HELLING 2013 (En)

1
Contents
Page
Penetrant testing 3
Contrast (red-white) penetrant testing ............................................................ 4
Fluorescent penetrant testing ......................................................................... 9
Stationary facilities for penetrant testing ......................................................... 15
Test panels ............................................................... ................................. 16
Magnetic particle testing 18
Fluorescent inspection media for magnetic particle testing ................................ 19
Color inspection media for magnetic particle testing .......................................... 21
Aerosol systems for magnetic particle testing ................................................... 23
Oils and additives ......................................................................................... 25
Hand yoke electromagnets ............................................................................ 26
Inductive UV and white light LED sources ........................................................ 30
Mobile magnetizing devices ............................................................................ 33
Stationary magnetizing facilities ..................................................................... 37
Reference blocks and field indicators ............................................................... 39
Instruments for magnetic field measuring ........................................................ 41
Accessories .................................................................................................. 42
UV sources 43
UV mercury-vapour lamps ............................................................................. 43
UV LED lamps .............................................................................................. 48
UV-flash camera ........................................................................................... 57
UV radiometer and luxmeter .......................................................................... 58
Leak testing 59
Bubble emission method ............................................................................... 59
Acoustic method ........................................................................................... 61
Probe method .............................................................................................. 62
Leak testing with liquid tracers ....................................................................... 63
Radiographic testing 64
Film processing machines .............................................................................. 64
X-ray films .................................................................................................. 65
X-ray view boxes .......................................................................................... 67
X-ray image quality indicators ........................................................................ 68
Accessories ................................................................................................. 71
Dosimeters and dose rate meters ................................................................... 76
Ultrasonic testing 79
Equipment .................................................................................................. 79
Couplants for ultrasonic testing ...................................................................... 80
Weld inspection 81
Weld gauges ................................................................................................ 81
Auxiliary welding equipment .......................................................................... 78
Visual inspection 85
Microscope camera ....................................................................................... 85
Optics ......................................................................................................... 86
Temperature indication 87
Temperature indicators ................................................................................. 87
Thermometers ............................................................................................. 88
Self-adhesive temperature labels .................................................................... 89
High temperature paints, weldable coatings, heat sink compounds ...................... 90
Measurement instrumentation 91
Surface roughness tester ............................................................................... 91
Thickness gauges ........................................................................................ 91
Hardness tester ........................................................................................... 93

3

The penetrant method of non-destructive testing is based
on capillary penetration of indicator liquid (penetrant) into the
surface defects (cracks, pores, etc.). After intermediate
cleaning and subsequent drying, a developer is applied as a
thin, white layer onto the surface to be inspected. The
developer pulls the penetrant out of the surface defects and
makes them visible as coloured, linear or rounded indications.
Documentation is possible by means of adhesive films,
photographs or video techniques.
Penetrant testing is reliable in detecting the defects with a
width down to the range of m.
Penetrant inspection can detect surface defects accurately
and easily independent of types, materials and surface
configuration of the objects to be tested. Other methods of
non destructive testing can be applied only with restrictions.
Necessary condition: defects must be open to surface.
Capillary systems have been also used for the leak testing.

APPLICATION FIELDS:
Aircraft industry
Automobile production
Engineering
Ship building
Nuclear industry
Metallurgy
Electrical engineering
Medicine
Boiler building
Foundry
Welding

WORK WITH MATERIALS:

Alloyed and plain steels
Nonferrous metals
Plating
Products of powder metallurgy
Weld joints
Steatite
Plastics
Ceramics
Other synthetic materials

DEFECTS INDICATION:
Cold cracks
Heat cracks
Grinding cracks
Pores
Pores clusters
Sponge structure
Corrosion cracks

Defects indication resulted from
fluorescent penetrant system application
Defects indication resulted from
contrast penetrant system application

Pre-cleaning Penetrant application
Intermediary cleaning
PROCEDURE OF PENETRANT INSPECTION
Developer application, surface
examination, documentation
4

CONTRAST PENETRANT TESTING
Method

Water washable
Method

Post emulsifiable
Method

Solvent wipe

Dry
Spray on non-
aqueous developer
Pre-clean surface
Apply penetrant

Part surface temperature
10-52C
Dwell
Minimum 10 minutes
Wash
Water temperature
10-38C
Dry
Apply aqueous
developer
Dwell
Minimum 10 minutes
Inspect surface

Visible light of minimum
500 lux
Dry
Spray on non-
aqueous developer
Pre-clean surface
Apply penetrant

10-52C
Dwell
Minimum 10 minutes

Apply emulsifier
Dry
Apply aqueous
developer
Dwell
Minimum 10 minutes
Inspect surface

500 lux
Spray on non-aqueous
developer
10-52C
or 65-177C for high
temperature penetrant
systems
Pre-clean surface
Apply penetrant

10-52C
or 65-177C for high
temperature penetrant
systems
Dwell
Minimum 10 minutes
Cloth wipe with cleaner

10-52C
or 65-177C for high
temperature penetrant systems

Dwell
Minimum 10 minutes
Inspect surface

500 lux
Wash
Water temperature 10-38C
5

CONTRAST (RED-WHITE) PENETRANT TESTING
NORD-TEST PENETRANT SYSTEM

The NORD-TEST penetrant system is
widely applied for parts testing in
engineering and automobile industries, ship
and boiler building, welding, etc. in a
temperature range from 5C to +50C.
In order to assure the proper sensitivity
while testing at low temperature (from -
5 to + 10 ) it is necessary to increase
the penetration time according to the
requirements of DIN EN ISO 3452, Part 2
and EN 571, Part 1.
For testing at higher temperature (from
+65 to + 175 ) the Super-Chek
penetrant system has been specially developed.
The NORD-TEST penetrant system was tested and
approved in accordance with DIN EN ISO 3452-2,
EN 571, KWU and meets the requirements of
Lloyd's Register of Shipping, Bureau Veritas,
Bureau Central Hollandais, Germanischer Lloyd,
MIL-I-25135/QPL-25135, AMS 2644, ASME Boiler
and Pressure Vessel, ASTM E-165, ASTM-E1417.
The low content of sulfur and halogens was
ascertained and confirmed according to ASTM E
165-02 and ASTM D 516-02, as well as to
requirements of KWU and DIN EN ISO 3452.

Product name

Sensitivity level

Removal method

Product information

NA NA Environmentally safe alcohol based cleaner.
Fast evaporating without residues.
NORD- TEST
Cleaner U 87

Delivery form:
Spray can 500 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No.121.300.101
Art.No.121.300.102
Art.No.121.300.103
Art.No.121.300.104

Class II
(high sensitivity)
Acc. to DIN EN ISO 3452-2
- water washable
- solvent wipe removal
Deep red penetrant with good wetting
properties. Good washable. Practically odor-
free.

NORD- TEST
Kontrastrot U88
Penetrant
Delivery form:
Spray can 500 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No.121.300.201
Art.No.121.300.202
Art.No.121.300.203
Art.No.121.300.204

Class II
(high sensitivity)
- water washable
Red fluorescent penetrant without azo dye.
Very good washable. Practically odor-free.
Fluorescent under UV irradiation for brilliant
indications.

NORD- TEST
Rot 3000
Penetrant
Delivery form:
Spray can 500 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No.121.300.301
Art.No.121.300.302
Art.No.121.300.303
Art.No.121.300.304

New!
NORD- TEST
Penetrant Foam
Red & fluorescent
Class II
(high sensitivity)

Delivery form:
Spray can 300 ml
- water washable

Art.No.121.300.310
Red fluorescent penetrant foam without azo
dye. Water based. Simple usage, exact and
neat application, very good removability.
Reliable test results.

NORD- TEST
Food Penetrant

Class II
(high sensitivity)
Delivery form:
Can 1 L

Art.No. 124.000.102
Blue penetrant in food quality safe for
testing in food preparation and storage
areas, high sensitive. Good wetting
properties. Very good contrast.
NA NA Fine-grained white powder suspension on
alcohol base. Flavoring free. Short drying
time. Being applied as an even thin layer.

NORD- TEST
Developer U 89
Delivery form:
Spray can 500 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No.121.300.701
Art.No.121.300.702
Art.No.121.300.703
Art.No.121.300.704

6

STANDARD-CHEK PENETRANT SYSTEM

The Standard-Chek penetrant system is
a widely used system for parts testing in
engineering and automobile industries,
ship and boiler building, welding, etc. in a
temperature range from 5C to +50C.
+65 to + 175 ) the Super-Chek
penetrant system has been specially
developed.
The Standard-Chek penetrant system
was tested and approved in accordance
with DIN EN ISO 3452-2, EN 571, KWU
and meets the requirements of Lloyd's
Register of Shipping, Bureau Veritas,
Bureau Central Hollandais, Germanischer
Lloyd, MIL-I-25135/QPL-25135, AMS
2644, ASME Boiler and Pressure Vessel,
ASTM E-165, ASTM-E1417.
The low content of sulfur and halogens
was ascertained and confirmed according
to ASTM E 165-02 and ASTM D 516-02,
as well as to requirements of KWU and
DIN EN ISO 3452.

Product name

Sensitivity level

Removal method

Product information

NA

NA

FCCH-free alcohol based cleaner, fast
evaporating without residues.

Standard- Chek
Cleaner No.1

Delivery form:
Spray can 500 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No.121.200.101
Art.No.121.200.102
Art.No.121.200.103
Art.No.121.200.104

Class II
(high sensitivity)

- water washable

Red penetrant with a wide application
range used for the inspections in
welding, petrochemical, pharmaceutical
industries and general metal working.

Standard- Chek
Kontrastrot No.2
Penetrant
Delivery form:
Spray can 500 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No.121.200.201
Art.No.121.200.202
Art.No.121.200.203
Art.No.121.200.204

Class II
(high sensitivity)

- water washable

Red fluorescent penetrant without azo
dye. Practically odor-free. Very good
washable. Fluorescent under UV
irradiation for brilliant indications.

Standard- Chek
Rot 2003
Penetrant
Delivery form:
Spray can 500 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No.121.200.301
Art.No.121.200.302
Art.No.121.200.303
Art.No.121.200.304

NA

NA

Alcohol-based, fine-grained white
powder suspension being applied as a
homogeneous thin layer. Short drying
time

Standard- Chek
Developer No.3
Delivery form:
Spray can 500 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No.121.200.501
Art.No.121.200.502
Art.No.121.200.503
Art.No.121.200.504

7

MET-L-CHEK PENETRANT SYSTEMS

MET-L-CHEK contrast penetrant
systems are listed on the Qualified
Products List for AMS-2644 and used in
the nuclear and aerospace industries,
welding, general metal working etc. in
a temperature range from 5C to
+50C.
+65 to + 175 ) the specially
developed VP-302 penetrant is used in
combination with D-702 developer and
R-502 cleaner.
MET-L-CHEK penetrant systems were tested
and approved in accordance with DIN EN ISO
3452-2, EN 571, KWU, MIL-I-25135-E/QPL-
25135 and meet the requirements of Lloyd's
Register of Shipping, Bureau Veritas, Bureau
Central Hollandais, Germanischer Lloyd, AMS
2647, ASME Boiler and Pressure Vessel, ASTM
E-165, ASTM-E1417.
The low content of sulfur and halogens was
ascertained and confirmed according to ASTM
E 165-02 and ASTM D 516-02, as well as to
requirements of KWU and DIN EN ISO 3452.

MET-L-CHEK Penetrants:

Product name
Sensitivity class
acc. to DI N EN
I SO 3452- 2
Removal method
AMS-
2644
QPL4

Product I nformation

Class II
(high sensitivity)

- water washable

yes

One of the most versatile penetrants finding
applications in welding, petrochemical, dairy
and food processing, pharmaceutical, nuclear
and general metal working inspections.

MET- L- CHEK
VP- 30
Delivery form:
Spray can 400 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No. 121.100.201
Art.No. 121.100.202
Art.No. 121.100.203
Art.No. 121.100.204

Class II
(high sensitivity)

- water washable

conf.

Red penetrant without azo dye for application
in welding, nuclear industry, general metal
working and food processing inspections.

MET- L- CHEK
ROT 1001
Delivery form:
Spray can 400 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No. 121.100.301
Art.No. 121.100.302
Art.No. 121.100.303
Art.No. 121.100.304

Class II
(high sensitivity)

- water washable

yes

Penetrant oil and solvent free, biodegradable,
V.O.C. free, environmentally friendly, meets
OSHA requirements for open dip tank use.
For general metal working inspections.

MET- L- CHEK
VBP- 300
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 121.100.222
Art.No. 121.100.223
Art.No. 121.100.224

Class II
(high sensitivity)

B - post emulsifiable with
lipophilic emulsifier
- solvent wipe
removal

yes

Post emulsifiable or solvent removable red
penetrant for application in welding, nuclear
industry and general metal working
inspections.

MET- L- CHEK
VP- 31A
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 121.100.205
Art.No. 121.100.206
Art.No. 121.100.207

Class II
(high sensitivity)

- solvent wipe
removal

-

Special high temperature penetrant used for
applications where the part surface T is 65
to 177C. it is used with R-502 remover and
D-702 developer.

MET- L- CHEK
VP- 302
Delivery form:
Can 10 L
Cask 200 L

Art.No. 123.200.203
Art.No. 121.200.204

8

MET-L-CHEK Removers / Cleaners:

Product Name

Solvent Class
AMS-
2644
QPL4


MET-L-CHEK
NPU

Class 2 non-halogenated solvent
remover, appropriate for Removal
Method C solvent wipe removal

yes

Alcohol based remover for use with all penetrants

Delivery form:
Spray can 400 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No. 121.100.101
Art.No. 121.100.102
Art.No. 121.100.103
Art.No. 121.100.104

MET-L-CHEK
E-59

Method C solvent wipe removal

yes

Alcohol based remover for use with all penetrants. It is
composed of petroleum solvents and has a gentle solvent
action, which is ideal for the removal of excess surface
penetrant.

Delivery form:
Can 1 L
Can 10 L

Art.No. 122.113.012
Art.No. 122.113.013

MET-L-CHEK
R-502

Class 3 Special application remover,
appropriate for Removal Method C
solvent wipe removal

---

Special high temperature remover for VP- 302 Penetrant

Delivery form:
Can 10 L
Cask 200 L

Art.No. 123.200.103
Art.No. 123.200.104

MET-L-CHEK Developers:

Product Name

Form
AMS-
2644
QPL4


d & e non-aqueous developer

yes

A suspension of developer in alcohol carrier fluid. It offers the
highest sensitivity and is used for critical inspections where
the finest defects must be found. D-70 dries quickly and
produces a smooth, uniformly white coating. Use with visible
and fluorescent penetrants.

MET-L-CHEK
D-70
Delivery form:
Spray can 400 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No. 121.100.501
Art.No. 121.100.502
Art.No. 121.100.503
Art.No. 121.100.504

c water suspendible developer

yes

D-78B is a chromate-free dry powder, which is mixed with
water to form a suspension. It must be agitated to maintain
uniformity. Parts are dipped into the developer, drained and
dried prior to inspection.
Use with visible and fluorescent penetrants.

MET-L-CHEK
D-78B

Delivery form:
Container 20 kg

Art.No. 122.120.406

f special application material

---

Special non-aqueous developer used with VP- 302 high
temperature penetrant for inspecting surfaces between 65
and 177C.

MET-L-CHEK
D-702
Delivery form:
Can 10 L
Cask 200 L

Art.No. 123.200.403
Art.No. 123.200.404
9

FLUORESCENT PENETRANT TESTING
Method

Water washable
Method and D

Post emulsifiable
Method

Solvent wipe

Dry
Apply non-aqueous
(D-70) or dry
developer (D-72A)
Pre-clean surface
Apply water washable
penetrant
10-52C
Dwell
Minimum 10 minutes
Wash
Water temperature
10-38C
Dry
Apply aqueous
developerD-78B
Dwell
Minimum 10 minutes
Inspect surface

Use UV-A irradiation of
1000 W/cm at no more than
20 lux visible light.
Pre-clean surface
Apply post emulsifiable
penetrant
10-52C
Dwell
Minimum 10 minutes
Pre-rinse
Water
temperature
10-38C
Dwell
Minimum 10 minutes

Apply non-aqueous (D-70)
or dry developer (D-72A)
Pre-clean surface
Apply penetrant
10-52C

Dwell
Minimum 10 minutes
Cloth wipe with cleaner

10-52C

Dwell
Minimum 10 minutes
Inspect surface

1000 W/cm at no more than
20 lux visible light.
Inspect surface

1000 W/cm at no more than 20
lux visible light.
Method -
lipophilic
emulsifier
Dip, drain,
<3 min.
Method D -
hydrophilic
emulsifier
Dip: 20% concent-
ration, <2 min,
Spray:5% concent-
ration, <2 min,
Rinse
Water temperature 10-38C
Dry
Apply non-aqueous
(D-70) or dry
developer (D-72A)
Dry
Apply aqueous
developer
D-76B, D-78B
Dip
10



MET-L-CHEK offers a complete line
of post emulsifiable and water
washable fluorescent penetrants,
designed to meet the most critical
inspection application.
Products are available in increments
of sensitivity from level to level 4.
All the penetrants are listed on the
Qualified Products List for MIL-I-
25135E and AMS-2644. They meet
the requirements of ASME Boiler and
Pressure Vessel Code and ASTM E-
1417 for penetrant inspection materials.
All meet the OSHA open tank use
requirement of having flash points
over 200F (93C). Most of them
are approved by Pratt & Whitney,
General Electric, AEG, Detroit
Diesel Allison and other prime
aerospace contractors.
MET-L-CHEK materials are low in
Sulfur, Chlorine and other
Halogens, making them safe for
use on titanium and high nickel
alloys in nuclear applications.
Water washable fluorescent penetrants
Removal methods: A water washable,
C Solvent wipe removal

Product Name
Sensitivity Level
acc. to AMS- 2644
AMS-
2644
QPL4


Level
(very low sensitivity)

Yes

A low cost penetrants used to locate relatively large defects
in castings, forgings and similar parts. Easy to wash yielding
low background.

MET-L-CHEK
FP-900
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.101.202
Art.No. 122.101.203
Art.No. 122.101.204

Level 1 (low sensitivity)

Yes

A low cost general metal working inspection penetrant.

MET-L-CHEK
FP-901
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.101.402
Art.No. 122.101.403
Art.No. 122.101.404

Level 1+ (low sensitivity)

Yes

V.O.C.-free, environmentally friendly formula, containing no
heavy metals, fats, oils or greases (F.O.G.)

MET-L-CHEK
FBP-911
Delivery form:
Can 1 L
Can 10 L
Cask 200L

Art.No. 122.101.602
Art.No. 122.101.603
Art.No. 122.101.604

Level 1 (low sensitivity)

A penetrant for general metal working inspection, also
approved for use in aircraft industry.

MET-L-CHEK
FP-921*
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.102.612
Art.No. 122.102.613
Art.No. 122.102.614

Level 2
(medium sensitivity)

Yes

A low cost, broad application penetrant that is qualified to
Grade 4 of DMS 1908B and MMS 615.

MET-L-CHEK
FP-902
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.101.702
Art.No. 122.101.703
Art.No. 122.101.704
* Pratt &Whitney PMC listed material.

11



Water washable fluorescent penetrants (continuation)

Product Name
Sensitivity Level
acc. to AMS- 2644
AMS- 2644
QPL4

Level 2 +

Yes

An environmentally friendly, V.O.C. and F.O.G. free
penetrant

MET-L-CHEK
FBP-912
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.101.902
Art.No. 122.101.903
Art.No. 122.101.904

Level 2 +

Yes

A broad application penetrant used in more demanding
aerospace and test lab applications.

MET-L-CHEK
FP-922*
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.102.602
Art.No. 122.102.603
Art.No. 122.102.604

Level 3
(high sensitivity)

Yes

A low cost high sensitivity penetrant qualified to level 4 of
DMS 1908B and MMS 616 as well as Pratt & Whitney.
PMC # 4360-7.

MET-L-CHEK
FP-903

Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.101.112
Art.No. 122.101.113
Art.No. 122.101.114

Level 3 +
(very high sensitivity)

Yes

V.O.C. and F.O.G. free, biodegradable penetrant. Free of
heavy metals and solvents as constituents.

MET-L-CHEK
FBP-913

Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.101.142
Art.No. 122.101.143
Art.No. 122.101.144

Level 3 +
(very high sensitivity)

Yes

A broad application penetrant, also used in more demanding
aerospace applications.

MET-L-CHEK
FP-923*
Delivery form:
Spray (400 ml)
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.102.621
Art.No. 122.102.622
Art.No. 122.102.623
Art.No. 122.102.624

Level 4
(maximum sensitivity)

Yes

Maximum sensitivity and brightness for very critical
inspection. Environmentally friendly, V.O.C. and F.O.G. free.

MET-L-CHEK
FBP-914
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.101.152
Art.No. 122.101.153
Art.No. 122.101.154

12


Post emulsifiable fluorescent penetrants
Removal Methods: B emulsification with lipophilic emulsifier
D emulsification with hydrophilic emulsifier (Dip: 17-20%, Spray: 5% concentration)
Product Name
Sensitivity Level
acc. to AMS- 2644
AMS-
2644
QPL4

Level 2

Yes
A medium sensitivity penetrant suitable for use in general metal
working inspection. Used for machinings, welded items and similar
parts with either lipophilic E-57 (Method B) or hydrophilic E-58D
(Method D) emulsifiers. Approved by Pratt and Whitney, GE, AEG,
Detroit Diesel Allison etc. PMC#4352-7.

MET-L-CHEK
FP-93A(M)
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.102.302
Art.No. 122.102.303
Art.No. 122.102.304

Level 3
(high sensitivity)

Yes
A high sensitivity penetrant that is widely used on production lines
of aircraft and other critical components. It may be used with
either lipophilic E-57 (Method B) or hydrophilic E-58D (Method D)
emulsifiers. Approved by Pratt and Whitney, GE, AEG, Detroit
Diesel Allison and other aerospace contractors. PMC # 4353-7.

MET-L-CHEK
FP-95A(M)*
Delivery form:
Spray can 400 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.102.401
Art.No. 122.102.402
Art.No. 122.102.403
Art.No. 122.102.404

Level 4
(maximum
sensitivity)

Yes
An ultra high sensitivity penetrant that is approved for use on
fracture critical rotating turbine components. It may be used for
machinings, welded items and similar parts with either lipophilic
E-57 (Method B) or hydrophilic E-58D (Method D) emulsifiers.
Approved by Pratt and Whitney, GE, Detroit Diesel Allison, Rolls
Roys and other prime aerospace contractors. PMC # 4354-7.

