Digital Re-print -

September | October 2014

STORAGE - Silo design & construction
www.gfmt.co.uk
Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.
All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
information published.
Copyright 2014 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form
or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872
A new dawn for...
In 2015, welcome to...
*4399 kg
One Tapco Nylon Elevator Bucket
Supports a 9700 Pound
*
H1 HUMMER
Ambient Temperature: 17 F (-8 C)
TAPCOS CC-HD (Heavy Duty)
blue polyethylene bucket will
support 5,000+ lbs.
TAPCOS CC-XD (Xtreme Duty)
blue polyethylene bucket will support
9,000+ lbs.
TAPCOS CC-XD (Xtreme Duty) gray nylon
elevator bucket supports a 9700 lb. H1 Hummer
vehicle. Testing confrms that it will support over
20,000 lbs., more than two Hummers!
No 814
314.739.9191 / St. Louis, Missouri USA
Tapcoinc.com
Tapco Hummer Strength Test ad.indd 1 9/29/14 1:15 PM
W
ith over a century of
experience in the design,
quality and installation of grain
storage systems, Bentall Rowlands Storage
Systems Limited is a leading UK manufac-
turer in complete storage and processing
equipment for the agricultural and industri-
al markets.
We offer a wide range of galvanised steel
silos and hoppers, water tanks, catwalks
and platforms, material handling equipment,
cleaning and grading and weighing and drying
systems that are assembled worldwide.
Our engineering and technical expertise
combined with continued focus on customer
satisfaction places us in a strong position
to capitalise on the expanding market in
storage systems. With the capabilities to
design, manufacture, supply and install stor-
age systems from an extensive range of
products, we provide comprehensive end to
end solutions which can be designed to any
specific clients requirement.
We have designed and installed silos
worldwide, including the UK, Kenya, Thailand,
Germany, Holland, France, Ukraine, Malawi,
New Zealand and many more.
Kevin Groom, Technical Director says,
Our storage systems are individually
designed for all clients. Each project has a
bespoke design that is sure to match, if
not exceed client expectations. We are
extremely proud of the projects that we
have undertaken in many challenging areas,
proving that whatever the specification, we
are sure to provide the most suitable design
necessary.
Silo Design
There are a number of reasons why each
silo/project is a bespoke design and it simply
comes down to the fact that not every
customer or area is identical. Geographical
conditions have a huge part to play in the
design of silos/projects as do climate condi-
tions and site limitations.
As the worlds populations increase we
are finding that the projects are becoming
closer to cities and towns. This brings with
it a new dimension where we have to take
into account the impact the project will have
on local areas. Not only the increase in local
traffic, but also dust and noise pollution is
becoming more of an issue.
When starting any new project, the first
round of meetings with a customer always
prove to be the most important. Great
attention to detail is a must when it comes
to a successful project. As a supplier we must
first understand the needs of the customer.
The heres one I made earlier approach to
grain storage projects has become a thing
of the past.
The need for galvanising
Galvanisation is the process of applying a
protective coating of zinc to the raw materi-
als of the manufactured parts of the silos
in order to prevent rusting. In areas where
high levels of corrosion could be present,
this is a necessity. Compared to other com-
panies, we use G600 as standard whereas
some companies may only use G90. This
greatly increases the life expectancy of our
silos. For example, in tropical marine areas
where storage systems are required, you can
expect them to last somewhere around 35
years which is a huge advantage over other
companies. Countries that have high levels
of precipitation and humidity will rely on the
galvanising of the silos in order to protect
them from this corrosion. This is standard
on all types of storage equipment, to add
that extra bit of security on life expectancy.
Seismic activity
When we are tasked with the job of
designing a new storage facility, there has
to be a thorough inspection and survey
of the site done prior to any work taking
place. The geology of the area is key to the
design. When designing a storage system
for erection in a known earthquake region,
they must be designed to the countries
relevant seismic standards. All silos will need
to be built a great deal stronger to cater for
by Bentall Rowlands, USA
GRAIN
&
FEED MILLING TECHNOLOGY
30 | September - October 2014 F
*4399 kg
One Tapco Nylon Elevator Bucket
Supports a 9700 Pound
*
H1 HUMMER
Ambient Temperature: 17 F (-8 C)
TAPCOS CC-HD (Heavy Duty)
blue polyethylene bucket will
support 5,000+ lbs.
TAPCOS CC-XD (Xtreme Duty)
blue polyethylene bucket will support
9,000+ lbs.
TAPCOS CC-XD (Xtreme Duty) gray nylon
elevator bucket supports a 9700 lb. H1 Hummer
vehicle. Testing confrms that it will support over
20,000 lbs., more than two Hummers!
No 814
314.739.9191 / St. Louis, Missouri USA
Tapcoinc.com
Tapco Hummer Strength Test ad.indd 1 9/29/14 1:15 PM
One-stop solutions with
unmatched personal
service
Storage
Bins
Aeration
Bulk Storage
Material
Handling
Catwalk
Systems
P.O. BOX 848 KEARNEY, NE 68848 USA
(308) 237-3186 1-800-359-7600
www.agri.chiefind.com
Agri/Industrial Division
of Chief Industries, Inc.
You can trust Chief to offer reliable
and innovative grain storage, aeration
and material handling equipment for
your total grain management needs.
The One and Only Chief 1.1 The Giant of Grain Storage
with a peak capacity of over one million bushels!
Largest 105' diameter grain bin
up to 801,086 bushel (20,348 MT) capacity
Largest 92' diameter grain bin
up to 658,110 bushel (16,716 MT) capacity
Caldwell centrifugal and axial fans
Bucket elevators, conveyors and accessories
Lemanco bulk storage
Storage bins to t your exact needs
We Engineer Relationships

