F 125 Aebdbb 6

Instructions for
assembly and use

Doka
climbing formwork MF
1
2
/
2
0
0
5

N
2
by Doka Industrie GmbH
A-3300 Amstetten
3
Contents
Part A - ASSEMBLY INSTRUCTIONS ................................................... Pages 5 - 27
A 1 Climbing brackets MF 240
A 1.1 Modular system ................................................... Page 5
A 1.2 Overview of possible applications
A 1.2.1 Climbing using a crane ................................................ Page 6
A 1.2.2 Climbing using automatic climber SKE...................... Page 7
A 1.3 Climbing brackets MF 240 - Assembly
A 1.3.1 Climbing using a crane
a) Straight wall ................................................... Page 8
b) Constant wall inclination .......................................... Page 9
c) Varied wall inclination............................................... Page 10
A 1.3.2 Climbing using the automatic climber SKE
a) Straight wall ................................................... Page 12
b) Constant wall inclination .......................................... Page 14
c) Varied wall inclination............................................... Page 15
A 2 Main platform
A 2.1 Main platform - Assembly
A 2.1.1 Pre-assembled floor ................................................... Page 16
A 2.1.2 Floor assembled by contractor ................................... Page 17
A 3 Optional platforms
A 3.1 Modular system ................................................... Page 18
A 3.2 Overview of possible applications .............................. Page 19
A 3.3 Optional platforms - Assembly
A 3.3.1 Pouring or intermediate platform............................... Page 20
A 3.3.2 Suspended platform MF .............................................. Page 20
A 3.3.3 For inclined wall with swivel plate MF ....................... Page 21
A 4 Sizing and assembly of the platform floors
A 4.1 Pouring platform ............................................. Page 22
A 4.2 Main platform ................................................... Page 22
A 4.3 Intermediate platform ............................................. Page 23
A 4.4 Suspended platform ................................................... Page 23
A 5 Passage
A 5.1 Passage - Assembly ................................................... Page 24
A 6 Formwork systems
A 6.1 Doka frame formworks Framax and Alu-Framax....... Page 26
A 6.2 Doka timber-beam formworks Top 50 and FF20 ....... Page 27
Part B - INSTRUCTIONS FOR USE ................................................... Page 29 - 42
B 1 Positioning point ................................................... Page 30
B 2 Suspension point ................................................... Page 31
B 3 Adjusting the elements ................................................... Page 32
B 4 Lifting and safety instructions....................................... Page 33
B 5 Starting operations
B 5.1 First pouring section ............................................. Page 34
B 5.2 Second pouring section ................................................... Page 37
B 5.3 Third and subsequent pouring sections ..................... Page 40
B 6 Storage and transport ................................................... Page 42
Part C - PRODUCT OVERVIEW ................................................... Pages 43 - 47
4
Preliminary remarks and safety
advice:
Product
character-
istics:
This manual contains all necessary information for
the assembly and use of Doka climbing formwork
MF in accordance with the applicable regulations
and must therefore be read by the staff responsible
and having supervisory authority before beginning
to assemble or use the formwork.
Only qualified, skilled staff should be allowed to
work with Doka climbing formwork MF.
All responsible persons must be familiar with and
have access to these assembly and operating
instructions.
We reserve the right to make technical changes in
the interest of improving the Doka climbing
formwork. For this reason there may be departures
from the illustrations and information shown in this
manual.
The technical instructions given in this brochure
must be adhered to exactly. If any deviations from
these are contemplated, confirmatory statical check
calculations must be performed first.
Always observe all relevant regulations in the country
in which you are operating with regard to the safe
use of our products and to the dimensioning of
handrail and floor boards.
The lifting and safety instructions on page 33 must
be complied with.
All materials used must be flawless.
Damaged components must not be used.
Only DOKA original parts may be used as replace-
ment parts.
It may be dangerous to combine our formwork
systems with those of other manufacturers. This
point should be checked very carefully first.
We offer special training seminars to users of Doka
formwork products. These give participants a great
deal of useful information on how to make the best
possible use of the products, both from the technical
and the commercial point of view. If needed, we can
provide trained formwork supervisors to give on-
site formwork instruction.
Doka climbing formwork MF is used wherever
formwork has to be lifted for successive pouring
sections.
Formwork and climbing scaffold can be crane-lifted
as a single unit.
Doka climbing formwork is ideal for use with frame
formwork or timber-beam formwork.
There is a direct connection facility for the automatic
climber SKE.
Doka climbing formwork MF is a multifunctional
modular system. Formwork and climbing scaffold
can be inclined by 15.
The working platform has a width of 2.40 m which
allows the formwork to be retracted by up to 75 cm.
With the modular system one platform type suffices
for setting up suspended platforms and pouring
platforms.
Formwork can be assembled and removed without
a crane. This reduces crane times, as a crane is
needed only for lifting.
Introduction
5
Part A - ASSEMBLY INSTRUCTIONS
Climbing bracket MF 240 Art. no. 580650
for straight walls
varied wall inclina-
tion
For applications with
constant wall inclina-
tion
in conjunction with
automatic climbers
G Vertical waling MF 3.00 m Art. no. 580658
is used to support formwork systems such as frame
formwork and timber-beam formwork.
G Pressure spindle MF 3.00 m Art. no. 580657
is used to put the formwork element into exact
alignment. The inclination of the elements can be
adjusted by up to 15 either front or rear.
e.g. for straight walls. Can
also be used for walls with
constant and varied
inclinations.
G Running gear MF Art. no. 580656
is used to link the whole travelling unit MF to the
climbing bracket MF 240. The wedges are used to fix
the travelling unit MF in any position on the climbing
bracket MF 240 in such a way as to withstand wind
loads, while pressing it against the concrete.
G Main horizontal profile MF with handrail post
Art. no. 580651
is used to support the travelling unit MF and is used for
all applications.
G Pressure strut MF short Art. no. 580654
G Pressure strut MF long Art. no. 580653
G Main vertical profile MF 80 Art. no. 580652
These parts are interchangeable depending on the
application, in accordance with the modular system
shown below:
Travelling unit MF Art. no. 580655
for straight and
inclined walls
A 1.1 Modular system
Pressure spindle
MF 240
Main vertical profile
MF 160
Pressure strut
MF long .... mm
Pressure strut
MF short .... mm
MF 160
Pressure strut
MF short
Pressure strut
MF long
MF 160
6
Constant wall
inclination
For assembly instructions, see page 10
A 1.2.1 Climbing using a
crane
The travelling unit MF is used to support the
formwork and to adjust it to the inclination
required. Only the climbing bracket MF 240
needs to be adapted to individual applications.
This adaptability means that in addition to
straight walls, walls with constant and varied
inclinations (either front or rear) can also be
executed.
Travelling unit MF
Pressure strut
MF short .... mm
Pressure strut
MF long .... mm
Main vertical
profile MF 160
Travelling unit MF
Pressure spindle
MF 240
Main vertical
profile MF 160
Main horizontal
profile MF with
handrail post
Main horizontal
profile MF with
handrail post
Main horizontal
profile MF with
handrail post
Pressure strut
MF short
Pressure strut
MF long
Travelling unit MF
Main
vertical
profile
MF 80
Straight wall
Varied wall
inclination
...wall inclination
(varied)
7
Constant wall
inclination
Varied wall
inclination
For assembly instructions, see page 15 For assembly instructions, see page 14
For assembly instructions, see pages 12 - 13
Pressure strut
MF kurz .... mm
Pressure strut
MF lang .... mm
Pressure strut
MF short
Pressure strut
MF long
Travelling unit MF Travelling unit MF
Main horizontal profile MF with
handrail post
Travelling unit MF
Main horizontal
profile MF with
handrail post
Main horizontal
profile MF with
handrail post
Main vertical profile MF 160
Pressure spindle
MF 240
Straight wall
...wall inclination
(slightly varied)
The travelling unit MF is used to support the
formwork and to adjust it to the inclination
required. Only the climbing bracket MF 240
needs to be adapted to individual applications.
This adaptability means that in addition to
straight walls, walls with constant and varied
inclinations (either front or rear) can also be
executed.
Note:
The size of the change in inclination of the wall
depends on:
- the height of the section
- the length of the climbing profile on the
automatic climber SKE.
A 1.2.2 Climbing using
automatic climber SKE
8
4
3
2
1
A1 Climbing brackets MF 240
I II II Screw the handrail post (art. no. 500651001) to
the main horizontal profile MF using
- 2 hexagon bolts M20x45
- 2 safety rings A20
- 2 hexagon nuts M20 (SW30).
I II II Pin the pressure strut MF short and pressure
strut MF long with safety pins to the main hori-
zontal profile MF and main vertical profile MF
80, and secure with locking pins 6x40.
I II II Pin the main vertical profile MF 80 with a safety
pin (art. no. 500652080) to the main horizontal
profile MF and secure with a locking pin 6x40.
I II II Lay the main horizontal profile MF on its side
on timber supports on the ground.
I II II Check whether the gear-wheel is mounted in
position 1; if not, it must be moved, as shown
on page 12, steps 2 and 3 (but install it in
position 1).
a) Straight wall
Handrail post
Bolts and nuts
Safety pin
Locking pin
Pressure strut MF long
Pressure strut MF short
Main vertical
profile MF 80
Safety pin
Locking pin
Main horizontal profile MF Gear-wheel
Timber support Timber support
Pos. 1
Safety pin
Locking pin
9
4
3
2
1
I II II Lay the main horizontal profile MF on its side
on timber supports on the ground.
position 1).
I II II Pin the pressure strut MF short .... mm and
pressure strut MF long .... mm with safety pins
to the main horizontal profile MF and main
vertical profile MF 160, and secure with locking
pins 6x40.
b) Constant wall inclination
Handrail post
Bolts and nuts
Safety pin
Locking pin
Safety pin
Locking pin
Pressure strut MF long....mm
Pressure strut MF short....mm
Safety pin
Locking pin
Main vertical
profile MF 160
Main horizontal profile MF Gear-wheel
Pos. 1
10
4
3
2
1
Handrail post
Bolts and nuts
Safety pin
Locking pin
Pressure strut MF 240
I II II Pin the pressure spindle MF 240 with safety
pins to the main horizontal profile MF and main
pins 6x40.
I II II Lay the main horizontal profile MF sideways on
timber supports on the ground.
position 1).
Safety pin
Locking pin
c) Varied wall inclination Main horizontal profile MF Gear-wheel
Pos. 1
Safety pin
Locking pin
11
Notes:
12
4
1
3
2
Safety pin
Locking pin
profile MF and secure with a locking pin 6x40 .
I II II Install the
- shaft
- gear-wheel and
- distance tube
in position 2 on the main horizontal profile MF
and secure with washer A27 and locking pin
6x40.
I II II If the gear-wheel is not mounted in position 2,
remove the
- locking pin 6x40 and
- washer A27
at the gear-wheel,
otherwise continue as in point 4.
I II II Take the
- shaft
- distance tube and
- gear-wheel
out of the main horizontal profile MF.
I II II Lay the main horizontal profile MF sideways on
timber supports on the ground.
Main horizontal profile MF
Gear-wheel
Art. no. 500651002
Shaft
Art. no. 500651110
Distance tube
Art. no. 500651120
Pos. 2
Pos. 2
a) Straight wall
13
5
6
Safety pin
Locking pin
Pressure strut MF short
Pressure strut MF long
I II II Pin the pressure strut MF short and pressure
strut MF long with safety pins to the main hori-
zontal profile MF and main vertical profile MF
160, and secure with locking pins 6x40.
Handrail post
Bolts and nuts
Safety pin
Locking pin
14
6
1 - 4
5
Handrail post
Bolts and nuts
I II II Pin the pressure strut MF short .... mm and
pressure strut MF long .... mm with safety pins
to the main horizontal profile MF and main
pin 6x40.
I II II Proceed in accordance with steps 1 - 4, section
A 1.3.2, page 12. When these steps have been
completed, continue with points 5 and 6 below.
Safety pin
Locking pin
Pressure strut MF short....mm
Safety pin
Locking pin
Pressure strut MF long....mm
b) Constant wall inclination
15
5
1 - 4
6
I II II Proceed in accordance with steps 1 - 4, section
A 1.3.2, page 12. When these steps have been
completed, continue with points 5 and 6 below.
I II II Pin the pressure spindle MF 240 with safety
pins to the main horizontal profile MF and main
pin 6x40.
Safety pin
Locking pin
Pressure spindle MF 240
Handrail post
Bolts and nuts
Safety pin
Locking pin
c) Varied wall inclination
16
1
2
3
4
I II II Delivery of pre-assembled floor units (consisting
of main horizontal profile MF, platform beams
and platform floor).
I II II Prepare the erecting scaffold* for assembling
the main platform.
I II II Attach the lifting chain to the main horizontal
profile MF in the A positions and lift the the pre-
assembled floor unit with a crane onto the
erecting scaffold.
I II II The assembly procedure for the main vertical
profile and pressure struts or pressure spindle
is described in section
A 1.3.1 Climbing using a crane:
a) Straight wall Page 8
b) Constant wall inclination Page 9
c) Varied wall inclination Page 10
A 1.3.2 Climbing using the automatic climber
SKE:
a) Straight wall Page 12
b) Constant wall inclination Page 14
c) Varied wall inclination Page 15
I II II Place horizontal and diagonal cross braces in
climbing brackets MF 240 at an angle below 90
to the platform floor using
- 4 screw-on couplers 48mm 50
- 2 swivel couplers 48mm
- 3 scaffolding tubes 48.3mm
(L = depends on centre distance between
climbing brackets).
I II II Lay the handrail boards in the two upper
positions on the handrail posts and secure them
with nails to prevent them falling out. Do not
mount the lowest handrail board (toe board)
until after the travelling unit MF has been placed
in position (on the climbing bracket MF).
I II II Select the position of the gear-wheel:
Climbing using a crane - gear-wheel in position 1
Climbing using SKE - gear-wheel in position 2
Proceed as in steps 2 and 3 on page 12.
*) Height of the scaffold approx. 1.80 m. Make sure it is secured
and cannot tip over. Component parts may be taken from
our programmes, such as d2, Aluxo, Staxo, Dokaflex, or
any commercial scaffolding frames.
A 2.1.1 Pre-assembled floor
A2 Main platform
A 2.1 Main platform - Assembly
Handrail board
Handrail post
Handrail board
Pos. 1 Pos. 2
Pressure struts or
pressure spindle
Main
vertical profile
Cross braces
1
.
8
0
m
Bolts and nuts
Stacking timber
Platform beam
Main horizontal
profile MF
Pos. A Pos. A
Erecting
scaffold
Platform floor
17
2
1
3
I II II Set up the assembled climbing brackets MF 240
vertically on the plumbing floor and secure them
to prevent them toppling over. Use a distance
piece to maintain the centre distance between
the climbing brackets (see structural design or
project plan).
I II II Insert horizontal and diagonal cross braces using
(L = depends on centre distance between climbing
brackets).
I II II Select position of gear-wheel as in section A 2.1.1,
figure 2, page 16.
I II II Lay the handrail boards in the two upper positions
on the handrail posts and secure them with nails
to prevent them falling out. Do not mount the
lowest handrail board (toe board) until after the
travelling unit MF has been placed in position (on
the climbing bracket MF).
Hinweis:
For details of sizing and assembly of the platform
floors, see section A 4.2, page 22.
Timber and fastening materials are not included in
the items supplied.
Assembly - Platform beams
Variant 1: Timber formwork beams H20
I II II Lay formwork beam H20 (L = depends on length
of platform, see structural design or project plan)
in the climbing brackets MF 240 by inserting them
from the side.
I II II Screw formwork beam H20 to the climbing
brackets MF 240 with
- 1 round head square neck bolt M10x160
- 1 hexagon nut M10 (SW17).
Note: Use backing timber in the area of the bolts
and nuts.
Variant 2: Squared timbers
I II II Lay squared timbers (L = depends on length of
platform, see structural design or project plan) in
the climbing brackets MF 240 by inserting them
from the side.
I II II Screw squared timbers to the climbing brackets
MF 240 with
Variant 3: Steel girders
It is also possible to mount steel girders on the
climbing bracket MF 240 (for dimension and
fastening see project plan).
A 2.1.2 Floor assembled by contractor
Floor board
Handrail post
Handrail board
Formwork beam H20 or
squared timbers
Scaffolding
tube
Formwork beam
H 20
Variant 1: Variant 2:
Climbing bracket MF 240 Climbing bracket MF 240
e.g. squared timber
8x20 cm
Bolts and nuts
Screw-on
coupler Swivel coupler
Handrail board
Climbing bracket MF 240
Backing timber
Bolts and nuts
18
The optional platforms can be combined and used in very versatile ways thanks to the modular principal. The
same type of platform is used for setting up pouring platforms, intermediate platforms and suspended
platforms.
Screw-on access bracket MF 75
Art. no. 580669
G Screw-on access bracket MF 75 Art.no. 580669
is used for setting up pouring platforms at formwork
heights of up to approx. 3.00 m and is fastened to the
vertical waling MF 3.00 m. It is also used for setting up
intermediate platforms.
Suspended platform MF 75 - 5,00 m
Art. no. 580667
can be used as a finishing platform.
G Suspension profile MF Art. no. 580668
is used for setting up finishing platforms. It is pinned to
the main vertical profile of the climbing bracket.
G Screw-on access bracket MF 75 Art. no. 580669
can be used as a finishing platform and is fastened to
the suspension profile MF.
G Distance profile MF Art. no. 580670
is used together with the screw-on access bracket MF
for supporting the suspension profile MF on the structure.
Swivel plate MF Art. no. 580672
G Swivel plate MF Art. no. 580672
is used to adjust the inclination of the screw-on access
bracket MF 75. It is placed at the point of connection
between the screw-on access bracket MF 75 and the
vertical waling MF 3.00 or suspension profile MF.
A3 Optional platforms
A 3.1 Modular system
19
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Suspended
platform MF
Intermediate
platform
Intermediate
platform
Suspended
platform MF
Intermediate
platform
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Pouring
platform
Pouring
platform
Suspended
platform MF
Suspended
platform MF
Suspended platform MF:
For assembly instructions
see:
Straight wall
Section A 3.3.2 Page 20
Inclined wall
Section A 3.4 Page 21
Intermediate or suspended
platform with automatic
climber SKE:
see project plan.
Pouring or intermediate
platform:
see:
Straight wall
Section A 3.3.1 Page 20
Inclined wall
Section A 3.4 Page 21
Some possible applications are shown below.
20
1
1
2
A
B
X
A
A 3.3.2 Suspended platform MF
I II II Screw the distance profile MF at distance X onto
the screw-on access bracket MF 75 using
- 1 hexagon bolt M20x45
- 1 spring washer A20
X .... distance from structure:
With straight wall, approx. 390 mm.
With inclined wall, adjust as required.
I II II Screw the screw-on access bracket MF 75 (incl.
distance profile) onto the suspension profile MF
e.g. in position A using
- 2 spring washers A20
Suspension
profile MF
Vertical waling
MF 3.00 m
Screw-on
access
bracket
MF 75
Screw-on access
bracket MF 75
Detail B: Detail A:
I II II Screw the screw-on access bracket MF 75 to the
vertical waling MF 3.00 m in position
A (for pouring platforms) or to the suspended
profile MF in position
B (for intermediate platforms) using
- 2 spring washers A 20
- 2 hexagon nuts M20 (SW30)
The suspended platform MF must be fitted with
horizontal and diagonal cross braces using
(L = depends on centre distance between climbing
brackets).
A 3.3.1 Pouring or intermediate platform
Pouring platform
Intermediate platform
A 3.3 Optional platforms - Assembly
Detail A:
Distance profile MF
Screw-on access
bracket MF 75
Distance profile MF
Suspension
profile MF
Screw-on
access
bracket
MF 75
Top view without
platform floor:
Distance profile MF
Bolts
and nuts
Distance profile MF
Suspended platform MF
Screw-on access
bracket MF 75
21
1
2
A 3.3.3 For inclined wall with swivel plate MF
I II II Screw swivel plate MF at the desired angle to
the screw-on access bracket MF 75 using
For suspended platforms the distance profile
MF should be screwed on together with the
swivel plate.
I II II Mount the swivel plate MF on the vertical waling
MF 3.00 m or suspension profile MF using
Distance profile MF
Swivel plate MF
Vertical waling
MF 3.00 m
Swivel plate MF
Screw-on access
bracket MF 75
Swivel plate MF
Screw-on access
bracket MF 75
Screw-
on
access
bracket
MF 75
Bolts and nuts
Swivel plate MF
Note:
For details of sizing and assembly of the platform
floors, see section A 4, page 22-23.
the items supplied.
22
(
X
)
I II II Lay floor boards flush to left and right of the
main horizontal profile MF. On the suspension
side observe a dimension of 35 mm.
I II II Screw or nail the floor boards to the formwork
beams H20 or squared timbers.
I II II Mount the two upper handrail boards on the
handrail posts and secure with nails to prevent
them falling out.
Do not carry out the following point until after the
travelling unit has been placed on the climbing
bracket MF.
I II II Mount the lowest handrail board (toe board) on
the handrail posts and screw in position using
- 1 washer A10
Note:
the items supplied.
I II II Lay the squared timbers (dimensioned as per
statical requirements) on the screw-on access
bracket MF 75.
I II II Screw the squared timbers to the screw-on
access bracket MF 75.
I II II Lay the floor boards on the squared timbers.
I II II Screw or nail the floor boards to the squared
timbers.
I II II Mount the two upper handrail boards in the
them falling out.
- 1 washer A10
I II II A recess must be provided in the floor (on the
vertical waling MF) for crane suspension.
Note:
Adjust the dimension (X) according to the
inclination of the wall.
the items supplied.
A 4 Sizing and assembly
of the platform floors
A 4.2 Main platform
A 4.1 Pouring platform
All relevant regulations (e.g. of professional associations) in the country in which you are operating must be
observed with regard to dimensioning and preparing the floor and handrail boards.
The sizes given below are appropriate for climbing using a crane and with straight walls. If the wall is
inclined, the dimensions (X) must be adjusted according to the inclination of the wall.
Vertical waling
MF 3.00 m
Screw-on access
bracket MF 75
Squared timber
Vertical waling
MF 3.00 m
Floor board
Distance between brackets
Length of platform = width of element - 50
Main horizontal
profile MF
Floor
board
Flush
Dimensions in mm
23
(
X
)
(
X
)
(
X
)
(
X
)
bracket MF 75.
I II II Cut out two floor boards per platform as shown
in the detail and lay them on the squared timbers.
timbers.
them falling out.
- 1 washer A10
Note:
the items supplied.
bracket MF 75.
I II II Cut out two floor boards per platform as shown
in the detail and lay them on the squared
timbers.
timbers.
I II II Screw or nail the floor boards to the supporting
boards.
them falling out.
- 1 washer A10
Note:
the items supplied.
A 4.4 Suspended platform
A 4.3 Intermediate platform
Dimensions in mm
Screw-on
access
bracket
MF 75
Floor board
Suspension
profile MF
Squared timber
Suspension
profile MF
Supporting
board
Suspension
profile MF
Distance profile MF
Screw-on
access
bracket
MF 75
Floor board
Suspension
profile MF
Squared timber
For details of cross braces see page 20.
24
2
1
A 5 Passage
I II II Define the position of the passage in the floor.
I II II Prepare the platform floor (except for 660 mm
opening ) as described in section A 4, pages 22-
23.
Warning:
Min. dimensions for fixing boards = 20/5 cm.
The fixing boards must have no notches or cuts.
I II II Screw the passage to the platform floor (fixing
boards) using
- 8 round head square neck bolts M10x70
- 8 washers A10.5
The passages provide access to the different levels
of the climbing formwork, for instance to the
pouring, main, intermediate or finishing platforms.
Passages are installed in the floor of the main or
intermediate platforms.
In order to make the cover close automatically, a
rope or chain must be fixed between the trapdoor
and the passage. The rope or chain must be of
such a length that the cover opens to a maximum
of approx. 80 degrees.
Clear dimensions of the passage 600 x 600 mm.
The ladders should be in offset positions.
A back protection on the ladders or protective
nets as per DIN 32 767 in the ladder area must be
installed in accordance with the relevant local
regulations. Ladders and back protection can be
supplied on request.
I II II Cover the 660 mm opening with floor boards.
I II II Screw the floor boards to the passage using
- 6 round head square neck bolts 10x70
- 6 washers A10.5
I II II Screw or nail the floor boards to the formwork
beams H20 or squared timbers.
I II II Mount rope or chain between cover and passage
for automatic closing of the cover.
I II II Fix ladder in holding plate of the passage with
safety pin and secure with locking pin 6x40.
A 5.1 Passage - Assembly
Dimensions in mm
Passage
Ladder
Timber formwork beam H20
e.g. main platform floor
Ladder
Fixing board
Floor boards
Cover
e.g. rope
25
Notes:
26
3
2
1
4
Mounting the vertical waling
Preparing the vert. waling MF 3.00 m
A 6 Formwork systems
A 6.1 Doka frame formworks Framax and Alu-Framax
The steel waling WS 10 and vertical waling MF 3.00 m must be mounted on the formwork for use in the first
or second pouring section (with starter block unit MF). After this the formwork is made into a travelling unit
MF by installing the plumbing spindle MF 3.00 m and running gear MF (see section B 5.1, page 34).
I II II Lay the formwork element on a level ground sur-
face, with the sheathing side down.
I II II Fix the steel waling WS 10 (L = depends on width
of element) in the anchoring profile using a
Framax wedge clamp.
I II II Screw the height-adjustment spindle in the fix-
ing holes on the vertical waling MF 3.00 m us-
ing
- 2 washers 17
Note:
In the first pouring section a dimension of 550
must be observed. For subsequent pouring sec-
tions this should be adjusted according to the
amount of formwork overlap (see project plan).
I II II Turn the height-adjustment spindle into centre
position using the reversible ratchet " and sleeve
nut 19.
I II II Lay the vertical walings MF 3.00 m on steel
waling WS 10 at intervals corresponding to the
centre distance between the climbing brackets
MF 240.
I II II Set a dimension of 163 and fix the vertical wal-
ing MF 3.00 m at right angles to the steel waling
WS 10 using the waling-to-bracket holder.
the vertical waling MF 3.00m using
climbing brackets).
Min. torque of the couplers must be as stipulated
in the applicable regulations!
Warning: The dimension 163 applies only to
placing the vertical walings on the starter
block unit MF in the first pouring section.
For subsequent pouring sections this should
be adjusted according to the amount of
formwork overlap (see project plan).
Preparing the formwork
Bolts and nuts
Vertical waling MF
3.00 m
Height-adjustment
spindle
Steel waling WS10
Framax wedge clamp
Frame formwork
e.g. Framax
Cross bracing
Waling-to-
bracket holder
Vertical waling
MF 3.00m
Steel waling
WS 10
Dimensions in mm
27
3
2
1
4
*
Mounting the vertical waling
Preparing the vert. waling MF 3.00 m
I II II Lay the vertical walings MF 3.00 m on steel
waling WS 10 at intervals corresponding to the
centre distance between the climbing brackets
MF 240.
I II II Set a dimension of 163. Fix the vertical waling
MF 3.00 m at right angles to the steel waling
WS 10 using the waling-to-bracket holder.
I II II Screw the height-adjustment spindle in the fix-
ing holes on the vertical waling MF 3.00 m us-
ing
- 2 washers 17
Note:
In the first pouring section a dimension of 265*
must be observed. For subsequent pouring sec-
tions this should be adjusted according to the
amount of formwork overlap (see project plan).
*Dimension 265 applies only when the beam distance is
550 mm.
I II II Turn the height-adjustment spindle into centre
position using the reversible ratchet " and sleeve
nut 19.
I II II Lay the formwork element on a level ground
surface, sheathing side down.
A 6.2 Doka timber-beam formworks Top 50 and FF20
For use in the first or second pouring section (with starter block unit MF), the vertical waling MF 3.00 m
must be mounted on the formwork. After this the formwork is made into a travelling unit MF by installing
the plumbing spindle MF 3.00 m and running gear MF (see section B 5.1, page 34).
Warning: The dimension 163 applies only to
placing the vertical walings on the starter
block unit MF in the first pouring section.
For subsequent pouring sections this should
be adjusted according to the amount of
formwork overlap (see project plan).
the vertical waling MF 3.00 m using
climbing brackets).
Min. torque of the couplers must be as stipulated
in the applicable regulations!
Cross bracing
Timber-beam formwork
e.g. Top 50
Bolts and nuts
Height-adjustment spindle
Vertical waling MF 3.00 m
Dimensions in mm
Vertical waling
MF 3.00 m
Waling-to-
bracket holder
Steel waling
WS10
28
B 1 Positioning point Page 30
B 2 Suspension point Page 31
B 3 Adjusting the elements Page 32
B 4 Lifting and safety instructions Page 33
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Part B - INSTRUCTIONS FOR USE
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B 6 Storage and transport Page 42
B 5 Starting operations Page 34 - 41
General remarks Page 30
29
9751-237-01
A
B
C
D
E
Warning
against not screwing the pigtail anchor or stop
anchor far enough into the Universal climbing cone:
This may subsequently lead to reduced load-
bearing capacity and to the failure of the suspension
point - with injury to persons and damage to
property as a result.
G Always screw in components until they fully
engage (i.e. up to the depth mark).
Also:
G For the positioning point and suspension point,
ONLY use Cone screws B 7 cm (head of screw is
red, to indicate its high load-bearing capacity)!
G Tie the stop anchor or pigtail anchor to the
reinforcement with binding wire. This prevents
it from becoming detached during pouring and
vibrating.
G The axis of the bracket and the axis of the
Universal climbing cone must align - maximum
angle-deviation 2.
G Never weld or heat tie-rods - risk of fracture!
G Every time the Universal climbing cones are
used, fit them with new sealing sleeves first.
Positioning & suspension point:
General remarks
Components:
A Universal climbing cone 15.0
B Sealing sleeve K 15.0
1)
(orange)
C Cone screw B 7 cm
D Stop anchor or pigtail anchor 15.0
E Depth mark
1)
Expendable anchor component
The positioning point and suspension point are
prepared using the Universal climbing cone 15.0.
Depending on the application in question, either
Stop anchors 15.0/40 cm, Stop anchors 15.0/16 cm
or Pigtail anchors 15.0 will be used.
Stop anchor 15.0/40 cm - for wall thicknesses of
48 cm and upward. (5.5 cm concrete cover on the
cone side, and 2 cm concrete cover on the stop-
anchor side). Arrange extra reinforcement steel as
per statical requirement!
Stop anchor 15.0/16 cm - for wall thicknesses of
24 cm and upward. (5.5 cm concrete cover on the
cone side, and 2 cm concrete cover on the stop-
anchor side). Due to the short length of this stop-
anchor, stronger extra reinforcement (anti-punch-
through reinforcement) is necessary.
The Cone screw B 7 cm has the following functions:
a) on the positioning point - for fixing the Universal
climbing cone 15.0.
b) on the suspension point - for suspending the
Climbing bracket MF 240 from.
Head of Cone screw B 7 cm is red, to indicate its
high load-bearing capacity.
Concrete strength on initial loading min. 10 N/
mm (100 kg/cm)
Capacity of the Doka anchoring components 15.0:
Maximum load, allowing a 1.6 : 1 factor of safety
against failure: 120 kN
Maximum load to DIN 18216: 90 kN
Breaking load: 195 kN
30
B 1 Positioning point
B 1.1 Preparing the positioning point
B 1.1.2 With no hole drilled
through the form-ply
B 1.1.1 With hole drilled through
the form-ply
Stop anchor 15.0 or
Pigtail anchor 15.0
Form-
ply
Positioning disc M 30
Universal climbing
cone 15.0
Nail
Finished positioning point
Stop anchor 15.0 or
Pigtail anchor 15.0
Form-
ply
Cone screw B 7 cm
Universal climbing
cone 15.0
Packing plate e.g. Dokaplex 15 mm
Finished positioning point
Removing the cone screw B 7 cm
Reversible
ratchet 3/4"
Socket
nut 50
Removing the positioning disc M30
Extension piece 1/2"
Reversible ratchet 1/2"
Sight check:
The axis of the bracket and the axis of the
Universal climbing cone must align -
maximum angle-deviation 2.
I II II Fasten a packing plate (e.g. Dokaplex 15 mm) to
the form-ply (position as shown in project plan).
I II II Drill diam. 31 mm holes in the form-ply, located as
per the centre distances of the climbing brackets
(position as shown in project plan).
I II II Push the Cone screw B 7 cm through the form-ply,
screw it into the Universal climbing cone 15.0 and
tighten it firmly.
I II II Screw the stop-anchor or pigtail anchor into the
Universal climbing cone 15.0 until it fully engages
(up to depth mark).
Note:
The pigtail anchor must be facing downwards.
Universal climbing cones 15.0 are supplied with
Sealing sleeves K 15.0 (orange).
Every time the Universal climbing cones are used
again, fit them with new sealing sleeves first!
Sight check:
The axis of the bracket and the axis of the
Universal climbing cone must align -
maximum angle-deviation 2.
Universal climbing cones 15.0 are supplied with
Sealing sleeves K 15.0 (orange).
Every time the Universal climbing cones are used
again, fit them with new sealing sleeves first!
For locating the positioning point one time only, when
it is not possible to screw through the form-ply.
I II II Nail the Positioning disc M30 to the form-ply, using
28x60 nails (position as per plan).
I II II Screw the stop-anchor or pigtail anchor into the
Universal climbing cone 15.0 until it fully engages
(i.e. up to the depth mark).
I II II Screw the Universal climbing cone 15.0 onto the
Positioning disc M 30, and tighten it.
Important!
It is not permitted to use the Positioning disc M 30
more than once in the same position, as it cannot be
fixed stably in the old nail-holes.
31
1
B 2.1 Preparing the suspension point
I II II Screw the cone screw B 7 cm into the universal
climbing cone 15.0 (until it fully engages) using
the two-way ratchet 3/4" and socket nut 50.
I II II Suspend the climbing bracket MF.
I II II Push the safety pins to the full limit into the
climbing bracket MF at an angle below 90 de-
grees to the platform floor.
I II II Turn down the safety pins onto the platform
floor. The climbing bracket MF is now secured
against being lifted out.
Make a visual check of the horizontal position of
the safety pins!
I II II Working from the suspended platform MF after
the formwork has been lifted, unscrew the cone
screw B 7 cm from the universal climbing cone
15.0, using the reversible ratchet " and socket
nut.
I II II Unscrew the universal climbing cone 15.0 using
the reversible ratchet 3/4" and spanner for uni-
versal cone 15.0/20.0.
I II II Remove the sealing sleeve.
I II II Close up the anchor hole.
B 2 Suspension point
Note:
A new sealing sleeve K15 is required each time the
universal climbing cone 15.0 is used.
Climbing bracket MF
Safety pin
Reversible
ratchet "
Socket nut 50
Cone screw B 7 cm
Spanner for
universal cone
15.0/20.0
Universal climbing cone 15.0
Removing the cone screw B 7 cm
Removing the universal climbing cone 15.0
Platform floor
Safety pin
Reversible
ratchet "
Universal climbing cone 15.0
Cone screw B 7 cm
Socket nut 50
Finished suspension point
Reversible
ratchet 3/4"
Don't use an extension for the reversible ratchet 3/4"
and don't use the ratchet MF 3/4".
Recommend fastening moment up to 100Nm
Maximun fastening moment up to 250Nm
Note:
Extra tools needed in addition to those in the tool
box for wall formwork:
Reversible ratchet 3/4" Art. no.580894
Socket nut 50 - 3/4" Art. no.581449
Spanner for universal cone 15,0/20,0 Art. no.581448
32
B 3 Adjusting the elements
The elements can be adjusted vertically and horizontally, or inclined to either side, in order to achieve the
exact position required in relation to each other and to the structure.
Adjustment procedure:
Before beginning:
Release the pressing wedge and detach the ele-
ment from the concrete.
I II II Release the waling-to-bracket holders through a
blow with a hammer.
I II II Turn the height-adjustment spindles using the
reversible ratchet 1/2" and sleeve nut 19. Verti-
cal adjustment range: maximum 15 cm.
In addition the height-adjustment spindles are
mounted in a grid of fixing holes on the vertical
waling MF 3.00 m (screw connection SW24), so
that their height on the vertical waling MF 3.00 m
can be altered.
I II II Thanks to the sliding effect of the formwork ele-
ment on the height-adjustment spindles, the el-
ement can be moved effortlessly to either side.