MET-L-CHEK
FP-97A(M)*
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.102.502
Art.No. 122.102.503
Art.No. 122.102.504

MET-L-CHEK offers a complete line of emulsifiers, removers
and cleaners which are used in the fluorescent (Type I) and
visible (Type II) dye penetrant inspection process. These materials
are designed to be used in the removal of the penetrant film from
the inspection surface while retarding the removal from any
discontinuities, facilitating flaw detection.
All MET-L-CHEK lipophilic (Method B) and hydrophilic (Method D)
emulsifiers and solvent removers (Method C) are listed on the
Qualified Products List for MIL-I-25135E and AMS-3644.
They meet the requirements of ASME Boiler and Pressure
Vessel Code and ASTM E-1417 for penetrant inspection
materials. They are low in Sulfur, Chlorine and other
Halogens, making them safe for use on titanium and high
nickel alloys in nuclear applications and are certified to
NAVSEA 250-1500-1 and RDT. They are designed to meet
the needs of the most critical inspection applications.
Removers:
Product Name Solvent Class
AMS-
2644
QPL4
Method C

Yes

Alcohol based remover for use with all penetrants MET-L-CHEK
NPU
Delivery form:
Spray can 400 ml
Can 1 L
Can 10 L

Art.No. 121.100.101
Art.No. 121.100.102
Art.No. 121.100.103

Method C

Yes
Alcohol based remover for use with all penetrants. It is
composed of petroleum solvents and has a gentle solvent
action, which is ideal for the removal of excess surface
penetrant.

MET-L-CHEK
E-59
Delivery form:
Can 1 L
Can 10 L

Art.No. 122.113.012
Art.No. 122.113.013

13


Emulsifiers:
Product Name Method
AMS-
2644
QPL4

B

Yes
A lipophilic emulsifier, which is a viscous, oily, orange liquid used with all MET-
L-CHEK post emulsifiable penetrants. After an appropriate penetrating dwell
time the parts are dipped into the emulsifier, removed and drained for 1-3
min, after which the parts are water washed. E-57 is low in sulfur and
halogens and is supplied ready to use.

MET-L-CHEK
E-57
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.112.302
Art.No. 122.112.303
Art.No. 122.112.304

D

Yes
A hydrophilic emulsifier, that is supplied as a concentrate. In use it is diluted
with water to approx. 20 % strength for dip applications and less than 5% for
spray applications. It provides excellent process control for maximum
sensitivity with all MET-L-CHEK post emulsifiable penetrants. Approved by
Pratt and Whitney, GE, AEG, Detroit Diesel Allison. PMC # 4355-7.

MET-L-CHEK
E-58 D*
Delivery form:
Can 1 L
Can 10 L
Cask 200 L

Art.No. 122.112.202
Art.No. 122.112.203
Art.No. 122.112.204

The use of developers is an important part of the
penetrant inspection process. The developer acts to draw
the penetrant from the discontinuity and to form a more
uniform background increasing the detectability of the
penetrant indication. All MET-L-CHEK developers are listed
on the Qualified Products List for MIL-I-25135E and AMS-
2644. They meet the requirements of ASME Boiler and
Pressure Vessel Code and ASTM E-1417 for penetrant
inspection materials. They are low in Sulfur, Chlorine and
other Halogens, making them safe for use on titanium and
high nickel alloys in nuclear applications.
Developers:
Product Name Form
AMS-
2644
QPL4

d & e non-
aqueous developer

Yes
A suspension of developer in alcohol carrier fluid. It offers the highest
sensitivity and is used for critical inspections where the finest defects must be
found. D-70 dries quickly and produces a smooth, uniformly white coating. Use
with visible and fluorescent penetrants.

MET-L-CHEK
D-70
Delivery form:
Spray can 400 ml
Can 1 L
Can 10 L
Cask 200 L

Art.No. 121.100.501
Art.No. 121.100.502
Art.No. 121.100.503
Art.No. 121.100.504

c water
suspendible
developer

Yes
D-78B is a chromate-free dry powder, which is mixed with water to form a
suspension. It must be agitated to maintain uniformity. Parts are dipped into
the developer, drained and dried prior to inspection.
Use with visible and fluorescent penetrants.

MET-L-CHEK
D-78B
Delivery form:
Container 20 kg

Art.No. 122.120.406

dry developer

Yes
A light, fluffy, dry powder developer, which is used principally for fluorescent
penetrant inspection. It is dusted onto the part surface by hand or in
specialized developer application equipment. Approved by Pratt and Whitney,
GE, AEG and other engine and airframe manufacturers.

MET-L-CHEK
D-72A*

Delivery form:
Container 1 kg

Art.No. 122.120.306

b water soluble
developer

Yes
An aqueous soluble developer for use with post emulsifiable fluorescent
penetrants. It forms thin, uniform translucent coatings, which are easily
washed off after the inspection. It is supplied as a dry powder which is
dissolved in water. Once dissolved, no agitation of the bath is required.

MET-L-CHEK
D-76B
Delivery form:
Container 10 kg

Art.No. 121.100.606
14

Fluorescent (Typ I) and contrast (Typ II) penetrant inspection media
according to AMS 2644 & ASTM E1417
REMOVAL METHODS: A Water washable
B Post emulsifiable, lipophilic emulsifier
D Post emulsifiable ,hydrophilic emulsifier
(Dip: 17-20% concentration, spray: < 5% concentration)
SENSITIVITY LEVEL: 1/2 very low; 1 low; 2 medium; 3 high; 4- very high
DEVELOPER FORMS: a Dry developer; use with all fluorescent penetrants(Type I), Methods A, B, C & D.
b Water soluble type; use with fluorescent penetrants (Type I), Methods B, C & D.
c Water suspendible developer; use with all penetrants, Methods A, B, C & D.
d Nonaqueous developer; use with Type I penetrants, Methods A, B, C & D.
e - Nonaqueous developer; use with Type II penetrants, Methods A, B, C & D.
f Special application developer.
SOLVENT CLASS: 1 Halogenated solvent remover, use with all penetrants, Method C.
2 Nonhalogenated solvent remover, use with all penetrants, Method C.
3 Special application material used with special application penetrants, Method C.
Name
Type
Method
class/form
Sensitivity
level
AMS-2644
QPL4
General description

FP-900 I A & C 1/2 YES Very low sensitivity, general metal working.
FP-901 I A & C 1 YES Low sensitivity, general metal working.
FBP-911 I A & C 1 YES Low sensitivity, oil and solvent free.
FP-921 I A & C 1 YES Low sensitivity, aerospace applications.
FP-902 I A & C 2 YES Medium sensitivity, general metal working.
FBP-912 I A & C 2 YES Medium sensitivity, oil and solvent free.
FP-922 I A & C 2 YES Medium sensitivity, aerospace applications.
FP-903 I A & C 3 YES High sensitivity, all applications.
FBP-913 I A & C 3 YES High sensitivity, oil and solvent free.
FB-923 I A & C 3 YES High sensitivity, aerospace applications.
FBP-914 I A & C 4 YES Ultra High sensitivity, oil & solvent free.
FP-93A(M) I B, C & D 2 YES Medium sensitivity, all applications.
FP-95A(M) I B, C & D 3 YES High sensitivity, all applications.
FP-97A(M) I B, C & D 4 YES Ultra high sensitivity, all applications.
VP-30 II A & C NA YES Welding, nuclear and general metal working.
VBP-300 II A & C NA YES Oil and solvent free, general metal working.
VP-31A II B & C NA YES Welding, nuclear and general metal working.
VP302 II C NA NA Special high temperature material
E-50 II B NA YES Lipophilic emulsifier for VP-31A
E-57 I B NA YES Lipophilic emulsifier for FP-93/95/97A(M)
E-58D I D NA YES Hydrophilic remover for FP-93/95/97A(M)
E-59 I & II C, class 2 NA YES Solvent remover for all penetrants.
E-59A I & II C, class 2 NA YES Solvent cleaner / remover for all penetrants
R-502 II C, class 3 NA NA Special high temperature remover for VP-302
R-503 I & II C, class 2 NA YES Petroleum free cleaner / remover
R-504 I & II C, class 2 NA YES Fast evaporating solvent remover, phenol free
D-70 I & II Forms d & e NA YES Nonaqueous developer, all penetrants.
D-72A I Form a NA YES Dry powder developer, all Type I penetrants
D-76B I Form b NA YES Aqueous soluble developer
D-78B I & II Form c NA YES Aqueous suspendible developer
D-702 II Form f NA NA Special high temperature developer for VP-302

Met-L-Chek

15

STATIONARY FACILITIES FOR PENETRANT TESTING

Stationary devices for fluorescent penetrant testing
correspond to the specifications of main world standards:
MIL-I 25135E, MIL STD 6866, AMS 2644, EN 571-1. All
components meet the European requirements for Health,
Safety and Ergonomics.

The inspection systems are basically made of stainless steel
and equipped with first class means for functional control.
The devices are designed and manufactured according to
customers performance specifications with regard for
specific inspection tasks and test objects.

Main stages of processing:
1. Pre-clean;
2. Wash;
3. Dry to = 1000C;
4. Cool to T = 40;
5. Dip in a tank with penetrant
6. Water wash
7. Dip in a tank with emulsifier
8. Post water wash;
9. Dry at =60 C;
10. Electrostatic application of powder developer;
11. Surface inspection under UV irradiation.

ELECTROSTATIC DEVICES

Electrostatic liquid application
is a high-efficient coating method,
offering decisive advantages over
conventional application
techniques in many areas of
industry including penetrant
testing.
Due to the electrostatic charge
the penetrant (developer) particles
repel each other to produce an
extremely fine atomization. The
uniform spray jet generates a very
homogeneous material application
with an even coating, resulting in a
particularly high quality finish.
The wrap-around effect results
from a force field between the negatively charged penetrant
(developer) particles and the grounded work piece. Both
the front and rear of the work piece can thus be coated at
the same time with enormous savings in material and
time.
To achieve maximum wrap-around and optimum
application efficiency the electrostatic systems operate at a
very high level of performance.

16

TEST PANELS

Sensitivity of inspection media, quality of intermediate cleaning and control of the whole penetrant process are determined by
test bodies, which are metal panels with defined roughness, provided with standardized artificial cracks (defects).

Test body JIS Z 2343

Reference Block No.1 (EN ISO 3452-3)

Reference Test Panel No.2 (EN ISO 3452-3)

Art.No. 127.550.000

The Reference Test Panel No. 2 is an austenitic plate, which is chrome-plated and provided
with four fields (25 x 35 mm) of different surface roughness (Ra = 2,5 m, Ra = 5 m, Ra
= 10 m and Ra = 15 m) on the one half and 5 star-shaped crack patterns of different
sizes on the other half. The rough fields are used for control of the intermediate washing-
off. The star-shaped cracks in the chrome plating are generated by ball stamping from the
rear side.
The indication on the reference test panel gives no suggestion of the indication on the part
under test.

Art.No. 127.400.001

The Type 1 Reference Block for testing sensitivity of fluorescent and visible penetrant
systems consists of 4 nickel-chrome plated panels with 10, 20, 30 and 50 m thickness of
plating respectively.
The panels with cracks depth of 10, 20 and 30 m are used for determination of the
sensitivity of fluorescent penetrant systems.
The sensitivity of visible (contrast) penetrant systems is determined by using the 30 and 50
m plated panels.
The Type 1 panels are rectangular in shape with typical dimensions of 35 x 100 x 2 mm
Transverse cracks are made in each panel by stretching the panels in the longitudinal
direction. The width to depth ratio of each crack should be approximately 1:20.
A declaration stating conformance to EN ISO 3452-3 and in line with EN 10204, Type 3.1 B
shall accompany each test block.

Art.No. 127.600.001 - 10 m
Art.No. 127.600.002 - 20 m
Art.No. 127.600.003 - 30 m
Art.No. 127.600.004 - 50 m

The test body is used to determine the sensitivity of penetrant systems and for comparing
two penetrants, one of which can be taken for standard. It consists of two test panels which
are bronze planes 100352 mm, plated with NiCr-layer. Several crosscut cracks are made
in the nickel-chrome-plating, the depth of cracks fits the width of the NiCr-plating. The
bodies are designed in 4 types with plating width of 10, 20, 30 & 50 m. The quotient of
cracks width to their depth equals 1:20. Each test-panel is provided with a certificate
according to EN 10204, type 3.1 B, which verifies its conformity to EN ISO 3452-3. The test
panels with cracks depth of 10, 20, 30 m are used for testing of fluorescent penetrant
systems sensitivity. The sensitivity of contrast penetrant systems is determined by panels
with cracks depth of 30 and 50 m.

17

Test Panel ASME V

Test Panels WTP-1 and WTP-2

Test Panel PSM-5

UTE-3 Inspectability Scale & Visual Comparator

Art.No. 127.100.000

The ASME V panel is used for the testing of the penetrants indication sensitivity. Due to the
division of the test panel into two parts, it is possible to compare two different penetrants.
The test panel is an aluminum block of 80 50 10 mm, divided by a notch
(50 2 1,5 mm), into two parts. Because of a special thermal treatment the panel
surface is provided with a crack pattern, which is different on the front and rear side of the
test panel.

Cracks indication resulted from application of
NORD-TEST penetrant system
(U87, Rot 3000, U89)

Art.No. 127.700.001 - WTP 1
Art.No. 127.700.002 - WTP 2

The Test Panels are designed to evaluate the removability of fluorescent penetrants
according to the requirements of AMS 2644C.
The WTP-1 is a stainless steel panel, measuring 46 inches with two parallel medium
rough strips, each 61,5 inches, separated by a smooth 1 inch strip.
The WTP-2 is a set of two identical panels measuring 1.5 x 2 inches produced from a single
sheet and is also used for assessment of fluorescent penetrants removability.

Art.No. 127.800.000

The PSM-5 test panel is used for testing the penetrant process in whole while human or
automatic (semiautomatic) processing according to Pratt & Whitney Aircraft TAM 1460 40.
The PSM-5 is a rectangular panel, measuring 1015 cm, width 2,3 mm, made of stainless
steel.
The chromium-plated strip on the left side contains 5 star-shaped crack patterns which are
arranged according to their sizes. The crack pattern differs from one panel to another. The
right half is sandblasted and used to evaluate the penetrant removability.
The panel should not to be used for comparison of different penetrant systems.

Art.No. 127.850.000

The INSPECTABILITY SCALE is used under UV (black) light to determine if fluorescent
brightness at the test surface is adequate and in proper contrast to ambient white light. It
also can disclose whether the operator can see the size indication he is seeking.
The VISUAL COMPARATOR consists of sentences printed in Jaeger 1 and Jaeger 2 print
sizes. The operators ability to read the appropriate sentence (J1 or J2 as required by the
applicable specification) at the test surface, determines his visual ability under the test
lightning conditions.
18

The magnetic particle testing method (MT) is one of the
most sensitive, reliable and productive NDT-methods for
surface inspection of products from ferromagnetic
materials. The method is based on the attraction of
ferromagnetic particles by force of leakage flux which
appears above surface defects like cracks, laps, lacks of
fusion, pores after an adequate magnetization. MT can be
used for indication of open surface defects and under
certain conditions for detection of near-surface defects. A
higher probability of detection is given, when the direction
of a defect is perpendicular to the direction of the applied
magnetic field. The smaller is the angle between the defect
and magnetic field lines, the weaker is the indication.

Microscope imaging of cracks Cracks indication by fluorescent MT method

The magnetic particle testing is a separate processing procedure which consists of following parts: 1. Preparation of the test
objects surfaces for testing; 2. Magnetization of the object; 3. Application of magnetic particle suspension (powder) onto the
test object; 4. Inspection; 5. Demagnetization.

Circular, longitudinal or combined magnetization is used for the magnetic particle testing. There are a lot of magnetization
schemes, some of which are shown below.

APPLICATION FIELDS:
Metallurgy
Engineering
Aircraft industry
Automobile production
Ship building
Constructional engineering
Pipelining
Power machine building
Chemical engineering
Transport (air, rail, motor transport)

DEFECTS INDICATION:
Cracks
Hair cracks
Tears
Silver spots
Lacks of fusion
Pores

Magnetic field direction
19

FLUORESCENT INSPECTION MEDIA FOR MAGNETIC PARTICLE TESTING

Super Magna LY 2500
Fluorescence
coefficient
(Cd/W)
Average
grain size
(m)
Recommended
concentration
(g/l)
Sedimentation
(1 g/l)/100ml

Grain form

Indicating ability
2,8 4 0,4-1 0,25

Delivery form: Note:
Art.No.135.001.040 Pure magnetic powder 1 kg container 1 kg sufficient for 2500 l suspension. For water
based suspensions use BC 502 Additive!
Art.No.135.103.301 Liquid water-based concentrate 1:40 1 L can Contains wetting, antifoam (silicone free) and
antirust agents. Halogens free.
Art.No.135.103.115 Dry concentrate 10g:1L 1 kg container Contains wetting, antifoam (silicone free) and
antirust agents.
Art.No.135.103.216 Ready-to-use oil-based suspension 1 L can


For the magnetic particle testing the
HELLING Company offers a complete
line of fluorescent inspection media in
form of dry powders, liquid and dry
concentrates and ready-to-use oil-based
suspensions.
The HELLING Dry Magnetic Powders
excel in their high fluorescence
coefficient, defined grain size
distribution as well as purity and assure
the indication even of the finest defects.
The liquid and dry concentrates for
preparing of water-based magnetic
particle suspensions contain all
necessary wetting, antifoam and antirust
agents. These concentrates are used
even for the inspection of corrosion-
sensitive parts. The usage of
concentrates also helps to cut down the
shipping and storing costs considerably.
The ready-to-use suspensions
are an ideal inspection material
for testing on construction sites
and mounting pads or for
sampling inspection. The
suspensions are based on
colorless, odor-free, non-irritant,
low-viscosity oils. The oils have
no intrinsic fluorescence, that is
why the very contrasting and
brilliant defect indication is
achieved.
Furthermore the HELLING
delivery program also includes
aerosol systems (V.O.C. free)
for quick, handy and efficient
magnetic particle testing, even in
the field conditions.
The inspection media from
HELLING meet the requirements
of ASME-Code, Sect. V, ASTM E
709 and EN ISO 9934.

Crack indication resulted from application of the
water-based suspension prepared by use of
Super Magna LY 1500 dry concentrate.
20

Super Magna LY 2300
Fluorescence
coefficient
(Cd/W)
Average
grain size
(m)
Recommended
concentration
(g/l)
Sedimentation
(1 g/l)/100ml

Grain form

Indicating ability
3,4 6 0,4-1 0,25
Art.No.135.001.150 Pure magnetic powder 1 kg container 1 kg sufficient for 2500 l suspension. For water based
suspensions use BC 502 Additive!
Art.No.135.102.216 Ready-to-use oil-based suspension

1 L can


10 L can

Super Magna LY 1500
Fluorescence
coefficient
(Cd/W)
Average
grain size
(m)
Recommended
concentration
(g/l)
Sedimentation
(1 g/l)/100ml

Indicating ability
5,2 12,5 0,6-1,5 0,2

1 L can


10 L can

Super Magna CGY 4000
Fluorescence
coefficient
(Cd/W)
Average
grain size
(m)
Recommended
concentration
(g/l)
Sedimentation
(1 g/l)/100ml

Grain form

Indicating ability
11,3 14 0,5-1,5 0,2


Grain form
21
Grain form
Grain form
Indicating ability
Indicating ability

COLOR INSPECTION MEDIA FOR MAGNETIC PARTICLE TESTING

Along with the fluorescent
inspection media the HELLING
delivery program includes diverse
color consumables like dry
powders, concentrates and ready-
to-use oil-based suspensions.
Dry Magnetic Powders from
HELLING are notable for their
bright colors, defined grain size
distribution and purity. So they
serve for a reliable indication even
on dark or polished surfaces.
The dry concentrates for
preparing of water-based magnetic
particle suspensions contain all
necessary wetting, antifoam and
antirust agents. These
concentrates are used even for the
inspection of corrosion-sensitive
parts. The usage of concentrates

also helps to cut down the shipping
and storing costs considerably.
The ready-to-use suspensions
are an ideal inspection material for
testing on construction sites and
mounting pads or for sampling
inspection. The suspensions are
based on colorless, odor-free, non-
irritant, low-viscosity oils.
Furthermore the HELLING delivery
program also includes aerosol
systems (V.O.C. free) for quick,
handy and efficient magnetic
particle testing, even in the field
conditions.
The inspection media from
HELLING meet the requirements of
ASME-Code, Sect. V, ASTM E 709
and EN ISO 9934.

BW 333
Color Average grain
size (m)
Recommended
concentration (g/l)
Sedimentation
(1 g/l)/100ml

Black

4 3-5 0,1

Art.No.135.002.010 Pure magnetic powder 1 kg container 1 kg sufficient for 200-300 l suspension. For water
Art.No.135.100.301 Dry concentrate 15g:1L 1,5 kg container Contains wetting, antifoam (silicone free) and
Art.No.135.002.031 Liquid water-based concentrate 1:50 1L can Contains wetting, antifoam (silicone free) and


WD 105
Color Average grain
size (m)
Recommended
concentration (g/l)
Sedimentation
(1 g/l)/100ml

Grey-
white

37 5 0,1

Dry concentrate 15g:1L 1,5 kg container Contains wetting, antifoam (silicone free) and
Crack indication resulted from application of the
water-based suspension prepared by use of MEF
515 dry concentrate.
22
Grain form
Grain form
Grain form
Grain form
Indicating ability
Indicating ability
Indicating ability
Indicating ability

TGL hellorange

Color Average grain
size (m)
Recommended
concentration (g/l)
Sedimentation
(1 g/l)/100ml

Orange

47 5 0,3
Delivery form:

Note:


TGL 11

Color Average grain
size (m)
Recommended
concentration (g/l)
Sedimentation
(1 g/l)/100ml

Red

35 5 0,3
Delivery form:

Note:

Dry concentrate 15g:1L 1,5 kg container Contains wetting, antifoam (silicone free)
and antirust agents. Halogens free.

WW 50

Color Average grain
size (m)
Recommended
concentration (g/l)
Sedimentation
(1 g/l)/100ml

Grey-
white

30 5 0,25
Delivery form:

Note:



TGL 12

Color Average grain
size (m)
Recommended
concentration (g/l)
Sedimentation
(1 g/l)/100ml

Green

35 5 0,3
Delivery form:

Note:


Dry concentrate 15g:1L 1,5 kg container Contains wetting, antifoam (silicone free)
and antirust agents. Halogens free.

