Control Valve with Radial Stage Nozzle

ZK 29 ASME
Class 900
1", 2", 3", 4", 6"
ZK 29/14, 2"
with anged ends
ZK 29/20, 2"
with butt-weld ends
Description
Control valve designed for reducing high differential pressures. It is used in industrial installations and power plants as
Injection-cooling valve Warm-up valve
Drain valve Continuous blowdown valve
Feedwater control valve Leak-off valve
Steam control valve
All internals are exchangeable. Leakrate A in accordance with EN 12266-1 and Class VI in accordance with ANSI FCI 70-2-2003.
Optional extras:
Connection for sealing uid Self-tightening stufng box
Adjustable lift limitation in the closing direction Sample valve on request
Types of actuators and operation
The control valve ZK 29 is suitable for the following actuators:
ZK 29/01 Manual operation, not convertible to electric rotary actuators
(only 1" up to 3", otherwise ZK 29/02)
ZK 29/02 Manual operation, design with insert bush of form B1, EN ISO 5210,
convertible to an electric rotary actuator
ZK 29/12 Design for attaching an electric rotary actuator with
threaded bush of form A, EN ISO 5210*)
ZK 29/13 Electric linear actuator*)
ZK 29/14 Design with insert bush for attaching an electric rotary actuator with
insert bush of form B1, EN ISO 5210
ZK 29/20 Pneumatic diaphragm actuator
ZK 29/30 Lever without attached quarter-turn actuator*
ZK 29/31 Lever prepared for attaching a quarter-turn actuator*)
ZK 29/40 Hydraulic cylinder*)
*) Special actuator more detailed information on request.
Pressure/Temperature Ratings
ZK 29 ASME, Class 900
PS (max. admissible pressure) [barg] 155 138 109 75 20
TS (max. admissible temperature) [C] 20 250 400 500 593
PS (max. admissible pressure) [psig] 2248 2001 1580 1087 290
TS (max. admissible temperature) [F] 68 482 752 932 1099
P (admissible differential pressure)
[bar] 100
[psi] 1450
Calculated in accordance with ASME B16.34
Materials
Body 1" and 2" A182 F12 Cl. 2
Body 3", 4", 6" A217 WC6
Bolts A193 B16
Nuts A194-7
0
20 / 290
40 / 580
60 / 870
80 / 1160
100 / 1450
120 / 1740
140 / 2030
160 / 2320
180 / 2610
0 100
212
200
392
300
572
400
752
500
932
600
1112
700
1292
P
S



(
m
a
x
.

a
d
m
i
s
s
i
b
l
e

p
r
e
s
s
u
r
e
)


[
b
a
r
g
]

/

[
p
s
i
g
]
TS (max. admissible temperature) [C] / [F]
Operating Range
End Connections
Flange: Class 300, Class 600, Class 900
Butt-weld ends: Schedule 40, Schedule 80
Socket-weld end: Class 3000, Class 6000
Other sizes available on request.
Data Sheet 819014-00
Issue Date: 05/10
ZK 29/20
with pneumatic diaphragm actuator
ZK 29/14
with electric rotary actuator
H
D
H
2
L1
L
H
1
H
5
D1
H
3
,

H
4
L
ZK 29/01
with handwheel
H
5
W
i
t
h
d
r
a
w
a
l


d
i
s
t
a
n
c
e

H
6
H
5
Pneumatic diaphragm actuator
Dimen-
sions
PB 502 PB 700 PB 1502 PB 3002
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]
D 352 13.8 405 15.9 548 21.5 548 21.6
H 460 18.1 600 23.6 800 31.5 1140 44.9
Valve size
1" 2" 3" 4" 6"
Dimensions
H1
[mm] 123 150 213 242 275
[inch] 4.8 5.9 8.4 9.5 10.8
H2
[mm] 266 317 402 545 661
[inch] 10.5 12.5 15.8 21.5 26.0
H3 with ZK29/01
[mm] 272 330 415
[inch] 10.7 13.0 16.3
H4 with ZK29/02
[mm] 322 387 472 595 740
[inch] 12.7 15.2 18.6 23.4 29.1
H5
[mm] 55 92 100 114 162
[inch] 2.2 3.6 3.9 4.5 6.4
H6
[mm] 103 115 156 209 135
[inch] 4.1 4.5 6.1 8.2 5.3
D1
[mm] 125 200 200 320 500
[inch] 4.9 7.9 7.9 12.6 19.7
Overall length of ange
L1
CL300
[mm] 197 267
*) *) *)
[inch] 7.8 10.5
CL600
[mm] 210 286 337 394 508
[inch] 8.3 11.3 13.3 15.5 20.0
CL900
[mm] 292 375 387 511 714
[inch] 11.5 14.8 15.2 20.1 28.1
Socket-weld ends (overall length CL3000 optionally possible for CL6000 )
L
CL3000
[mm] 210 286
[inch] 8.3 11.3
CL6000
[mm] 279 375
[inch] 11.0 14.8
Butt-weld ends (overall length CL600 optionally possible for CL900 )
L
CL300
[mm] 210 286 337 394 508
[inch] 8.3 11.3 13.3 15.5 20.0
CL600
[mm] 210 286 337 394 508
[inch] 8.3 11.3 13.3 15.5 20.0
CL900
[mm] 279 375 460 530 768
[inch] 11.0 14.8 18.1 20.9 30.2
e.g. for
pipe Sched 80
[mm]
33.4 x
4.5
60.3 x
5.5
88.9 x
7.6
114.3 x
8.6
168.3 x
11
Other sizes available on request. *) on request
Weight
PB 502 PB 700 PB 1502 PB 3002
[kg] 28 40 124 240
[lb] 62 88 273 528
ZK RADIAL STAGE NOZZLE

Kv
s
values and technical data for selecting rotary acutators
Cv values and technical data for selecting rotary acutators
Valve
size
Characteristic Cv


[Us gal/min]
Valve
stroke

[inch]
Revs./
stroke
Max. admiss.
torque
for opening /
closing
[lb.ft]
Type / size of
actuator
ISO 5210
1"
Linear 0.8 1.6 2.4 0.63 4 14.74 B1-F10
Equal % 0.8 1.6 2.4 0.63 4 14.75 B1-F10
2"
Linear 3.5 7.0 10.4 1.30 8.3 44.25 B1-F10
Equal % 3.5 6.4 9.2 1.30 8.3 44.25 B1-F10
3"
Linear 16.2 24.3 32.4 1.77 11.3 44.25 B1-F10
Equal % 10.4 17.3 24.3 1.77 11.3 44.25 B1-F10
4"
Linear 23.1 38.2 53.2 2.36 12 70.07 B1-F10
Equal % 17.3 28.9 40.5 2.36 12 70.07 B1-F10
6"
Linear 80.9 115.6 150.3 3.54 15 158.57 B1-F14
Equal % 69.4 98.3 127.2 3.54 15 158.57 B1-F14
Other data are possible for special designs.

Turbulence chambers
(sleeves shifted)
Valve plug
Control edge
Orices of the
sleeve insert
(sleeves not shifted)

Seat
Valve
size
Characteristic Kvs


[m/h]
Valve
stroke

[mm]
Revs./
stroke
Max. admiss.
torque
for opening /
closing
[Nm]
Type / size of
actuator
ISO 5210
1"
Linear 0.7 1.4 2.1 16 4 20 B1-F10
Equal % 0.7 1.4 2.1 16 4 20 B1-F10
2"
Linear 3 6 9 33 8.3 60 B1-F10
Equal % 3 5.5 8 33 8.3 60 B1-F10
3"
Linear 14 21 28 45 11.3 60 B1-F10
Equal % 9 15 21 45 11.3 60 B1-F10
4"
Linear 20 33 46 60 12 95 B1-F10
Equal % 15 25 35 60 12 95 B1-F10
6"
Linear 70 100 130 90 15 215 B1-F14
Equal % 60 85 110 90 15 215 B1-F14
Other data are possible for special designs.
Type
1" 2" 3" 4" 6"
[kg] [lb] [kg] [lb] [kg] [lb] [kg] [lb] [kg] [lb]
ZK 29/14
Flanged*) 20 44 45 99 69 152 115 254 193 425
Butt-weld ends 13 29 24 53 48 106 76 168 147 324
ZK 29/20
Flanged*) 16 35 45 99 67 148 103 227 183 403
Butt-weld ends 9 20 24 53 46 101 64 141 137 302
ZK 29/01
Flanged*) 18 40 44 97 69 152
Butt-weld ends 15 33 25 55 54 119
ZK 29/02
Flanged*) 21 46 47 103 71 156 121 267 208 458
Butt-weld ends 14 31 26 57 50 110 82 181 162 357
*) max. value regarding Class/nominal pressure
Weight without actuator
Sectional view of ZK radial stage nozzle
Flow through ZK 29 radial stage nozzle
Valve plug
Stage nozzle
Function
The ZK radial stage nozzle guarantees maximum wear resistance and ultra tight shut-off and combines the function of a
control valve with a shut-off valve.
Each control valve is equipped with a ZK radial stage nozzle
.
This system consists of several sleeves nesting within one another, containing radial orces drilled in them. By rotation of
the sleeves, the orices are shifted relative to one another, thus forming a large number of throttling points in parallel, with
turbulence chambers (expansion chambers) in between.
The owrate through the ZK radial stage nozzle is set by means of the valve plug. Depending on its position, this valve plug
opens up the individual orices partially or completely, thus producing different owrates.
As a result of this design, the pressure drop is reduced in steps and the medium owing through is split up into many partial
ows. This ensures high resistance to wear and reduces the noise level.
On the valve plug, there is a control edge which is separate from the seat surface and which closes the orices of the sleeve
insert before the valve plug comes to rest completely against the seat ring. As a result, wear is prevented on the surface of
the seat. Because of the multiple, step-by-step expansion in the turbulence chambers, the pressure drop in the region of
the seat is minimized.
Control Valve with Radial Stage Nozzle

ZK 29 ASME
Class 900
DN 1", 2", 3", 4", 6"
GESTRA AG
P. O. Box 10 54 60, D-28054 Bremen
Mnchener Str. 77, D-28215 Bremen
Telephone 0049 (0) 421 35 03 - 0, Fax 0049 (0) 421 35 03-393
E-mail gestra.gmbh@owserve.com, Internet www.gestra.de
819014-00/05-2010cm (808839-00) GESTRA AG Bremen Printed in Germany
Capacity chart, hot water t
s
5 K
Capacity chart, cold water
Capacity Charts
The charts show the max. owrates of cold and hot (con-
densed) water at the extreme regulation position with linear
characteristic curves and maximum Kvs value.















Order & Enquiry Specication
GESTRA Control Valve with Radial Stage Nozzle

ZK 29
Sizing: p = . . . barg / psig, t = . . . C / F or Class
Operation: load conditions (1 to 3)
Fluid: ......................
Actuator: Electric ................................................. (make)
ON / OFF or MODULATING CONTROL
Voltage/Hz ........................ /..............................
Pneumatic.............................................. (make)
Spring to open:
Spring to close:
Handwheel: yes / no
Positioner: yes / no
1 2 3
p1 [bara]/[psia]
t1 [C]/[F]
p2 [bara]/[psia]
m [kg/h]/[lb/h]
Please enter data.
Inspection & Certication
Documentation regarding material tests and in-house
examination with test report EN10204-2.2 or inspection
certicate EN10204-3.1 or 3.2 available at extra cost.
All inspection requirements have to be stated with the enquiry
or order. After supply of the equipment certication cannot be
established. Charges and extent of the above mentioned test
certicates as well as the different tests conrmed therein
are listed in our Price List "Test and Inspection Charges for
Standard Equipment". For other tests and inspections than
those listed above, please consult us.
Backpressure chart for hot water
0,2 0,4 0,6 0,8 1,0
C
o
r
r
e
c
t
i
o
n

f
a
c
t
o
r

K

Pressure ratio p2 /p1 (absolute)
1,0
0,8
0,6
0,4
0,2
0,0
1
1 2 3 4 6 8 10 20 30 40 60 80 100
6
30
100
200
300
400
4409171
1500000
3000000
200000
60000
130000
40000
20000
8000
10000
6000
4000
2204
600
800
1000
2000
400000
800000
[psi]
[bar]
[t/h] [lbs/h]
3
20
2
4
8
10
40
60
80
30 40 60 80 200 100 400 600 900 1450 14,5
Differntial pressure
C
a
p
a
c
i
t
y
DN 25
DN 50
DN 80
DN 100
DN 150
1
1 2 3 4 6 8 10 20 30 40 60 80 100
6
30
100
200
300
400
528344
250000
25000
10000
16000
5000
3000
1000
800
400
264
600
800
1000
2000
50000
[psi]
[bar]
[m /h]
3
[US gal/h]
3
20
2
4
8
10
40
60
80
30 40 60 80 200 100 400 600 900 1450 14,5
Upstream pressure
C
a
p
a
c
i
t
y
DN 25
DN 50
DN 80
DN 100
DN 150
If p2/p1 > 0.5 multiply the capactity value by the correction factor K taken from the backpressure chart.
Supply in accordance with our
general terms of business.