lever blocked with valve disc in the wide open position

Dimensions
Body
Straight
Angle

Outlet Size
All
3/4" & 1"

A
1.0"
1.5"

B
7.3"
7.3"

406-20

C
3.0"
3.0"

D
5.7"
5.7"

496-10
D

D
C

F
2.0"
2.0"

For use on other compatible gases,

flow capacities must be adjusted using
the following correction factors:
Type Gas
Air
Propane
Propane-air
Nitrogen
Dry CO2

Sp Grav
1.0
1.53
1.2
0.97
1.52

0.6 / Specific Gravity

F

F
A

Corr Factor
0.77
0.63
0.71
0.79
0.63

For other non-corrosive gases,

the CorrectionFactor is equal to:

E
5.2"
5.2"

Technical Data
Model 496

www.sensus.com/gas

Outlet Pressure Set Point 7.0" w.c. @ 50 scfh, variances

not to exceed +2.0" w.c. and -1.0" w.c. from set point.
Body Size Outlet: 1/2"
Inlet
Psig
1
2
5
10
15
20
25
30
40
50
60
80
100

805 Liberty Boulevard

DuBois, PA 15801
800-375-8875
Fax: (814) 375-8460

Outlet Pressure Set Point 2.0 psig @ 50 scfh, variances not to exceed
+/- 10% from pressure set point.
Body Size Outlet: 1/2"

3/16"
110
210
290
350
410
490
500
520
570
600
600
600
600

Orifice
1/4"
5/16"
200
220
240
300
330
390
420
480
470
550
500
560
550
580
580
590
600
600
600

600

Body Size Outlet: 3/8"

Inlet
Psig
1/8"
1

5
180
10
190
15
200
20
220
25
230
30
240
40
250
50
260
60
270
80
300
100
300

3/16"
100
150
200
220
240
260
260
270
280
300
300
300
300

Orifice
1/4"
5/16"
160
190
200
220
250
260
270
280
280
290
290
300
290
300
300
300
300
300
300

300

3/8"

1/2"

Body Size Outlet: 3/4"

Inlet
Psig
1/8"
1

5
275
10
400
15
500
20
600
25
675
30
775
40
900
50
1050
60
1250
80
1500
100
1550

3/16"
200
250
400
650
775
1000
1100
1250
1300
1375
1425
1500
1550

Orifice
1/4"
5/16"
275
300
400
475
675
725
900
950
1100
1100
1175
1250
1225
1350
1300
1475
1350
1525
1425

1500

3/8"
400
575
875
1000
1150
1300
1375
1500

1/2"
500
775
1050
1175
1300
1350

Body Size Outlet: 1"

Inlet
Psig
1/8"
1

5
250
10
375
15
500
20
600
25
675
30
775
40
950
50
1100
60
1250
80
1500
100
1800

3/16"
200
300
450
750
950
1200
1350
1550
1875
2000
2075
2200
2250

Orifice
1/4"
5/16"
250
300
350
475
600
725
900
1200
1150
1550
1350
1600
1600
1650
1800
1825
1900
1950
2025

2100

3/8"
400
525
950
1250
1550
1600
1650
1850

1/2"
425
550
1150
1700
1800
1950

1/8"

220
290
350
410
430
470
500
550
570
600
600

3/8"

1/2"

Inlet
Psig
5
10
15
20
25
30
40
50
60
80
100

3/16"
290
420
490
510
550
590
700
750
870
910
1000

Orifice
1/4"
5/16"
340
420
480
500
520
620
590
650
660
700
720
760
800
810
840

920

3/8"

1/2"

Body Size Outlet: 3/8"

Inlet
Psig
1/8"
3/16"
5
150
280
10
240
400
15
310
440
20
350
450
25
380
460
30
430
490
40
450
510
50
460
550
60
470
560
80
540
570
100
570
580

Orifice
1/4"
5/16"
330
380
430
440
460
500
480
510
500
530
520
560
560
580
570

590

3/8"

1/2"

Body Size Outlet: 3/4"

Inlet
Psig
1/8"
5
200
10
325
15
425
20
525
25
575
30
600
40
700
50
800
60
900
80
1100
100
1200

3/16"
300
500
650
725
850
900
950
1100
1250
1425
1500

Orifice
1/4"
5/16"
350
500
600
700
725
900
850
1050
1000
1175
1100
1300
1250
1500
1400

1500

3/8"
550
800
1050
1200

1/2"
50
1050
1150
1400

Body Size Outlet: 1"

Inlet
Psig
1/8"
5
250
10
300
15
400
20
475
25
550
30
650
40
800
50
900
60
1000
80
1300
100
1700

3/16"
275
425
500
650
700
850
1050
1225
1350
18000
2000

Orifice
1/4"
5/16"
350
400
550
650
700
1000
800
1200
1000
1300
11000
1400
1300
1500
1500

1700

3/8"
450
900
1050
1300
1400
1500

1/2"
750
1050
1200
1500

1/8"
160
250
320
360
390
440
520
530
580
670
750

Flow capacities in SCFH of 0.60 specific gravity gas @ 60 F and

14.7 psia. For maximum performance, maximum inlet pressure should
not exceed maximum capacity rating for any given orifice size.

Sensus 2009 Made in USA Becken 06/09 10M