23

AEROSOL SYSTEMS FOR MAGNETIC PARTICLE TESTING

The consumables in spray cans are used for a quick, handy and
efficient testing, also in test labs and in field conditions.
The HELLING aerosol suspensions both oil-based and water-
based excel in their indicating ability and serve for detection of
the finest cracks. Due to the economic consumption and ease of
application they are an ideal inspection material for testing on
construction sites and mounting pads or for sampling
inspection.
The HELLING aerosol systems are V.O.C. free and meet the
requirements of ASME-Code, Sect. V, ASTM E 709 and EN ISO
9934

LY 2500

Art.No.135.005.611

A fluorescent water-based magnetic particle suspension. The suspension contains all
necessary wetting, antifoam and antirust agents and provides a very high sensitivity. The
average grain size of magnetic particles is about 4 m.
Contents: 400 ml.

BW 333

Art.No.135.005.601

A black water-based magnetic particle suspension. The suspension contains all necessary
wetting, antifoam and antirust agents and provides a high sensitivity. The average grain
size of magnetic particles is about 4 m.
Contents: 400 ml.

NRF 101

Art.No.135.005.050

A fluorescent magnetic particle suspension based on odor-free oil with a high flash point.
The suspension is a good corrosion inhibitor and provides a very high sensitivity. The
average grain size of magnetic particles is about 4 m.
Contents: 400 ml.

Weld joint inspection on a bridge by use of BW 333
black magnetic particle suspension and NR 104 A
white background paint.
24

NRS 103

Art.No.135.005.070

A black magnetic particle suspension of high sensitivity. It is based on odor-free
oil with a high flash point and is a good corrosion inhibitor. The average grain
size of magnetic particles is about 4 m.
Contents: 400 ml.

MEF 515

135.005.079

A red, fluorescent, oil-based magnetic particle suspension, which provides a
contrast indication even on black and polished part surfaces, on the white
background paint as well as under UV irradiation. The average grain size of
magnetic particles is about 10 m.
Contents: 500 ml.

NR 104

Art.No.135.006.020

A white background paint which is a white pigment suspension in a slightly
volatile solvent, doesnt content chlorinated hydrocarbons. Dries quickly (about 1
min. at 20C) and produces a smooth, uniformly white background coating. To
be applied as a thin layer with a thickness up to 30 m.
Contents: 400 ml.

NR 104 /S

Art.No.135.006.021

A white re-dyeable background paint which shouldnt be removed before further
painting. No chlorinated hydrocarbons. Dries quickly (about 2 min. at 20C) and
produces a smooth, uniformly white background coating. To be applied as a thin
layer with a thickness up to 30 m.
Contents: 400 ml.

NR 107

Art.No.135.006.050

Remover for background paint.

25

OILS AND ADDITIVES

Oil for magnetic particle inspection No. 01500

Art.-Nr.135.007.050 - 10 L can
Art.-Nr.135.007.060 200 L cask

Low-viscosity oil carrier for preparation of magnetic particle suspensions. Aging-resistant,
odor-free, colorless, non irritating, without intrinsic fluorescence.

Oil for magnetic particle inspection No. 4965

Art.-Nr.135.007.020 10 L can
Art.-Nr.135.007.030 200 L cask

Low-viscosity oil carrier for preparation of magnetic particle suspensions. Totally
evaporating. Aging-resistant, odor-free, colorless, non irritating, without intrinsic
fluorescence.

Magna-Proof 585 Additive

Art.No.135.007.180 1 L bottle
Art.No.135.007.190 10 L can

A composition of water, alkalonamines and corrosion inhibitors. It serves for distribution
and mobility of magnetic powder particles and provides the water-based suspensions with
wetting (surface-active) as well as corrosion-preventive properties.

Dosage: 20-50 ml per 1 L of ready-to-use water-based magnetic particle suspension.

502 Additive

Art.No.135.007.090 10 L can

A composition of water, amine borate, anionic and nonionic surfactants. It is used as
wetting (surface-active), antifoam and corrosion-preventive agent for preparation of water-
based magnetic particle suspensions.

Dosage: 20-50 ml per 1 L of ready-to-use water-based magnetic particle suspension.

RS 602 corrosion-preventive additive


An additive for preparation of water based magnetic particle suspensions. Free of chlorides
and halogens, nitrite-free.
It is used for production of water based cooling fluids, cleaning liquids, fluids for metal
working.
Dosage: 20 ml per 1 L of water or ready-to-use water-based magnetic particle suspension

26

HAND MAGNETIZING DEVICES

HAND YOKE ELECTROMAGNETS

With the HANSA series the HELLING
Company presents a new generation
of hand yoke electromagnets,
which excel by many advantages as
compared with the previous series:
they are more lightweight, handy,
powerful!
An important ergonomic feature of
this series is the special narrow
handle, which facilitates a fatigue-
free working even for small hands.
The series includes the UM 8, UM 9,
UM 10 and UM 15 hand yokes. The
UM 8, 9 and 10 hand yokes differ in
dimensions (pole spacing and
length), in weight and in lifting
strength. Optionally the devices can
be fitted with two-limbs flexible legs,
whose lower limbs can be swung inwards and outwards by
45. The pole spacing can be hereby increased or decreased
by approximately 60 cm. Due to 45 inclination of the
contact surface the legs fit optimal the geometry of the
object under testing.
The UM 15 hand yoke is provided
with three-limbs flexible legs in
standard execution. Hereby the poles
distance can be set in the range from
95 up to 250 mm.
All hand yokes of HANSA series meet
also with flexible legs by maximum
pole spacing the requirements of
general guidelines and standards (EN
ISO 9934-3, ASTM 709 and ASME-
Code, Sect. V). Here a lifting
strength of min. 45 N (4,5 kg) or a
tangential field strength of min. 20
A/cm (EN ISO 9934-3) is required as
operational capability proof.
The HANSA hand yokes are
completely sealed, being fed with
main voltage of 230 Volt and possess
the IP 65 protection class. They can be used (with the
exception of UM 8 (60 sec./30% ED) with the maximum
turn-on time of 150 sec. and maximum duty cycle of 50%.
The cable can be uncoupled in order to prevent breaking of
the connecting bushing.

UM 8 / HANSA-230 Hand Yoke Electromagnet


Art.No. 131.002.020
Pole spacing, mm 170
Pole cross section, mm 25 x 25
Dimensions, mm 265x163x51
Tangential field strength, A/cm 30
Lifting force, N 130
Supply voltage, V 230
Operating current, A 2
Duty cycle, % 30
Weight, kg 3,3
Cable length, m 3
Protection system IP 65
Optional: cable up to 10 m long on request
Art.No. 131.002.030
Duty cycle, % 30
Weight, kg 3,3
Cable length, m 3
To be delivered with transformer
Optional: cable up to 10 m long on request .
27

UM 9 / HANSA -230 Hand Yoke Electromagnet




Art.No. 131.002.024
Duty cycle, % 50
Weight, kg 2,9
Cable (detachable), m 3

Art.No. 131.002.025
Operating current, A 8,5
Duty cycle, % 50
Weight, kg 2,9
Art.No. 131.002.026
Lifting force, N 90
Duty cycle, % 50
Weight, kg 2,2
Art.No. 131.002.027
Lifting force, N 85
Duty cycle, % 50
Weight, kg 2,2
28



DETACHABLE LEGS FOR HAND YOKE ELECTROMAGNETS

An important advantage of HANSA hand yokes is their
compatibility with two-limbs flexible legs, whose lower
limbs can be swung inwards and outwards by 45.

Hereby the poles distance can be increased or decreased by
approximately 60 cm. Due to 45 inclination of the contact
surface the legs fit optimal the geometry of the object
under testing.

Art.No. 131.002.023 Flexible legs 45 for U 8, UM 9, UM 10

Art.No. 132.020.021 Protective poles with pin for U 8, UM 9, UM 10

Art.No. 131.002.021 Protective poles for screwing for UM 9, UM 10
Art.No. 131.002.028
Pole spacing, mm 95-245
Lifting force, N 50
Duty cycle, % 50
Weight, kg 3,2
Art.No. 131.002.029
Pole spacing, mm 95-245
Lifting force, N 50
Duty cycle, % 50
Weight, kg 3,2
29


KMU 8/42 CROSS YOKE

The KMU 8/42 Cross Yoke represents a supplement to the
HANSA Series the new generation of hand yoke
magnetizing devices. The KMU 8/42
consists of two alternating current
yokes disposed crosswise with pole
spacing of 170 mm.
They are fed by 2 equipotent
alternating currents with 90 phase
shift, what results in rotating
magnetization vector, whose field
strength is equal in all directions.
This magnetization technique
enables the detection of
discontinuities of every orientation.
In practice it means: simultaneous
indication of longitudinal,
transversal and oblique cracks in
the course of only one operation.
Therefore the KMU 8/42 Cross Yoke
is especially appropriate for
inspection of lengthy welded joints,
for example in pipe manufacturing,
tank and pressure vessel building or
ship building. The long-duration duty
cycle of up to 60% advantages the
application in these production fields.
The magnetic field is being applied into the part under test
over a short air gap. Thereto the yoke poles are provided
with adjustable castors. The castors
maintain a constant air gap between
the poles and the part surface and
enable the yoke to be moved easily.
The assembled Cross Yoke reaches a
tangential field strength of 32 A/cm
and a lifting strength of more than
300 N (30.6 kg). Even with the air
gap of 5 mm the tangential field
strength is still 22 A/cm!
The KMU 8/42 Cross Yoke is
completely sealed, being fed by an
additional transformer with 3 x 42 V
alternating voltage and possesses
the IP 54 protection class. The Cross
Yoke and the transformer are
coupled with a flexible cable 5 m
long. The transformer meets criteria
of the IP 23 protection class and
requires the primary voltage of 3 x
400 V.

KMU 8/42 Cross Yoke

Art.No. 131.016.100
Dimensions, mm 235180320
Lifting force, N > 300
Duty cycle, % 60
Weight, kg 9,2
To be delivered with transformer (Art.No. 131.016.110)

30

INDUCTIVE UV and WHITE LIGHT LED SOURCES

Inductive UV or White Light LED
Sources are used while working with
hand yoke or cross yoke
electromagnets. The network
independent light sources have been
designed for simultaneous irradiation
(illumination) of the working area
during testing with fluorescent or
colour magnetic particle powder by
single handed operation only. The
adjustable swivel head ensures the
correct irradiation angle depending on
distance between poles and length of
legs of yoke in order to get an
optimum homogeneous irradiation field
right in the center of the working area.
The splash protected (IP 65) light
source fit on all hand yokes with a pole
cross section up to 50 x 50 mm.
The light sources can be fixed quickly and
easily at the yoke leg and fastened with
two plastic screws.
When switching on the yoke i.e. during
magnetizing, post-magnetizing and
examination cycles the unit is being fed
by inductive current and illuminates or
irradiates the working area. Therefore
neither battery nor mains supply is
needed.
The light sources have proved themselves
especially in testing under restricted space
conditions, on construction sites and
improvised test places, where only limited
possibilities for auxiliary instrument using
are available.

Inductive UV Irradiation Source with swivel head

Inductive White Light Source with swivel head

1 X UV LED head 2 x UV LED heads
Art.No. 131.002.053 131.002.063
Operating current appr. 500 mA appr. 500 mA
UV Source 1 UV LED 2 UV LED
UV LED lifetime appr. 10000 h appr. 10000 h
UV intensity at 70 mm dist. appr. 2000 W/cm
2
appr. 4000 W/cm
2

Wavelength 365 nm 365 nm
Weight appr. 70 g appr. 80 g
Dimensions 65 x 80 mm 65 x 80 mm
Art.No. 131.002.054
Operating current appr. 500 mA
White light source 1 White Light LED
LED lifetime appr. 10000 h
Light intensity at 70 mm dist. appr. 1000 lux
Weight appr. 70 g
Dimensions 65 x 80 mm

31


PERMANENT ELECTROMAGNETS

The portable HANSA DC Permanent Electromagnets
are battery powered and hereby network independent, direct
current magnetizing devices for complete operator mobility -
even in the field conditions.
The HANSA DC magnets have a reduced weight and a
comfortable ergonomic grip in order to facilitate a fatigue-free
working. The device surface is slightly rough, thereby the
sliding in the hand is eliminated.
The devices are fed by a powerful compact Li-Ion battery
pack sufficient for continuous working time of about 2 hours.
Battery charge status is indicated by 3 LEDs.
The carrying case for battery pack can be fastened quickly at
the waist-belt.
The pull off strength by poles distance of 135 mm is more
than 27 kg (265 N), while according to ASTM E1444 min.
22,5kg (225 N) are required.

UM-9 / HANSA DC Permanent Electromagnet

UM-10 / HANSA DC Permanent Electromagnet

Art.No. 131.002.124
Pole cross section, mm 25x25
Voltage, V 6
Continuous working time, h 2
Protection type IP65
Lifting force acc.to ASTM E1444 (N) > 225
Weight, kg 2,7

Art.No. 131.002.126
Pole cross section, mm 25x25
Voltage, V 6
Continuous working time, h 2,5
Protection type IP65
Lifting force acc.to ASTM E1444 (N) > 225
Weight, kg 2,0

32


PERMANENT MAGNETS

The Flaw Finder permanent magnets are a simple
solution for the effective, easy and quick parts magnetization
for detection of surface and subsurface defects.
The conception of the Flaw Finders makes it possible to use
the devices for testing such objects, where the application of
electromagnetic yokes is impracticable or prohibited for
safety reasons.

Flaw Finder Type A Permanent Magnet

Art.No. 131.001.010

Flaw Finder Type A meets the requirements of ASTM E709-95 and ASTM E1444 and
is an ideal instrument for magnetizing of small-sized parts and weld joints.
It consists of 2 permanent magnets connected with a magnetic conductor.

Lifting force: > 30 kg (294 N)
(ASTM E1444 requires min. 22,5 kg)

Magnetic material: neodymium-iron-boron

Flaw Finder Type N Permanent Magnet

Art.No. 131.001.022

Flaw Finder Type N meets the requirements of ASTM E709-95 and ASTM E1444, it
consists of a central permanent magnet with attached flexible magnetic conductors.
These flexible poles serve for the optimal fit to surface geometry. The magnetizing
force is tested by TB10 test block.

Lifting force by pole spacing 100-150 mm: > 27 kg (265 N),
(ASTM E1444 requires min. 22,5 kg)

Magnetic material: neodymium-iron-boron

-10 Weight Lift Test Bars

Art.No. 710.600.000

The TB-10 provides for the calibration and certification of AC and DC
electromagnets as well as permanent magnets to the following specifications by
testing their pull-off strength. Bar weight is stamped on each bar and is traceable
to NIST.

Complies with:
ASME Section V, Article 7,
ASTM E 709,
ASTM E 1444
MIL-Std.271 E&F
NAVSEA-TB-T9074-AS-GIBO 10/271

Weight: 10 lb (4,5369 kg)

33

MOBILE MAGNETIZING DEVICES

CROSS YOKE NR 01

The NR 01 Cross Yoke is used for contact and non-contact magnetization of different parts.
It is fed by two equipotent alternating currents that are dephased by 90, what results in
rotating magnetization vector, whose field strength is equal in all directions. This
magnetization technique enables the detection of discontinuities of every orientation in the
course of only one operation.
That is why the NR 01 Cross Yoke will especially do for inspection ob tube ends, tooth
gears and different cylinder parts. The NR 01 Cross Yoke is designed for a long-duration
duty cycle of up to 90%.
The NR 01 Cross Yoke is completely sealed, being fed by an additional transformer with
3 x 42 V alternating voltage and possesses the IP 54 protection class.

CROSS SHAPED COIL

The cross shaped coil is being used for non-contact magnetization of bars, billets, ingots or
cylindrical parts. It is being fed by two equipotent alternating currents that are dephased
by 90, generating a rotating magnetizing vector on the horizontal plane and thereby
indicating surface cracks of any orientation. By rotating the part within the coil the whole
surface can be tested (except for end faces).

HETT DEMAGNETIZING TUNNELS

The demagnetization effect of the AC demagnetizing tunnels is based on the principle of
subjecting the part to a reversing and decreasing magnetic field. This can be accomplished
by pulling a part out and away from a coil with AC passing through it.
The AC magnetic field penetration at 50 Hz frequency is about 2 mm (on steel). In order to
increase the penetration depth an additional low-frequency generator with 16 Hz should
be used.

Specifications:
Pole cross section, mm 60 60
Dimensions, mm 330500330
Lifting force, N > 600
Operating current, A 3 50
Duty cycle, % 90
Weight, kg 80
Protection class IP 54
To be delivered with control desk

HETT 1500 HETT 2500 HETT 4500
Art.No. 132.002.010 Art.No. 132.002.020 Art.No. 132.002.040
Voltage, V 230 230 230
Field strength, A/cm 110 90 65
Dimensions, mm 325x260x260 325x390x390 325x580x577
Clear diameter, mm 150 250 450
Weight, kg approx. 24 approx. 46 approx. 90

Specifications:
Operating current, A 2 x 1300
Tangential field strength, A/cm > 20
Duty cycle, % 30
Outer diameter without fittings, mm approx. 650
Inner diameter, mm 550
Max. of cylindrical test pieces, mm approx. 250
Weight, kg approx. 40
To be delivered with control desk
34

MOBILE MAGNETIZING DEVICES

HEAVY CURRENT GENERATORS

HELLMAG-series mobile magnetizing devices are heavy current
generators designed for current flow and field flow
magnetisation, coil magnetization, pulse magnetization as well
as for demagnetization.
During current flow magnetization the contact electrodes
(see P.35) are being attached to the edges of the test
piece, thus the part itself becomes a current-carrying
conductor. The circular magnetic field generated around
the part allows the detection of longitudinal cracks
between the contact poles. This technique makes it also
possible to find the defects which are located at an angle of
up to 60 degrees off the axial line. In order to avoid
overheating, burns or electric arcs in the contact area it is
important to ensure proper current transition by using copper
braid pads or melt-off electrodes.
When using HELLMAG equipment for field flow magnetization,
power cables are being used as inner or outer conductors or as
a cable coil respectively. Inner conductor: this way of
magnetizing is used for testing ring shaped work pieces.
Thereto the power cable should be put through the center hole
(bore) of the work piece. Thereby cracks that are located
mainly parallel to the conductor are being detected. Outer
conductor: this way of magnetizing is often used for testing
weld seams. Here one or more power cables should be
positioned parallel to the weld. Thereby longitudinal cracks are
being detected. In order to avoid field compensations, the
current reverse flow cable is to be located as far away as
possible from the magnetizing cable. Cable coils: while coil
magnetizing, a current-carrying conductor should be wound
like a coil with an appropriate number of windings. After
energizing the coil, circular magnetic fields will be generated
around each coil winding. In the center of the coil these
magnetic fields add on to a general longitudinal magnetic field,
therefore cracks located across the magnetic field i.e.
transversal cracks are being indicated.
HELLMAG devices can be combined with a variety of testing
equipment such as the chain testing device, closed or hinged
coils, trapezoidal coils for testing of railway wheels (see also
pages 35 to 36).
The testing current can be infinitely adjusted through a foot-
switch operated potentiometer (when the magnetizing circuit
is closed). A selector switch changes between the different
modes: Magnetizing Demagnetizing Pulse. The devices are
equipped with 230 V plug sockets for connecting additional
equipment such as an UV lamp or a suspension pump.

HELLMAG 3000
HELLMAG 5000
HELLMAG 1000
Specifications: HELLMAG 1000 HELLMAG 3000 HELLMAG 5000
Art.No. 131.100.091 131.100.080 131.100.085
Mains connection 230V, 50/60 Hz, Ceekon 16A 400V, 50/60 Hz, Ceekon 32A 400V, 50/60 Hz, Ceekon 63A
Power consumption, KV
3 5 14
Testing current
measured over 5 m high-current cable

Effective, A
1 1100 AC 1 3000 AC 1 5000 AC / 1 - 2000 DC
Peak, A
1555 4242 7071
Current adjustment
Infinitely Infinitely Infinitely
Short-circuit current, A
1500 4000 7000
Relative duty cycle, %
30 60 30
Current indication
analog analog 6 Touch Panel
Operating mode
Magnetisation, demagnetisation, pulse mode
Power cable length, m
2 x 2,5 4 2,5 4 2,5
Power cable cross section, mm
95 95 240
Dimensions, mm
520 x 240 x 320 630 x 300 x 324 900 x 580 x 750
Weight, kg
approx. 22 approx. 57 approx. 200
35

HELLMAG HEAVY CURRENT GENERATORS EQUIPMENT

Power cable with handles and contact electrodes

Melt-off electrodes

Magnet electrodes Type DIX PM 70

Pole clamps type DIX PZ 95

Copper braid pads

Art.No. 131.030.090

Set consisting of 2 pieces power cable 2,5 m, cross section 95 mm, with:
1 Handle with control cable and copper braid contact electrode for testing
current transition.
1 Handle with copper braid contact electrode for testing current transition.

Art.No. 131.020.081 Melt-off electrodes Type A, test current up to 1500 A
Art.No. 131.020.082 - Melt-off electrodes Type B, test current 1500-3000 A
Art.No. 131.020.083 - Melt-off electrodes Type C, test current 3000-8000 A
Melt-off electrodes to be fixed at handles and to be connected to power cables for
surface protective testing.
Associated articles: 1 set handles for melt-off electrodes (Art.No. 131.020.084)
Consisting of:
- 1 handle with control cable
- 1 handle without control cable
Art.No. 131.020.072

Magnet electrodes to be connected to power cables. Suitable for test current up to
6000 A.
Art.No. 132.001.153

Pole clamps to be connected to power cables.

Copper braid pads for surface protective testing. Ensure a good current transition in
the contact area preventing overheating and burns.

Available in different sizes and shapes, also on customer request.
36

Closed magnetizing coils

Hinged magnetizing coils

Magnetizing coil for rail wheels testing

Foot switch

HELLCHAIN 1400 Chain Testing system

Art.-No. 131.020.001
Mobile chain testing system consisting of:
- 1 transport car designed for Hellmag 1000/3000 installation
- 1 magnetic particle suspension collecting tank with integrated showering
arrangement
- 1 closed magnetizing coil 350 mm
- 2 power cables
- 1high-power pump for magnetic particle suspension

Associated articles:
- Hellmag 1000, Art.No. 131.100.091
- Hellmag 3000, Art.No. 131.100.080
- Foot switch, Art.No. 131.020.090
Art.No. 131.020.011 Magnetizing coil 200, inner diameter: 200 mm

Closed magnetizing coil to be connected to heavy current generators.
Number of windings: 3
Art.No. 131.050.035

Trapezoid coil to be connected to heavy current generators.
Designed for non-contact magnetisation of the complete wheel surface (except for
the wheel hub inner face) at wheels with the diameter from 700 to 1200 mm.
Optionally with integrated suspension showering arrangement.
Power supply via 60 x 10 mm Cu-rails.
Art.No. 131.020.021 - Magnetizing coil 200, inner diameter: 200 mm

Hinged magnetizing coil with easy-to-operate locking handle to be connected to
heavy current generators.
Number of windings: 3

Art.No. 131.020.090

Foot switch for heavy current generators operating.
37
Specifications:
AC current flow (infinitely adjustable): max. 3.000 A eff.
4.200 A peak
AC coil magnetization (infinitely adjustable): max. 4.500 AT
Clamping length: 2500 mm
Work piece weight: max. 500 kg
Stroke length of quick-clamping device:
Two-hand-control: approx. 25 mm
Foot switch: approx: 7 mm
Suspension tank: 40 l
Mains connection: 400 V, 3-phase
Control voltage: 24 V, 50 Hz
Power consumption: approx. 75 kVA
Pressurized air: 5 6 bar
Automatic demagnetization: yes

Specifications:
AC current flow: 1200 A eff.
AC yoke magnetization: approx. 12000 AT.
Clamping length: 60 450 mm
Tangential field strength: approx. 30 A/cm
Relative duty cycle: 60 %
Data storage: yes
Data transfer to PC: yes
Mains connection: 400 V / 50 Hz
Power consumption: max. 10 KVA
Open-circuit voltage, current flow: 6 V
Open-circuit voltage, yoke magnetization: 22 V
Dimensions: approx. 125x64x160 cm
Weight: approx. 237 kg

STATIONARY MAGNETIZING FACILITIES

HELLMAG Type Vario 2500 Test Bench

The test bench Hellmag Type Vario 2500 has been designed
for the combined magnetization with two magnetizing
circuits - AC current flow and AC coil magnetization.
Therefore the equipment is capable of simultaneous
detecting flaws of any orientation. This bench is especially
appropriate for testing railroad wheelset axles.

Hellmag Type Vario 2500 consists of the following: dark
room unit with curtains and roller blind; swivel control panel,
sliding UV-LED lamp, joystick for coil travel and work piece
rotating, manually adjustable work piece support carriages
with pneumatic clamping, motor-driven travelling coil with
circular showering unit, suspension tank with pump and
bypass, control cabinet.

Universal 450 Test Bench

This test bench has been designed for testing smaller
batches and for training purposes. The test bench has two
magnetizing circuits - AC current flow magnetization and AC
yoke magnetization. Either single or concurrent initiation of
magnetizing circuits is possible. The test bench is equipped
with a Siemens TP 600 multi-colour touch panel for easy
data input and operation. The test bench is provided with
constant current control. Every test piece current settings can
be saved (with eventual password). Test settings can be sent
via Ethernet to a PC or any other management system.
The Universal 450 is equipped with a powerful state-of-the-
art UV LED lamp mounted on a swivel arm.

38

STATIONARY MAGNETIZING FACILITIES

ZER-O-MAT MAGNETIZING AND REPAIR STATION

ZER-O-MAT
devices are magnetizing and inspection

stations designed for the magnetic particle inspection of
pipes, rods, bars and other tubular parts with the diameter
from 20 up to 660 mm. The devices enable the user to find
surface flaws of multidirectional orientation in one operation
within shortest time. The use of these devices is not limited
to round shaped products. They can be also applied for the
inspection of stocks and bars with square, rectangular or
even irregular shape. Furthermore the ZER-O-MAT

stations
are perfectly appropriate for pipe-end testing.
Besides the use for local inspection at repair stations, the
devices can also be used for full length inspection of tubular
products, and in both cases an immediate repair, i.e.
directly after the (re-)inspection, is possible.
Essential part of the device is the ZER-O-MAT
solenoid
coil, developed and patented by Helling GmbH. This coil has
a characteristic U-shape, so that products to be inspected
can be dipped into the coil from above. The non-contact
magnetization with the coil prevents burns on the tube
surface and enables to detect surface flaws of
multidirectional orientation within shortest time. The
tangential field strength is min. 24 A/cm. ZER-O-MAT
-
coils are operated with AC-current. This means that due to
the skin-effect just a surface layer of the material is being
magnetized. Therefore no demagnetization is necessary
after inspection.
For magnetization and inspection the tube is getting turned.
The showering with a magnetic particle suspension goes on
at the coil bottom (04.00 08.00h-position). The
indications can be observed and evaluated in the turning-
position above the coil (10.00 12.00h-position).
If not just a tube section but the complete surface of the
tube shall be inspected, the tube must be helically moved
through the coil. In this case the magnetizing system is
designed for 100% make-time.
The ZER-O-MAT
is equipped with an up-to-date, high

power Slim-Line UV LED lamp. The lamp is vibration
resistant and insensible to electromagnetic fields. Having
no warm up time the lamp is immediately ready for
operation.

Specifications:
Mains connection 400 V / 50 Hz
Control voltage 230 V / 50 Hz
Power consumption max. 90 kV
Current min. 250 A
Tangential field strength 24 A/cm
Test piece diameter 20 660 mm

39

REFERENCE BLOCKS AND FIELD INDICATORS

Reference and test blocks are used for the quality analysis of the magnetic particle suspensions as well as for the estimation of MT
overall performance.

Reference Block No.1 (DIN EN ISO 9934-2)

Reference Block No.2 (DIN EN ISO 9934-2)

Berthold Magnetic Field Indicator (Penetrameter)

Art.No. 134.002.002

The reference block No.1 is a disc with 2 types of natural cracks on the surface.
Coarse cracks are the result of the polishing, fine cracks are the result of stress
corrosion. The block is permanently magnetized by central conductor through the
hole. Estimation of magnetic particle suspensions is made by visual or other
appropriated method of comparison of the indications.

Specifications:
Sample diameter: 50 mm
Sample height: 10 mm
Cracks width: 2-10 m

Art.No. 134.002.100

Reference block No. 2 is a self contained unit requiring no external magnetic field
induction. It is used to determine the quality of the magnetic particle suspensions.
The block consists of 2 soft iron bars, separated by a thin (15m) Al-foil,
representing an artificial defect. Permanent magnets are set on the sample ends.
Because of the permanent magnetic field the bars get magnetized and magnetic
particles accumulate over the artificial defect, forming the indication lines. The
quality of the suspension or dry powder is estimated over the summarized length of
the lines.

Specifications:
Dimensions (LWH): 1554012 mm
Tangential component of magnetic field
over the artificial defect at points G (-4): -1/m
(4): 1/cm
Art.No. 134.003.000

The Berthold indicator is designed to determine the strength and direction of the
selected magnetizing setup and the quality of fluorescent magnetic powder
suspension.
When placed on a magnetized test piece, magnetic lines pass through the sectioned
iron cylinder. The cuts on the iron cylinder will be visible when magnetic powder or
fluorescent magnetic solution is applied. Maximum indication direction is achieved by
rotating the sample about its axis. The field direction is perpendicular to the flaw at
maximum indication. Magnetizing efficiency, penetration and quality of the
fluorescent oil suspension can be determined by slowly turning the outside ring of
the field indicator, increasing the distance between the thin brass plate and the test
piece. The amount of lift-off at the point where the indication just appears gives a
measure of magnetic field test efficiency.
Specifications:
Sample height: 5 mm
Holder length: 95 mm
Weight: 24 g

40

D 250 Magnetic Field Indicator (ASME Indicator)

Burmah-Castrol Magnetic Flux Indicators

Ketos Ring (ASTM E 1444-01)

Art.No. 134.003.100

The ASME indicator is used for localization of magnetic fields and their directions
during performance of magnetic particle testing.
Suitable magnetic flux is obtained when the indicator is laid copper side up on the
work piece in the area of interest and a clearly defined indication is formed across its
face when magnetic particle suspension is applied.
The magnetic field indicator type D 250 is designed in accordance with the following
specifications:
MIL-STD-271 E, 4.3.2.5.5, figure 8
NAVSHIPS 250-1500-1, 12.4.1.5, figure 12 17
ASME, section V, Art. 25, SA-275, figure 8
Specifications:
Sample height: 4 mm
Holder length: 100 mm
Weight: 42 g

Art.No. 134.002.110 - Typ I
Art.No. 134.002.120 - Typ II

Burmah-Castrol strips are widely used to indicate the presence of induced magnetic
fields giving an evidence of an external field in the air above the magnetized surface.
Type I indicators are typically used for general engineering applications and Type II
are used for aerospace applications. Both types consist of three laminations
measuring 50x12 mm which are fixed together to form a sandwich structure which is
nominally 0.15 mm thick. The outer lamination has 3 interruptions which are parallel
to the long side. Type I indicators respond to a weaker field than Type II strips. Both
types are protected by a polymeric layer and can be differentiated by the Roman
numeral.
Flux Indicators have the advantage of being flexible enough so that they can be bent
to fit the contours of a work piece, but robust enough to enable them to be used
many times.

Art.No. 134.004.000

Ketos ring is made of AISI 01 tool steel, hardness 90 to 95 HRB. It is a magnetic
field indicator, but in reality determines the efficiency of the complete MP testing
procedure. The sample is a 22 mm thick ring ( 127 mm) containing 12 holes
( 1.75 mm) drilled at different distance from the ring edge.
The magnetizing current passes through the center of the ring via a central
conductor and the leakage fields appear, decreasing as the distance from the hole to
the ring edge increases. When the magnetic suspension is applied on the ring,
magnetic powder accumulates on the ring edge over the cylindrical holes, forming
indication lines.
The process corresponding to the recovery of recommended number of holes is
accepted as optimal.

41
Specifications:
Art.No. 133.005.027
Display LCD 3-digit
Measurement Units A/cm - Gauss(Oe)
(selectable)
Measuring ranges DC: 0-20.000 A/cm (Gauss/Oe)
AC: 20-20.000 A/cm (Gauss/Oe)
Automatic range selection
Resolution 0-100 A/cm (Gauss): 0,1 A/cm (G)
> 100 A/cm (Gauss): 1 A/cm (G)
> 10.000 A/cm (Gauss): 0,1 kA/cm (kG)
Accuracy in homogeneous filed DC/AC - 0-2000 kA/m + 2%
AC frequency range (AC=RMS) 10 Hz 5 kHz
Peak hold Impuls duration >=0.1msec
Power supply 2 x 1,5V AA Mignon
alternatively 2 x 1,2V AA rechargeable accumulators
Operating time Appr. 80 hrs
Measuring probes -2 axial, -2 tangential, -Z2 flexible reed
Dimensions 105 65 26 mm
Weight 137 g (with batteries)

Scope of supply: MP - 1000 without measuring
probe, incl. Certificate of Calibration, probe cable
and carrying case

MP-1000 Magnetic Field Meter
MP - 1000 is a handy universal instrument for measuring all magnetic fields,
intended for fast, onsite measurements:
Measurement of all kinds of steady and alternating fields (True-RMS).
Very fast, integrated peak value store for measuring pulsed fields >= 0.1 msec.
Measuring range up to 2000 kA/m, switchable between Gauss(Oe) and A/cm.
Simple, one-button operation; automatic range selection.
Can be used with tangential, axial or reed probes.

MP-2000 Magnetic Field Meter
MP - 2000 Universal Field Meter is the top model with special functions,
offering the professional user every possibility:
Measurement of all kinds of steady and alternating fields (True-RMS).
Very fast, integrated peak value store for measuring pulsed fields >= 0.1 msec.
Measuring range up to 4000 kA/m, switchable between Tesla - Gauss - A/cm - kA/m.
Illuminated graphic display with additional analogue measured value indication
Automatic range selection.
Menu navigation in various languages.
Measurement store (10,000 measurements), divisible into up to 100 applications memories.
Can be used with tangential, axial or reed probes.
Integrated RS232 and USB - wireless interfaces for documenting the measurement results on a PC or printer

Specifications:
Art.No. 133.005.028
Display Illuminated graphic display
Measurement Units kA/m - A/cm - Gauss(Oe) - Tesla (selectable)
Measuring ranges DC: 0- 4000 kA/m; 0-40000 A/cm (Gauss/Oe); 04000 mT
AC: 20-20000 A/cm (Gauss/Oe); 202000 kA/m; 202000 mT
Automatic range selection
Resolution 0-200 A/cm (Gauss): 0,1 A/cm (G)
> 200 A/cm (Gauss): 1 A/cm (G)
> 10000 A/cm (Gauss): 1 kA/cm (G)
0-20 kA/m (mT): 0,01 kA/m (mT)
> 20 kA/m (mT): 0,1 kA/m (mT)
> 1000 kA/m (mT): 1 kA/m (mT)
Accuracy in homogeneous filed DC/AC 0-2000 kA/m + 2%; > 2.000 kA/m + 3%
AC frequency range (AC=RMS) 10 Hz 5 kHz
Peak hold Impulse duration >=0.1msec
Power supply 3 x 1,5V AA Mignon, or 3 x 1,2V AA rechargeable accumulators
Operating time Appr. 100 hrs
Measuring probes -2, -4 axial, -2, -4 tangential, -Z2, -Z4 flexible reed
Statistical evaluation
Weight 265 g (with batteries)
Scope of supply: MP - 2000 without
measuring probe, incl. Certificate of
Calibration, probe cable, USB radio
receiver and carrying case.

42

ACCESSORIES

Centrifuge Tube for sedimentation control

PROFI Hydraulic Pump Atomizer

MT inspector case for Magnetic Powder Testing

Art.No. 134.005.000

A pear-shaped centrifugal tube having a graduated stem. Designed to detect
suspension quality. Used for ascertaining the magnetic particles concentration in the
suspension.
Meets the requirements: ASME V, ASTM E 709, 1444

Art.No. 126.400.000

Used for magnetic powder suspensions sputtering as well as for penetrants spraying.
Operating pressure 4 bar, container volume 1.5 l, max. filling volume 1.3 l.

Art.No. 131.500.100

Contents:
1. UM 9 / HANSA -230 Hand Yoke Electromagnet
2. Two-limbs flexible legs for UM 9 hand yoke
3. Inductive light sources:
a. White light LED source
b. UV LED source
4. UV-Inspector 365 lamp
5. Aerosol consumables:
a. NRF 101 fluorescent MP suspension
b. NRS 103 black MP suspension
c. NR 107 remover for background paint
d. NR 104 A white background paint
6. UV protective glasses
7. Combined UV-intensity and Luxmeter
8. Magnetic field meter with tangential probe and reference gage
9. Reference block No.1 (acc. to DIN EN ISO 9934-2)
10 . Reference block No.2 (acc. to DIN EN ISO 9934-2)
11. Berthold magnetic field indictor
12. D 250 magnetic field indicator (acc. to ASTM)
13. Burmah-Castrol Typ I and Typ II magnetic flux indicators
14. Centrifuge tube for sedimentation control with stand
15. Gelatinous film for defectogram documentation (10 pcs)
16. SCRUBS cleansing towels

43

UV radiation is an invisible electromagnetic radiation in the
wave length range from 100 nm to 400 nm. This range is being
divided into the sub-ranges UV-A, UV-B and UV-C.

UV radiation is being applied in various areas of industry,
science and medicine such as food industry, textile industry,
mineralogy, forensics. In addition to that UV radiation is being
applied in the field of spectroscopy, X-ray microscopy,
nanoscopy, photo lithography, as well as for disinfecting and for
polymerisation of synthetic materials, lacquers, glues etc.

Needless to say that UV sources are used in NDT for excitation
of inspection media fluorescence. Testing is to be carried out by
the means of UV-A radiation (315 to 400 nm) with nominal
maximum radiation intensity at 365 nm. On the surface to be
inspected the irradiation intensity must be larger than 1000
W/cm at ambient illumination of less than 20 Lx.

Nowadays along with state-of-the-art UV LED lamps (page
48) the conventional low-pressure, medium-pressure and
high-pressure metal-halide lamps are also used in all kinds
of industrial applications. Normally those are mercury gas-
discharge lamps with/without additional doping elements
such as gallium, indium, iron and led.

The charts below show examples of spectral irradiation
intensity of two common medium-pressure mercury gas-
discharge lamps with optical filters: left without doping,
right with Fe-doping.

Helling mercury-vapour lamps are equipped with special UV-
bandpass filters und UVB-edge filters. Therefore harmful
emissions in UVC and UVB range are close to zero.

All UV-lamps are subject to thorough quality control and
upon request can be supplied with an analysis certificate
about the spectral irradiation intensity.

ZERO 400 IP 20 stationary mercury-vapour UV lamp

Art. No. 144.000.404
The lamp has a steel housing incorporating all electrical components like starting
controller, follow-up relay, mains switch, protective devices, temperature
monitoring device, ventilator, connector block and aluminum case for UV radiant
(400 W). The main power supply cable is the Oilflex 540 P.
The ZERO 400 IP 20 lamp is furnished with a UVB long-pass filter, which cuts off
the emission in UV-B and UV-C spectral ranges, protects the bandpass filter and
limits the glass surface temperature to 80C.
The lamp can be switched between two levels of UV irradiation intensity and
thereby two risk classes.
Specifications:
Input voltage 230V - 50/60Hz
Operating current approx. 3,3 A
Warm-up time approx. 3-4 min
Recovery time < 10 min.
UV radiant 1 x HTC 400
Life time of UV irradiator approx. 1500 hrs.
UV intensity at 400 mm risk class II 3500 W/m,
risk class III - 5500 W/m
Wavelength 365 nm
Emission half-width approx. 27 nm
Risk class acc. to EM6 II / III (switchable)
Weight approx. 31 kg
Dimensions 500x500x300 mm

R
a
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W
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R
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i
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y

W
/
c
m

Wave length ( nm) Wave length ( nm)

44



Art. No. 144.000.403
The IP 54 protection class steel housing of the lamp integrates all electrical
components like starting controller, follow-up relay, ammeter, operating time
meter, mains switch, protective devices, temperature monitoring device with
display, ventilator, connector block and aluminum case for UV radiant (400 W). The
main power supply cable is the Oilflex 540 P.
Specifications:
Warm-up time approx. 3-4 min.
Life time of UV radiant approx. 1500 hrs.
UV intensity at 400 mm risk class II 3500 W/m,
risk class III - 5500 W/m
Wavelength 365 nm
Risk class acc. to EM6 II / III (switchable)

Art. No.144.000.801
The steel housing of the lamp incorporates all electrical components like starting
controller, follow-up relay, ammeter, operating time meter, mains switch,
protective devices, temperature monitoring device with display, ventilator,
connector block and aluminum case for two UV radiants. The main power supply
cable is the Oilflex 540 P.
Specifications:
Operating current approx. 2 x 3,3 A
Warm-up time approx. 3-4 min.
UV intensity at 400 mm > 11 000 W/m
Wavelength 365 nm
Risk class acc. to EM6 III/ IV (switchable)

45

ZERO 400-A-UV stationary mercury-vapour UV lamp

Helling Superlight C 10 A-HE portable mercury-vapour UV lamp

Art. No.144.000.408
The ZERO 400-A-UV is a compact lamp consisting of lamp housing with above-
mounted ventilator and separate starting controller.
The ZERO 400-A-UV lamp is furnished with a UVB long-pass filter, which cuts off
Specifications:
Warm-up time approx. 5 min.
UV radiant HTC 400
UV intensity at 400 mm approx. 5 500 W/m,
Wavelength 365 nm
Risk class acc. to EM6 III
Weight approx. 4 kg

Art. No. 142.000.200
The Superlight C 10 A-HE lamp consists of three construction units: 1. power supply
unit in a aluminum housing with integrated starting controller, switch and plug;
2. UV source with connection cable; 3. aluminum holder
Advantages:
Additional spotlight with low voltage 12V (10W) for orientating illumination in dark
rooms. Also useful for leak testing of oils with intrinsic fluorescence or oils treated
with H 800 fluorescent additive (See P. 63).
Scope of supply:
aluminum housing with starting controller and cable; - UV source case with HN 100
UV lamp, structured band-pass filter and UVB long-pass filter; holder; UV protective
glasses, writing implements; aluminum carrying case.
Specifications:
Warm-up time < 5 min.
UV source HN 100W-E27
Lifetime of UV source approx. 1500 hrs.
UV intensity at 400 mm 4000 W/m
Wavelength 365 nm
Emission half-width approx. 1,5 nm
Spotlight Sofitte 12 V 10W
Risk class acc. to EM6 II
Weight approx. 5 kg

46

Helling Superlight C 10 A-SH portable focused mercury-vapour UV lamp

Helling Superlight C 10 A-S portable mercury-vapour UV lamp

Art. No. 142.000.300
The Superlight C 10 A-SH lamp consists of three construction units: 1. power supply
unit in a aluminum housing with integrated starting controller, switch und plug;
2. UV source with connection cable; 3. aluminum holder
Advantages:
Possible application even under daylight due to high UV intensity. Additional
spotlight with low voltage 12V (10W) for orientating illumination in dark rooms. Also
useful for leak testing of oils with intrinsic fluorescence or oils treated with H 800
fluorescent additive (See P. 63).
Scope of supply:
Aluminum housing with starting controller and cable; UV source case with HN 100 UV
lamp, plain band-pass filter and UVB long-pass filter; holder; UV protective glasses;
writing implements; aluminum carrying case
Specifications:
Wavelength 365 nm
Risk class acc. to EM6 IV
Weight approx. 8 kg

Art. No. 142.000.110
The Superlight C 10 A-S lamp consists of two construction units: 1. Metal case with
integrated power supply unit, starting controller, switch, plug and holder; 2. UV
source with connection cable
Advantages:
Additional spotlight with low voltage 12V (10W) for orientating illumination in dark
rooms. Additional safety socket, e.g. for connecting an electromagnet.
Also useful for leak testing of oils with intrinsic fluorescence or oils treated with
H 800 fluorescent additive (See P. 63).
Scope of supply:
Metal case with starting controller, cable and holder; UV source case with HN 100 UV
lamp, structured band-pass filter and UVB long-pass filter; UV protective glasses
Specifications:
Wavelength 365 nm
Weight approx. 7.5 kg

47

Helling Superlight C 10 A-SH portable focused mercury-vapour UV lamp

Helling Super UV 2005 portable focused mercury-vapour UV lamp

Art. No. 142.050.300
The Superlight C 10 A-SHK consists of two construction units: 1. Metal case with
integrated power supply unit, starting controller, switch, plug and holder; 2. UV
source with connection cable
Advantages:
Possible application even under daylight due to high UV intensity.
Scope of supply:
Metal case with starting controller, cable and holder; UV source case with HN 100 UV
lamp, plain band-pass filter and UVB long-pass filter; UV protective glasses
Specifications:
Wavelength 365 nm
Weight approx. 7.5 kg

Art. No. 142.000.106
The Super UV 2005 lamp consists of two construction units: 1. power supply unit in a
steel housing with integrated starting controller, switch and plug; 2. UV source with
connection cable
Advantages:
A low cost UV lamp. Possible application under daylight due to high UV intensity.
Scope of supply:
steel housing with starting controller and cable; UV source case with HN 100 UV
lamp, plain band-pass filter and UVB long-pass filter; UV protective glasses, writing
implements; aluminum carrying case.
Specifications:
Wavelength 365 nm
Weight approx. 5 kg

48
Art.No. 144.200.029
ZERO 400/3 is a compact stationary UV LED lamp wich can be additionally
equipped with a swivel arm and/or white light LED bar.
The swivel arm serves for horizontal and vertical lamp adjustment. For
passive cooling the lamp has a ribbed aluminium housing which integrates 27
UV LEDs, optics and starting controller.
The lamp excels in its power efficiency, energy consumption, low heat
generation, near to unlimited LED life time and immediate operation readiness
without warm-up time.

Specifications:
Input voltage 230 V/50Hz
Operating voltage 36 V
Operating current approx.1,2 A
UV Source 27 x UV LED
Life time of UV-LEDs approx. 20000 hrs
UV-intensity at 400 mm approx. 3.800 W/cm
2

Wavelength 365 nm
Emission half-width 8,5 nm
Overall weight approx. 4,1 kg
Dimensions (without swivel arm) 430 x 135 x 30 mm
Risk class acc. to EM 6 II
White light rate < 3 lx

Over the past few years the powerful compact UV LED lamps
have proved themselves remarkably especially for
magnetic particle testing and penetrant inspection by use of
fluorescent materials.
The most important advantages of these lamps are the low
power consumption (what enables battery or accumulator
feeding), a very long lifetime, no warm-up time and above
all the defined UV wavelength in the UV-A range (365 nm)
with the emission half-width of 8.5 nm. This wavelength
enables the maximum contrast between the crack indication
and its background.
Through the narrow-bounded emission spectrum of UV light-
emitting diodes there is no irradiation part, which bounds to
visible range (from 400 nm) or lies within. The irradiation
part in the visible range results in undesirable brightening
and reflection, especially while testing metallic shiny, curved
objects. Such reflections are not only perceived by an
inspector as artifacts, they also reduce the contrast and
therefore affect adversely the defect recognition.

ZERO 400/3 stationary UV LED lamp

Spectralradiation intensity
5
10
15
20
25
30
35
40
45
0
500
1000
1500
2000
5
10
15
20
25
30
35
Y

c
m
X
c
m
UV intensity distribution
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y

W
/
c
m

Wave length ( nm)
49



Art.No. 144.200.031
ZERO 400/6 is a space-saving UV LED lamp of a large irradiation area. The
lamp can be equipped additionally with a white light LED bar. For passive
cooling the lamp has a ribbed aluminium housing which integrates 54 UV LEDs,
optics and starting controller.
The lamp is characterized by high power efficiency, energy consumption, low
heat generation, near to unlimited LED life time and immediate operation
readiness without warm-up time.

Specifications:
UV-intensity at 400 mm > 5.700 W/cm
2

Wavelength 365 nm
Weight approx. 4,1 kg
Dimensions 440 x 280 x 70 mm

Art.No. 144.200.030
ZERO 400/4 is a compact stationary UV LED lamp, which can be equipped
additionally with a white light LED bar. The plain aluminium housing integrates
36 UV LEDs, optics, active cooling and starting controller.
The ZERO 400/4 lamp distinguishes itself by high efficiency at low power
consumption, low heat generation and next to unlimited lifetime of the UV
radiant. Furthermore the lamp doesnt require any warm-up time and thereby
is immediately ready for use after switch on.

Specifications:
2

Wavelength 365 nm

50



Art.No. 144.200.020
additionally with a white light LED bar. The plain aluminium housing integrates 63
UV LEDs, optics, active cooling and starting controller.
The ZERO 700/7 lamp distinguishes itself by high efficiency at low power
consumption, low heat generation and next to unlimited lifetime of the UV radiant.
Furthermore the lamp doesnt require any warm-up time and thereby is
immediately ready for use after switch on.

Specifications:
2

Wave length 365 nm
Emissionhalf-width 8,5 nm

Art.No. 144.200.025
additionally with a white light LED bar. The plain aluminium housing integrates 45
UV LEDs, optics, active cooling and starting controller.
The lamp is characterized by high power efficiency, energy consumption, low heat
generation, near to unlimited LED life time and immediate operation readiness
without warm-up time.

Specifications:
2

Wave length 365 nm

51


SLIM-LINE stationary UV LED lamp

Art.No. 144.200.041
ZERO 200/2 is a compact stationary UV LED lamp of IP 65 protection class.
For passive cooling the lamp has a sealed ribbed aluminium housing which
integrates 18 UV LEDs, optics and starting controller.
The lamp excels in its power efficiency, energy consumption, low heat generation,
near to unlimited LED life time and immediate operation readiness without warm-up
time.

Specifications:
2

Wavelength 365 nm
Overall weight approx. 4,8 kg

Art. No. 144.100.001
The SLIM-LINE is a compact stationary UV LED lamp. The lamp is notable for high
efficiency at low power consumption, low heat generation and next to unlimited
lifetime of the UV radiant. Furthermore the lamp doesnt require any warm-up time
and thereby is immediately ready for use after switch on.

The steel housing of the lamp integrates all electrical components like control unit,
follow-up relay, auxiliary contactor, ammeter, operating time meter, mains switch,
protective devices, temperature monitoring device with display, ventilator,
connector block etc.

Specifications:
2

Wavelength 365 nm

52

ZERO-2500 IP 65 stationary UV LED lamp

UV-Inspector 2012 Standard UV LED Hand lamp

Art.No. 142.200.416
Handy battery powered UV LED hand lamp for application in NDT, criminalistics, as
well as leak testing of oils with intrinsic fluorescence or oils treated with H 800

Specifications:
Operating current approx. 750 mA
2

Wavelength 365 nm

Scope of supply:
UV lamp with accumulator and reserve accumulator, charging unit, UV protective
glasses, aluminum case.

Art.No. 144.002.510
The ZERO-2500 is a compact stationary UV LED lamp of protection class IP 65 with
swivel mounting. The lamp has a hermetic aluminium housing incorporating 9 UV
LEDs, optics, starting controller, mains switch, active cooling.

Among main advantages of ZERO-2500 therere the high efficiency, low power
consumption, low heat generation, next to unlimited lifetime of the UV radiant,
immediate operational readiness without warm-up time.

Specifications:
2

Wavelength 365 nm
Protection class: IP 65

53

UV-Inspector 2012 SH UV LED Hand lamp

UV Inspector 3000-N UV LED Hand lamp

UV Inspector 3000-N, LH-1 Type UV LED Hand lamp

Art.No. 142.200.511
Powerful mains-operated UV LED lamp with additional white light source
for application in NDT, criminalistics, as well as leak testing of oils with intrinsic
fluorescence or oils treated with H 800 fluorescent additive (See P. 63).
Specifications:
Input voltage 100 240 V (50 60 Hz)
UV source 9 x UV LED
White light source 10 x white light LED (500 lx)
Lifetime of LEDs approx. 20000 hrs.
UV intensity at 400 mm approx. 3.500 W/m
Wavelength 365 nm
Scope of supply:
UV lamp with network adapter, UV protective glasses, aluminum case

Art.No. 142.200.422
Handy battery powered UV LED hand lamp with additional white light source for
application in NDT, criminalistics, as well as leak testing of oils with intrinsic
fluorescence or oils treated with H 800 fluorescent additive. The UV intensity can be
pre-adjusted according to customers specification from 1700 to 3000 W/cm.
Specifications:
UV-intensity at 400 mm 2.500 20.000 W/cm
2
(adjustable)
Wavelength 365 nm
Scope of supply:
UV lamp with accumulator and reserve accumulator, charging unit, UV protective
glasses, aluminum case.

Art.No. 142.201.512
Powerful mains-operated UV LED lamp with especially large irradiation area
( approx. 300 mm at 1000 W/cm). Equipped with additional white light source.
Used for NDT, criminalistics, as well as leak testing of oils with intrinsic fluorescence
or oils treated with H 800 fluorescent additive (See P. 63).
Specifications:
Input voltage 100 240 V (50 60 Hz)
White light source 10 x white light LED (500 lx)
Lifetime of LEDs approx. 20000 hrs.
Wavelength 365 nm
Scope of supply:
UV lamp with network adapter, UV protective glasses, aluminum case

54

UV-Inspector 711 UV LED Hand lamp


UV-Inspector 801 UV LED Hand lamp

Art.No. 142.500.007
Compact battery powered UV LED hand lamp for application in NDT, criminalistics, as
fluorescent additive (See P. 63). The lamp has a built-in rechargeable battery; the
charger jack is mounted in the lamp handle.
Specifications:
Operating voltage 16,8 V (4 x 4,2 V battery)
2

Wavelength 365 nm
Scope of supply:
UV lamp with accumulator, charging unit, UV protective glasses, aluminum case.
Art.No. 142.500.008
Compact battery powered UV LED hand lamp for application in NDT, criminalistics, as
fluorescent additive (See P. 63). The lamp has a rechargeably built-in battery; the
charger jack is mounted in the lamp handle. The UV radiation intensity can be pre-
adjusted according to customers specification from 1700 to 3000 W/cm.
Specifications:
UV-intensity at 400 mm 1.700 3.000 W/cm (adjustable)
Wavelength 365 nm
Scope of supply:

Art.No. 142.500.001
Compact low-weight battery powered UV LED hand lamp for application in NDT,
criminalistics, as well as leak testing of oils with intrinsic fluorescence or oils treated
with H 800 fluorescent additive (See P. 63). The lamp has an external rechargeable
battery pack, therefore the lamp weight is reduced considerably. The charger bag
can be fastened at waist-belt.
Specifications:
2

Wavelength 365 nm
Scope of supply:
55


UV-Inspector 385 UV LED Pocket lamp

UV-Inspector Policheck NDT UV LED Pocket lamp

Art.No. 142.200.129
Shockproof and splash-proof UV LED pocket lamp for application in NDT,
Specifications:
Lifetime of UV LED approx. 20000 hrs
Wavelength 365 nm
Dimensions 230 75 mm
Scope of supply: UV lamp, 4 x NiMh batteries, UV protective glasses.

Art.No. 142.500.003
Compact low-weight battery powered UV LED hand lamp for application in NDT,
with H 800 fluorescent additive (See P. 63). The lamp has an external rechargeable
battery pack, therefore the lamp weight is reduced considerably. The charger bag
can be fastened at waist-belt. The UV radiation intensity can be pre-adjusted
according to customers specification from 1700 to 3000 W/cm.
Specifications:
Operating voltage 16,8 V (12 x1,2 V battery)
UV-intensity at 400 mm 1.700 3.000 W/cm (adjustable)

Wavelength 365 nm
Scope of supply: UV lamp, accumulator, charger, UV protective glasses, case.

Art.No. 142.200.139
Shockproof and splash-proof UV LED pocket lamp for application in NDT,
Specifications:
Wavelength 365 nm

56

UV Inspector 380-R UV LED Pocket lamp

UV Inspector 365 UV LED Pocket lamp

UV Endoscope semi-flexible

Art.No. 142.200.301
UV LED pocket lamp in aluminium housing for application in NDT, criminalistics, as
Specifications:
Wavelength 365 nm

Art.No. 142.300.001
A high resolution image guide with 7400 single fibers for application in NDT,
Specifications:
Wavelength 365 nm

Art.No. 142.200.109
UV LED pocket lamp with two switch levels for application in NDT, criminalistics, as
fluorescent additive (See P. 63). Aluminium housing.
Specifications:
Wavelength 365 nm

57

UV Endoscope rigid

UV-Inspector 365 LWG

UV-Flash Camera

Art.No. 142.300.003
A rigid UV endoscope for application in NDT, criminalistics, as well as leak testing of
oils with intrinsic fluorescence or oils treated with H 800 fluorescent additive
(See P. 63).

Specifications:
Wavelength 365 nm

Art.-No. 142.200.311
A mobile UV source with liquid light guide for application in NDT, criminalistics, as

Specifications:
Wavelength 365 nm
Dimensions 2000 x 10 mm

Art.No. 147.000.100
The UV-flash camera is an easy-to-use camera with integrated UV flash and infrared
shortpass filter designed for documenting fluorescent images. It is used during
penetrant and magnetic particle inspection to capture fluorescent defect indications.
This camera is also useful for reclamation reports, further it can be applied in
criminalistics for detection of false banknotes, licenses, papers and other materials.
The UV-flash camera is appropriate for fluorescent indications photographing even by
daylight (appr. 150 200 lx).
Specifications:
10,0 megapixel
10 x optical zoom
Optical image stabilizer
3,00 inch LCD
Digic 4
Smart AUTO

58

UV-Flash for documenting fluorescent images

UV Radiometer - Luxmeter

UV-2500-II UV Light Intensity Meter

Art.No. 147.000.120
This powerful UV-flash unit is suitable for documenting fluorescent images even at
daylight at a distance of up to 2 meters.
The UV-flash unit is perfect for capturing indications during fluorescent magnetic
particle testing or penetrant testing and is helpful for documenting a claim.
In addition to that there are a variety of forensic applications such as identifying
counterfeit banknotes, ID cards, documents etc.
Specifications:
7-stage flash power setting (1/1, ,1/4, 1/8, 1/16, 1/32, 1/64)
Swivel head for indirect flash: Vertical 0 to 90, right hand horizontal up to
90, left hand horizontal up to 180
Switches automatically into stand-by after 60 minutes (power save mode)
Duration of flash 1/800s to 1/20.000s (depending on camera)
Power supply: 4 high performance AA batteries or Ni-MH rechargeable
batteries
Weight: 250 g (without batteries)
Dimensions: approx. 135 x 85 x 72 mm

Art.No. 146.000.500
The UV radiometer - luxmeter is a combined device allowing the simultaneous
measurement of UVA and visible light with a unique probe.
The device has a resistant case made of reinforced ABS plastic. The probe is
enclosed in a separate housing connected with the unit by a 1 m long cable.
The device is provided with a smart measurement treatment system, which comes as
a time sliding average along with a measurement supervision algorithm.
Specifications:
Measurement units visible light: lx; UVA: W/m
Measuring range visible light: 0.1-6000 lx; UVA: 0.1-20000W/m
Resolution: visible light: 0.1 lx; UVA: 1 W/m
Dimensions instrument 120 x 65 x 22 mm
Dimensions probe 85 x 45 x 16 mm
Weight 200 g (incl. battery)
Battery 9 V (PP3/6F22/6LR61)
Current drain 11,6 mA
Battery life time 43 hrs

Art.No. 146.000.100
Portable device for measuring UV intensity at a spectral range of 330 to 400 nm.
Because of the specific design the distribution of irradiation of UV-lamps can be
measured precisely and as a light distribution curve. The device is equipped with a
UV-resistant Si-photodiode that has a specifically long lifetime. The fluorescent
indicator scale ensures easy reading even in dark rooms.
Specifications:
Detectable wavelength 365 35 nm
Effective ranges 0 to 2500 w/cm
0 to 10000 w/cm
Deviation 2,5 %
Battery: 2 lithium batteries of 3 V each
Power consumption Max. 7,5 mW
Dimensions probe 20 x 50 x 11 mm
Diameter sensor 7 mm
Weight: 500 g

59
Leak detection in cooling system
by use of fluorescent concentrate

Leak testing is a form of non-
destructive testing used for the
detection and location of leaks and
for measurement of fluid leakage in
either pressurized or evacuated
systems and components. A leak
may be a crack, crevice, fissure, hole
or passageway that admits water, air
or other fluids or lets fluids escape.
The word leakage refers to the flow
of fluid or gas through a leak without
regard to the physical size of the
hole through which flow occurs.
Leaks are special types of flows that
can have tremendous importance
where they influence the safety or
performance of engineering systems.
The operational reliability of many
devices is greatly reduced if
sufficiently large leaks exist. The end
purpose of leak testing is to ensure
reliability and serviceability of
components and to prevent premature
failure of systems containing fluids
under pressure or vacuum. Leakage
has now become a serious concern
in the fabrication of nuclear reactor
components, unfired pressure
vessels, and vessels containing lethal
substances. Leak testing is also used
on other components or systems
utilized in processing of fluid
materials that are affected by the
presence of contaminants that react
with the product. Leak tests are now
made on pyrotechnic devices,
electronic components, automotive
air conditioners, food packages and
other test objects.
The high variety of products to be
sealed hermetically requires
development of diverse methods and
equipment for leak testing.

The table below provides an insight into correlation of leakage rate, leak size and actual leak appearance.

Leakage rate m Pa/s Leak size (diameter) Actual leak appearance at =1 bar
10
+1
1,0 mm Streaming water
10
-1
0,1 mm Dripping water
10
-3
0,03 mm Watertight / gas permeable
10
-5
3 m 1 air bell (1mm) in 10 sec.
10
-7
0,1 m Gas leak 1m
3
in 12 days
10
-9
Gas leak 3m
3
in 1 year
10
-11
Gas leak 1m
3
in 300 years

BUBBLE EMISSION METHOD OF LEAK TESTING

In leak testing by the bubble emission method, a gas
pressure differential is first established across a pressure
boundary to be tested. A test liquid is then applied on the
lower pressure side. Gas leakage through the pressure
boundary can then be detected by observation of bubbles
formed in the detection liquid at the exit points of leakage.
The method is used for testing the leak tightness of
pressurized reservoirs, hydraulic and gas systems. In the
foam-film application technique, a thin layer of foam-film
indicator liquid is applied on the low-pressure surface of the
test object. For detection of small leaks, this liquid should
form a thin, continuous, wetted film covering all areas to be
examined. The probing medium (gas) flows through the leak
due to the pressure differential and forms visible bubbles in
the foam-film indicator liquid.

Proof Check aerosol foam-film indicator

Art.No. 616.000.001
An emulsion containing surface-active, film-forming and
moisture-retaining agents, having low surface tension, high
foam-forming ability and crawl resistance.
Detection time for leaks with leakage rate > 1x10
-4
mPa/s is
2 to 3 seconds, for leaks with leakage rate of about
1x10
-7
mPa/s the detection time is 15 minutes upon the
average.
The test sensitivity is 1,310
-7
m
3
Pa/s.
Leak detection using Proof Check
60
A pressure differential can be also created using a vacuum
pump with special vacuum frames. This technique is used
for the detection of through-thickness discontinuities in
welds and pressure boundaries of systems containing air at
atmospheric pressure and such systems that cannot be
pressurized. It may be used for increasing the sensitivity of
penetrant leak testing technique. As on this method a
bubble-forming solution (foam-film indicator) is applied to
the surface to be examined. A vacuum frame with a viewing
window is placed over the test surface and then evacuated.
The test surface is viewed for evidence of through-thickness
discontinuities by the formation of bubbles in the foam-film
solution.

EV 20 N Vacuum Pump

Vacuum Frames for pipe welds

Vacuum Frames for fillet, butt and corner welds

Art.No. 611.010.001
EV 20 N vacuum pump for pressure differential uploading is used in combination with
different vacuum frames and foam-film indicator for the detection of through-
thickness discontinuities in pipe and vessel welds as well as for the inspection of cast
products for pores evidence.
Specifications:
Flow rate 4 m/h
Relative vacuum - 800 mbar
Mains connection 230 V / 50 Hz, cable 2 m
Engine output 120 W
Speed of rotation 2800 rpm
Weight 10,5 kg
Operating temperature 60-65C
Allowable ambient air T 12 - 40C

Art.No. 611.001.030
Vacuum frame for fillet welds. L 600 W 100 mm

Art.No. 611.001.031
Vacuum Frame for butt welds. L 600 W 100 mm

Art.No. 611.001.033
Vacuum frame for corner welds. Side length 300 mm

Art.No. For pipe diameter Art.No. For pipe diameter
611.001.002 DN 50 611.001.016 DN 450
611.001.003 DN 60 611.001.017 DN 500
611.001.004 DN 70 611.001.018 DN 550
611.001.005 DN 80 611.001.019 DN 600
611.001.006 DN 100 611.001.020 DN 650
611.001.007 DN 110 611.001.021 DN 700
611.001.008 DN 125 611.001.022 DN 750
611.001.009 DN 140 611.001.023 DN 800
611.001.010 DN 150 611.001.024 DN 850
611.001.011 DN 200 611.001.025 DN 900
611.001.012 DN 250 611.001.026 DN 950
611.001.013 DN 300 611.001.027 DN 1000
611.001.014 DN 350 611.001.028 DN 1100
611.001.015 DN 400 611.001.029 DN 1200

61

ACOUSTIC METHOD OF LEAK TESTING

Acoustic emission test technique can be applied to detect
leaks in pressurized or evacuated systems by locating
sources of sonic or ultrasonic vibrations created by
turbulent flow of gases or liquids passing through leaks.
Use is made of ultrasonic detectors to reveal airborne and
structure-borne vibrations, and translators that convert
these inaudible high-frequency sounds to lower frequencies
within the range of human hearing or to an electric signal.
Remote acoustic sensing of fluid or gas leakage often offers
practical advantages over other leak testing methods that
require close access to surfaces and visual observations of
leakage indications while testing pipelines, boilers, vessels,
pressurized systems, manifolds.

HELLOPHONE Ultrasonic Leak Detector

Art.No. 613.100.010
Hellophone is a portable leak detector designed for registration of ultrasonic
vibrations created by turbulent flow through leaks. The amplified and converted
signal is then displayed on the monitor or reproduced by headphones. The system
permits a wide range of applications including leak detection of gas or fluid (even
viscous), detection of rubbing contacts and detection of electrical discharges and arcs
in electrical installations. If using an ultrasonic generator, seals and welds can be
tested without generation of excessive pressure in the system.
The method sensitivity is about 710
-3
m
3
P/s.
Specifications:
Measuring frequency 40 kHz 1 kHz
Display digital LCD
Storage capacity peak value
Built-in accumulator 10 working hours
Dimensions 120 65 25 mm (generator)
195 100 40 mm (receiver)
Weight (with case) 3,6 kg
Scopes of delivery:
Ultrasonic device, battery-powered
ultrasonic generator
Charging unit
Headphones
Waterproof probe for solid bodies
Solid state probe
Air-ultrasonic probe

62

PROBE METHOD

HYDROGEN LEAK DETECTORS

At present time the hydrogen leak detectors are accepted as
the industrial standard for leak detection purposes. A gas
mixture of 95% nitrogen and 5% hydrogen is used as a
tracer gas. Such a gas mixture is neither flammable nor toxic

or corrosive, moreover it is cheaper. Hydrogen leak
detectors are used both for leak detection in small-sized
items like gates, valves, seals and for leakage tests of large
objects like fuel tanks, boilers, engines.

ISH 2000-C Hydrogen Leak Detector

PROBE METHOD

HELIUM LEAK DETECTORS

The helium probe detectors are designed for locating leaks
in the pressurized objects containing helium. The probe is a
gas intake with a determined throughput performance
providing the passage of gas quantity which is optimal for
testing.

PHD-4 Helium Leak Detector

Art.No. 611.002.015

The ISH 2000-C Hydrogen Leak Detector is a robust instrument for professional leak
detection in rough environments. The unique method involving the use of
inexpensive forming gas (5 % hydrogen and 95 % nitrogen) as tracer gas combines
unmatched measuring properties with user friendly technology and minimal service
requirements. This makes ISH 2000-C the best option for a wide range of production
and maintenance applications, especially for finding leaks with leaking liquids such as
water, fuel and oil.
Specifications:
Minimum detectable leak rate
- Detection Mode with P50 standard probe 1 x 10
-7
mbar l/s or cc/s with 5 % H
2

- Analysis Mode with P50 standard probe 0.5 ppm H
2
; 5x10
-7
mbar l/s or cc/s 5%H
2
Start time 1 min
Calibration External reference leak or calibration gas
Operating time > 9 h at 20C
Charging time < 7 h at 20C
Inputs / Outputs 25 pin, D-Sub with status signals
24 V DC / 0.5A; 9 pin, D-Sub with RS232
Power supply Internal, rechargeable battery (Li-Ion)
Weight 4,0 kg excl. probe and probe cable

Art.Nr. 613.000.020
The basis of this leak detector type is the so called Selective Ion Pump Detector
SIPD. The principle of operation is the following: helium penetrates through a special
quartz membrane which is heated up to a certain temperature and so becomes
permeable for helium molecules only. Helium passing through the membrane is
ionized in an electron-ionizing transducer. The ionic current value through helium
ionizing correlates with helium content. The signal amplitude represents the leak
size. The leak detectors of this type are easy-to-operate and provide high sensitivity
and selectivity,
Specifications:
Minimum detectable concentration of helium 2 ppm
Minimum detectable hydrogen leakage rate 5 10
-7
Pa m
3
/s
Reaction time for 2 .
Self-test procedure and warm-up time 3 min.
Power supply 18 V (accumulator)
Continuous battery operation time 4 hrs
Operational conditions
temperature +5 35
relative humidity 90% maximum
Weight 2,6 kg

63
Leak detection in automobile engine
by use of 800 fluorescent concentrate
Detection of vessel depressurization
by use of 849 fluorescent concentrate

LEAK TESTING WITH LIQUID TRACERS

USE OF FLUORESCENT TRACERS IN HYDROSTATIC TEST FLUIDS

Testing for leaks by use of dyed liquid tracers is a NDT
process that is closely related to the liquid penetrant
inspection process used to detect discontinuities open to
the surface in test objects. For leak testing, however, the
liquid penetrant is applied to one side of the enclosing wall
of a test object or test system and, after adequate time for
the penetrant to seep through leaks, visual inspection for
leak locations is carried out on the opposite side of the
enclosure wall.
Fluorescent water-based or oil-based concentrates, which
are a composition of luminophores, surface-active agents
and corrosion inhibitors, can be added to the pressurized
liquid used in hydrostatic pressure tests. During
hydrostatic pressure tests (which often serve as proof tests
simulating application of service stresses), the test operator
can visually examine all welds under UV irradiation, and the
leaks will be indicated by brilliant fluorescent indications.
This method is widely applied for testing hydraulic systems,
engines, boilers and vessels.
The method sensitivity is about 10
-5
mPa/s.

H 800 fluorescent concentrate oil-based

849 fluorescent concentrate water-based

Art.No. 616.000.034
Oil suspendible concentrate for detection of fuels and lubricants leaks, as well as oil
leaks in hydraulic and cooling systems, engines, vessels etc. The surface under test
is to be inspected by use of a UV source.
Consumption 0,5-2 ml/l
Optimal wave length of excitation 365 nm
Color under UV irradiation yellow

Art.No. 616.100.102
Water-based concentrate containing emulsifier and corrosion inhibitor for leak testing
purposes, among others, for detection of leaks in cooling systems. The surface under
test is to be inspected by use of a UV source.
Consumption 2 - 5 ml/l
Optimal wave length of excitation 365 nm
Color under UV irradiation green

64

FUJI FNDX 1 NDT Film Processor

FUJI FNDX 2.0b NDT Film Processor

FUJI FNDX 5 NDT Film Processor

Art.No. 232.010.001
Compact machine with simple operation and maintenance for high quality film
development.
The Fuji FNDX1 processes all popular x-ray roll and sheet films, and can easily be
installed in a darkroom. This tabletop machine is compatible with all industry
standards.
Specifications:
Development time: electronically adjustable from 3 to 13 minutes
Temperature control: electronically adjustable between 18 C and 43 C
Film formats: Sheet films of up to 35 cm width, as well as roll films
Tank capacity: 2.6 liters for developer bath,
2.5 liters for fixer bath,
3 liters for water
Power connection: 220 / 240 Volts, 16A, 50 / 60 Hz
Consumables: IX x-ray films, Fuji chemistry
Safety: meets UL safety regulations, CE label

Art.No. 232.010.002
Processing machine for industrial X-ray films with space-saving design. Can be easily
installed in a darkroom or in a container. Compatible with all industry standards.
The roller transport system is designed in such a way that the rollers always remain
below the solution level, eliminating crystallization problems, so that roll and sheet
films can be developed without any damage of the film surface.
Specifications:
Development time: electronically adjustable from 1.5 to 9.4 minutes
Regeneration system: automatic regeneration, calculable upon film surface scans
Tank capacity: 7.5 liters for developer bath,
6.5 liters for fixer bath,
6.5 liters for water
Safety: meets UL safety regulations, GS / CE label certified

Art.No. 232.010.003
Large capacity film processor, providing reliable and efficient film processing.
The design of the roller transport system ensures that all transport rollers are below
solution level, eliminating crystallization problems. The crossover rack covers help to
reduce developer oxidation and to extend the life time of the developer. Chemistry
replenishment is controlled by 6 infrared sensors at the film entry section. The area
of film to be processed is measured and the correct amount of developer and fixer is
added to the processing tanks.
Specifications:
Development time: electronically adjustable from 2 to 12 minutes
Regeneration system: automatic regeneration, calculable upon film surface scans
Tank capacity: 11 liters for developer bath,
10 liters for fixer bath,
10 liters for water
Safety: meets UL safety regulations, GS / CE label certified

65
Art.No. 902.600.001 IX 150 NIF 30 x 40 cm

NIF non interleaved package, 100 sheets

Art.No. 902.500.511 IX 100 EPAK 10 x 48 cm
Art.No. 902 500 512 IX 100 EPAK 10 x 24 m
Art.No. 902.500.513 IX 100 EPAK 6 x 24 m
Art.No. 902.500.407 IX 100 EP/PB 6 x 24 m
Art.No. 902.500.408 IX 100 EP/PB 10 x 24 m
Art.No. 902.500.409 IX 100 EP/PB 10 x 40 m
Art.No. 902.500.410 IX 100 EP/PB 30 x 40 m
Art.No. 902.500.411 IX 100 EP/PB 10x48 m
Art.No. 902.500.412 IX 100 EP/PB 24x30 m
Art.No. 902.500.420 IX 100 EP/PB 18 x 24 m
Art.No. 902.500.217 IX 100 NIF 30 x 40 m
Art.No. 902.500.218 IX 100 NIF 10 x 48 m
Art.No. 902.500.219 IX 100 NIF 10 x 24 m
EPAK vacuum package with layers, without Pb screen, 50 sheets
EP/PB vacuum package with Pb screen, 50 sheets

Film category C6
Sensitivity 17.0
Analogous to AGFA D8, KODAK CX
A high speed, fine grain, high contrast ASTM Class III film
suitable for inspection of a large variety of specimens with
low-to-high kilovoltage X-ray and gamma ray sources. It
is particularly useful when gamma ray sources of high
activity are unavailable or when very thick specimens are
to be inspected. It is also useful in X-ray diffraction work.
IX150 is used in direct exposure techniques or with lead
screens.
Hand processing by use of FUJI chemicals at 20C,
developing time 5 min.

Film category C5
Sensitivity 6,7
Analogous to AGFA D5, KODAK T200
Machine processing by use of AGFA chemicals at 28C,
developing time 8 min.

Film category C5
Sensitivity 11
Analogous to AGFA D7, KODAK AA400

A very fine grain, high contrast ASTM Class II film suitable
for the inspection of light metals with low activity radiation
sources and for inspection of thick, higher density
specimens with high kilovoltage X-ray or gamma ray
sources. Wide exposure latitude has been demonstrated in
high contrast subject applications. Although IX100 is
generally used in direct exposure techniques or with lead
screens, it is suitable for use with fluorescent or
fluorometallic screens.

CONSUMABLES

X-RAY FILMS

The HELLING Company is an official distributor for FUJI Industrial X-RAY Products and offers
a broad assortment of roll and sheet films for radiographic testing.

FUJI IX 150

FUJI IX 100

66
Art.No. 902.300.317 IX 50 EPAK 10 x 24 cm
Art.No. 902.300.318 IX 50 EPAK 10 x 48 cm
Art.No. 902.300.408 IX 50 EP/PB 10 x 24 cm
Art.No. 902.300.409 IX 50 EP/PB 10 x 48 cm
Art.No. 902.300.413 IX 50 EP/PB 18 x 24 cm
Art.No. 902.300.415 IX 50 EP/PB 24 x 30 cm
Art.No. 902.300.417 IX 50 EP/PB 30 x 40 cm
Art.No. 902.300.420 IX 50 EP/PB 6 x 24 cm
Art.No. 902.300.430 IX 50 EP/PB 60 mm x 61 m roll (2 pc.)
Art.No. 902.500.424 IX 50 NIF 10 x 48

Art.No. 902.400.305 IX 80 EPAK 10 x 24 cm
Art.No. 902.400.307 IX 80 EPAK 10 x 48 cm
Art.No. 902.400.412 IX 80 EP/PB 10 x 48 cm
Art.No. 902.400.416 IX 80 EP/PB 10 x 40 cm
Art.No. 902.400.418 IX 80 EP/PB 30 x 40 cm
Art.No. 902.001.130 IX 80 EP/PB 10 x 24 cm
Art.No. 902.400.423 IX 80 NIF 10 x 24 cm
Art.No. 902.400.424 IX 80 NIF 10 x 48 cm
Art.No. 902.500.523 IX 80 NIF 30 x 40 cm

Film category C3
Sensitivity 4.5
Analogous to AGFA D4, KODAK M125
An extremely fine grain, high contrast ASTM Class I film
suitable for detection of minute defects. It is applicable to
the inspection of low atomic number materials with low
kilovoltage X-ray sources as well as inspection of higher
atomic number materials with high kilovoltage X-ray or
gamma ray sources. Wide exposure latitude has been
demonstrated in high subject contrast applications. IX80
is generally used in direct exposure techniques or with
lead screens.
Film category C2
Sensitivity 2.7
Analogous to AGFA D3/D4, KODAK M125
An ultra-fine grain, high contrast ASTM Class I film having
excellent sharpness and high discrimination
characteristics. It is suitable for use with any low atomic
number material where fine image detail is imperative. Its
ultra-fine grain makes it useful in high energy, low subject
contrast applications where high curie isotopes or high
output X-ray machines permit its use. Wide exposure
latitude has been demonstrated in high subject contrast
applications. IX50 is generally used in direct exposure
techniques or with lead screens.
A film developing unit with 5 x 25 l tank capacity
The unit consists of 5 tanks connected to a general piping
by separate plug fittings.
The refluxing from developer and fixing tanks proceeds
separately by additional drain hoses with plugs.
The water tanks are fitted with steel pipes and overflows.
Film formats: max. 30 cm wide, 48 cm long (only single
film hanger)
Dimensions: 695 x 425 x 920 mm

FUJI IX 80

FUJI IX 50

Tank developing unit

67

RB-2 X-ray view box

RB-3 X-ray view box

LED X-ray view box

Art.No. 241.002.000
X-ray view box for radiographic films with optical density D < 3,75
Specifications:
Screen: 225 85 mm
Additional blind 1: 225 50 mm (for films of 60 mm width)
Additional blind 2: with 30 mm aperture
Luminance: 60 000 cd/m
Optical density: D=3,75
Light emitter: 1 x halogen, 1000 W
Input voltage: 230 V 50 Hz
Power consumption: 1000 VA
Weight: 8 kg
Light adjustment: manual or by foot switch

Art.No. 241.003.000
X-ray view box for radiographic films with optical density D < 3,65
Specifications:
Screen: 440 85 mm
Optical density: D=3,65
Light emitter: 11 x halogen, 24 V at 150 W
Weight: 11 kg

X-ray view box on LED basis for radiographic films with optical density D = 4,0.
Low heat generation, lower power consumption.
Homogeneous illumination due to 120 radiation angle.
Specifications:
Screen: 220 85 mm
Optical density: D=4
Light emitter: 112 x white light LED
Weight: 5,5 kg

68

Wire type Image Quality Indicators acc. to DIN EN462-1

Wire type Image Quality Indicators acc. to ASME /ASTM E-747

Wire type indicators according to DIN EN 462-1 are designed for X-ray image quality
control. The image quality indicators comprise seven parallel mulidiameter wires 10,
25 or 50 mm long made of FE, AL, CU or TI, which are encapsulated in thin,
transparent plastic along with a radio-opaque identification plaque.
Most models are encapsulated with cast, white metal identification plaques which
contain information about the standard, number of wire of the biggest diameter,
material and length. For example, EN W10 FE 50 means an indicator containing wire
W10 to W16 in steel with a wire length of 50mm.

Type Wire diameter
W13 0,050 0,063 0,080 0,100 0,125 0,160 0,200
W10 0,100 0,125 0,160 0,200 0,250 0,320 0,400
W6 0,25 0,32 0,40 0,50 0,63 0,80 1,00
W1 0,80 1,00 1,25 1,60 2,00 2,50 3,20

Art.No. 220.048.010 W1 FE 50 mm
Art.No. 220.048.020 W1 CU 50 mm
Art.No. 220.048.030 W1 AL 50 mm
Art.No. 220.048.040 W6 FE 10 mm
Art.No. 220.048.050 W6 FE 25 mm
Art.No. 220.048.060 W6 FE 50 mm
Art.No. 220.048.070 W6 CU 10 mm
Art.No. 220.048.080 W6 CU 25 mm
Art.No. 220.048.090 W6 CU 50 mm
Art.No. 220.048.100 W6 AL 10 mm
Art.No. 220.048.110 W6 AL 25 mm
Art.No. 220.048.120 W6 AL 50 mm
Art.No. 220.048.130 W10 FE 10 mm
Art.No. 220.048.140 W10 FE 25 mm
Art.No. 220.048.150 W10 FE 50 mm
Art.No. 220.048.160 W10 CU 10 mm
Art.No. 220.048.170 W10 CU 25 mm
Art.No. 220.048.180 W10 CU 50 mm
Art.No. 220.048.190 W10 AL 10 mm
Art.No. 220.048.200 W10 AL 25 mm
Art.No. 220.048.210 W10 AL 50 mm
Art.No. 220.048.220 W10 TI 10 mm
Art.No. 220.048.230 W10 TI 25 mm
Art.No. 220.048.240 W10 TI 50 mm
Art.No. 220.048.250 W13 FE 10 mm
Art.No. 220.048.260 W13 FE 25 mm
Art.No. 220.048.270 W13 FE 50 mm
Art.No. 220.048.280 W13 CU 10 mm
Art.No. 220.048.290 W13 CU 25 mm
Art.No. 220.048.300 W13 CU 50 mm
Art.No. 220.048.310 W13 AL 10 mm
Art.No. 220.048.320 W13 AL 25 mm
Art.No. 220.048.330 W13 AL 50 mm
Art.No. 220.048.340 W13 TI 10 mm
Art.No. 220.048.350 W13 TI 25 mm
Art.No. 220.048.360 W13 TI 50 mm
These wire type image quality indicators (referred to as penetrameters according to
ASME/ ASTM E-747) comprise six parallel multidiameter wires made of FE, AL, CU or
TI, encapsulated in thin PVC with two radio-opaque identification plaques.
The identification plague indicates numerical coding of the wire material, Thickness
range range and the biggest wire diameter as well.

Art.No. 220.053.010 Type 1 01 FE Thickness range 4 -12,5 mm
Art.No. 220.053.011 Type 1 03 FE Thickness range 10 -40,5 mm
Art.No. 220.053.012 Type 1 10 FE Thickness range 32 125,0 mm
Art.No. 220.053.013 Type 1 D32 FE Thickness range 102 400,00 mm
Art.No. 220.053.014 Type 02 01 AL Thickness range 4 -12,5 mm
Art.No. 220.053.015 Type 02 B03 AL Thickness range 10 -40,5 mm
Art.No. 220.053.016 Type 02 C10 AL Thickness range 32 125,0 mm
Art.No. 220.053.017 Type 4 01 CU Thickness range 4 -12,5 mm
Art.No. 220.053.018 Type 4 B03 CU Thickness range 10 -40,5 mm
Art.No. 220.053.019 Type 4 C10 CU Thickness range 32 125,0 mm
Art.No. 220.053.020 Type 1 01 TI Thickness range 4 -12,5 mm
Art.No. 220.053.021 Type 1 03 TI Thickness range 10 -40,5 mm

69

Duplex Image Quality Indicator acc. to DIN EN462-5

Plaque type Image Quality Indicators (penetrameters) acc. to ASTM / ASME

rt.No. 220.049.400
The duplex image quality indicator is used for measuring image unsharpness. It is a
particularly useful tool for establishing and monitoring the performance of
radioscopic (real-time) systems. The indicator consists of 13 platinum or tungsten
wire pairs of different diameters embedded in rigid plastic. The wires spacing in each
pair corresponds exactly to its wires diameter. The degree of unsharpness is
indicated by the number of wire pairs that can be seen. As unsharpness increases,
the wires merge to form a single image.

Number of
wire pairs
U-value of image
unsharpness
Wire diameter
and spacing
13D 0,10 0,050 mm
12D 0,13 0,063 mm
11D 0,16 0,080 mm
10D 0,20 0,100 mm
9D 0,26 0,130 mm
8D 0,32 0,160 mm
7D 0,40 0,200 mm
6D 0,50 0,250 mm
5D 0,64 0,320 mm
4D 0,80 0,400 mm
3D 1,00 0,500 mm
2D 1,26 0,630 mm
1D 1,60 0,800 mm

The penetrameters made of iron and alloy steel are used for all ferrite and austenitic
steels. The lead numerals indicate the penetrameter number which corresponds to
penetrameter thickness. The penetrameters are characterised by having three holes:
1x, 2x and 4x the thickness (T) of the material from which the penetrameter is
made, with minimum diameters of 0.01, 0.02 and 0.04 in.

Iron Alloy steel Type Thickness
Art.No.220.060.020 Art.No.220.060.050 Type 5 6,35 mm

70

Engraved Markers, carrier strips, magnetic holders

Lead Markers

Engraved markers made from tinted, toughened plastic with a slit at the top for use
with a carrier strip. Letters, numbers and symbols.

Art.No. 220.101.100-146 Single engraved Marker, 4 mm high
Art.No. 220.101.200-246 Single engraved Marker, 7,5 mm high
Art.No. 220.101.160 Complete set, numbers 0 9; 4 mm high
Art.No. 220.101.170 Complete set, letters A-Z; 4 mm high
Art.No. 220.101.260 Complete set, numbers 0 9; 7,5 mm high
Art.No. 220.101.270 Complete set, letters A-Z; 7,5 mm high
Art.No. 220.101.600 Engraved Arrow, 4 directions, 4 mm high
Art.No. 220.101.601 Engraved Arrow, 4 directions, 7,5 mm high
Art.No. 220.002.000 Carrier strip made of flexible plastic, 30x50 mm
Art.No. 220.003.000 Magnetic carrier strip
Art.No. 220.005.000 Spring steel carrier strip with 2 magnetic holders, L=24cm
Art.No. 220.007.020 Magnetic holder, 27 mm, H=25,4 mm, 68 N
Art.No. 220.007.025 Magnetic holder, 35 mm, H=30 mm, 190 N
Unmounted lead markers: letters, numbers and arrows.

Art.No. 220.008.100-144 Single lead marker, 6 mm high
Art.No. 220.008.180 Complete set, letters A Z; 6 mm high
Art.No. 220.008.800 Lead arrow, 20 mm long

71

Plastic Marker Box

Wooden Marker Box

X-ray Lead Numeral Tape

Marker Tape Dispensers

X-ray Lead Numeral Tape with clip fastener and dispenser

Art.No. 220.012.000
Heavy duty plastic marker box, without contents

Art.No. 220.014.000
Wooden box with 16 compartments for lead and engraved markers und accessories,
without contents

Hard wearing, double-stitched tapes, 16 mm wide. Supplied with numerals at
definite intervals.

Art.No. 220.022.001 X-ray lead numeral tape, free length, spacing 5 cm
For use with lead numeral tapes.

Art.No. 220.023.010 Dispenser for X-ray lead numeral tape, up to 3 m long

Hard wearing X-ray lead numeral tapes with 20 cm spacing, inkl. clip fastener and
dispenser

Art.No. 220.022.110 X-ray lead numeral tape, 3 m long, spacing 20 cm

72

X-ray Lead Numeral Tape Mini

Bridge type Cassette Clamping Magnet

Magnetic Spring Loaded Cassette Holder

Cassette Holder for nonmagnetic test-pieces

Marker tapes 9 mm wide, made of impregnated glass fibre filament with radio-
opaque markings.
Art.No. 220.022.140 Mini marker tape, 0,5 m long, 1 cm spacing

Art.No. 220.029.000
Two magnets with semi-flexible, stainless steel bridge for fixing films at test-piece.
Distance between magnets: 160 mm
Weight: 220 g

Art.No. 220.031.000
Cassette holder with two magnets and spring loaded suction cup. Appropriated for
curved surfaces.
Distance between magnets: 130 mm
Weight: 900 g

Art.No. 220.032.000
Cassette holder for nonmagnetic parts with pressure foot and two suction cups.
Appropriated for all flat, concave and convex surfaces.
Distance between suction cups: 130 mm
Weight: 900 g

73

Magnetic Film Pockets, transparent

Double Envelope PVC Cassettes

Single Envelope PVC Cassettes

Lead Intensifying screens

Steel Intensifying screens

Film pockets made off transparent PVC with "velcro" self-sealing tapes at the loading
end and magnetic rubber strips down the long sides.

Art.No. 220.041.010 Magnetic cassette 10 x 24 cm
Art.No. 220.041.020 Magnetic cassette 10 x 48 cm

Double envelope with inner and outer pocket made off opaque PVC.

Art.No. 220.043.010 Double envelope cassette 6 x 24 cm

Flexible, opaque PVC cassettes with self-sealing "velcro" tapes at the loading end.

Art.No. 220.067.010 Single envelope cassette 6 x 24 cm

Screens of 0,02 mm thick lead on cardboard backing with protected surface.

Art.No. 220.062.010 Lead intensifying screen 0,02 mm Pb, 6 x 24 cm, 25 pairs

Screens made of special 0,5 mm thick steel for gamma radiography with Co-60 with
protective layer.

Art.No. 220.063.010 Steel intensifying screen, 6 x 24 cm, 25 pairs
Art.No. 220.063.040 Steel intensifying screen 10 x 48 cm, 25 pairs

74

Channel Film Hangers

Film Hangers with corner clamps

Calibrated X-ray film step tablet, BAM tested

Channel hangers for X-ray films manufactured from polished, chemical resistant
grade stainless steel. Top bar 46 cm long.

Art.No. 236.001.001 Channel film hanger, single, 6 x 24 cm
.
Art.No. 236.002.001 Channel film hanger, double, 6 x 24 cm
.
Art.No. 236.003.001 Channel film hanger, triple, 6 x 24 cm

Film hangers with corner clamps manufactured from polished, chemical resistant
grade stainless steel. Top bar 46 cm long.

Art.No. 236.004.001 Film hanger, single, 6 x 24 cm
Art.No. 236.004.002 Film hanger, double, 6 x 24 cm
Art.No. 236.004.003 Film hanger, triple, 6 x 24 cm
.
Art.No. 236.004.006 Film hanger, triple, 6 x 48 cm
.
.
.
Art.No. 244.009.600

Calibrated density reference scale for checking and calibrating densitometers.
Density range 0.3 D to 4.6 D; approx. 10 measuring fields within the density range,
tolerance +/- 0.05 D. The density step tablet has been exposed by X-radiation on
commercial, double-layered industrial X-ray film.

75

Mavolux 5032 B / 5032 C - high quality luxmeter

Densitest-N Densitometer

Art.No. 243.000.001 / Art. No. 243.000.000
The digital luxmeters Mavolux 5032B and 5032C are classified according to DIN 5032
Part 7 and CIE no. 69. Both instruments allow measuring very high light intensities
(brightest daylight, head lights). Either Lux or footcandles can be selected as a
measurement unit. The measuring range is matched automatically to the
measurement value. The actual value can be held at the display by pressing the data
hold key.

Specifications Mavolux 5032C Mavolux 5032B
Ranges (I...IV) 0.1...199.9 lx
1...1,999 lx
10...19,990 lx
100...199,900 lx
0.01...19.99 lx
0.1...199.9 lx
1...1,999 lx
10...19,990 lx
100...199,000 lx
Resolution (I...IV) 0.1 lx
1 lx
10 lx
100 lx
0.01 lx
0.1 lx
1 lx
10 lx
100 lx
Accuracy 3 % of reading +4 digit with incandescent light,
total error according to DIN 5033 Part 7:
15% for 5032 C, 8% for 5032 B
Measuring rate 2 measurements per second
Display 7 segments, 3 1/2 digits (13 mm) LCD-display 50x23 mm
Sensor Silicon photodiode with V() filter
Dimensions (Sensor) 105 x 31 x 30 mm
Dimensions (Instrument) 120 x 65 x 19 mm
Functions Data-Hold, Max-Hold & battery test, Auto-Power-Off after
2 min without any operation
Supply 1 x 1.5 Volt alkaline-manganese cell, size AA
Weight 200 g
Standard equipment:
Luxmeter 5032C or 5032B, 1 x light sensor, 1 x battery, USB-cable, standard
software on CD-Rom and instruction manual, carrying case.

Art.No. 242.004.000
A device for measuring darkness degree (optical density) of printed outputs, in the
photography for measuring photographic density of photographic negatives, diapositives and
printout paper.
Specifications:
Indication: digital
Power supply: mains operated or battery powered
Linear measurement range from S=1 to S=5, accuracy +/- 0,05

Including hand probe, charging unit and test certificate.

Optionally:
Optical density scale, narrow, with test certificate, Art.-No. 242.004.001
Instrument bag, Art.-No. 242.004.002

76

ED150 Electronic Personal Dosimeter

GammaTwin Dose Rate Meter

Art.No. 250.054.000
PTB-approved dosimeter with dose rate indication and alarm functions for
measuring gamma and X-rays measurand Hp (10) (personal dose equivalent)
- detector: energy compensated GM-tube
- digital indication of measured values on LC-display
- high measuring accuracy
- reliable and safe measurement of radiation in front of the user's body
- switchable, acoustic single-pulse indication
- menu-driven operator guidance
- optical interface
- storage of dose value and set parameters also during battery change
- small and handy metallized housing made of high impact-proof plastic, easy to
decontaminate
- watertight up to submersion depth of 0,5 m acc. to protection class IP67
- power supply by 3 pcs. 1,5V Lady cells LR1
- operating life approx. 1 year with one battery set at ambient background radiation
Specifications:
Measuring ranges:
- dose:
- dose rate:
- PTB-approved dose:

0,1 Sv < H
p
(10) < 10 Sv
0,1 Sv/h - 1,5 Sv/h
10 Sv/h < H
p
(10) < 1 Sv/h
Energy range: 55 keV - 3 MeV
Dose alarm thresholds: 4 preset values in the range of 1 Sv - 10 Sv
Dose rate alarm thresholds: 4 preset values in the range of 1 Sv/h - 1,5 Sv/h
Temperature range: -20 C up to +60 C
Dimensions / Weight: (136 x 40 x 17) mm / approx. 160 g

Dose rate meter for the measurement of gamma radiation and X-rays
- Measurand: ambient dose equivalent rate H*(10)
- detector: energy compensated Geiger-Mller-tube
- selectable simultaneous or separate indication of dose and dose rate
- quasi-analog indication of dose rate (logarithmic bargraph)
- acoustic single-pulse indication can be switched on;
- storage of the dose and of set parameters even during battery change
- continuous test functions and permanent self control
- housing made of aluminium, protection class IP54 (splash proof)
- power supply by 2 standard batteries type AAA 1,5V
- applied for PTB-approval
Specifications:
Dose rate indication range: 0 nSv/h - 70 mSv/h
Dose rate measuring range: 0,5 Sv/h - 70 mSv/h
Dose indication range: 0 nSv - 1,0 Sv
Dose indication range: 0,5 Sv - 1,0 Sv
Energy range: 40 keV - 1,3 MeV
Dose rate alarm thresholds: 7,5 Sv/h, 25 Sv/h, 40 Sv/h, 300 Sv/h
Dose alarm thresholds: 200 Sv, 500 Sv, 1000 Sv, 2000 Sv
Temperature range: -20C up to +60C
Alarm signal: > 80 dB(A) measured in 30 cm distance

77

X 5 C plus Dose Rate Measuring System

GammaSmart Dose Rate Alarm Unit

Art.No. 250.000.002
PTB-approved dose rate meter for measuring gamma radiation and X-rays
- measurand: ambient dose equivalent rate H*(10)
- detector: energy compensated Geiger-Mller-tube
- selectable dose rate or dose indication with integration time
- indication of peak and average dose rate value
- storage of dose and dose rate values together with date and time
- evaluation/indication of residual time for staying in the current radiation field
- sealed for submersion up to 1 m depth (IP 67)
- power supply by 9V battery 6LR61 or alternatively by 9V accumulator (option)
- RS-232 interface
- basic unit can be combined with various probes for extending the measuring range,
detecting alpha, beta and gamma radiation, measuring in liquids, etc.
- also available as X 5 CEx for the use in explosion endangered atmospheres
Specifications:
Dose rate measuring range: 1,0 Sv/h - 20 mSv/h
Dose rate indication range: 0 nSv/h - 20 mSv/h
Dose indication range: 0 nSv - 10 Sv
Dose rate alarm thresholds: 4, free programmable, 1 Sv/h - 20 mSv/h
Dose alarm thresholds: 4, free programmable, 1 Sv - 10 Sv
Temperature range: -30C up to +60C

Art.No. 250.000.010
The GammaSmart is a pocket-sized, very robust, battery-operated dose rate alarm
unit for the personal radiation protection. It is designed for the detection of gamma
radiation and X-rays, indicating these with clear optical and significant acoustical
pulse repetition rate. An increasing dose rate leads to an increasing pulse rate.
The splash-proof aluminium housing - equipped with an optical battery control -
ensures a shielding aginst electromagnetic influence.
Also available as GammaSmart V.Ex for the use in explosion endangered
atmospheres.
Specifications:
Type of radiation: gamma radiation / X-rays
Detector: GM-tube
Sensitivity: counting rate at 3 Sv/h approx. 1 count/min
Acoustic Alarm: > 85 dB(A) measured in 30 cm distance
Power supply: 3 batteries type LR1 1,5V
Housing: aluminium

78

GammaTest C Dose Rate Alarm Unit

GWL 10 m Dose Rate Alarm Lamp

The GammaTest C is a light, robust battery operated pocket-sized dose rate alarm
unit for the personal radiation protection for the detection of gamma and X-rays.
Four different alarm thresholds can be adjusted. The alarm threshold 40 Sv/h is
required in the range of NDT during radiographic processing (for example by X-
rays): the local dose rate outside the control area may not exceed 40 Sv/h.
The splash-proof, anodically treated aluminum housing of the GammaTest C ensures
a shielding against EMC influence.
Specifications:
Detector: energy compensated Geiger-Mller tube
Measurand: ambient dose equivalent rate H*(10)
Alarm thresholds: 25 Sv/h, 40 Sv/h, 1 mSv/h, 10 mSv/h
Overload capacity: > 500 mSv/h
Acoustic alarm: > 80 dB(A) measured at 30 cm distance
Power supply: 2x AAA (LR03)
Operating life: approx. 250 hours

Art.No. 211.400.001
The GWL 10m is an accumulator operated dose rate alarm unit for the detection of
gamma radiation and X-rays. The instrument has four alarm thresholds, triggering
optical and acoustic alarm when being exceeded. The acoustic alarm can be switched
off, if required. The instrument designed for operations in "heavy-duty"
environments is equipped with a robust and splash-proof housing. The GWL 10m is
preferably used for room monitoring and for the determination of restricted areas,
where a given dose rate has been achieved.
Specifications:
Type of radiation: gamma radiation / X-rays (DC installations)
Detector: Energy compensated GM-tube
Measurand: ambient dose equivalent rate H*(10)
Alarm thresholds: 7,5 Sv/h, 25 Sv/h, 1 mSv/h, 10 mSv/h
Acoustic alarm: > 93 dB(A) measured in 30 cm distance,
Power supply:
accumulator (operating time approx. 48 hours,
without acoustic alarm)

79

IntBond 2000 System for testing of multi-layered structures bonding

TM-8810 Ultrasonic Thickness Gauge

1 Calibration Block acc. to DIN EN 12223

Art.No. 310.059.270
Large angle beam calibration block, 100 mm radius, for range calibration with an
angle beam transducer and beam index point and refracted angle measuring.
Provides known targets that produce echo indications used for instrument setup,
transducer evaluation and reference for evaluating flaw size.

2 Calibration Block acc. to DIN EN 27963

Art.No. 310.059.121
Small angle beam calibration block, 25 and 50 mm radii, for range calibration
with an angle beam transducer and beam index point and refracted angle
measuring.
Provides known targets that produce echo indications used for instrument
setup, transducer evaluation and reference for evaluating flaw size.

The IntBond 2000 system is designed for testing of multi-layered structures bond
quality.
Ultrasonic resonance spectroscopy (URS) utilizes information in the frequency
domain obtained due to the constructive and destructive interference of elastic
waves for nondestructive evaluation of inspected objects. In a resonance test an
ultrasonic tone-burst with sweeping frequency is applied to an ultrasonic transducer
and a resonance spectrum of the inspected structure is acquired. The acquired
spectrum contains information about the properties of materials used for the
structure and flaws that may be present in it.
Narrowband ultrasonic spectroscopy can be used for the NDT of aerospace multi-
layered structures. The INT-Bond-Tester is used for this test operate on the principle
of exciting a mechanical resonance in a multi-layered structure. A piezoelectric
probe, excited by a swept frequency signal is coupled to the surface of the inspected
structure using a coupling agent. The instrument acquires probes frequency
spectrum in the range of some tens of kHz to several hundreds of kHz. A resonance
in the layered structure occurs when echoes between two boundaries travel back and
forth due to the difference in acoustic impedances at the boundaries.

Art.No.311.100.003
A compact and easy-to-use ultrasonic thickness gauge for steel, cast iron, aluminum,
red copper, zinc, quartz glass, polyethylene, PVC, gray cast iron and nodular cast
iron thickness measuring.
Exclusive micro-computer LSI circuit and crystal time base offer high accuracy.
Digital display provides exact readings without guessing or errors. Broad band
receiving sensitivity means the meter can read probes of different frequencies.
Specifications:
Display: 10mm LCD, 4-digit
Measuring units: selectable metric or imperial
Measuring range: 1,5-200 mm
Resolution: 0.1 mm
Accuracy: +/-( 0,5%n + 0.2)
Power supply: 4x1,5V Battery
Operating environment: 0-50 C / max. 80% relative humidity
Weight: 260g
Dimensions: 161 x 69 x 32mm
Calibration: automatic

80

CONSUMABLES

COUPLANTS FOR ULTRASONIC TESTING

USA General-purpose Couplant for ultrasonic testing

High viscous, non-trickling, non-corrosive, chemically inactive, water removable.
Temperature range: from -5C to +80C.
Art.No. 310.000.182 250 ml
Art.No. 310.000.184 5 kg

US Low-temperature Couplant for ultrasonic testing

High viscous, non-trickling, non-corrosive, chemically inactive, water removable.
Art.No. 310.000.187 250 ml
Art.No. 310.000.186 5 kg

US Multipurpose Couplant for ultrasonic testing

Medium viscous, non-corrosive, chemically inactive, water removable.
Temperature range: from +18C to +100C.
Art.No. 310.000.193 250 ml
Art.No. 310.000.194 5 kg

High-temperature Couplant for ultrasonic testing

High viscous, filled couplant for testing hot surfaces. Non-corrosive, chemically inactive, water removable.
Art.No. 310.000.199 142 ml
Art.No. 310.000.198 1 kg

US-ABZ Pell-off Couplant for ultrasonic testing

Special water-based couplant to be removed be peeling after appr. 6-8 hours drying time.
Non-corrosive, chemically inactive, also water removable. Temperature range: from 0C to +80C.
Art.No. 310.000.169 250 ml
Art.No. 310.000.168 5 kg

Couplants for ultrasonic testing serve for good contact between ultrasonic
transducer and test object. This is necessary to prevent an air gap between
transducer and surface under test which would disturb ultrasonic impulses.
The couplants made by HELLING are nontoxic, environmentally friendly, water
removable or peelable gels. The sulphur and halogens content is less than 50
ppm. The couplants contain all necessary corrosion inhibitors and bactericides.
The couplants are available in different colors (red, blue, green, yellow) on
request.

81

High-Low Gauge (round version)

High-Low Gauge (small model)

High-Low Gauge (large model)

Taper Gauge

Taper Gauge

Art.No. 810.080.004

The high-low (round version) guarantees safe and easy operation. It is made of
stainless steel and therefore extremely wear-resistant. The scale is calibrated in 1/10
mm increment markings for high accurate readings and the gauge is equipped with a
handy retaining screw. The leg can be adjusted to measure height differences.

Art.No. 810.080.005

High-low gauge made of stainless steel with support.
In metric read-out to 1/10 mm for pipe wall thickness up to 1.25 (35 mm).

Art.No. 810.080.006

High-low gauge made of stainless steel with support.
In metric read-out to 1/10 mm and standard read-out to 1/128
For pipe wall thickness up to 4 (100 mm).

Art.No. 810.080.003

Taper gauge, 1 10 mm, round design, made of stainless steel.
Art.No. 810.070.009

A stainless steel gauge for simple and fast control of A-size of corner seams
(4, 5, 6, 7, 8, 10, 12, 14 mm).

82

Weld Gauge M

Weld Gauge S

Inox Weld Gauge

Weld Gauge J

Digital Weld Gauge J

Art.No. 810.070.004

A fan-like gauge with 12 blades for welds 3-12 mm at right-angled welded corners.
Material: steel, polished

Art.No. 810.070.005

A simple aluminum gauge, 1mm thick, for measuring flat and corner seams.
Range corner seams: 2-15 mm
Range flat seams: 0-5 mm
Scales and application references on either side.
Art.No. 810.070.002

Measuring tool for simple and fast control of weld seam dimensions.
To measure the a-dimension of fillet welds and to measure the butted joint weld
reinforcement height. Equipped with three scales. Application instructions plotted on
the gauge.
Range: 0-15 mm.
Reading: 100 m
Material: stainless steel, polished.
Art.No. 810.070.003

A simple-to-use weld gauge for measuring undercuts, excess material, fillets, weld
size and height, preparation angle and misalignment.
Suitable to inspect flat seams and corner joints, with angles 60, 70, 80 and 90 for
inspection of V-weld on flat seams.
Precision execution.
Material: stainless steel, hardened and polished.
Range: 20 mm
Reading: 0.1 mm

Art.No. 810.070.010

A high-precision digital gauge with LCD display for measuring undercuts, excess
material, fillets, weld size and height, preparation angle and misalignment.
Suitable to inspect flat seams and corner joints, with angles 60, 70, 80 and 90 for
inspection of V-weld on flat seams.
Material: stainless steel, hardened and polished.
Switchable between millimeter/inch
Reading: 0,01mm
Range: 0-20mm/0-0,8 inch
Weight: 70 g

83

Mark 2 Weld Gauge

Vernier Caliper

Analog Depth Gauge

Polarity Tester

Digital Clamp Meter for AC/DC

Art.No. 810.080.018

Stainless steel vernier caliper with mm and inch graduations.
Range: 180 mm
Art.No. 810.080.126

High-low gauge and dial/pit depth gauge.
Measuring range: 1- 10 mm.
Reading: 0.01 mm.
The set consists of:
- measuring dial gauge
- location vee made of stainless steel, 30 mm width
- stainless steel gaging stylus straight
- stainless steel gaging stylus 99

Art.No. 810.080.017

Practical tool for polarity testing. Round. Capped design. To be placed on the welding
cable during welding.
Art.No. 810.080.008

Digital clamp meter for alternating and direct current/voltage
Alternating current 1000
Alternating voltage 500 V
Direct current 1000
Direct voltage 200 V
Resistance 200 ohm
Art.No. 810.070.001
Welding gauge intended for general dimensional inspection of welded fabrications
where close tolerances are not expected.
The gauge is used for measuring:
- Angle of preparation 0-60
- Misalignment 0-25 mm
- Fillet weld leg length / excess weld metal 0-25 mm
- Fillet weld throat 0-20 mm
- Undercut
- General measurement / root face and gap

84

Control-service box

Art.No. 810.080.002

Content of control-service-box:
- Digital clamp meter for AC/DC
- Gas indicator for accurate gas measurements at the torch exit for
TIG torches 0 - 50 Liter / min
- Illuminated inside quality control unit complete with probes and mirrors
- Torch, stainless steel
- Pocket lens, magnification 3 x ,6 x ,9 x
- Stopwatch
- Telescopic magnet with pen, 700 mm long
- Instant digital display thermometer ( -70C up to 1000C)
temperature sensor not included
- Standard temperature sensor
- Stainless steel feeler gauge from 0,05 mm bis 1,00 mm
- Zero point stamp, 8 mm print height,
notch-free for zero-point reading for x-ray work
- Polarity tester, round, capped design,
to be placed on the welding cable during welding
- Stainless steel vernier caliper with mm and inch markings
- Fillet weld gauge (stainless steel)
- Aluminum fillet weld gauge, markings on both sides
- Pocket leather shield with pen and notepad
- Taper gauge, 1-10 mm, round design, stainless steel
- High-low gauge and dial/pit depth gauge,
measuring range up to 10 mm, graduations 0.01 mm
- Stainless steel ruler, 300 mm/12 long
- Tinted safety glasses
- Tape measure, 3m long, with inside read-out, level and compass
- Suitcase with insert and liner
- High-low gauge, made of stainless steel, round version.

85

X-Loupe Microscope Camera

Hellscope SFM-8 Flex & Stay endoscope

Art.No. 113.100.110
The portable X-Loupe microscope camera is irreplaceable for precise, fast and
traceable documentation. This is a modified Canon IXUS camera with attachable
battery module and three interchangeable lenses of 60x, 100x and 150x
magnification.
The lenses incorporate an adjustable LED light. This feature solves the most
challenging illumination problems when taking micro photography. The X-Loupe is
completely independent of all exterior light sources and can be used under any light
conditions.
Moreover the microscope camera can be combined with an UV lens, which enables
defects estimation and further documentation under UV light.
The X-Loupe captures images of objects in the range from 15 mm to 0,005mm,
making it possible to identify microscopic details that need attention, and via image
management software making them available to customer within minutes. The
software enables to transmit high definition images where observations, comments
as well as measurements are included within the image. So the microscope camera
makes it possible not only to get high resolution pictures but also to estimate defect
geometry.
The image can then be sent as a JPEG file or as a detailed Excel spreadsheet.
Specifications:
Camera: 3264 x 2448 pixel (8.0 megapixel)
Recordable range:
60x lens: 14.1x10.6mm, 4,6m/pixel
150x lens: 5.1x3.8mm, 1.7m/pixel
300x lens: 2.2x .6mm, 0.7m/pixel
Camera settings:
Zoom: 4.0 optical zoom, no digital zoom
Resolution: L(Large) 3264x2448 pixel
Integrated white light (UV) LED illumination
Weight (with lens): approx.250 g
Dimensions: 105x65x115mm (with 60x lens)
105x65x105mm (with 150x lens)
105x65x150mm (with 300x lens)

Art.No. 112.000.011 endoscope probe length 1000 mm
Art.No. 112.000.012 endoscope probe length 2000 mm
High-resolution, Flex & Stay fiber optic Endoscope (7400 optical fibers)
Specifications:
Diameter: 8 mm
Working lengths: 1000 mm or 2000 mm
Radius of curvature: 60 mm
Direction of view: 0, detachable angled side view adaptors: 90, 110
Field of view: 50
Resolution: fiber bundle with 7400 optical fibers
Focal range: 10 mm to infinity
Special features: waterproof, oil and petrol resistant probe

86
Art.No. 810.080.016
Illuminated inside quality control set comprising:
- handle with battery compartment
- bulb attachment
- straight extender 300 mm
- angle extender 200 mm
- Flex & Stay probe 200 mm
- Flex & Stay probe 300 mm
- hinged mirror 14 mm
- hex-nut wrench

LED Magnifying Glass

Illuminated inside quality control set complete with probes and mirrors

3-D Laserscanning Anti-Glare Spray

Art.No. 112.100.090
2.5 x LED Magnifying Glass for visual testing.
High-quality optical lens ( 55mm). Economical, non-dazzling lightning adjustable in
2 steps by 8 white LEDs. Easy battery exchange. Modern metal frame with matt-
silver finish.
Specifications:
Voltage: 3 V
Operating current: 100 mA
Light source: 8 LED
Lifetime of LED: 10.000 hours
Light intensity at 50 mm distance: 600 lx
Weight: 200 g

Art.No. 119.990.001
Antireflection coating for optimal test results while 3-D Laser Scanning.
Due to its fine-grained structure it is possible to apply even layers of minimal
thickness. The 3-D Anti-Glare Spray is the right product to meet the required
accuracy of laser technology.
For the surface pre-cleaning and final cleaning use the special 3-D Laserscanning
Cleaner which is specially designed for this purpose. (Art.No. 119.990.002)

87
Easy-to-use temperature indicators for determining surface temperature during
welding and metal fabrication, preheat, interpass, postweld heat treatment,
annealing, stress relieving. Reliably accurate melts within + 1% of rated
temperature.

How to use:
Stroke the workpiece during heating. When the rated temperature has been reached
a distinct melt (smear) will become evident. Tempilstik will make a mark by melting
at the point of contact once the surface reaches the specific temperature of the
Tempilstik.

Art.No. C F Art.No. C F Art.No. C F
510.100.038 38 100 510.100.149 149 300 510.100.300 300 572
510.100.040 40 104 510.100.150 150 302 510.100.302 302 575
510.100.043 43 109 510.100.152 152 306 510.100.316 316 600
510.100.048 48 119 510.100.155 155 311 510.100.320 320 608
510.100.050 50 122 510.100.156 156 313 510.100.343 343 650
510.100.052 52 125 510.100.160 160 320 510.100.350 350 662
510.100.055 55 131 510.100.163 163 325 510.100.371 371 700
510.100.060 60 140 510.100.165 165 329 510.100.399 399 750
510.100.066 66 150 510.100.170 170 338 510.100.400 400 752
510.100.070 70 158 510.100.173 173 344 510.100.427 427 800
510.100.073 73 163 510.100.175 175 347 510.100.454 454 850
510.100.075 75 167 510.100.177 177 350 510.100.460 460 860
510.100.076 76 169 510.100.180 180 356 510.100.482 482 900
510.100.079 79 175 510.100.184 184 363 510.100.500 500 932
510.100.080 80 176 510.100.190 190 374 510.100.510 510 950
510.100.083 83 182 510.100.191 191 375 510.100.525 525 977
510.100.085 85 185 510.100.195 195 383 510.100.538 538 1000
510.100.087 87 188 510.100.198 198 388 510.100.550 550 1022
510.100.090 90 194 510.100.200 200 392 510.100.560 560 1040
510.100.093 93 200 510.100.204 204 400 510.100.566 566 1050
510.100.095 95 203 510.100.210 210 410 510.100.593 593 1100
510.100.097 97 206 510.100.212 212 413 510.100.600 600 1112
510.100.100 100 212 510.100.215 215 419 510.100.621 621 1150
510.100.101 101 213 510.100.218 218 425 510.100.625 625 1157
510.100.104 104 219 510.100.220 220 428 510.100.677 677 1250
510.100.107 107 225 510.100.225 225 437 510.100.700 700 1292
510.100.110 110 230 510.100.230 230 446 510.100.704 704 1300
510.100.115 115 239 510.100.232 232 450 510.100.760 760 1400
510.100.120 120 248 510.100.235 235 455 510.100.788 788 1450
510.100.121 121 250 510.100.239 239 463 510.100.816 816 1500
510.100.124 124 256 510.100.246 246 475 510.100.843 843 1550
510.100.125 125 257 510.100.250 250 482 510.100.871 871 1600
510.100.128 128 263 510.100.253 253 488 510.100.899 899 1650
510.100.130 130 266 510.100.260 260 500 510.100.927 927 1700
510.100.132 132 269 510.100.270 270 518 510.100.982 982 1800
510.100.135 135 275 510.100.274 274 525 510.101.038 1038 1900
510.100.140 140 284 510.100.280 280 536 510.101.066 1066 1950
510.100.142 142 288 510.100.288 288 550 510.101.093 1093 2000
510.100.146 146 294 510.100.290 290 554

Tempilstik Temperature Indicators

88
Art.No. 520.200.019
Non-contact thermometer with laser targeting for welding inspections. Adjustable
emissivity. Type K thermocouple Port. Displays: MIN MAX DIF.
Specifications:
Measuring range -60 to +625C
Operating range 0 - 50C
Accuracy 1.0C
Emissivity range adjustable from 0.1 to 1.0 in 0.01 steps
Resolution 0.1C
Response time (90%) 1 sec
Distance spot ratio- D:S 16:1
Battery life typical 180 hrs, min. 140 hours continuous use
Weight 240 g including 2 x AAA batteries
Auto shut off 60 sec. After last measuring

Art.No. 520.200.025
Moisture resistant thermometer with easy-to-grip ergonomic design for single hand
operation. 3-digit LED display. F and C scales. Used for temperature monitoring on
solid stationary surfaces, pipeline-constructions, critical welding and metal parts, motor
and bearings housings.
Specifications:
Measuring range 0 537C (32 999F)
Accuracy + 2%
Sensor type
Weight 95 g
Battery 9 V
Auto shut off 25 30 sec. after last measuring

Art.No. 510.200.000
A professionals temperature indicating kit of 20 indicators systematically spaced
between 52C and 427C (125F - 800F):

52C / 125F
66C / 150F
79C / 175F
93C / 200F
107C / 225F
121C / 250F
135C / 275F
149C / 300F
163C / 325F
177C / 350F
191C / 375F
204C / 400F
218C / 425F
232C / 450F
246C / 475F
260C / 500F
288C / 550F
316C / 600F
371C / 700F
427C / 800F

Provides all the information needed for determining the proper temperatures for
welding, heat treating, soldering, brazing, and other operations involved in the
fabrication of most metals. In addition, the kit provides information for measuring
preheat, interpass and postweld heat treatment temperatures.

Tempstik Test Kit

E-Stik Contact Thermometer

IRT-16 Infrared Thermometer

89
Temperature indicating liquid for measuring process temperatures under dynamic
conditions. Reliably accurate + 1% of rated temperature. Used for thermal mapping
of many surfaces, calibrating brake calipers, wave soldering PC boards, post forming
plastic laminate, annealing polished metal surface, determining glass temperatures
at various heating stages, calibrating industrial ovens, etc. Easy to apply quick
drying fluid. Non-flammable for maximum safety and unrestricted shipment. No
hazardous air pollutants.
How to use:
Apply Tempilaq by brush, dipping or spraying to a clean surface. Tempilaq will dry
rapidly to a dull, opaque film. As heat is applied and the rated temperature is
achieved the Tempilaq film will liquefy. Dull opaque appearance changes to bright
and clear.
Standard packaging: bottles 60 ml.
512.000.079 79 175 512.000.246 246 475 512.000.538 538 1000
512.000.093 93 200 512.000.253 253 488 512.000.550 550 1022
512.000.107 107 225 512.000.260 260 500 512.000.566 566 1050
512.000.121 121 250 512.000.274 274 525 512.000.593 593 1100
512.000.135 135 275 512.000.288 288 550 512.000.621 621 1150
512.000.149 149 300 512.000.302 302 575 512.000.649 649 1200
512.000.156 156 313 512.000.316 316 600 512.000.677 677 1250
512.000.163 163 325 512.000.343 343 650 512.000.704 704 1300
512.000.177 177 350 512.000.371 371 700 512.000.760 760 1400
512.000.184 184 363 512.000.399 399 750 512.000.788 788 1450
512.000.191 191 375 512.000.427 427 800 512.000.816 816 1500
512.000.204 204 400 512.000.454 454 850 512.000.871 871 1600
512.000.218 218 425 512.000.482 482 900 512.000.927 927 1700
512.000.232 232 450 512.000.510 510 950 512.000.982 982 1800

Easy-to-apply self-adhesive labels. Accuracy within 2% of rated temperature. Used
for simple surface temperature monitoring of printed circuits and assemblies,
electronic components, semiconductor cabinets, etc., as well as for
monitoring/recording maximum temperatures attained during wave soldering,
baking, sealing, curing, bonding; monitoring safe operating temperatures of
batteries, appliances, machines and motors; monitoring temperatures attained
during shipping and storage of heat sensitive materials, drugs, biologicals, films.
Each label consists of heat sensitive indicator(s) sealed under transparent window(s).
As the rated temperature(s) are reached, the indicator(s) color change from light
grey to black. Permanent record - easily removed after use providing documentation
for warranty claims and inspection or quality control reports.
How to use:
Remove the backing, exposing the adhesive; press the label firmly to the work or
test surface. Before applying the Tempilabel, the surface should be clean and dry to
obtain maximum contact and adhesion.

Tempilabel Series 4 TempilabelSeries 21 Tempilabel Roll
514.04A.038 38-54 100-130 514.021.049 49 120 514.R21.060 60 140
514.04A.054 54-71 130-160 514.021.060 60 140 514.R21.071 71 160
514.04A.077 77-93 170-200 514.021.066 66 150 514.R21.088 88 190
514.04A.088 88-104 190-220 514.021.071 71 160 514.R21.104 104 220
514.04A.104 104-121 220-250 514.021.077 77 170 514.R21.110 110 230
514.04A.132 132-149 270-300 514.021.082 82 180
514.04B.052 52-93 125-200 514.021.088 88 190
514.04C.038 38-121 100-250 514.021.093 93 200
514.04C.093 93-177 200-350 514.021.099 99 210
514.021.116 116 240
514.021.121 121 250
514.021.143 143 290
514.021.149 149 300
514.021.177 177 350
514.021.191 191 375
514.021.204 204 400
514.021.260 260 500

Tempilaq G Temperature Indicating liquids

Tempilabel Irreversible Temperature Labels

90
Specially formulated for protecting, decorating or color identifying metal surfaces that will
be subjected to high temperatures.
The silicon-based coatings provide long lasting protection against oxidation and corrosion.
Pyromark coatings have excellent covering characteristics and will not blister, chip,
crack or peel at their rated temperature. Pyromark coatings improve heat transfer in
infrared heating applications due to their high emissivity properties. Solar absorptivity of
0.95 makes it an almost perfect black box absorber.
Standard packaging: 3.8 l cans.

Art.No. Series Color Max. temperature
518.100.004 1200 Aluminum 547C / 1000F
518.100.008 1200 Charcoal Metallic 649C / 1200F
518.000.000 1200 Black flat 649C / 1200F
518.100.006 1200 Black semi-gloss 649C / 1200F
518.100.007 2500 Black flat 1093C / 2000F

Rust preventive weldable coating protects prepared steel surfaces prior to welding or
other-joining methods, insures against porous weldments or other joining flaws,
eliminates the need for secondary weld preparation on pipe flanges and joints.
Effective on all steels including high tensile, carbon moly and chrome moly. An excellent
primer for paint and other coatings. Nuclear fabrication industry safe as free from lead,
sulfur, zinc, cadmium, mercury, chlorine and other halogens.

Art.No. 519.000.012 3,8 l can
Art.No. 519.000.011 950 ml pot
Art.No. 519.000.010 340 ml spray can

Easy-to-apply compound absorbing surface heat generated by welding, brazing or
soldering. Applicable for all metal surfaces. Eliminates heat damage by preventing
buckling, warping or other distortion of light-gauge metals. Creates a barrier prohibiting
discoloration, blistering or cracking. Non-toxic. Harmless to the skin. Odorless and free
of asbestos. Adheres to horizontal, vertical and overhead surfaces

Art.No. 519.090.002 3,8 l can
Art.No. 519.090.001 340 ml tube

THERMAX

Irreversible Temperature Labels

Pyromark High Temperature Paint

Bloxide Rust Preventive Weldable Coating

Anti-Heat Heat Sink Compound

Easy-to-apply self-adhesive temperature labels as 8 level strips or 10 level strips.
Size: 50,8 17,8 mm.
Unit: pack of 10 strips.

Art.No. Name Temperature range
514.110.040 Thermax 10 Range A 40/42/44/46/49/54/60/62/65/71 C
514.110.077 Thermax 10 Range B 77/82/88/93/99/104/110/116/121/127 C
514.110.132 Thermax 10 Range C 132/138/143/149/154/160/166/171/177/182C
514.110.188 Thermax 10 Range D 188/193/199/204/210/216/224/232/241/249 C
514.100.037 Thermax 8 Range A 37/40/43/46/49/54/60/65C
514.100.071 Thermax 8 Range B 71/77/82/88/93/99/104/110C
514.100.116 Thermax 8 Range C 116/121/127/132/138/143/149/154C
514.100.160 Thermax 8 Range D 160/166/171/177/182/188/193/199C

91

TR100 Surface Roughness Tester

STYLOTEST CG100 Coating Thickness Gauge

Art.No. 150.500.100
Economically priced, ideal for shopfloor use
Both Ra and Rz parameters in one instrument
Large measuring range suitable for most materials
Pizo-electric pick-up stylus for external surfaces
Standard conform to ISO and DIN
Specifications:
Roughness parameter Ra, Rz
Units m / inch
Measuring range Ra: 0.05m - 10.0m, Rz: 0.1m - 50m
Cut-off lengths 0.25mm, 0.8mm, 2.5mm
Evaluation length 1.25mm/4.0mm/5.0mm
Filter RC analogue
Calibration By CAL function (on keypad)
Minimum curvature of 40mm diameter
cylindrical surface (V-grooved base)
Tracing length 6mm
Tracing speed 1.0mm/sec
Accuracy <15% , Conforms to ISO Class 3
Pick-up stylus Pizo-electric
Tracer tip Diamond, radius : 102.5m, Angle: 90 (+5or -10)
Vertilation Grade 3
Operating temperature 0C - 40C
Power 3.6V / 2xNiMh-batteries. Low battery indication
Charger 9V DC (rechargeable while working)
Dimensions 125mm x 73mm x 26mm
Weight 200gr
Standard delivery:
Instrument, roughness test plate Ra, charger, carrying case
Measurement of paint coatings on steel
Designed as a pen with a pocket clip
Magnetic attraction principle featuring a permanent magnet
Patented HOLD mechanism for last reading
For open and recessed measuring areas
Coloured zones for quick go/no-go quality assessment
No power supply or batteries required
Specifications:
Measuring range 25 microns - 700 microns or 1mm - 28mm
Application Paint coatings on steel substrates
Principle Magnetic attraction
Accuracy 10% of reading
Min. measuring area 25mm diameter
Standards Conforms to DIN-EN-ISO2178
Ambient temperature -10C 80C
Dimensions 151mm length, diameter 10mm
Weight Approx. 150gr
Optional: Coating thickness standards

92

CG320 Coating Thickness Gauge

TT-100 Ultrasonic Thickness Gauge

Robust design, top quality instrument
Memory for 10.000 readings
Large measuring range with 20 probes available for F (ferrous metals),
N (non-ferrous metals) and FN (combined)
Direct testing mode
Large memory with statistics computation
Coating-through-coating feature
Data output to printer CG300 or PC
Specifications:
Measuring range 0m - 1600m with standard probe F1.6 or N1.6
Tolerance (1m + 1% of reading) with standard probes
Resolution 0.1m
Display Alphanumeric with 4 large digits
Standards DIN, ISO, ASTM, BS
Min. measuring area 5mm x 5mm (with standard probe)
Min. curvature radius Convex: 3mm, concave: 50mm
Min. substrate thickness Type F: 0.5mm, type N: 50m
Calibration Factory setting, zero and foil calibration
Statistics Number of measurements, mean, standard deviation,
maximum and minimum of maximum 10.000 readings
Interface RS-232
Ambient temperature 0C - 50C
Power supply 1 x 9V alkaline battery, AC adapter
Dimensions Gauge 150mm x 82mm x 35mm
Weight Approx. 270gr
Standard delivery:
Instrument, gauge excluding probe, zero plate, calibration foils (2 pcs)
Optional:
Carrying case, 20 probes for different applications, printer CG300, PC software for
online and data transfer, calibration foils in various thickness
Easy to operate
Suitable for metal, glass, homogeneous plastics
Standard 5 MHz transducer included
Sound velocity range up to 9999m/s
Clear 4-Digit LCD display
Memory for 10 readings
5 pre-set sound velocities for repeating applications
Specifications:
Measuring range (steel) 1.2mm - 225.0mm with 5 MHz transducer
Measuring range for Minimum 3mm thickness x 20mm diameter
steel pipes
Transducer frequency Standard 5 MHz, diameter probe 10mm
Display resolution 0.1mm
Calibration 4.0mm steel base plate integrated
Measurement accuracy (1%H+0.1)mm
Measuring units Mm
Sound velocity range 1000m/s - 9999m/s
Resolution velocity range 1 m/s
Memory Storage of 10 thickness readings
Surface temperature Standard -10C to +60C
Power supply 2 pcs AA batteries 1.5V
Operation time 250 hours continuously
Dimensions 126mm x 68mm x 23mm
Weight Approx. 250gr including batteries
Standard delivery:
Instrument, Transducer 5 MHz, integrated steel calibration plate 4.0mm, batteries
AA 1.5V (2 pcs), ultrasonic couplant, carrying case
Optional:
Transducers for special applications

93

TC-300 Concrete Thickness Gauge

-1000 Hardness Tester

Art. No. 710.010.001
Highly accurate
Easy to use
Wide measuring range
Suitable for testing a variety of materials
Compact and lightweight - perfect for testing materials on-site
User friendly monitor clearly displays test results: readings in HL, HV, HB, HRB,
HRC, or HSD hardness scales
Impact type tester that incorporates the Leeb principle of measurement
For testing the hardness of a variety of metals in remote locations
Two function keys to select up to 10 materials, 6 hardness scales and 5 testing
directions.
Specifications:
Converted Hardness Scales: Leeb (HL); Vickers (HV); Brinell (HB);
Rockwell B (HRB); Rockwell C (HRC); Shore D (HSD)
Testing Range: 200-900 HL
Accuracy: 0,5%
Testing Direction: any direction
Data Storage: Automatic recording and storing of up to 10 test results
incl. readings, time, test material, hardness scale,
direction.
Dimensions: 165x28x28 mm

Applicable on concrete, rock, glass and other non metallic structures
Ruggedised handheld with external displacement transducer / receiver
No coupling agents required
Works on cured, hardened concrete in air or on grade
Works through paint and most types of bonded tile
Sound alarm, signal strength bar are used to improve measuring accuracy
Direct digital read-out on large LCD display
Easy to read LED display for outdoors and switchable backlight for indoors
Imperial (inches) or Metric (centimeters) thickness and spectral echo signal display
Download test time / date and results into popular spreadsheet programs via
RS232 or USB connection to a PC
Build in Data storage and Data logging
Memory for 32.000 tests and 4000 components identification
Specifications:
Measuring range 50-350mm
Accuracy 1mm [When thickness= (50 - 260mm)]
2mm [When thickness= (261 - 350mm)]
Operation temperature -10C - +40C
Relative humidity <90%
Power supply AA batteries x 6
Dimension 210mm x 153mm x 90mm
Weight 880g
Standard accessories:
Main unit, transmitting transducer, receiving transducer, supporting bar, walk and
talk set, AA battery, AAA battery, charger, signal cable, shoulder strap, key

94

TH-172 Portable Dynamic Hardness Tester with integrated impact device C

TH-174 Portable Dynamic Hardness Tester with integrated impact device DL

Dynamic rapid hardness test procedure
Impact device C applying low impact energy for surface hardened components and
thin walled components
For most metallic materials
Automatic gravity compensation for testing at any angle
Conforms to ASTM A 956 and DIN 50156
USB connection to PC
Specifications:
Hardness parameter HRC, HRB, HV, HB, HS, HL
Accuracy Within 12 HLC
Statistics Average (max. 270 in 9 groups)
Output USB
Min. Surface roughness of workpiece 0.4 m (Ra)
Impact device C
Max.hardness value 1000 HV
Workpiece radius (convex/concave) Rmin = 50 mm
(with support ring Rmin= 10 mm)
Workpiece minimum weight 0.5-1.5 kg on solid support
0.02-0.5 kg with coupling paste
Workpiece min. thickness coupled 1 mm
Workpiece min. case hardened depth 0.2 mm
Power Batteries AAA
Operating temperature 0C to 40C
Overall dimensions 155 x 24 x 55mm
Weight 180 g
Standard delivery:
Instrument with integrated impact device type C; Test block with Leeb- or HRC
value; AAA Batteries (2pcs); Cleaning brush; Coupling paste; Support ring small;
USB communication cable; USB driver CD; Manual; Carrying case

Dynamic rapid hardness test procedure
Impact device DL for testing in confined spaces
For most metallic materials
Automatic gravity compensation for testing at any angle
Conforms to ASTM A 956 and DIN 50156
USB connection to PC
Specifications:
Hardness parameter HRC, HRB, HV, HB, HS, HL
Accuracy Within 12 HLDL
Statistics Average (max. 270 in 9 groups)
Output USB
Min. Surface roughness of workpiece 1,6 m (Ra)
Impact device DL
Needle front section of DL-device Diameter = 4.2 mm, Length = 50 mm
Max.hardness value 950 HV
Workpiece radius (convex/concave) Rmin = 50 mm
(with support ring Rmin= 10 mm)
Workpiece minimum weight 2 5 kg on solid support
0.05 2 kg with coupling paste
Workpiece min. thickness coupled 5 mm
Workpiece min. case hardened depth 0.8 mm
Power Batteries AAA
Operating temperature 0C to 40C
Overall dimensions 210 x 24 x 55mm
Weight 200 g
Standard delivery:
Instrument with integrated impact device type DL; Test block with Leeb- or HRC
value; AAA Batteries (2pcs); Cleaning brush; Coupling paste; Support ring small;
USB communication cable; USB driver CD; Manual; Carrying case

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