16182500A

(3/01).00
0970C
Gas Cylinder Scale
Installation and Service
Manual
Mettler-Toledo, Inc. 2001
No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying and recording, for any purpose without the express written permission
of Mettler-Toledo, Inc.
U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.
INTRODUCTION
This publication is provided solely as a guide for individuals who have received Technical Training in
servicing the METTLER TOLEDO product.
Information about METTLER TOLEDO Technical Training can be obtained by writing, calling, or faxing:
METTLER TOLEDO
1900 Polaris Parkway
Columbus, Ohio 43240 USA
phone: (614) 438-4511
fax: (614) 438-4958
www.mt.com
WARNING!
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
properly, i.e., in accordance with the instructions manual, may cause harmful interference to radio
communications. It has been tested and found to comply with the limits for a Class A computing device,
pursuant to Subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection
against such interference when operated in a commercial environment. Operation of this equipment in a
residential area is likely to cause interference to radio communications, in which case the user at his own
expense will be required to take whatever measures may be required to correct the interference.
METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR
CHANGES WITHOUT NOTICE.
Precautions
WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE
THIS EQUIPMENT. EXERCISE CARE WHEN MAKING
CHECKS, TESTS, AND ADJUSTMENTS THAT MUST BE
MADE WITH POWER ON. FAILING TO OBSERVE THESE
PRECAUTIONS CAN RESULT IN BODILY HARM.
WARNING
FOR CONTINUED PROTECTION AGAINST SHOCK
HAZARD, CONNECT TO PROPERLY GROUNDED OUTLET
ONLY. DO NOT REMOVE THE GROUND PRONG.
WARNING
DISCONNECT ALL POWER TO THIS UNIT BEFORE
INSTALLING, SERVICING, CLEANING, OR REMOVING THE
FUSE. FAILURE TO DO SO COULD RESULT IN BODILY
HARM AND/OR PROPERTY DAMAGE.
CAUTION
BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC
EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST 30 SECONDS.
FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN BODILY HARM OR
DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT.
CAUTION
OBSERVE PRECAUTIONS FOR HANDLING
ELECTROSTATIC SENSITIVE DEVICES.
WARNING
IF USED IN A HAZARDOUS AREA, THE HAZARDOUS
AREA MUST BE MADE SAFE PRIOR TO INSTALLATION,
REPLACEMENT, OR TROUBLESHOOTING. FAILURE TO
COMPLY COULD RESULT IN PERSONAL INJURY,
DEATH, AND/OR PROPERTY DAMAGE.
READ this manual BEFORE
operating or servicing this
equipment.
FOLLOW these instructions
carefully.
SAVE this manual for future
reference.
DO NOT allow untrained
personnel to operate, clean,
inspect, maintain, service, or
tamper with this equipment.
ALWAYS DISCONNECT this
equipment from the power
source before cleaning or
performing maintenance.
CALL METTLER TOLEDO for parts,
information, and service.
Contents
1 Introduction....................................................................................................... 1-1
0970C Gas Cylinder Scale.................................................................................................. 1-1
Model Number.................................................................................................................... 1-2
Power Supply Requirements................................................................................................ 1-2
Load Cell Specifications...................................................................................................... 1-3
Approvals........................................................................................................................... 1-3
Dimensions........................................................................................................................ 1-5
2 Inspection and Site Selection ............................................................................. 2-1
Inspection .......................................................................................................................... 2-1
Site Selection..................................................................................................................... 2-1
3 Installation........................................................................................................ 3-1
General Guidelines............................................................................................................. 3-1
Installation......................................................................................................................... 3-1
Calibration......................................................................................................................... 3-2
4 Routine Care and Maintenance ........................................................................... 4-1
General.............................................................................................................................. 4-1
Site Inspection ................................................................................................................... 4-1
Scale Inspection................................................................................................................. 4-1
5 Troubleshooting................................................................................................. 5-1
General.............................................................................................................................. 5-1
Isolate the Problem............................................................................................................ 5-2
Check Wiring...................................................................................................................... 5-2
Check Load Cell ................................................................................................................. 5-3
Check Mechanical Components ........................................................................................... 5-3
Load Cell Replacement Procedure ....................................................................................... 5-4
6 Service Parts ..................................................................................................... 6-1
0970C Gas Cylinder Scale.................................................................................................. 6-2
7 Reference Material ............................................................................................ 7-1
Reference Drawings............................................................................................................ 7-1
Recommended Spare Parts ................................................................................................. 7-1
Chapter 1: Introduction
0970C Gas Cylinder Scale
(3/01) 1-1
1 Introduction
0970C Gas Cylinder
Scale
The Model 0970C scale is designed for weighing gas cylinders that exert a distributed
load while centered on the upper loading plate. It consists of a 250-kg torsion ring load
cell attached to a mounting plate (bottom) and a loading plate (top). A mounting bolt
transfers weight from the loading plate to the load cell. A set screw is located at each
corner of the scale to protect the load cell against overloading.
