<date/time> - 2 - Topics Introduction ICSS Concept & Features ICSS Key Components Conclusion <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 3 - ICSS System Architecture CCR Safety DCS Instrument Room Safety DCS RDS Vnet /IP Network Vnet/ I P Network Safety DCS Vnet /IP Network Safety DCS RDS Vnet /IP Network Well heads Well heads Safety DCS Vnet /IP Network Vnet/ I P Network DCS Safety DCS Safety Vnet/ IP Network Vnet/ IP Network SAR2-SS1 <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 4 - CENTUM VP System Configuration Major components Single Window Operation I ntegrated Scalable Reliable Open Operator Station (HIS) Field Network Dual Redundant Vnet/ IP Real-time Control Network FCS Open Display Style Console HIS Enclosed Display Style Console HIS ESD / F&G Client PC Safety Instrumented System Controller RTU/ PLC Asset management station ExaOPC (OPC server) ProSafe-RS SENG TSE server an/ or ENG Desktop type HIS PRM ProSafe-RS SCS Ethernet ExaQuantum (PIMS) 3rd party wireless gateway Unified Gateway Station (UGS) Sub system gateway <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 5 - True integration of safety system with DCS Common architecture simplifies engineering Common HMI improves operational efficiency Alarm integration Operational integration ProSafe-RS Integrated Safety System safeguards your plant and operations Yokogawa and the Digital Oil Field Single Window Operation <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 6 - Digitally Enabled Cyber Certification Reliable Programming Languages Network Fault Tolerant Lost data was recovered Commns. Independent Application Portfolio Proven Experience In all Process Plants & pipelines DNA 99.99999% Intelligent Controller <Customer Presentation, Kuwait > Copyright YMA <J AN 2014> - 7 - Central Processing Facility Controller Controller UNIFIED GATEWAY (UGS) UNIFIED GATEWAY (UGS) New Approach New Approach AB PLC STARDOM 3rd Party PLC 3rd Party PLC 3rd Party PLC Simplified architecture for all subsystems - Unified interface engineering - Facilitate easier change management - Various Interface available MODBUS TCP, MODBUS RTU EtherNet/IP OPC DA and OPC AE - STARDOM controller without OPC server - ADL is available between FCS and UGS - Redundant configuration Unified Gateway Station OPC Server Modbus EtherNet/IP OPC Server <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 8 - CENTUM VP is available from small to large scale DCS Max. No. of Domains: 31 Max. System Configuration Max. Domain Configuration Max. No. of Tags : 100,000per HIS Max. No. of Stations : 64 Min. Configuration System Sizing Total number of stations (FCS + HIS) per domain : 64 stations (Total 1024 /system) Maximum number of domains : 31 domains Total tag capacity per system : 1,000,000 tags Yokogawa and the Digital Oil Field Scalable System <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 9 - Pair & Spare CPU Architecture Both CPU modules are processing independently, so CENTUM achieves real bumpless switchover (For Redundancy purpose) A pair of CPU chips is on each CPU module Each CPU is processing independently Result checking Processed results of CPUs are every time compared each other If the results are not congruous, control switches to the stand-by module (To avoid the effect of transient error) Vnet/IP I/F Power card Power card Coupler Coupler Vnet/IP I/O bus C o m p a r a t o r IO bus I/F CPU module CPU module IO bus I/F CPU 1 CPU 2 CPU 1 CPU 2 C o m p a r a t o r PIO I/F PIO I/F PIO I/F PIO I/F Vnet/IP I/F Main memory with ECC Main memory with ECC <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 10 - Input CPU Output MPU, memory MPU, memory Circuit, MPU Circuit, MPU Circuit, MPU Circuit, MPU MPU, memory MPU, memory Circuit, MPU Circuit, MPU Circuit, MPU Circuit, MPU SI L3 Versatile Redundant Options - VMR Redundancy for Enhanced Availability with no SIL Degradation. <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 11 - Oil & Gas References User Loc Scope Hard I/ Os Value KHURAIS CPF KSA ICSS-PCS 30,000 20M+ ADCO ASAB UAE ICSS 20,000 12M+ HAWIYAH GAS PLANT KSA ICSS BROWNFIELD EPIC 35,000 30M+ PS2, PS3 QATAR ICSS BROWNFIELD EPIC 5,000 17M+ PDO KAUTHER OMAN ICSS 7,000 5M+ EL MERK ALGERIA ICSS SCADA 28,000 10M+ ADMA OPCO SARB/ULFFD/A NSFFD UAE ICSS MAC 65,000 50M+ ZADCO UZ750K UAE ICSS MAC 45,000 30M+ <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 12 - Real time Control network (Vnet/ IP) <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 