I II II Clamp the waling-to-bracket holders tightly af-
ter the formwork has been correctly adjusted.
Can be inclined to either side
by releasing the waling-to-bracket holders and turn-
ing one of the height-adjustment spindles.
Can be adjusted horizontally
by releasing the waling-to-bracket holders and mov-
ing the elements.
Waling-to-bracket
holder
Height-adjustment
spindle
Pressing wedge
Can be adjusted vertically
by releasing the waling-to-bracket holders and turn-
ing both height-adjustment spindles.
Fixing
wedge
33
x
9710-243-01
When using a crane to lift climbing formwork MF or single units, such as one formwork element with
vertical waling MF 3.00 m, the crane cable must always be attached to the suspension bolt in the
vertical waling MF 3.00 m.
If the crane lifting cable cannot be directly attached to the suspension bolts provided in the vertical waling
MF 3.00 m, e.g. due to platforms placed overhead, the crane sling 3.50 m (for overall element height of max.
6.00 m) can be used as a variable extension.
I II II When a single climbing unit is lifted, two open
ends are left in the formwork system. These
must be secured by mounting side protections
(e.g. handrail clamps).
When mounting side protection in situ:
Operatives must wear appropriate safety harness.
Note on attaching crane cables to the climbing
formwork unit:
Crane cables or crane slings 3.50 m (permitted load-
bearing capacity 19.5 kN per sling) should be
fastened only to the suspension bolt of the vertical
waling MF. The lifting brackets on the formwork
element must not be used for lifting the whole
climbing formwork unit.
Angle of inclination of the lifting slings: max. 30.
Tip: Min. length of the lifting slings: dimension "x"
Crane
cable
Crane sling
3.50 m
Side protection Climbing unit
to be lifted
B 4 Lifting and safety instructions
Suspension
bolt
Shackle
Vertical waling
MF 3.00 m
Instructions for lifting:
I II II By operating both ratchets MF " at the same
time, bring the travelling unit MF and formwork
as close to the centre-of-gravity position of the
climbing formwork MF as possible.
I II II Drive in the fixing wedges on the travelling unit
MF firmly.
I II II Remove any loose parts.
I II II Stop crane operation if necessary during high
winds (in accordance with relevant regulations
in the country in which you are operating).
I II II Carriage of persons is not permitted.
Vertical waling MF Scaffold tube
48mm
34
4
3
2
1
X
B 5.1 First pouring section
I II II Mount the screw-on access bracket MF 75 on
the vertical waling MF 3.00m as pouring
platform. See section A 3.3.1, page 20.
Note:
Mount the handrail boards only after setting up
the formwork element.
I II II Lay the starter block unit MF (closed face on
structure side) on the ground at distance X from
the edge of structure.
I II II Anchor the starter block unit MF in the ground
(at right angles to the edge of the structure),
e.g. with dowels or ground pegs, in such a way
that the anchorage is tension and pressure
resistant.
I II II Anchor the second starter block unit MF as
described above.
The formwork element can be supported with panel
struts or, as described below, with the running gear
MF, vertical waling MF 3.00 m, plumbing spindle
MF 3.00 m and starter block unit MF.
If using panel struts, the following points 1-3 should
be carried out only after the first pouring section
has been completed.
I II II Mount the vertical waling MF 3.00 m on the
formwork element. See section A 6, pages 26-
27.
I II II Fasten the running gear MF to the vertical waling
MF 3.00 m with head bolt D25/151 (art. no.
500455110) and secure with spring cotter 6 mm.
I II II Fasten the plumbing spindle MF 3.00 m to the
vertical waling MF 3.00 m with head bolt D25/
151 and secure with spring cotter 6 mm (yellow
galvanised part of spindle on the vertical waling
side).
I II II Fasten the plumbing spindle MF 3.00 m to the
running gear MF with head bolt D25/120
(art. no. 500455090) and secure with spring cotter
6 mm.
Running gear MF
Head bolt
Spring cotter
Vertical waling
MF 3.00 m Plumbing
spindle
MF 3.00 m
Head bolt
Spring cotter
Running gear MF
Table showing distance X between
starter block unit and edge of structure
Formwork system X [cm]
Timber-beam formwork (with H20)30
Frame formwork with WS10 20
Screw-on access
bracket MF 75
Tension and pressure
resistant anchorage
Starter block unit MF
Yellow galv-
anised part
of spindle
35
8
5
6
7
Warning!
Observe lifting instructions on page 33.
I II II Attach the crane cables to the vertical waling
MF 3.00 m.
I II II Lift the travelling unit MF and formwork by crane
and push it on the starter block unit MF up to
the existing section of wall.
I II II Clean the formwork and apply concrete release
agent.
I II II Prepare the positioning point. See section B 1,
page 30.
I II II Wind protection if necessary (for second pouring
section), see section B 5.2, figure 4, page 38.
I II II Adjust the formwork with the height-adjustment
spindle and level the positioning points. see
section B 3, page 32.
I II II Press the formwork against the concrete by
driving in the pressing wedge (art. no.
500656140).
I II II Prepare reinforcements.
I II II Release the waling-to-bracket holder.
I II II Adjust the amount of formwork overlap (see
project plan) by turning the height-adjustment
spindle with the reversible ratchet " and sleeve
nut 19.
I II II Use the waling-to-bracket holder to fasten the
vertical waling MF 3.00 m at right angles to the
steel waling WS 10.
I II II Fix the travelling unit MF by driving in the fixing
wedge (art. no. 500656150).
I II II Adjust the inclination of the formwork with the
plumbing spindle MF 3.00 m.
Pressing wedge
Height-adjustment spindle
Plumbing spindle
MF 3.00 m
Positioning
point
Fixing wedge
Pressing wedge
36
9
B 5.1 First pouring section
I II II Join the formwork elements together.
I II II Insert the form ties.
I II II Pour the next section.
Form ties
37
1
2
3
B 5.2 Second pouring section
I II II Release and remove the form ties.
I II II If the sheathing was drilled through when pre-
paring the positioning points, take out the cone
screw B 7 cm. See section B 1.1.1, page 30.
I II II Separate the formwork elements from each other.
Warning!
I II II Attach the crane cables to the vertical walings
MF 3.00 m.
I II II Release the pressing and fixing wedges on the
travelling unit MF.
off the starter block units.
I II II Lay the travelling unit MF and formwork,
sheathing side down, on the ground.
I II II Prepare the suspension point. See section B 2,
page 31.
I II II Lift the pre-assembled main platform (see
section A 2, page 16 or 17) with the crane and
attach it to the prepared suspension point.
climbing bracket MF at an angle below 90
degrees to the platform floor.
Make a visual check of the horizontal
position of the safety pins!
I II II Remove the guide jaws on the running gear MF.
I II II Release the waling-to-bracket holder.
I II II Adjust the amount of formwork overlap (see
project plan) by turning the height-adjustment
spindles with the reversible ratchet 1/2" and
sleeve nut 19.
I II II Use the waling-to-bracket holder to fasten the
vertical waling MF 3.00 m at right angles to the
steel waling WS 10.
Vertical waling
MF 3.00 m
Waling-to-
bracket holder
Height-
adjustment
spindle
Guide jaw
Platform unit
Safety pin
Hexagon nut
M10 (SW17)
Spring washer A10
Hexagon
bolt
M10x40
8.8
38
6
5
4
B 5.2 Second pouring section
I II II Fully retract the travelling unit MF and formwork
by operating both ratchets MF " at the same
time.
I II II Drive in the fixing wedges, to prevent undesired
movement of the travelling unit MF.
Handrail board and
bolts and nuts
Ratchet
MF "
Main horizontal
profile MF
Cone screw
B 7 cm
Wind-load supporting
strut MF 6.00 m
Fastening tube
Wind protection:
No extra measures are required for wind velocities
up to 45 km/h (12 m/s).
With higher wind velocities or at the end of every
working session or before long interruptions, either
position the opposite formwork against the concrete
and put in the anchors, or use the wind load
supporting strut MF 6.00 m. The wind load supporting
strut MF 6.00 m can be fastened at an anchoring
point or at an additional positioning point (e.g. with a
fixing plate, section B 1.1.2, page 30).
e.g. wind load supporting strut MF 6.00 m at
positioning point:
I II II Fix the wind load supporting strut MF 6.00 m to
the main horizontal profile MF with head bolt D25/
151 (art. no. 500455110) and secure with locking
pin 6x40.
I II II Fix the fastening tube of the wind load supporting
strut MF 6.00 m to the structure at the prepared
suspension point using cone screw B 7 cm.
I II II Tighten the wind load supporting strut MF 6.00 m.
Placing the travelling unit MF together with
formwork:
Warning!
I II II Attach the crane cables to the vertical walings MF
3.00 m.
and place on the climbing brackets MF.
I II II Mount guide jaws.
I II II Lay the lowest handrail board (toe board) on
- 1 washer A10
Note:
the items supplied.
39
10
9
8
7
I II II Join the formwork elements to each other.
I II II Fit the form ties.
I II II Use the height-adjustment spindle to adjust the
formwork and level the positioning points. See
section B 3, page 32.
driving in the pressing wedges.
I II II Release the fixing wedges in the travelling unit
MF.
I II II Move the travelling unit MF and formwork to
the top of the finished section by operating both
ratchets MF 3/4" at the same time.
wedges.
agent.
page 30.
Plumbing spindle
MF 3.00 m
Positioning
point
Form ties
40
4
3
2
1
B 5.3 Third and subsequent pouring sections
I II II Release and remove the form ties.
I II II If the sheathing was drilled through when
preparing the positioning points, take out the
cone screw B 7 cm as described in section B
1.1.1, page 30.
I II II Separate the formwork elements from each
other.
I II II Release the pressing and fixing wedges on the
travelling unit MF.
I II II Fully retract the travelling unit MF and formwork
by operating both ratchets MF " at the same
time.
I II II Prepare the suspension point. See section B 2,
page 31.
I II II Fasten the suspension profile MF in the main
vertical profile MF with the first socket pin D16/
163 (art. no. 500403330) and secure with spring
cotter 6 mm.
I II II Mount the suspended platform MF. See section
A 3.3.2, page 20.
I II II Remove all retrievable anchoring components
and wind load supporting struts, if used.
I II II By operating both ratchets MF " at the same
time, bring the travelling unit MF and formwork
as close to the centre-of-gravity position of the
climbing formwork MF as possible.
Warning! Observe lifting instructions on page 33.
I II II Attach the crane cables to the vertical walings
MF 3.00 m.
I II II Release the safety pins in the climbing brackets.
I II II Lift the formwork unit with the crane (carriage
of persons is not permitted!) and suspend it
from the prepared suspension points.
Warning!
climbing bracket MF at an angle below 90
degrees to the platform floor.
Make a visual check of the horizontal
position of the safety pins!
Suspension profile MF
Suspended platform MF
Main vertical profile MF
Suspension
point
Socket pin
41
7
5
6
I II II Fix the suspension profile MF in the main vertical
profile MF with the second socket pin D16/163
and secure with spring cotter 6 mm.
Wind protection:
No extra measures are required for wind velocities
up to 45 km/h (12 m/s).
With higher wind velocities or at the end of every
working session or before long interruptions, either
position the opposite formwork against the concrete
and put in the anchors, or use the wind load
supporting strut MF 6.00 m.
e.g. wind load supporting strut MF 6.00 m at
suspension point:
I II II Fix the wind load supporting strut MF 6.00 m to
the main horizontal profile MF with head bolt
D25/151 (art. no. 500455110) and secure with
locking pin 6x40.
I II II Fix the fastening tube of the wind load support-
ing strut MF 6.00 m to the structure at the previ-
ous suspension point using cone screw B 7 cm.
I II II Tighten the wind load supporting strut MF 6.00 m.
agent.
page 30.
I II II Release the fixing wedges in the travelling unit
MF.
I II II Move the travelling unit MF and formwork to
the top of the finished section by operating both
ratchets MF 3/4" at the same time.
wedges.
Plumbing spindle
MF 3.00 m
Main vertical
profile MF
Wind load supporting strut
MF 6.00 m
Main horizontal
profile MF
Positioning
point
Suspension
profile MF
Socket pin
Cone screw
B 7 cm
Fastening tube
I II II Use the height-adjustment spindle to adjust the
formwork. See section B 3, page 32.
driving in the pressing wedges.
I II II Join the formwork elements to each other.
I II II Fit the form ties.
For subsequent pouring sections, repeat steps 1,
(2), 3, 4, 5, 6 and 7 as for the third pouring section.
42
B 6 Storage and transport
For the storage or transport of climbing formwork MF
components or subassemblies the following instructions
must be observed in order to ensure proper safety and
care of the materials.
I II II Climbing formwork MF components must always be on
or off loaded, transported and stacked in such a way
that they cannot fall out, tip over or fall apart.
I II II Components or assembly units should be laid down
only on level, load-resistant surfaces.
I II II For crane transport, the components must be firmly
suspended using lifting chains with two or four ropes.
I II II Use only round bolts as attachment points.
I II II The spread angle of the lifting chains should be max.
60.
I II II Never detach components from the lifting chains until
they have been deposited securely on the stack.
I II II Never climb up a stack of formwork elements without
using secure climbing aids.
I II II For transport by lorry, the components must be tied
together in bundles or put into suitable transport
containers.
I II II For transport by lorry, the components must be secured
to prevent them slipping.
I II II Stacks must be secured to prevent them toppling over.
I II II The service life of the components will be lengthened if
they are protected against dirt during storage.
I II II Assembly times will be reduced if the components are
stored in a clear, orderly fashion.
I II II The modular system permits flexible storage arrange-
ments (single components or subassemblies).
I II II Damage to the components can be reduced by using
intermediate timbers during storage and transport.
The condition in which the climbing formwork MF is
returned is subject to agreement with your branch (for
storage or overhaul).
43
Part C - PRODUCT OVERVIEW
44
Pressure spindle MF 240 26.0 580680

Etanon de console MF 240
Druckspindel MF 240
galvanised
Height: min. 166 cm, max. 226 cm
Climbing bracket MF 240 172.1 580650
Console de grimpant MF 240
Kletterkonsole MF 240
galvanised
Supplied knocked down as follows:
Main horizontal profile MF
with handrail post 88.0 580651
Length: 251 cm, height: 155 cm
Main vertical profile MF 80 44.0 580652
Height: 213 cm
Pressure strut MF long 24.3 580653
Pressure strut MF short 15.8 580654
Main vertical profile MF 160 90.5 580660
Profil vertical MF 160
Vertikalprofil MF 160
galvanised
Height: 208 cm
Pressure struts MF
Bracons de console MF
Druckstreben MF
galvanised
Pressure strut MF lang .... mm 29.6 580661
Pressure strut MF short .... mm 18.3 580662
/m
Travelling unit MF 135.6 580655
Unit de dcoffrage MF
Fahreinheit MF
galvanised
Running gear MF 32.3 580656
Plumbing spindle MF 3.00 m 26.5 580657
Length: min. 166 cm, max. 229 cm
Vertical waling MF 3.00 m 76.8 580658
Height: 260 cm
Vertical waling extension MF 41.5 580659
Rallonge de filire verticale MF
Fahrriegelverlngerung MF
galvanised
Height: 144 cm
45
Suspended platform MF 75 - 5.00 m 69.8 580667

Passerelle suspendue MF 75 - 5,00 m
Hngebhne MF 75 - 5,00 m
galvanised
Suspension profile MF 43.0 580668
Height: 368 cm
Screw-on access bracket MF 75 19.0 580669
Distance profile MF 7.8 580670
Length: 71 cm
Swivel plate MF 4.5 580672
Plaque dinclinaison MF
Schwenkplatte MF
galvanised
Length: 29 cm
Height: 20 cm
Wind load supporting strut MF 6.00 m 4.3 580677
Ancrage au vent MF 6,00 m
Windabspannung MF 6,00 m
galvanised
Starter block unit MF 23.2 580678
Filire de dmarrage MF
Grundblockriegel MF
galvanised
Length: 143 cm
Width: 19 cm
Screw-on access bracket MF 75 19.0 580669
Passerelle de btonnage MF 75
Anschraubbhne MF 75
galvanised
Length: 113 cm
Height: 152 cm
Passage 38.0 580832
Trappe daccs
Durchstieg
galvanised
Length: 134 cm
Width: 72 cm
Crane sling 3.50 m 8.8 580461
Dispositif de levage 3,50 m
Kranseilschlaufe 3,50 m
Permitted load-bearing capacity: 19,5 kN
Diameter of cable: 16 mm
Handrail clamp S 11.4 580470
Montant de garde-corps pince 110
Schutzgelnderzwinge S
galvanised
Height: min. 123 cm, max. 171 cm
Waling-to-bracket holder 2.5 580526
Griffe dassemblage MF
Keilriegelhalter
galvanised
Length: 26 cm
Height: 31 cm
46
Ratchet MF 3/4" 3.9 580679
Cl cliquet MF 3/4"
Antriebsknarre MF 3/4"
galvanised
Length: 109 cm
Swivel coupler 48mm 1.2 582560
Raccord orientable 48mm
Drehkupplung 48mm
galvanised
Wrench width: 22 mm
Scaffolding tube 48.3mm ... m 4.0 682001
Tube dchafaudage 48,3mm ... m /m
Gerstrohr 48,3mm ... m
galvanised
Standard lengths:
Scaffolding tube 48.3mm 1.00 m 4.0 682014
Additional tools MF 5.6 580682
Outils supplmentaires MF
Zusatzwerkzeuge MF
Consisting of:
Reversible ratchet 3/4" 2.9 580894
Socket nut 17 - 1/2" 0.10 580685
Socket nut 50 0.86 581449
Extension piece 20 cm - 3/4" 0.56 580683
Transition A 1/2" x 3/4" 0.20 580684
Spanner for universal cone 15.0/20.0 1.0 581448
Tool box for wall formwork 3.6 580390
Caisse outils Top 50
GF-Werkzeugbox
Contents:
Reversible ratchet 1/2" 0.45 580580
Open-end spanner 13/17 0.08 580577
Ring spanner 17/19 0.27 580590
Extension piece 11 cm 0.20 580581
Extension piece 22 cm 0.31 580582
Universal joint 1/2" 0.16 580583
Sleeve nut 19 0.16 580598
Socket nut 13 0.06 580576
Socket nut 24 0.12 580584
Socket nut 30-1/2" 0.20 580575
Box (without contents) 0.58 50 0390 010
Connection bolt MF-SKE 0.80 580681
Verrou de connexion MF-SKE
Anschlubolzen MF-SKE
galvanised
Height: 20 cm
Screw-on couplers
Raccords boulonner
Anschraubkupplungen
galvanised
Screw-on coupler 48mm 50 0.70 682002
Screw-on coupler 48mm 95 0.71 586013
Wrench width: 22 mm
Framax wedge clamp 1.6 588152
Pince de serrage Framax
Framax-Spannklemme
galvanised
Length: 21 cm
47
Super plate 15,0 0.91 581966
Plaque super 15,0
Superplatte 15,0
galvanised
12 cm
Height: 6 cm
Wrench width: 27 mm
Permitted load with safety factor 1.6: 120 kN
Permitted load as per DIN 18216: 90 kN
Breaking load: > rod breaking load (>195 kN)
Supplied in packs of 20
Tie rods 15.0 mm
Tiges dancrage 15,0 mm
Ankerstbe 15,0 mm
Tie rod 15.0 mm, galvanised * 1.4 581824
Tie rod 15.0 mm, untreated 1.4 581873
/m
Permitted load with safety factor 1.6: 120 kN
Permitted load as per DIN 18216: 90 kN
Breaking load: 195 kN
Safety warning:
Never weld or heat tie-rods (risk of fracture)!
* Only available in Austria!
Universal climbing cone 15.0 1.3 581977
Cne grimpant universel 15,0
Universal-Kletterkonus 15,0
galvanised
5 cm
Length: 13 cm
Releasing tool:
Spanner for universal climbing cone 15.0/20.0
Pigtail anchor 15.0 0.92 581984
Tige zigzag 15,0
Wellenanker 15,0
untreated
Length: 67 cm
Safety warning:
Cone screw B 7 cm 0.86 581444
Boulon de cne B 7 cm
Konusschraube B 7 cm
dacromete coated
7 cm
Length: 10 cm
Wrench width: 50 mm
Positioning disc M 30 0.25 581975
Plaque de positionnement M 30
Vorlaufscheibe M 30
galvanised
9 cm
Stop anchors 15.0
Ancrages plaque 15,0
Sperranker 15,0
untreated
Stop anchor 15.0/16 cm 1.0 581997
Stop anchor 15.0/40 cm 1.4 581999
Note:
Observe installation instructions! Additional
reinforcement must be provided as per
statical requirements.
Safety warning:
Sealing sleeves K 15.0 0.008 581976
Fourreaux dtanchit K 15,0
Dichtungshlsen K 15,0
orange
6 cm, length: 12 cm
Spanner for tie rod 15.0/20.0 1.9 580594
Cl pour tige dancrage 15,0/20,0
Ankerstabschlssel 15,0/20,0
galvanised
8 cm
Length: 37 cm
Spanner for universal climbing cone
15.0/20.0 1.0 581448
Cl pour cne universelle 15,0/20,0
Universal-Konusschlssel 15,0/20,0
galvanised
Length: 9 cm
Wrench width: 50 mm
DIN DIN DIN DIN DIN
t e s t e d
18216
DIN DIN DIN DIN DIN
t e s t e d
18216
Internet: http: // www.doka.com
sterreichische Doka
Schalungstechnik GmbH
Reichsstrae 23
A-3300 Amstetten,
Telephone: (0 74 72) 6 05-0
Telefax: (0 74 72) 6 44 30
Deutsche Doka
Schalungstechnik GmbH
Frauenstrae 35
D-82216 Maisach,
Telephone: (0 81 41) 3 94-0
Telefax: (0 81 41) 3 94-405
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F 125 Aebdbb 6

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Instructions for

assembly and use

Pressure spindle MF 240 26.0 580680

Suspended platform MF 75 - 5.00 m 69.8 580667

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