Figure 1-1: Model 0970C Gas Cylinder Scale
This manual explains how to install and service Model 0970C gas cylinder scales. If
any information is incorrect or missing from the manual, please use the Publication
Suggestion Report at the back of the manual to tell us about it.
METTLER TOLEDO 0970C Gas Cylinder Scale Installation and Service Manual
(3/01) 1-2
Model Number
Table 1-1 shows how the model number is configured for a Model 0970C gas cylinder
scale (0970C1X2401).
Model Number Configuration
XXXX X X XX X -XX
Model Weigh Module
Type
# of Modules Load Cell Capacity Metrology Custom Sequence
0970 C = Custom 1 X2 = 250 kg 4 = C3 Ex,
5Kd NTEP, FM
01 = Gas Cylinder Scale
Table 1-1: Load Cell Configuration
Power Supply
Requirements
A METTLER TOLEDO digital indicator is used to power the analog load cell in a Model
0970C gas cylinder scale. Refer to the digital indicators service manual for the
indicators power requirements.
Chapter 1: Introduction
Load Cell Specifications
(3/01) 1-3
Load Cell
Specifications
Model: RLC
Capacity (E
max
): 250 kg
Rated output (RO): 1.75 mV/V
Maximum excitation voltage: 30 VDC maximum
Input terminal resistance: 1,100 50 ohms
Output terminal resistance: 1,025 50 ohms
Sealing: Hermetically sealed, IP66 and IP68
Material: Stainless steel
Cable length: 5 meters (16.5 feet)
Temperature range (compensated): -10C to +40C
(+14F to +104F)
Safe side load: 100% of E
max
Safe overload: 150% of E
max
Combined error (linearity and
hysteresis):
0.02% of rated output
Zero balance: 1.5% of rated output
Approvals
OIML Certification
Model RLC load cells meet or exceed OIML requirements for R60 C3 3000 divisions.
Ex Approval
Model RLC load cells have European Approval for use in hazardous areas. Approval is
to EEx ib IIC T6 (certification number Ex-94.C.2142).
Factory Mutual Approval
Model RLC load cells have Factory Mutual entity approval for use in hazardous areas.
Refer to Figure 1-2 for the control drawing.
METTLER TOLEDO 0970C Gas Cylinder Scale Installation and Service Manual
(3/01) 1-4
Figure 1-2: Control Drawing for RLC Load Cell
Chapter 1: Introduction
Dimensions
(3/01) 1-5
Dimensions
Load Cell
Capacity
A B C D E
250 kg
235 mm
(9.25 inches)
13 mm
(0.5 inch)
10 mm
(0.375 inch)
51 mm
(2.0 inches)
1 mm
(0.0625 inch)
Table 1-2: 0970C Gas Cylinder Scale Dimensions
A
A
B
C
D E
Chapter 2: Inspection and Site Selection
Inspection
(3/01) 2-1
2 Inspection and Site Selection
Inspection
When you receive your scale, inspect the packing container and scale for freight
damage. Inspect the following:
1. Load cell and suspension assembly
2. Load cell cable
3. Platform assembly and overload stop screws
If you find damage, contact your freight carrier immediately.
Site Selection
Installation problems are often caused by inappropriate site conditions. Before installing
the scale, make sure the site meets the following criteria:
The support surface of the cabinet or other structure on which the scale will be
installed should be level.
The cabinet or other structure must be strong enough to support a fully loaded
scale.
No heavy vibrations or wind currents at or near the scale.
No excessive or unusual loading caused by the site or equipment.
Access to the load cell for service.
A location near the scale to mount the indicator.
If the site meets the criteria listed here, proceed with the installation. Otherwise, make the
necessary adjustments before installing the scale.
Chapter 3: Installation
General Guidelines
(3/01) 3-1
3 Installation
General Guidelines
WARNING
IF USED IN A HAZARDOUS AREA, THE HAZARDOUS
AREA MUST BE MADE SAFE PRIOR TO INSTALLATION,
REPLACEMENT, OR TROUBLESHOOTING. FAILURE TO
COMPLY COULD RESULT IN PERSONAL INJURY,
DEATH, AND/OR PROPERTY DAMAGE.
Do Not Cut the Load Cell Cable
Cutting the load cell cable will affect compensation and void the warranty.
Protect the Load Cell from Damage
Load cells can be damaged if too much weight is placed on them. To protect the
load cells, the scale has an overload stop at each corner. The overload gaps are
set at the factory and should be maintained at the factory setting: 1/16" (1 mm).
Figure 3-1: Overload Stop Gaps
Installation
The 0970C gas cylinder scale is delivered fully assembled. The following instructions
explain how to set it up and connect it to a scale indicator.
1. Remove all packing material from the scale.
2. Position the scale on the cabinet or other structure where it will be used.
Make sure that the loading plate faces upward. This is the square plate with the
jam nut located in the center of it (see Figure 3-1).
Make sure that the surface of the loading plate is level. Adjust the cabinet or
support structure to level the plate if necessary.
Overload Gap
1/16" (1 mm)
Overload Gap
1/16" (1 mm)
Loading Plate
Jam Nut
METTLER TOLEDO 0970C Gas Cylinder Scale Installation and Service Manual
(3/01) 3-2
Make sure the loading plate does not touch any surrounding structure.
Make sure that there is room to route the load cell cable to where the indicator
will be mounted. The load cell cable should not be pulled tight and should not
be pinched by the scale assembly or surrounding structures.
3. Connect the load cell cable to the terminals inside the scale indicator according to
the wiring codes shown in Table 3-1.
Note: The load cell is supplied with a standard length of cable (5 meters). Do not
lengthen or shorten load cell cables in the field! Changing the length of a load cell
cable will affect compensation and void the warranty. If a cable is too long,
simply coil the excess cable and place it near the scale indicator. Nonstandard
lengths of cable can be ordered for applications that require them.
Load Cell Connection to Indicator
Function Load Cell Wire Color
+ Excitation Pink
+ Sense*
+ Signal Brown
Shield Bare
- Signal White
- Sense*
- Excitation Gray
*The load cell does not have a +Sense or Sense wire. You will need to jumper the
indicators +Sense terminal to its +Excitation terminal and jumper its Sense
terminal to its Excitation terminal.
Table 3-1: Wiring Codes
4. Form a drip loop in the cable so that water will not run down the cable onto the
load cell or indicator.
Calibration
Once the scale has been installed and wired, calibrate it according to the instructions in
the manual for the scale indicator.
Chapter 4: Routine Care and Maintenance
General
(3/01) 4-1
4 Routine Care and Maintenance
General
Once you have installed your scale, you should have an authorized METTLER TOLEDO
service representative periodically inspect and calibrate it. If the scale is used for legal-
for-trade purposes, consult the local weights and measures authorities for minimum
inspection requirements. Contact your local authorized METTLER TOLEDO service
representative for information about periodic inspection and calibration services.
Site Inspection
Make sure that the scale site remains in good condition. Check for the following:
Overloading or excessive vibration
Build-up of debris or material under or around the scale that could prevent the scale
from moving freely
Scale Inspection
During periodic inspections of the scale, check the following:
Signs of unusual wear to the load cell or loading plate
Binding between the loading plate and surrounding structure
Load cell cable: Is it damaged? Does it bind the scale?
Repeatability of the scale
Chapter 5: Troubleshooting
General
(3/01) 5-1
5 Troubleshooting
General
WARNING
PERMIT ONLY QUALIFIED PERSONNEL TO SERVICE
THIS EQUIPMENT. EXERCISE CARE WHEN MAKING
CHECKS, TESTS, AND ADJUSTMENTS THAT MUST BE
MADE WITH POWER ON. FAILING TO OBSERVE THESE
PRECAUTIONS CAN RESULT IN BODILY HARM.
CAUTION
BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC
COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC
EQUIPMENT, ALWAYS REMOVE POWER AND WAIT AT LEAST 30 SECONDS.
FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN BODILY
HARM OR DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT.
WARNING
IF USED IN A HAZARDOUS AREA, THE HAZARDOUS
AREA MUST BE MADE SAFE PRIOR TO INSTALLATION,
REPLACEMENT, OR TROUBLESHOOTING. FAILURE TO
COMPLY COULD RESULT IN PERSONAL INJURY,
DEATH, AND/OR PROPERTY DAMAGE.