13 - CFCS COPS F-Bus 250 KBPS Dual Redundant Token Pass CENTUM CFCD 1MBPS Dual Redundant Token Pass 1975 CFFS HF-Bus CENTUM-XL EOPS CFCSEFCD ENGS COPS2 CENTUM V CFCS2 COPSV CFCD2 1983 1988 PFCS KFCS LFCS ABC CENTUM CS ICS EWS PICS V net 10 MBPS Dual Redundant Token Pass HIS CENTUM CS 3000 AVR FFCS HIS CENTUMCS 3000 R3 1998 2001 2005 1993 HIS CENTUM VP Vnet/ IP 2008 FFCS 1Gbps Dual Redundant HIS Vnet/ IP 2011 FCS 1Gbps Dual Redundant UGS 350MHz, 128MB New ESB modules 14 Nodes, 50 KM FCS Evolution of CENTUM - 39 years of Heritage <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 14 - Open Real- time Reliable Control Network (Vnet/ IP) -Vnet/ IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server -Exaquantum : Plant information management system Operator Station (HIS) Field Network Dual Redundant Vnet/ IP Real-time Control Network FCS Open Display Style Console HIS Enclosed Display Style Console HIS ESD / F&G Client PC Safety Instrumented System Controller Subsystems Asset management station ExaOPC (OPC server) ProSafe-RS SENG TSE server an/ or ENG Desktop type HIS PRM ProSafe-RS SCS Ethernet ExaQuantum (PIMS) 3rd party wireless gateway Unified Gateway Station (UGS) Sub system gateway <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 15 - Multiple-domain configuration for Vnet /IP IP Domain 2 Domain 3 Domain 4 Vnet/IP Domain 1 L3 switch Vnet/IP Vnet/IP Vnet/IP HIS HIS/ENG HIS HIS HIS HIS/ENG ENG HIS SENG ICSS System Architecture Domain Structure <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 16 - Field Control Station (FCS) <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 17 - Field Control Station (FCS) -Vnet/ IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server -Exaquantum : Plant information management system Operator Station (HIS) Field Network Dual Redundant Vnet/ IP Real-time Control Network FCS Open Display Style Console HIS Enclosed Display Style Console HIS ESD / F&G Client PC Safety Instrumented System Controller Subsystems Asset management station ExaOPC (OPC server) ProSafe-RS SENG TSE server an/ or ENG Desktop type HIS PRM ProSafe-RS SCS Ethernet ExaQuantum (PIMS) 3rd party wireless gateway Unified Gateway Station (UGS) Sub system gateway <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 18 - Yokogawa DCS Solutions System Architecture Maximum FIO Nodes / FCU 14 (includes the FCU node) Maximum Local FIO Nodes 10 Maximum Remote FIO Nodes 13/FCU - 8/remote bus line Bus 1 Bus 2 L2 Router Redundant Power Supplies Redundant Controllers & Vnet/IP Communications Local I/O Bus 128 Mbps Redundant Node Interface Units Field Control Unit (FCU) Local FIO Node (FIO) Local FIO Node (FIO) Vnet/IP Data Highway 1 Gbps Remote I/O Bus 50 km max Open Real- time Reliable Remote I/ O Bus 128 Mbps Maximum FIO Nodes / FCU 14 (includes the FCU node) Maximum Local FIO Nodes 10 Maximum Remote FIO Nodes 13/FCU - 8/remote bus line <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 19 - FCS (Field Control Station) High availability process controller Seven 9s (99.9999959) hardware availability Pair & Spare technology for higher control loop availability Large capacity Controller One controller handles 1,760 analog signals and 4,096 digital signals Various field digital protocols can be handled Foundation Fieldbus, ISA100, PROFIBUS, EtherNet/IP, HART, etc Up to 13 extra I/O racks Up to 50km distance remote I/O rack Various types of control functions available Regulatory Control blocks, Sequence Control Blocks, Arithmetic blocks, etc 7,000 functions work on a controller Self-Independent controller All the control application runs in the highly reliable controller hardware <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 20 - Key-Technologies for Highly Available FCS Extremely low failure rate design of each hardware Self-diagnosis function. Each portion is checked just before working. If some abnormalities are detected, the module set its status flag as FALSE Dual hardware configuration. Each of dual hardware components is checking the status flags of the partner hardware through backplane bus Real-time abnormality detecting Seamless switching. Immediately switching from the active module to the stand-by module without affecting the input / output for process. Hot swapping Abnormal modules can be removed and spare modules can be inserted instead without stopping any other input/output or any other hardware. <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 21 - Pair & Spare CPU Architecture Both CPU modules are processing independently, so CENTUM achieves real bumpless switchover (For Redundancy purpose) A pair of CPU chips is on each CPU module Each CPU is processing independently Result checking Processed results of CPUs are every time compared each other If the results are not congruous, control switches to the stand-by module (To avoid the effect of transient error) Vnet/IP I/F Power card Power card Coupler Coupler Vnet/IP I/O bus C o m p a r a t o r IO bus I/F CPU module CPU module IO bus I/F CPU 1 CPU 2 CPU 1 CPU 2 C o m p a r a t o r PIO I/F PIO I/F PIO I/F PIO I/F Vnet/IP I/F Main memory with ECC Main memory with ECC <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 22 - PROFIBUS-DP ALP111 PROFIBUS-DP Module Redundant Configuration is available. DeviceNet Control Logix PLC-5 SLC500 CIP ALE111 Ethernet Communications Module EtherNet/IP (CIP) Modbus TCP PLC-5/SLC500 Ethernet Communication ALF111 Foundation Fieldbus Module Worlds First Dual-Redundant Fieldbus Ports 4 Ports per ALF111 31 Devices per Port 1,500 Fieldbus faceplate blocks per FCS Foundation Fieldbus HART I/O 4-20mA Linking Device Modbus/TCP Field Digital Communication Protocols <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 23 - ProSafe-RS <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 24 - Field Control Station (FCS) -Vnet/ IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server -Exaquantum : Plant information management system Operator Station (HIS) Field Network Dual Redundant Vnet/ IP Real-time Control Network FCS Open Display Style Console HIS Enclosed Display Style Console HIS ESD / F&G Client PC Safety Instrumented System Controller Subsystems Asset management station ExaOPC (OPC server) ProSafe-RS SENG TSE server an/ or ENG Desktop type HIS PRM ProSafe-RS SCS Ethernet ExaQuantum (PIMS) 3rd party wireless gateway Unified Gateway Station (UGS) Sub system gateway <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 25 - Topics ProSafe-RS Positioning Certification Key Components Safety Architectures & Redundancy Diagnostics Advanced Features Conclusion. <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 26 - SIL 4 HIPPS sub sea nuclear SIL 3 SIL 2 SIL 1 ESD PSD F&G PSD F&G Asset Protection No SIL Control Safety Product Positioning <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 27 - First certified for SIL3 applications by TV Rheinland on 10 th March, 2005. Visit TV homepage http:/ / www.tuvasi.com/ TV Certification <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 28 - ESD, PSD, BMS and F&G included. Certified Applications <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 29 - Logic Solver Components SCS (Safety Control Station) comprises one SCU (Safety Control Unit) SNUs (Safety Node Units) 110 I/O modules can be mounted More than 1500 I/O points per SCS Redundant 800 points /100mS scan Safety communication can be established between different SCS via V net, V net/IP Safety communication data is protected by CRC, Seq.No, time stamp, SRC/DST add. Transferring the safety I/O data between CPU module and I/O modules via ESB/SB Bus (Safety I/O Bus) Communication data between CPU and I/O is also protected. <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 30 - Versatile Modular Redundancy Multiple redundant configuration are available Fully single Fully redundant Partially redundant Redundant switch over is controlled by each redundant pair, not controlled by processor module. (partial switch over) Power supply module V net interface unit I/O Bus (SB-Bus) interface module are always in redundant. Fully Redundant Partially Redundant Fully Single <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 31 - 0-5Km 5-50Km Master SNT401 SNT411 Slave SNT501 SNT511 CPU node (SSC50) IO node (SNB10D) Max 50km, 9xSNB10D ESBbus ESBbus Optical fiber max 50km x 4 (2 pairs) IO node (SNB10D) IO node (SNB10D) V-net/IP Remote IO Distance up to 50km only for Vnet/IP SCS <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 32 - Highly Scalable Architecture Distribution on Vnet 64 stations in a domain 100 thousand tags 1000 I/O per CPU rack plus I/O racks 50 I/O per CPU rack . Total 14 racks V net/IP <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 33 - Single CPU module Single I nput module Single Output module Input Circuit, MPU Circuit, MPU CPU MPU, memory MPU, memory Output Circuit, MPU Circuit, MPU Single SIL3 SIL3 with single Input-CPU-Output modules Internal redundancy inside module using proven Pair & Spare concept from Centum DCS <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 34 - Redundant CPU module Redundant Input module Redundant Output module Input Circuit, MPU Circuit, MPU CPU MPU, memory MPU, memory Output Circuit, MPU Circuit, MPU Input Circuit, MPU Circuit, MPU CPU MPU, memory MPU, memory Output Circuit, MPU Circuit, MPU Increased Availability With No SIL Degradation High availability via redundant CPU & I/O module Proven redundant technology from Centum DCS Redundant options are selectable part by part! <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 35 - Input CPU Output MPU, memory MPU, memory Circuit, MPU Circuit, MPU Circuit, MPU Circuit, MPU MPU, memory MPU, memory Circuit, MPU Circuit, MPU Circuit, MPU Circuit, MPU SI L3 Versatile Redundant Options Redundancy for Enhanced Availability with no SIL Degradation. <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 36 - Integrated Control & Safety DCS and SIS share the Vnet DCS and SIS are integrated physically, segregated logically. L3 Switch Repeater L3 Switch ENG HIS SENG Optical Repeater Vnet/ I P Domain A Safety Controller Vnet/ I P Domain B Vnet/ I P Domain C Optical Repeater FCS FCS FCS Safety ENG HIS/ENG SENG FCS Safety Controller Safety Controller Safety Controller Safety Controller Safety Controller FCS L3 Switch <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 37 - Vnet/IP Centum VP HIS Centum VP FCS Safety Controller (SCS) Safety Comm. Vnet comm. 1 2 7 Safety Layer S. Data N. Data 1 2 7 Safety Layer S. Data N. Data 1 2 7 N. Data Communication on Vnet/ IP <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 38 - AIO with FF/HART PST SIL3 AIO with HART Plant Resource Manager Diagnostic information of field equipments by FF/HART Safety Valves Control Valves from PST package Advanced Features <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 39 - Integration with other systems <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 40 - Field Control Station (FCS) Operator Station (HIS) Field Network Dual Redundant Vnet/ IP Real-time Control Network FCS Open Display Style Console HIS Enclosed Display Style Console HIS ESD / F&G Client PC Safety Instrumented System Controller Subsystems Asset management station ExaOPC (OPC server) ProSafe-RS SENG TSE server an/ or ENG Desktop type HIS PRM ProSafe-RS SCS Ethernet ExaQuantum (PIMS) 3rd party wireless gateway Unified Gateway Station (UGS) Sub system gateway <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 41 - Challenges for multiple sub-systems integration Central Processing Facility Controller Controller OPC Client OPC Client OPC Client OPC Client OPC Client OPC Client Modbus RTU Modbus TCP OPC Server OPC Server OPC Server Traditional Approach Traditional Approach AB PLC STARDOM 3rd Party PLC 3rd Party PLC 3rd Party PLC - Complex architecture depending on subsystem - Complex engineering - Cumbersome change management <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 42 - Central Processing Facility Controller Controller UNIFIED GATEWAY (UGS) UNIFIED GATEWAY (UGS) New Approach New Approach AB PLC STARDOM 3rd Party PLC 3rd Party PLC 3rd Party PLC Simplified architecture for all subsystems - Unified interface engineering - Facilitate easier change management - Various Interface available MODBUS TCP, MODBUS RTU EtherNet/IP OPC DA and OPC AE - STARDOM controller without OPC server - ADL is available between FCS and UGS - Redundant configuration Unified Gateway Station OPC Server Modbus EtherNet/IP OPC Server <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 43 - PROFIBUS-DP ALP111 PROFIBUS-DP Module Redundant Configuration is available. DeviceNet Control Logix PLC-5 SLC500 CIP ALE111 Ethernet Communications Module EtherNet/IP (CIP) Modbus TCP PLC-5/SLC500 Ethernet Communication Linking Device Modbus/TCP Field Digital Communication Protocols <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 46 - Operation and Monitoring <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 47 - CENTUM VP System Configuration major components -Vnet/ IP: Real-time Control Network -Ethernet: Information Network -Exaopc: OPC Server -Exaquantum : Plant information management system Operator Station (HIS) Field Network Dual Redundant Vnet/ IP Real-time Control Network FCS Open Display Style Console HIS Enclosed Display Style Console HIS ESD / F&G Client PC Safety Instrumented System Controller Subsystems Asset management station ExaOPC (OPC server) ProSafe-RS SENG TSE server an/ or ENG Desktop type HIS PRM ProSafe-RS SCS Ethernet ExaQuantum (PIMS) 3rd party wireless gateway Unified Gateway Station (UGS) Sub system gateway <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 48 - Features of HIS (Operation Station) Large Capacity ( No License ) Max. No. of Tags: 1,000,000 per system Max. Graphic Displays: 4,000 per HIS Real-time trend Points: 3,328 per HIS Operation environment Single, dual, Quad LCD. Desktop, Solid Style Console, and Open Style Console Latest Microsoft Windows OS platform Performance and function for achieving real-time plant operation 1 second graphic call up 1 second screen refresh Real-time trend time based at Controller 1 msec SOE at IO level Frame display Window History function Real-time Alarm Management View <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 49 - System Message Banner Buttons to call-up the alarm & event dialogs quickly Latest 3 alarm messages are always displayed in real-time Navigation Graphics & trend views are arranged in a hierarchy display Alarm status are shown as the icon color Favorite Frequently used views can be registered by operators drag & drop Operation History Last 20 call-up operations are listed Double-click the listed operation to call up the same view again Graphics, trend graphs and other views are displayed HIS Screen Overview <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 50 - Alarm Handling Real-time Alarm View (CAMS) Both process alarm and system alarm are covered Alarms from the ProSafe-RS safety system and from the PRM Plant Asset Management system are also covered A single operation is required to call up the related dialogs The functions to reduce the operators overload to avoid overlook of important alarms are available Filtering, Eclipsing, Suppression, Shelving Alarm engineering is available in the standard engineering function Alarm Set-point Management The set-points are managed in a master database Master database is initiated in the alarm design phase Master database can be downloaded to the HIS, FCS The function to show the deviations clearly between the master and the current alarm set-points is available on the HIS Import function to reflect the current set-points to the master database is available for process improvement purpose <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 51 - Click blinking icons to open the CAMS View Shelving Pane Non-urgent alarms can be shelved in temporary Operators can concentrate to the alarms which requires urgent actions The latest three alarms are always shown Alarm list is shown here Filter Pane Based on the priority, consequence, tag, etc Only the related alarm message for the operator can be shown to reduce the workload. Real-time Alarm View (CAMS) <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 52 - Trend line Assignment Drag & Drop to assign the data points from any trend blocks on a trend view Index Up to three indexes can be displayed Data values on the trend graphs can be checked Faceplate Display Click the Legend Area, then the Faceplate is shown next to the trend graph view Legend Area Assigned data points and the current data are shown Check/Uncheck to show/hide trend line Trend Graph Display Example <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 53 - Engineering Function <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 54 - Quick & High-quality Engineering Minimized shutdown time or reconstruction The longer time links the larger financial disadvantage CENTUM VP provides the following configuration environment Total Project management. Reuse of configuration data Multiple Engineers can work simultaneously. On-line maintenance. DCS Tag equalization for Historian <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 55 - Actual plant o o o FCS Field devices HI S FCS Simulator Auto wiring Virtual test For HIS, this pretends FCS For FCS simulator, this pretends the actual plant. Memory in PC Normal operation is available. Virtual input is created from the output from FCS simulator. Target test Auto wiring o o o FCS For FCS, this pretends the actual plant. Virtual input is created from the output from FCS FCS memory Start up ! (Actual plant) ooo FCS Field devices Advanced Debugging for Project Database Virtual test Check simple entry mistakes. Try new control logic. Check graphic work Operator training Target test Check actual FCS CPU performance Check the actual relationship among each station. DCS and ESD Integrated simulation OTS platform readily available Minimum check at Start up ! <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 56 - Safety Integration DCS and SIS are truly integrated SIS and DCS data are within the same window SIS data can be used in the FCS Integrated SIS & DCS Sequence of Event (SOE) data Integrated Monitoring - Faceplate - Trend - Graphic - Systemstatus - Alarm - SOE FCS and SCS information integrated SOE Viewer SCS FCS System status CENTUM VP FCS ProSafe-RS SCS CENTUM VP Time shared on the same network SIS data can be used in FCS Vnet/IP SCS FCS SCS and FCS Faceplates <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 57 - Yokogawas PRM (Asset Management) <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 58 - Field Devices Data flow to PRM <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 59 - Icon Detail (Green) Healthy by Device Patrol (Red) Maintenance alarming by Device patrol (Yellow) Maintenance Warning By Device patrol (Gray) Communication failure (White) Status not yet confirmed (Background Gray) Alarm Off Un-confirmed alarm Status icon display in Navigator windows Plant View Network View New Color Status for Field Devices in Maintenance Alarm <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 60 - NAMUR Recommendation NE107 (FF-912) There are four alarm categories defined as per the NE- 107 specification, Failed (Failure), Off-Specification (Out of Specification), Maintenance (Maintenance Required), and Check function (Check Function). <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 61 - System 1 Event Messages View System 1 event messages as PRM maintenance alarms in PRM <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 62 - Integration with GE Energys System 1 Machinery condition monitoring PRM monitors asset conditions PRM navigator panel displays status of System1. Call Detail panel of System1 <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 63 - Plant Asset Data Integration Device information can be called-up Device diagnostic information Device status Help Result of device Diagnosis <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 64 - Multi-vendor ESD Valves Grouped per Process area Time scale from minutes to a year Results & Coming Schedule Calendar based Scheduling Multi Valve Vendor PST Scheduler <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 65 - PST Notification Maintenance Alarm Message in PRM Operation Guidance Message in CENTUM HIS <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 66 - Yokogawa FF Solutions <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 67 - Foundation Fieldbus on CENTUM VP V net H1 Fieldbus 4-20 mA Fieldbus Equipment HIS ALF111 (master) FCS ALF111 (slave) Operation Engineering HIS-ENG Conventional Equipment Power Supply Link Master (LAS) Redundancy 4 ports supported Control FF Block Ethernet PRM Device Monitoring Maintenance Management Advanced Diagnosis Integrated DCS with Fieldbus IO Module for FF_H1 <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 68 - 12 Devices 12 Devices Signal Flow (Analog FF loop) <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 69 - PID Intelligent Device AI AO AI (PRM) Remote maintenance -Parameter change -Device alarm event -Device detail display -Advanced diagnosis etc Maintenance Cost reduction Realize of Predictive maintenance 4~20mA PV MV Analog PV Maintenance work in site -Parameter change -Periodical patrol -Confirmation on site etc Fieldbus System Digital communication Plant Operation Diagnosis Diagnosis status Device Alarm Evolution by Fieldbus : Operations and Maintenance <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 70 - Features Benefits to Users Simple and Common Architecture Ease in Operation, Monitoring and Maintenance Globally Distributed Database No Server required. No loss of Data on HMI failure Unique Pair and Spare architecture. Bumpless transfer without process upset. V-Net/ IP, 1 Gbps Network. Worlds Fastest Smooth Operator interaction with process OpenArchitecture and Interoperability Easier integration with third party system, field devices Tag License per Operator station (100,000- 1,000,000 Tags) No tag limitation. No cost during project expansion Test Function : Simulator Faster Installation and Commissioning Easy Software Upgrade and Various Migration Tools Easy upgradation, expansion with less time and cost Final Benefit : Total Cost of Ownership (TCO) is the lowest in Industry Salient Features of Centum VP (DCS) <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 71 - Features Benefits to Users Versatile Modular Redundancy - VMR Each modules from Input to Processor to Output are equipped with Dual CPUs and Dual Circuits Minimal Failures - Fault Tolerant - High Availability No Time Restriction in degraded mode as SIL 3 Certified with Single Modules. No Emergency operator and spare inventory required to keep continuous operation. On-Line addition of IO modules / IO Node On-Line Scan time change Easy future add-ons / expansions : Lower overhead cost as no shutdown needed No manual intervention and shutdown. Large IOs can be added Analogue cards are HART compatible No HART Mux/ panels required. Less Hardware. Less Foot Print. Less Power Consumption. Comprehensive Integrated AMS on single DCS PRM Corrosive Coating up to G3 Level is a standard feature. High physical strength : Long Life of Components and System Temperature withstand up to 70Deg Suitable for Outdoor application : Low Cost Salient Features of ProSafe RS <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 72 - Features Benefits to Users DO Module with 2 Amp is available for High Current No relay needed so less intermediate components and (e.g. Horns and Beacons). Line Monitoring achievable. Line Monitoring for IO Modules Easy Diagnostics and Maintenance - Short and Open Circuit detection 1 ms Real time SOE In-Built Standard Feature Accurate post incident analysis. Pin point the root cause. ONE Network, ONE Window No additional gateway required. No Engineering. Less Hardware, Less failures, Less Foot Print and above all very efficient due to single window CPU Memory Flash Memory High capacity Memory 32 MB. Battery Backed RAM Smooth handling of large database. Instantaneous start and protect logics in case of Power Failure. Safety Ensured. Salient Features of ProSafe RS <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 73 - YokogawaSolution NonYokogawaSolution Attributor VnetI/P MODBUS/OPC or loosely connected IntegrationLevel IntegratedSameasexistingDCSnetwork SeparatedViaOPCserver SOEResolution 1msecRealTime OPCA&Ebased AlarmDetection 1Sec 3to5Sec SOEScreen(OperatorStation) IntegratedinDCSAlarmdisplay Separate TimeSynchronization 1msec BasedonSNTPserverresolution. Faceplate SameasDCS.Noconfigurationrequired. ColordiscriminationforDCSandSISisavailable. ComplextoachieveasDCS Extensiveconfigurationrequired.No directfaceplateblockavailablein FCS. ControlNetworkisloaded. TagMapping Fullyintegrated instantaneous OPCMapping Diagnostics ThroughintegratedSystemdisplaypage DependuponabilityoftheDCS system(viagraphicspage) DataTransfer Deterministic NonDeterministic TrendLimitation Nolimitations.Trendsatonesecondintervalscanbe displayed. Trendsatonesecondintervals cannotbedisplayed. BENEFITS OF INTEGRATED DCS SYSTEMS <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 74 - YokogawaSolution NonYokogawaSolution Attributor ProSafeRS MODBUS/OPC or loosely connected SharedMaintenanceProcedure LowerMaintenanceOverhead DualmaintenanceOverhead Redundancy Secured,Fully,Reliable Looselyredundant,engineering solution SwitchOvertime Instantaneous(lessthan1ms) 1015sec RedundancySoftware Notrequired.Seamlesslyintegrated. Required. RebootofGatewayduringdata changes. NotApplicable RebootofOPCserverisnecessary forchanges. Engineering Easy,seamless Complex. FCScannotaccesstoGateway NotApplicable,seamless. NotPossible. AssetManagement Integrated(throughHARTPassThrough,usingDCS& ESDCommunicationinfrastructure) Separate(ViaHARTmultiplexers& SeparateNetworkrequired) Attributor ProSafeRS OPCInterface SharedMaintenanceProcedure LowerMaintenanceOverhead DualmaintenanceOverhead BENEFITS OF INTEGRATED DCS SYSTEMS <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 75 - Conclusion - ProSafe-RS ProSafe-RS provides Best In Class Combination of Safety, DCS Integration and Asset Management Flexible architectures without SIL compromise Advanced diagnostics for maximum process availability High environmental robustness for remote mounting. <Document Number> Copyright Yokogawa Electric Corporation <date/time> - 76 - Conclusion - Centum VP Stable System Architecture Solutions-Oriented Approach Strong Production Management & Optimization Solutions Broad Product, Application & Service Offering Open Communication Infrastructure Comprehensive Lifecycle Support