The Chief Advantage...

One-stop solutions with
unmatched personal
service
Storage
Bins
Aeration
Bulk Storage
Material
Handling
Catwalk
Systems
P.O. BOX 848 KEARNEY, NE 68848 USA
(308) 237-3186 1-800-359-7600
www.agri.chiefind.com
Agri/Industrial Division
of Chief Industries, Inc.
You can trust Chief to offer reliable
and innovative grain storage, aeration
and material handling equipment for
your total grain management needs.
The One and Only Chief 1.1 The Giant of Grain Storage
with a peak capacity of over one million bushels!
Largest 105' diameter grain bin
up to 801,086 bushel (20,348 MT) capacity
Largest 92' diameter grain bin
up to 658,110 bushel (16,716 MT) capacity
Caldwell centrifugal and axial fans
Bucket elevators, conveyors and accessories
Lemanco bulk storage
Storage bins to t your exact needs
We Engineer Relationships

The Chief Advantage...

the horizontal loading at ground level and it
is far better to keep the silos height down.
Silos that are shorter and wider are far bet-
ter than those that are tall and thin. When
seismic activity strikes, a structure that has a
larger base area is more likely to withstand
the pressures and remain intact. If you have
a taller and thinner structure, this presents a
huge amount of stress to the lower sections
of the silo which will ultimately result in the
collapse of this structure. Due to the fact that
the magnitude of earthquakes varies greatly, all
our silos are individually designed to suit each
areas requirement.
Dealing with high winds
High winds can cause great problems for
a number of structures, including our stor-
age facilities. We make sure that our silos
are designed to withstand gusts of 50m per
second, which equates to 180km per hour.
A couple of years ago, there were fierce
storms that occurred in the North of England,
Scotland. We had reports that all of the
silos withstood the gale force winds, with no
reported problems or damage. In areas where
silos could be prone to these high winds, the
structure needs to be quite similar to that
where seismic activity takes place. Silos will
withstand these huge wind speeds when they
are designed to cover a greater base area.
This gives them the stability needed to remain
intact once a storm is passing.
Temperature change
For countries that are prone to tem-
perature fluctuations, the design of the storage
system needs to be carefully thought out
- more so for countries prone to high levels
of moisture. In severe cold weather where
snow can be quite extreme, it is the roof of
the structure that needs to be one of the main
focuses. Snow load is the reason for engineer-
ing changes. When designing the roof, it is
important to know what depth of snow can
be expected in a given area. We designed a
bespoke storage system for an area within the
Ukraine where the snow can get extremely
deep. We specifically designed the roof on
each silo to be able to withstand a pressure
of 1 kn/m
2
which equates to 1 meter of snow.
Why do silos fail?
On a number of occasions, the failure may
only involve distortion or deformation, which
doesnt necessarily pose an immediate safety
hazard. On the other hand, failure can mean
complete collapse of the structure resulting
in the loss of use and in some cases, the loss
of life. The major causes of these failures
are predominately down to design errors,
construction errors and utilisation errors. We
make sure that our silos are built to meet the
specifications set out in the design, eliminating
any chance of silo failure. We work hard to
build the best relationships with our customers
and spend time making sure that they receive
the best possible service from the initial design
concepts through to installation and comple-
tion of the project.
More information:
www.bentallrowlands.com
+44 1724 282 828.
32 | September - October 2014
GRAIN
&
FEED MILLING TECHNOLOGY
EC 1935/2004
plus FDA
QUICK CONNECT

pull-ring more
time-efcient during assembly.

INSTALLATION FRIENDLY and easy
to dismantle.

PERFECT FITTING in long durability
with top quality that is our pipework
and distribution system.

SHOCK EXPLOSION PROOF safely
JACOB pipework system.

TIGHT connection for our pipework
systems.

SOLID and precise in case of retrotting.

EASY TO CLEAN and easy replaceable.