If a scale is not working properly, find out as much about the problem as possible. Try
to determine whether the problem is constant or intermittent. Mechanical and electrical
influences can cause malfunctions, so be patient and use sound logic when
troubleshooting.
Check the load cell cable for damage and check all connections for any loose/incorrect
wiring. Examine the physical location of the scale, checking for the following:
Water
Corrosive materials
Unlevel floors
High vibrations
Air currents
Physical damage to the scale
METTLER TOLEDO 0970C Gas Cylinder Scale Installation and Service Manual
(3/01) 5-2
Isolate the Problem
To determine whether the problem is in the scale or the digital indicator:
1. Remove power from the system.
2. Disconnect the indicator from the scale, and connect the indicator to a load cell
simulator (analog load cell simulators are available from METTLER TOLEDO).
3. Reapply power. If the problem persists, consult the indicator manual for further
troubleshooting assistance.
4. If the problem is NOT present with the load cell simulator attached to the indicator,
remove power, disconnect the simulator, and reconnect the scale. If the problem
persists, continue troubleshooting the scale.
Check Wiring
1. Remove power from the indicator.
2. Make sure that the cable is connected tightly to the load cell.
3. Open the indicators enclosure and make sure that all wiring connections are tight
and that no insulation material is touching the terminal contacts.
4. Check all cable connections for correct wiring. The wiring color codes are given in
Table 5-1.
5. Make sure that the trim resistor is still installed on the white (- Signal) load cell wire.
6. Check all cable connectors and cord grip caps on the indicator. Tighten any loose
connectors.
Load Cell Connection to Indicator
Function Load Cell Wire Color
+ Excitation Pink
+ Sense*
+ Signal Brown
Shield Bare
- Signal White
- Sense*
- Excitation Gray
*The load cell does not have a +Sense or Sense wire. You will need to jumper the
indicators +Sense terminal to its +Excitation terminal and jumper its Sense
terminal to its Excitation terminal.
Table 5-1: Wiring Codes
Chapter 5: Troubleshooting
Check Load Cell
(3/01) 5-3
Check Load Cell
1. Remove power from the indicator. Disconnect the load cell from the indicator and
check for proper input/output resistances (see Table 5-2).
Measuring Points Resistance
Any lead to shield or ground Infinity
+Exc (Pink) to -Exc (Gray) 1,050 to 1,150 ohms
+Sig (Brown) to -Sig (White) 975 to 1,075 ohms
Table 5-2: Load Cell Measuring Points
2. If resistance is within specification, perform a shorted-signal symmetry test.
Short the signal leads together and place one multimeter lead on the shorted
signals and one lead on the +Excitation wire. Note the resistance value.
Remove the lead from the +Excitation wire and place it on the Excitation wire.
The two resistance values should be approximately equal.
3. If the load cell passes the shorted-signal test, reconnect it and reapply power to the
scale. Confirm that the proper excitation voltage is reaching the load cell by placing
multimeter leads on the excitation positions of each load cell terminal.
4. If proper excitation voltage is reaching the load cell, check the output signal from
the cell by disconnecting the signal leads and measuring voltage output. If the
dead-load output is particularly high or low, the load cell is suspect. The maximum
output possible from any cell is 26.25 mV at 15 VDC excitation and loaded to
gross capacity.
5. If the load cell has an unusual signal, remove all load from the cell.
With the power on, measure the output from the load cell. The no-load zero
output should be 1.5% of the full scale output. For example, if the excitation
voltage is 15 VDC, then the full scale output would be 30 mV and the no-load
zero output should be within 0.45 mV.
6. If the load cell fails any of the above tests, replace it.
Check Mechanical
Components
Because the 0970C scale design is so simple, only a few mechanical components
require troubleshooting. Check the following:
Check the scale to make sure no parts are bent or worn.
Make sure the loading plate is level and does not bind with the surrounding
structure.
Check the overload stop gaps.
METTLER TOLEDO 0970C Gas Cylinder Scale Installation and Service Manual
(3/01) 5-4
Load Cell Replacement
Procedure
Remove Load Cell
1. Remove power to the indicator and disconnect the load cell cable from the
indicator.
2. Use a 16-mm hex socket wrench to remove the jam nut and lock washer.
3. Lift the loading plate off the load cell mounting bolt.
4. Use a 5-mm hex Allen wrench to remove the mounting bolt from the load cell.
5. Turn the mounting plate upside down, and then use a 5-mm hex Allen wrench to
remove the three screws that hold the load cell to the plate.
Figure 5-1: Load Cell Replacement
Jam Nut
Lock Washer
Loading Plate
Mounting Bolt
Load Cell
Mounting Plate
Screws
Chapter 5: Troubleshooting
Load Cell Replacement Procedure
(3/01) 5-5
Install New Load Cell
1. Position the new load cell on the mounting plate so that the three holes in the
bottom of the load cell line up with the holes in the mounting plate.
2. Insert the three screws and tighten them with a 5-mm hex Allen wrench to fasten the
load cell to the mounting plate. Torque the screws to 17 ft-lb.
3. Apply Loctite (242 or better) to the threads on the lower part of the mounting bolt,
and insert the bolt into the opening in the center of the load cell. Tighten the bolt
with a 5-mm hex Allen wrench.
4. Position the loading plate so that the hole in the center of the plate fits over the top
of the mounting bolt. The overload stop screws should be pointing down toward the
mounting plate, and the loading plate should be aligned with the mounting plate.
5. Place the lock washer and jam nut on the mounting bolt and tighten the nut with a
16-mm hex socket wrench to fasten the loading plate to the lower scale assembly.
6. Make sure the overload stop gaps are set to 1/16" (1 mm). If the stop gaps need to
be adjusted, loosen the jam nuts with a 10-mm hex wrench, adjust the stops with a
screwdriver, and then retighten the jam nuts. See Figure 5-2.
7. Position the scale on the cabinet or support structure and make sure that the
loading plate is level.
8. Reconnect the load cell cable to the indicator and power-up the indicator.
9. Recalibrate the scale.
Figure 5-2: Overload Stop Gaps
Jam Nut
Overload Gap
1/16" (1 mm)
Overload Gap
1/16" (1 mm)
Adjust Stop Gaps
with Screwdriver
Chapter 6: Service Parts
0970C Gas Cylinder Scale
(3/01) 6-1
6 Service Parts
Refer to the following drawing and table when ordering parts for a Model 0970C gas
cylinder scale.
METTLER TOLEDO 0970C Gas Cylinder Scale Installation and Service Manual
(3/01) 6-2
0970C Gas Cylinder
Scale
Figure 7-1: 0970C Gas Cylinder Scale Parts
2
1
3
4
5
6
9
8
7
Chapter 6: Service Parts
0970C Gas Cylinder Scale
(3/01) 6-3
Ref. No. Part Number Description Qty.
1 TB600935-050 250-kg Load Cell, OIML C3, Ex, FM, SS, 5-meter cable 1
2 MZ0901020116 Hex Nut, M10, Stainless Steel 1
3 MZ0901030117 Lock Washer, M10, Stainless Steel 1
4 TA601022-SS Loading Plate, Type 304 Stainless Steel 1
5 MZ0901020115 Hex Nut, M6, Stainless Steel 4
6 MZ0901010548 Set Screw, M6 x 1 x 35 mm long, Stainless Steel 4
7 TN601023 Mounting Bolt, M10 x 1.5, Stainless Steel 1
8 TA601021-SS Mounting Plate, Type 304 Stainless Steel 1
9 MZ0901010543 Socket Head Cap Screw, M6 x 1 x 10 mm long, Stainless Steel 3
Table 7-1: 0970C Gas Cylinder Scale Parts
Chapter 7: Reference Material
Reference Drawings
(3/01) 7-1
7 Reference Material
Reference Drawings
General Dimensions Control Drawing
TB600918 TA800818
Table 7-1: Reference Drawings
Recommended Spare
Parts
Qty. Part Number Description
1 TB600935-050 Load cell
3 MZ0901010543 Load cell mounting screw
1 TN601023 Loading plate mounting bolt
Table 7-2: Recommended Spare Parts
METTLER TOLEDO
Publication Suggestion Report
If you have suggestions concerning this publication, please complete this form and fax it to (614) 841-7295
Publication Name: METTLER TOLEDO 0970C Gas Cylinder Scale Installation and Service Manual
Publication Part Number: 16182500A Publication Date: 3/01
PROBLEM(S) TYPE: DESCRIBE PROBLEM(S): INTERNAL USE ONLY
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METTLER TOLEDO
1900 Polaris Parkway
Columbus, Ohio 43240 USA
P/N: 16182500A
(3/01)
METTLER TOLEDO is a registered trademark of Mettler-Toledo, Inc.
2001 Mettler-Toledo, Inc.
Printed in USA
16182500A