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Transmission plug

snapped into place

ECU plug
snapped into place

Check plug
connections

Check cable
harness layout

Check oil level


Stationary range
Oil range,
transmission {
stationary
(up to max.
40 mm above
max. warm
oil mark)

Install. Guidelines,
Function and
Commissioning

Check air line of


accumulator charge
valve
- installed in accordance
with pneumatic diagram?
- correct cross-section
- damage, chafe marks

12

13

HP 502 C
HP 592 C
HP 602 C

15
2

16

10 6

11

14
17

11
12
13
14
15

Perform vehicle safety


check
according to manufacturers instructions !
3

!
Check oil at 80 C

Oil range {
warm 80 C

16
17

Start
START

Connect TESTMAN
unit

Key to drawing:
1
2
3
4
5
6
7
8
9
10

1 2 3 D N R

Engine

Not possible - OK

OEM Pre-delivery inspection


8

Check starter interlock


- Apply foot brake
- Apply parking brake !

Transmission electrical power plug


EST 46 C / EST 47 C plug
Retarder plug
Accumulator plug
Temperature sensor plug
Kickdown switch
MOBiDIG connection plug
Speed range selector (Push-button switch)
Dipstick (Check oil level, oil condition)
Pedal brake valve for actuation of service
brake and continuously retarder actuation
via CAN
Accelerator pedal
Retarder switch OFF - ON
Vehicle power supply
Pressure switch for NBS
EST 46 C / EST 47 C electronic control
unit
Electric retarder hand lever
Speedometer pulse sensor

- Read error memory


and erase.
- Observe safety specifications !

Check EOL
parameter
assignment
see Vehicla data

Check oil at 30 C
- START engine
- max. engine
idling speed
700 rpm
Oil range {
cold 30 C

014656

Check after test run


- Transmission oil level
- Check for leaks:
transmission
and pneumatic
circuit

Error memory
- Read
- repeated test drive
if necessary
- Erase

Test run

- Shift quality
- Noises
- Vibrations

TESTMAN-Check
to be carried out during
vehicle test drive
- NBS
- Retarder
- Up- and downshifts
in all load ranges

1 2 3 D N R

TESTMAN-Check
to be carried out with
vehicle standing still

OEM PRE-DELIVERY INSPECTION

OEM: ................................................................

CUSTOMER: ........................................................

VEHICLE TYPE: ...................................................


LOCATION: .........................................................

RELEASE/NAME: ................................................

Chassis No.: ................................................................................................


Mileage (km): .............................................................................................

Transmission Parts List No.: ......................................................................


Transmission No.: .......................................................................................

ECU Parts List No.: ...................................................................................


ECU No.: ....................................................................................................
Is error memory erased?

Yes

No

REPORT / NOTES / SPECIAL REMARKS:

Date: ....................... Place: ............................................... Signed: ....................................................


ZF FRIEDRICHSHAFEN AG
D-88038 Friedrichshafen, Service Werk 2
Phone: (07541) 77-0 Fax: (07541) 77-5726

Order No.: 4149 754 101a