EASY EXPANDABLE by variability of
our modular system.
installation friendly
perfect tting
shock explosion proof
tight
solid
easy to clean
easy expandable
QUICK CONNECT

Visit us at POWTECH 2014

September, 30th - October 2nd
Nuremberg, Germany, hall 5,
booth 5-348, www.powtech.de
The QUICK CONNECT

pull-ring makes
the acclaimed Jacob modular pipe system
even more economical for installation.
In new plants for animal feed, pharma-
ceuticals, chemicals, food, glass, semi -
con duc tors or environmental techno logy
as well as for upgrading existing layouts
user-friendly system installation becomes
precise and easy due to the great versatility
of mass-produced pipe components.
ORIGINAL QUALITY TO A MODULAR
DESIGN
Straight welded, lipped-end pipes and
components.
60 mm to 1600 mm in a standard
range.
With pull-ring or ange connetction.
Up to 400 mm normally dispatched
immediately from stock.
Powder coated steel or hot-dipped gal-
vanised steel as well as stainless steel.
1-3 mm wall thicknesses.
Larger diameters / special requirements
upon request.
Shock-explosion certied pipes and
components available.
Fr. Jacob Shne GmbH & Co. KG, Germany
Tel. + 49 (0)571 95580 jacob-pipesystems.eu
EUROPES NO. 1 IN PIPEWORK SYSTEMS
514573_GrainFeed-MillingTechnology_47x270_gb_4c.indd 1 18.07.14 08:43
F
There are a number of reasons why each silo/
project is a bespoke design and it simply comes
down to the fact that not every customer or area
is identical. Geographical conditions have a
huge part to play in the design of silos/projects
as do climate conditions and site limitations
September - October 2014 | 33 GRAIN
&
FEED MILLING TECHNOLOGY
BUILD YOUR LEGACY.
EMEA/Latin America +34 91 216 14 97
India +91 96 1922 1123
Asia / Oceania +1 204 227-6539
North America 888-WESTEEL (937-8335)
Protecting your hard work and investment is
critical. From initial drawings to delivery and
assembly, you can trust our dedicated team of
engineers, designers and logistics experts to
craft your perfect storage solution. Together
we can build your legacy.
Visit Westeel.com to begin your journey.
SIGNATURES
Proofer Account Executive
Creative Authorization of Process
JOB DETAILS / SPECS
DOCKET # 14WEST5263
JOB NAME Global Ag Campaign
PROOF # 4
PROOF DATE May 5, 2014
TRIM SIZE 190mm x 132mm
BLEED 190mm x 132mm
COLOUR 4 Colour CMYK
PUBLICATION Grain and Feed Milling
ISSUE DATE Jul / Aug 2014
DESIGNER SamG
STOP
info@westeel.com
F
September - October 2014 | 33 GRAIN
&
FEED MILLING TECHNOLOGY
BUILD YOUR LEGACY.
EMEA/Latin America +34 91 216 14 97
India +91 96 1922 1123
Asia / Oceania +1 204 227-6539
North America 888-WESTEEL (937-8335)
Protecting your hard work and investment is
critical. From initial drawings to delivery and
assembly, you can trust our dedicated team of
engineers, designers and logistics experts to
craft your perfect storage solution. Together
we can build your legacy.
Visit Westeel.com to begin your journey.
SIGNATURES
Proofer Account Executive
Creative Authorization of Process
JOB DETAILS / SPECS
DOCKET # 14WEST5263
JOB NAME Global Ag Campaign
PROOF # 4
PROOF DATE May 5, 2014
TRIM SIZE 190mm x 132mm
BLEED 190mm x 132mm
COLOUR 4 Colour CMYK
PUBLICATION Grain and Feed Milling
ISSUE DATE Jul / Aug 2014
DESIGNER SamG
STOP
info@westeel.com
F
www.gfmt.co.uk
LINKS
See the full issue
Visit the GFMT website
Contact the GFMT Team
Subscribe to GFMT
INCORPORATING PORTS, DISTRIBUTION AND FORMULATION
S
e
p
te
m
b
e
r - O
c
to
b
e
r 2
0
1
4
first published in 1891
In this issue:
STORAGE
Silo design &
construction
Weighbridges
crucial
factors and
considerations
Irish Flour
Milling and
the German
connection
Bagging systems
chosing the right
one for your needs
Burundis
women of war
turn to rice
A new dawn for
GFMT
Our history and
our future!
This digital Re-print is part of the September | October 2014 edition of Grain & Feed
Milling Technology magazine.
Content from the magazine is available to view free-of-charge, both as a full
online magazine on our website, and as an archive of individual features on
the docstoc website.
Please click here to view our other publications on www.docstoc.com.
To purchase a paper copy of the magazine, or to subscribe to the paper edi-
tion please contact our Circulation and Subscriptions Manager on the link
adove.
INFORMATION FOR ADVERTISERS - CLICK HERE
Article reprints
All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these
have been used as point of sale materials, promotional materials for shows and exhibitions etc).
If you are interested in getting this article re-printed please contact the GFMT team for more informa-
tion on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints