Hybrid power systems refer to a power system which combines energy production, or a prime mover, with energy storage capacity. The implementation of large scale energy storage on ships has, until now, not been considered practical and cost effective. Hybrid power systems have received particular attention in the power production and car industries. The aim when combining two technologies in the power system of a ship in order to create synergy effects, making the resulting total better than the sum of its constituent parts.
Hybrid power systems refer to a power system which combines energy production, or a prime mover, with energy storage capacity. The implementation of large scale energy storage on ships has, until now, not been considered practical and cost effective. Hybrid power systems have received particular attention in the power production and car industries. The aim when combining two technologies in the power system of a ship in order to create synergy effects, making the resulting total better than the sum of its constituent parts.
Hybrid power systems refer to a power system which combines energy production, or a prime mover, with energy storage capacity. The implementation of large scale energy storage on ships has, until now, not been considered practical and cost effective. Hybrid power systems have received particular attention in the power production and car industries. The aim when combining two technologies in the power system of a ship in order to create synergy effects, making the resulting total better than the sum of its constituent parts.
hybrid ships DNV RESEARCH & INNOVATION THIS IS DNV DNV is a global provider of services for managing risk. Established in 1864, DNV is an independent foundation with the purpose of safeguarding life, property, and the environment. DNV comprises 300 ofces in 100 countries with 9,000 employees. Our vision is to create a global impact towards ensuring a safe and sustainable future. RESEARCH AND INNOVATION IN DNV The objective of strategic research is through new knowledge and services to enable long term innovation and business growth in support of the overall strategy of DNV. Such research is carried out in selected areas that are believed to be of particular signicance for DNV in the future. A Position Paper from DNV Research and Innovation is intended to highlight ndings from our research programmes. SUMMARY Contact details: Prepared by: Bjrn Johan Vartdal The term hybrid comes from the latin word ibrida which is the term for the offspring between a tame sow and a wild boar. The expression is used within several elds. In biology it is used to dene the offspring between two different species. Such an offspring can in some cases exhibit heterosis which is the improved or increased function of any biological quality in any hybrid offspring. Heterosis is also the aim when combining two technologies in the power system of a ship in order to create synergy effects, making the resulting total better than the sum of its constituent parts. The result is the hybrid ship. Maize grown in most developed countries exhibit heterosis, substantially outyielding conventional corn 4 In this paper, a hybrid power system refers to a power system which combines energy production, or a prime mover, with energy storage capacity. Hybrid power systems have been used for decades in several industries and have received particular attention in the power production and car industries. With a few exceptions, such as submarines and solar powered boats, hybrid power systems with storage capacity have, until now, not been applied for ships. This is likely due to the fact that the implementation of large scale energy storage on ships has not been considered practical and cost effective. However, due to high fuel prices and focus on reduced emissions combined with advances in technology for energy storage and the increased popularity of diesel electric propulsion, the introduction of hybrid power systems on ships can now be practical, performance enhancing, environmentally friendly and potentially cost effective. A hybrid power system essentially consists of two main components. These are the power production unit(s) or prime movers and the energy storage unit(s). The basic philosophy of the hybrid system is that the power produced can either be used to satisfy the power demand of the consumers or intermittently stored in the energy storage unit and vice versa. In the automotive industry, hybrid has been used as a term when the power can come from either a combustion engine, or an electrical motor, or from both. Such systems have been in used in e.g. offshore vessels for several years, often referred to as hybrid systems, while the energy storage capacity has been missing. The efciency of the hybrid system will depend on the type of prime movers chosen as well as the efciency losses of the system associated with the number of converters required to convert the energy from one form to another, and losses associated with the energy storage and transmission. The control strategy chosen for the hybrid system is also of primary importance in order to optimize the system efciency. There may be different motivations for employing a hybrid energy system for a ship. These are primarily associated with improvements in performance for operations, gains in energy efciency and related savings in fuel costs and reduction of emissions. A number of studies have been carried out to investigate the potential benets of hybrid energy systems for ships such as (1) (2) (3). The benets of the hybrid systems are closely linked to the operational prole of the ship. When choosing whether to employ a hybrid power system, these benets must be weighed against issues such as safety, reliability, cost, weight and space. This paper gives an insight into the possibilities and challenges associated with hybrid systems for ships. The DNV effort to assist the industry in the introduction of this technology by exploring the potential for optimization of energy production and emission reductions through the FellowSHIP (4) project whilst ensuring the safety and efciency of the new systems through development of new rules and tools will also be described. Figure 2 Simple schematic of hybrid power system introduction Power Consumer Energy Storage Power Production 5 A hybrid power system can offer improved performance and reliability for a ship as compared to a ship with a traditional power system. The potential benet will depend to a large extent on the energy and/or power available in the storage unit. This is dependent on the technology and the size used for the storage unit. The maximum amount of both power and energy is usually desired, but this is normally a trade off as storage units with high power density normally have restrictions on energy density and vice versa. A Ragone diagram showing typical combinations of power and energy density for a number of energy storage technologies are shown in Figure 3.
Figure 3 Ragone diagram for typical energy storage units As the technology for the storage units improves and develops, the potential benets on performance of ship operations for hybrid ships will follow. LOAD RESPONSE Some ship types have signicant demands on load exibility due to the nature of the ship operations. The load response of the ship can be restricted by the load response of the prime mover(s) or the consumers. By combining a prime mover and an energy storage unit in a hybrid system, limitations in the load response of the prime mover can be compensated for by the load characteristics of the energy storage unit and vice versa. Most common prime movers used for ships today are limited in their load response. For reciprocating combustion engines the load response depends on parameters such as the fuel, combustion cycle, engine geometry and turbocharger size. The response time is normally associated with the initial condition where the load change is initiated, the load acceptance of the engine, the recovery time required for the turbocharger to respond to the load change and reach a stable operation point and the nal load required. From a cold start, it can take several minutes to achieve full engine load, and even load variations for a running engine can take signicant time. For other prime movers such as gas turbines and fuel cells the load variations can take even longer. As opposed to this characteristic, the load response of storage units like batteries and supercapacitors are virtually immediate. By utilizing these for absorbing load changes, the ships load response will be limited by the consumers rather than by the power system. This will enable a ship to quickly respond to variations in load demand, whilst allowing the prime movers to work within their operating limits, ensuring optimal ship performance and safety. Combing technologies with different characteristics can also enable the use of technologies which would otherwise not be applicable due to limited load response or other limitations. It also allows the prime mover to be optimized for efciency rather than compromising on efciency to achieve the required load response. The challenge introduced by this immediate load response is to ensure that limitations of other equipment and ship operations are upheld. performance of ship operations 6 POWER AVAILABILITY The power availability for a ship depends on the type and size of prime movers installed and the availability of this power. For a ship with several prime movers installed in a power plant conguration, the immediate power availability will be restricted by the power availability in the number of prime movers in operation due to the limited load response of these whereas the total power availability is limited by the total installed power. For a hybrid power system the power availability will be determined by the power available in the operating prime movers and the energy storage units. The power available from the energy storage units will be restricted in time as the energy content in the storage units is limited when compared to energy in the prime movers which is determined by the amount of fuel available. The period of availability of this power is dependent on the power supplied by the storage unit. As an example, a 1MWh lithium-ion battery can by denition provide 1 MW of energy for 1 hour at a discharge rate (C rate) of 1. However, some lithium- ion battery chemistries may also in principle provide 10 MW of energy for a short period of time at a high C rate. At such a high C rate the specic power of the battery will be very high when compared to a typical prime mover. The power from the storage units will in most cases be immediately available as discussed above. A hybrid power system can therefore provide very high power for a short period of time in potentially critical operations and situations. This power availability may therefore be detrimental for the quality of the ship performance as well as for safety in critical ship operations. Hybrid power systems may in such a case give a distinct benet for ship types where this is considered critical. However, it is necessary that power is available in the storage unit when required such that the captain does not rely on a power availability which is not there. This requires the introduction of a sophisticated energy management system in addition to the conventional power management system. The energy manage- ment system should optimize the performance and efciency of the power production whilst ensuring that all safety requirements are satised. REDUNDANCY Several ship types have requirements to power redundancy for certain types of operations. This is particularly relevant for ships with dynamic positioning (DP) systems installed. The requirements to DP may not allow for start-up of prime movers and in this case the redundancy requirements must be ensured by the prime movers in operation at any time. This will most likely require that more prime movers are operated than needed to satisfy the power requirements of the operation, leading to prime movers operating at low loads where they are inefcient and cause high emissions. The motivation for the requirements to power redundancy is that sufcient power should always be available to complete the operation safely even if some power is lost in case of failure, without the need for starting a prime mover in case this should fail. If the energy storage unit in a hybrid system can provide sufcient power to the ship for the required period of time to safely complete the operation, it could feasibly give sufcient redundancy. This could then eliminate the need for running prime movers at sub-optimal loads, enabling optimization of the operating point for the units in operation leading to reduced fuel consumption, emissions and maintenance due to reduced total running hours of the prime movers. The availability of redundant power in the energy storage unit must be ensured through the energy management system. 7 EMERGENCY POWER All ships have requirements for emergency power and temporary emergency power according to SOLAS. The temporary emergency power is to be provided by energy storage units whereas the emergency power is to be provided by emergency generators or energy storage units. Today, ships must be equipped with dedicated emergency generators and storage units for this purpose. If the energy storage unit which is part of a hybrid power system has sufcient power and energy to cover these requirements it can eliminate the need for dedicated equipment. Such emergency power must be available at all times, and the energy available in the storage unit must therefore be governed by the energy management system if the energy storage unit is to be accepted for this purpose. MAINTENANCE Adoption of a hybrid philosophy can also affect the requirements to maintenance for prime movers. As mentioned above, the energy storage unit may act as redundant power for some ship types. In these cases the total engine running hours can be signicantly reduced, and consequently also the required maintenance. The hybrid philosophy will also affect operating prole of the prime mover. For internal combustion engine it is desirable to operate at high and stable loads since the efciencies are higher. For some fuel types this can be benecial with respect to maintenance since operation at low and variable loads can lead to the formation of soot which can adversely affect the operation of the engine by affecting lubrication, lters and oil ow, leading to accelerated wear and potential break down of the engine. 8 If the power produced on a ship was generated at optimal efciency for all operating conditions there would be no efciency benet of introducing facilities for energy storage to optimize the system efciency of the power production. However, the efciency of a ships power system will not be optimal at all operating conditions since components such as prime movers and energy converters can have efciencies which are strongly dependent on load, and the load demand may vary signicantly within the operating prole of the ship. The implementation of a hybrid system can ensure optimization of efciency by allowing power to be produced at or close to the maximum efciency. However, the hybrid system will also require additional components such as energy converters and energy storage devices which will adversely affect the overall efciency of the energy system. In this section, currently available options for prime movers, energy storage, energy conversion and power transmission are discussed based on their impact on efciency. PRIME MOVERS Optimizing Load Prime movers are in-fact energy converters in that they convert the chemical energy in the fuel to another form of energy. The efciency of prime movers used for ships vary with load. Load dependent efciencies for a number of typical prime movers used for ships are given in Figure 4. Efciency curves will vary signicantly depending on the fuel, type and model of the prime mover. The curves given in Figure 4 are for state of the art prime movers with high end efciencies. The efciency curves show that, apart from the molten carbonate fuel cell, the efciency tends to decrease with decreasing load. This is particularly evident for the gas turbine and the four stroke engine. The two stroke engine also operates at reduced efciency at low loads, but the reduction is less. The four stroke engine is a constant speed engine. A variable speed four stroke engine would show similar characteristics efciency Figure 4 Load dependent efciency curves for various types of prime movers 9 to that of the two stroke engine, but with a similar maximum efciency to that of the constant speed four stroke engine. The fuel cell actually gives increased efciency at part loads. The maximum benet of a hybrid system is gained by combining a prime mover with signicant load dependent efciency variations with an energy storage device, allowing the prime mover to operate at optimal efciencies at all times while storing or using energy from the energy storage device when the power production is sub-optimal. The control system will be essential in the optimization of the hybrid system. The control system can be congured to allow the prime mover to operate close to its optimal point at all times or at the optimal point by stopping the prime mover when the energy storage unit is full in order to avoid operation at part loads. This will pose a challenge for prime movers such as gas and particularly steam turbines as the time required to start and stop these can be signicant. The potential for improving energy efciency through a hybrid system is therefore highest and most practical for constant speed four stroke engines. In shipping, these engines are primarily used for diesel electric propulsion, constant speed controllable pitch propulsion and for auxiliary power generation. The benet of introducing a hybrid system in a ship is also strongly dependent on the operating prole of the ship. If the engines are operating at optimal loads for most of their operations there is not much to gain in terms of fuel efciency by optimizing the load. However, for ships with a high variation in power demand operating at low loads for large periods of time, the fuel savings from optimizing the efciency of the power production can be signicant. The operating prole for the engines in a typical offshore supply vessel is seen in Figure 5. Figure 5 Operating prole for engines in a typical offshore supply vessel It is seen that the engines operate at below 50% load for almost 75% of the time, making this type of ship an ideal candidate for hybridization. Other types of ships exhibiting this type of operating prole with regards to requirements for propulsion power are other types of offshore work vessels, tugs, ferries, shuttle tankers, FPSOs and various ship types in short sea operations. For ships with separate auxiliary power production, such engine operating proles can also exist for the auxiliary engines where auxiliary power requirements are high only for shorts periods of time during operation. Examples of this are deep sea ships with high auxiliary power demands during manoeuvring and low power demands during transit. Reducing transient operations An additional gain in efciency can be achieved by avoiding frequent load variations or transients in the prime mover. Such load variations have been found to affect the efciency of the prime mover. The effects of load variations on a four stroke constant speed engine are shown in Figure 6. 10 Figure 6 Effect of load variations on engine efciency The continuous blue line shows the load dependent efciency at steady loads whereas the red dots show efciencies for various load variations. Each red dot represents a permutation of average load, amplitude and period. For the engine tested, an efciency decrease of up to 10% is observed. A typical ship operation mode giving rise to frequent engine transient loads is Dynamic Positioning (DP) of ships. An example of the load prole of two engines for a ship in dynamic positioning mode is illustrated in Figure 7. Introducing an energy storage device may eliminate the engine load transients by accounting for a base load through the engines and the transient additional loads through the energy storage device. ENERGY STORAGE DEVICES There are a number of different energy storage devices available today and signicant research is on- going to improve the characteristics of these. Some of these energy storage devices, such as batteries, are in fact energy converters, but in the context of this paper they have been classied as energy storage devices. The selection of the energy storage device for a ship will depend on parameters such as efciency, safety, lifetime, reliability, cost, weight and space. Some upper value efciency and specic energy values for a number of storage devices relevant for ships are given in Table 1. For batteries the efciencies are given at cell level. The efciency of large battery packs comprised of several cells will be reduced and the reduction will be dependent on design. 11 For a ship hybrid system to be benecial in terms of increasing the overall energy efciency of the ship, the charge efciency of the storage device must be high while satisfying operational and safety requirements as well as being cost effective and practical. The technology currently dominating the emerging market on energy storage for ships is lithium-ion batteries due to their properties satisfying all the criteria for practical application while offering high efciencies and performance at a cost which can offer an acceptable time for return on investment within the lifetime of the battery. There are several types of lithium-ion batteries with varying properties depending on the battery chemistry. The chemistries that can offer a safe and cost effective alternative while maintaining high charge efciency and performance are expected to dominate the market in the years to come. Although lithium- ion batteries currently appear to be the preferred option for energy storage for ships, signicant developments in any of the other storage alternatives or alternative ways of conguring the hybrid systems may change this. Figure 7 Engine load variations in dynamic positioning mode over 8 minutes Table 1 Charge efciency of various energy storage technologies Storage type Compressed air energy storage Flywheels Superconducting magnetic energy storage Super- capacitors Lead-Acid batteries Nickel based batteries Lithium ion batteries Charge Efciency (%) 70 90 99 99 90 90 99 Specic Energy (Wh/kg) 30 130 50 30 40 120 200 12 ENERGY CONVERTERS The energy converters required in a hybrid energy system other than those associated with prime movers and energy storage will depend on the type of energy involved in energy production, energy storage and energy consumption. Figure 8 shows an energy ow diagram for a typical diesel electric hybrid system with different energy forms denoted by different colours. A component denoted by two colours convert energy from one form to another. As mentioned, diesel engines and batteries are energy converters, but other energy converters such as the generator and the electric motors are also parts of the hybrid system. Any conversion of energy from one form to another will be associated with efciency losses, and the power system should therefore be designed so as to minimize these efciency losses. The type of converters required depends on the design of the hybrid system. The efciency of these converters must be accounted for when assessing the performance of the hybrid system. The efciency of the converters will depend on the type of converters, but also on the technology utilized and the make of the converter. Some converters also have load or power dependent efciencies. Figure 9 shows an example of the load dependent efciency of a generator. Figure 8 Generic diesel electric hybrid system with energy ow and conversion TANK Chemical Energy Chemical Energy Diesel Engine Mechanical Energy Mechanical Energy Generator Electric Motor Batteries Electrical Energy Electrical Energy Propellers Electrical Consumers 13 ENERGY TRANSMISSION Power systems also require transmission. The transmission depends on the energy form. The arrows in Figure 8 denote transmission of energy and the colour of the arrows denotes the type of energy being transmitted. Similar to energy conversion, transmission is also associated with efciency losses which must be accounted for when evaluating the total efciency of a power system. The chemical energy in fuels is normally transferred by pumping the fuel through pipes. The transmission of the fuel generally accounts for only small efciency losses, but in some cases like two stroke gas engines efciency losses can be more signicant as the gas needs to be injected into the combustion chamber at high pressures. Mechanical energy is normally transmitted by means of a shaft and transmission losses are primarily observed for components such as reduction gears, couplings and bearings. The mechanical losses are therefore minimized by employing few and low loss mechanical transmission components. Electrical energy is normally transmitted through cables and efciency losses are due to components like transformers, inverters and rectiers. Some of the electrical transmission components mentioned here are commonly referred to as converters due to the fact that they convert electrical energy from one electrical form to another, but in the context of this paper converters only refer to components converting energy from one energy form to another. A notable form of electrical transmission is the DC grid which is a reinvented philosophy applied for ships (5). The benet of the DC grid is that it minimizes the losses for conversion between AC and DC in the ship grid whilst allowing for variable speed engines in the generation of DC current. Figure 9 Load dependent efciency curve for a typical synchronous generator 14 Other forms of transmission, such as hydraulic and hydrodynamic transmission exist, but these are not widely used in ship energy systems and are therefore not discussed in detail here. HYBRID PHILOSOPHY The total energy efciency of a power system will depend on its design and operation. There are several philosophies as to the design of a hybrid system. For hybrid cars; parallel, series and power split hybrids represent different hybrid philosophies (6). As for cars, the most energy efcient design will depend on the operational prole of the ship and the efciency of the power system in the different modes of operation. In terms of efciency, a hybrid system will always be most benecial where power demands vary and energy cannot be produced efciently. However, the merits of a hybrid system must be evaluated based on the performance over the complete mission prole of the ship. Dependent on the operational prole, the hybrid philosophy may be adopted for all the power production on the ship in a hybrid power plant lay- out or adopted only for the propulsion or auxiliary power in a decoupled power production. The design of the hybrid system is essential in order to optimize the efciency of the power production whilst minimizing the losses associated with energy storage, conversion and transmission. This can also be ensured by applying a system which runs in conventional or hybrid mode depending on which is most energy efcient. An offshore supply vessel would for example operate most efciently with a hybrid system in DP mode, whereas it would operate most efciently with a direct mechanical drive in transit mode due to fewer losses in the system. A power system which is able to switch between the two would therefore provide the optimal solution in terms of energy efciency. Optimal design is also strongly dependent on cost and space. A hybrid system will incur additional costs due to the capital cost of the energy storage and associated components required for integration. However, the capital cost may be reduced by installing less power in prime movers as additional power and redundancy can be supplied by the energy storage units. For retrot solutions it may also be possible to sell engines on the second hand market to offset some of the capital cost. The battery itself may also have a second hand value as it will need to be replaced before it is completely exhausted. With respect to space requirements, the hybrid system will require more space than a conventional system due to the addition of the storage unit, but this may be accommodated as a result of possible exibility with respect to the location of the storage unit, provided it is put in a safe space. Space may also be freed if it is possible to replace prime movers by batteries. ENERGY HARVESTING AND RECOVERY In order to facilitate the harvesting of energy from alternative sources on board a ship it is necessary to provide facilities for energy storage. There are potentially several sources of energy on a ship which can be converted to propulsion or auxiliary power. Some examples of energy sources that can be utilized to generate energy on a ship are solar, wind and wave energy, see Figure 10. Utilizing energy from on-board equipment such as cranes through regenerative braking is also feasible. Without an energy storage unit on board, such energy would have to be used directly, limiting the applicability of these devices. 15 Moreover, energy recovery systems can be used to retrieve energy from the prime movers such as waste heat recovery (WHR). The recovery of waste heat from prime movers can be limited by the load in that waste heat recovery is often not feasible at low loads. In a hybrid philosophy, the machinery should mostly operate at high loads, and the potential gains from waste heat recovery would therefore be maximized. An advantage of storing energy gained from waste heat recovery is that this energy may not be usable immediately, and by having a facility for storing energy, the energy recovered from WHR will not be lost. If the hybrid ship has facilities for cold ironing it can also harvest energy from shore generated power. A hybrid system with such facilities are illustrated in Figure 11. Figure 10 Car carrier with array of solar panels on the deck Figure 11 Hybrid power system with energy recovery and harvesting 16 In a similar fashion to the optimization of energy efciency, the hybridization of the vessel can lead to reductions of emissions. The potential for emission reductions depends on the emission characteristics of the prime mover which is dependent on the type and fuel used. Depending on the size of the energy storage unit installed, it may also be possible to eliminate emissions in environmentally sensitive areas. Reduction in emissions in the form of noise and vibrations may also be achieved by using a hybrid power system. EMISSION REDUCTION The effect of a hybrid power system on the gaseous emissions from a ship will depend on the fuel and the prime mover used. The potential benet of introducing a hybrid power system can be illustrated by plotting load dependent emission products normalized by the emissions per unit of fuel consumed for optimal load at which the energy producer should operate in a hybrid energy system. Such a plot is shown for a constant speed four stroke gas engine in Figure 12, where the optimal operating point of the engine in terms of efciency occurs at maximum load. It is seen that carbon dioxide (CO 2 ) emissions per unit fuel is virtually independent of load and therefore directly related to the fuel consumed and the carbon content of the fuel. The same is true for Sulphur oxides (SO x ) emissions for energy producers utilizing fuels with sulphur content. The proportional relation of CO 2 and SO x emissions to fuel consumed is valid for all fuel and engine types. The other emission products shown are seen not to be directly related to the fuel consumed. Nitric Oxides (NO x ) emissions will typically depend on the pressure and temperature characteristics associated with the method of energy production. For the engine shown, the production of NO x per unit of fuel burned is seen to increase with decreasing load. This characteristic will vary depending on fuel and type of prime mover. The carbon monoxide (CO) and hydrocarbon (HC) emissions per unit of fuel consumed are also seen to increase with decreasing emissions Figure 12 Emission products from a gas engine normalized by emission per unit of fuel consumed 17 loads and are also observed to have a very similar characteristic. This trend is general as these emission products are strongly related to the amount of unburned hydrocarbons in the energy production. However, the shape of the curves will be dependent on the fuel and energy production unit. Some fuels will generate virtually no HC emissions. HC emissions are particularly evident for gas fuel due to the nature of the fuel and very relevant as these emissions can account for signicant parts of greenhouse gas emissions from gas fuelled prime movers. Particulate matter emissions (PM) primarily depend on the fuel, temperature and air to fuel ratio in the prime mover. With respect to reduction of particulate matter emissions, this is a complex issue since it is not only the mass, but also size and shape of individual particles which inuence the effect of the emissions on climate and human health (7). In order to visualize the true potential for reducing emissions by introducing a hybrid philosophy, the load dependent efciency should also be accounted for. Figure 13 shows the emission products of the same gas engine normalized by emissions per energy unit produced. The engine efciency is therefore also accounted for. The CO 2 reduction potential is directly proportional to the potential for the reduction in fuel consumption whereas the other emission products are related to both efciency and other characteristics as described above. It is evident that for a ship with these engines, operating the engines at low loads for signicant periods, the reduction potential for these emission products is signicant through the introduction of a hybrid power system. The effect of the fuel is visualized in Figure 14 showing the same plot as in Figure 13 for a similar engine running on diesel rather than gas. Again, the CO 2 is emissions are seen to be directly related to fuel consumption whereas the other emission products are observed to have different load dependent characteristics as a result of the fuel used in the combustion process. HC emissions have been replaced by PM emissions as HC emissions are Figure 13 Emission products from a gas engine normalized by emission per energy unit produced 18 marginal for diesel engines whereas PM emissions can be signicant. REDUCTION OF LOCAL EMISSIONS The impact of emissions depends on the emission product. The consequences of CO 2 and HC emissions from the combustion process are primarily global in that they contribute to heating of the atmosphere due to increased concentrations. In this context the exact location at which the emissions occur is not necessarily important. Other emission products such as NO x , SO x , CO and PM may have a signicant adverse impact locally. These products of the combustion process have an effect on human health and the environment in the vicinity of the location of where they are emitted. In addition, shipping emissions of NOx and SOx and PM can have a signicant impact on global climate, through a number of complex chemical and physical mechanisms (8). If signicant energy storage capacity is available by means of an energy storage device on-board the ship, it may be possible to control the location at which exhaust gases are emitted, by using energy from the energy storage device when it is desired to eliminate emissions, and then to produce power and charge the energy storage unit when emissions are considered less harmful. Typically, one would seek to eliminate or reduce emissions for operations in densely populated areas, like harbours and near shores, while allowing emissions when operating in the open sea. If harbours have cold ironing infrastructure, this can also be used to account for the energy needs and charge the energy storage device while in harbour. This philosophy would typically require a storage unit with relatively large capacity. Implementing a local emission management scheme may also give a nancial benet if this is managed within certain areas where local regulatory bodies give reduced tax incentives for the reduction of pollution. The Norwegian NOx tax and associated fund is an example of this (9). It may also give a ticket to trade within dened Emission Control Areas (ECA) Figure 14 Emission products from a diesel engine normalized by emissions per energy unit produced 19 by fullling the emission regulations within the ECA. Existing and possible future ECAs are shown in Figure 15. REDUCTION OF NOISE AND VIBRATIONS Noise and vibrations are other forms of pollution which may be reduced by the introduction of an on-board energy storage unit, assuming this device does not generate substantial noise or vibrations. Noise and vibration reductions can be desired to give improved comfort or working environment on-board the ship in certain conditions and also for improving the environment in a port. Vibrations can also be avoided by ensuring the machinery does not operate at a frequency which gives rise to unwanted vibrations. Alternatively, reduction of underwater noise may be desired in certain operating conditions for ships such as research and naval vessels. There are several sources for underwater noise, one of the principal ones being the engine. By introducing an accumulator it should be possible to eliminate the noise and vibrations emanating from the engine intermittently. Figure 15 Existing and possible future ECAs 20 Based on the potential benets of adopting a hybrid power system for ships, DNV believes that this philosophy has a future in shipping. The rst hybrid ship concepts have in fact been realized, such as the Foss hybrid tugs (10), and more projects are emerging. In order to assist the maritime industry in implementing and optimizing hybrid energy systems for ships, DNV have instigated several initiatives. These are a demonstration project called FellowSHIP where a hybrid system is being designed, commissioned, tested and evaluated, development of DNV rules for on-board battery packs and development of a process modelling tool aimed at optimizing the design and operation of a hybrid power system. FELLOWSHIP III FellowSHIP III is the third phase of a joint industry project between DNV, energy systems maker Wrtsil and the ship owner Eidesvik. The project has been running since 2003 and is supported by the Norwegian Research Council. The rst two phases of the project were focusing on fuel cells for ships (11), where a 330 kW molten carbonate fuel cell was installed on board the offshore supply vessel Viking Lady. The third phase of the project focuses on the introduction of a 500 kWh lithium-ion battery pack, in the Viking Lady, to convert the existing power system to a hybrid power system. The existing power system consists of a dual fuel electric system where the electric system has an AC bus for operation of the propulsion motors and the auxiliary systems and a DC bus for integrating the fuel cell in the power system. The battery can therefore be easily accommodated by connecting this to the DC bus. Installation, testing and demonstration of the hybrid power system are scheduled in 2013. The potential benets of the system will be tested in all operational modes, but the main focus will be on dynamic positioning and harbour operation. DP mode will be studied in particular as this is the operational mode with the highest potential for fuel savings, whereas harbour mode will be studied in detail as a silent running, low emission concept from operation on fuel cell and battery alone is desired when the ship is in environmentally sensitive areas. A comprehensive measurement programme is also carried out in order to quantify the effect of the hybrid system on fuel consumption and emissions. As the Viking Lady is equipped with duel fuel engines, able to operate on gas or diesel, the measurements give insight into the potential benets of hybridization of both gas electric and diesel electric power systems. Preliminary measurements show that the introduction of the hybrid system for Viking Lady gives a potential 20% reduction in fuel consumption and this can give a payback time for the hybrid system of less than two years depending on fuel and battery prices. The measurements also show that the potential in the reduction of greenhouse gases depends on the fuel used, but that this is in the range of 20-50% for the operating prole of the ship. The possible reductions are particularly evident when the engine is running on LNG as problems related to emissions of unburned methane at low engine loads will be eliminated by running the engines in the upper load range. The reduction potential for emission products like NO x and CO are also seen to be up to 50% over the mission prole of the ship. This is very signicant as ships are large emitters of NO x and a typical offshore supply ship can annually emit as much NO x
as 70,000 cars. DNV participate in the FellowSHIP project to gain rst-hand knowledge on hybrid systems for ships and to use this knowledge in rule and simulation tool development relevant for hybrid power systems. DNV and hybrid ships 21 BATTERY RULES To accommodate hybrid power systems with storage for ships, DNV have been the rst classication society to develop rules for battery power for essential ship operations (12). The rules focus on batteries in general and lithium-ion batteries in specic as this is the battery chemistry which is currently adapted for most ship-board battery packs. Should this change in the future with regard to battery chemistry or other storage technologies, the rules will be amended accordingly to accommodate these developments. The current rules put requirements on arrangement and system design, battery cell safety, associated electrical, control and monitoring systems as well as installation of the battery. Work has also been carried out to accommodate hybrid power systems and the integration of batteries in these systems in the DNV rules. The rules have been developed and revised in close collaboration with makers of battery packs and based on results as well as experiences gained by the FellowSHIP project and other projects. Implementation of these rules has made DNV ideally positioned to classify ships with hybrid power systems. The safety aspects of battery packs must be properly handled as such a battery Figure 16 The Viking Lady 22 pack can represent a hazardous component. This has been observed in other industries. Introducing this technology in a new environment with new requirements for loads may lead to additional challenges in terms of reliability and durability. In parallel with the development of the DNV rules a project on the qualication of battery systems for ships is on-going to address these issues and support the development of the rules. PROCESS MODELLING The hybrid power system installed in connection with the FellowSHIP project is a retrot solution which is not optimized with respect to cost, efciency, reliability, space or weight requirements. In order to be able to further explore the capabilities and properties of a hybrid system, a generic dynamic process modelling framework called COSSMOS has been developed (13). The methodology is based on mathematical modelling of the dynamic thermo-uid, mechanical and electrical behaviour of components including energy conversion and transmission. This modelling framework is used to simulate the hybrid system of Viking Lady, and the model is calibrated and veried by the measurements carried out in the FellowSHIP project. Furthermore, due to the generic nature of the model it is also possible to simulate other possible congurations of the hybrid system in order to investigate how such a system can be optimized in terms of design and power management over the mission prole of the ship. The optimization criteria used are performance, reliability, safety, cost space and weight. The development and validation of this tool will allow DNV to assist its clients in assessing and optimizing hybrid energy systems and tailor these to the operational prole of the ship in question. 23 In order to operate a ship as efciently as possible it is necessary to make an attempt at optimizing the efciency of the energy production for all operating conditions. One way of doing this is by employing a hybrid philosophy. A hybrid philosophy essentially combines power production and energy storage in some form. The benet of introducing energy storage is that energy can be produced efciently even when the power demand is at a sub optimal efciency point of the prime mover by storing and using energy when required to optimize the energy efciency at that point. The hybrid philosophy comes at a cost in that additional losses will be introduced in conversion and transmission of energy. In order to gain benet from a hybrid system the efciency gains must therefore outweigh the losses. Hybrid power systems will therefore primarily be employed for ship power systems that operate at sub optimal efciencies for large periods of time. They can also be employed intermittently for certain ship operations only. The hybrid systems can also offer signicant advantages due to reduced emissions and improved performance. Deployment of hybrid power systems will be dependent on the benets as opposed to the cost whilst ensuring a safe and practical system. The immediate application areas are seen to be for ship types such as tugs, offshore work vessels and for auxiliary systems for several ship types. In theory, several different energy production and storage units can be used in a hybrid system, but currently the likely system will be based on a combination of internal combustion engines and batteries facilitated by an electrical system. DC based electrical systems are likely to be applied for new-buildings due to the possibility for minimizing transmission losses as well as maximizing the efciency of the energy production. Retrotting energy storage units to existing ships are also viable for some power systems if the potential for fuel savings or benets on performance are substantial. When employing hybrid systems with energy storage it is imperative that all the safety issues are handled in a responsible manner. The changes in power availability and response as well as the novel components such as large scale battery packs must be integrated in the power system and handled in such a way that the overall safety of the ship is increased rather than compromised. This is ensured by DNV through the knowledge and requirements set for hybrid power systems. conclusions 24 1. Potential Benets of Hybrid Powertrain Systems for Various Ship Types. Bjrn Johan Vartdal, Christos Chryssakis. Paris : IFPEN, 2011. Inte. Science Conf. on hybrid and electric viechles. 2. Evaluating emissions Benets of a Hybrid tug Boat. Jayaram, V., Khan, M.Y., Miller, J.W., Welch, W.A., Johnson, K and Cocker, D.R. s.l. : University of California, Riverside, 2010. 3. Energy Storage Analysis to Increase Large Ship Fuel Efciency. Gully, B.H., Seepersad, C.C., Webber, M.E., Thomson R.C. San Fransisco : ASME, 2009. 4. Viking Lady goes Hybrid. Vartdal, Bjrn Johan. FellowSHIP. [Internett] 2012. www.vikinglady.no. 5. Onboard DC-Grid and Energy Management ToolsIncreased operational performance of OSVs by Onboard DC Grid. Hansen, J.F., Lindtjorn, J.O., Odegaard U.U and Myklebust, T.A. s.l. : 4 th International Conference on Technology and Operation of Offshore Support Vessels, 2011. 6. Hybrids for Road Transport. Christidis, P., Hernandez, H., Aliki, G., Stathis, D.P. s.l. : European Commission, 2005. EUR 21743 EN. 7. Health risks of particulate matter from long- range transboundary air pollution. World Health Organization. Copenhagen : WHO regional ofce for Europe, 2006. 8. Reducing CO 2 from shipping - Do non CO 2 effects matter? M.S. Eide et. al. : Atmospheric Chemistry and Physics, Vol. 13. 9. The NO x fund. NHO. Hovedorganisasjon, Naeringslivets. [Internett] 2013. http://www.nho.no/ nox/english. 10. Foss Hybrid Tug Development Project - Final Report. Foss. [Internett] 2009. www.foss.com. 11. Fuel Cells for Ships. DNV. s.l. : DNV, 2012. Research and Innovation, Position Paper 132012 . 12. Tentative rules for Battery Power. DNV Rules Pt.6 Ch.28. s.l. : DNV, 2013. 13. An integrated modelling framework for the design, operation and control of marine energy systems. Dimopolous, G.G. and Kakalis, N.M.P. Bergen : CIMAC, 2010. references 25 26 27 DET NORSKE VERITAS AS RESEARCH & INNOVATION NO-1322 Hvik, Norway I Tel: +47 67 57 99 00 I Fax: +47 67 57 99 11 www.dnv.com THIS IS DNV DNV is a global provider of services for managing risk. Established in 1864, DNV is an independent foundation with the purpose of safeguarding life, property and the environment. DNV comprises 300 ofces in 100 countries with more than 8,000 employees. Design, layout and print production: Erik Tanche Nilssen AS, 05/2013. Printed on environmentally friendly paper.