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DOI 10.1007/s10562-012-0933-y
Received: 26 April 2012 / Accepted: 29 October 2012 / Published online: 11 December 2012
Springer Science+Business Media New York 2012
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F. J. Mendez et al.
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123
2 Experimental
2.1 Synthesis of Si-MCM-41
NaOH/SiO2 solution (SOL-I) was prepared with 400 mol of
NaOH (Riedel-de Haen) in 80 mL of deionized water followed by addition of 200 mol of SiO2 (Sigma-Aldrich). The
initial suspension was maintained under magnetic stirring at
95
Solid state magic angle spinning-nuclear magnetic resonance (29Si and 27Al-MAS-NMR), was carried out using a
Bruker ADVANCE 300. The spectra were recorded at
25 C, at a source frequency of 59.63 MHz (29Si) and
78.219 MHz (27Al).
Nitrogen adsorption/desorption isotherms were measured
with a Micromeritics-ASAP 2010 automatic analyzer at
liquid N2 temperature. Prior to the experiments, the samples
were degassed overnight under vacuum at 60 C. Specific
surface areas were calculated by the Brunauer-EmmettTeller method (SBET), the pore volume (Vp) was determined
by N2 adsorption at a relative pressure of 0.98 and pore size
distributions from the desorption isotherms by means of the
Barret-Joyner-Halenda (BJH) method.
2.5 Catalytic Activity Measurements
2.5.1 Thiophene Hydrodesulfurization
Catalyst samples (300 mg) were activated in situ in a
100 mL/min flow of a CS2/H2 mixture (1 vol% CS2) for
2 h at 300 C. Tests of thiophene HDS were carried out as
reported elsewhere [41] at 400 C and atmospheric pressure under a 100 mL/min flow of a thiophene/H2 mixture
(2.27 mol% thiophene). Reaction products were analyzed
by means of FID gas chromatography, with sampling of the
gas effluent occurring typically at 8 min intervals.
2.5.2 Polychlorinated Biphenyl Hydrodechlorination
The experimental reaction system was designed to work
under high pressure. A fixed-bed flow reactor (stainless-steel
tube with an internal diameter of 16 mm) was packed with
300 mg of catalyst particles. The catalyst was presulfided
using a mixture of 2 vol% H2S in H2 at 300 C for 1 h. After
presulfidation, the reactor was cooled down in the H2S/H2
stream to the desired temperature and thereafter it was
pressurized with hydrogen. The reactant solution (PCBs in
heptane) was then introduced into the reactor by means of a
high-pressure liquid pump (Isco 65D). The PCB HDCl
reaction was carried out under the following conditions:
temperature 350 C; total pressure 3.5 MPa; WHSV 28 h;
flow rate of liquid 32 mL/h; flow rate of H2 25 L/h; initial
concentration of PCBs 0.051.0 wt%; H2S partial pressure
0.3 9 105 Pa. Aroclor 1242 was a sample taken from
laboratory stock (kindly supplied by PDVSA-Intevep).
After steady state was reached (about 2 h), three samples
of liquid products were collected from a gasliquid separator
every 30 min. The activity was taken as the mean value
obtained for three samples. For each set of experiments a
back point was taken to check if any deactivation occurred.
The collected samples were analyzed by GCMS with a HP
5973 mass detector coupled to an HP 6890 GC, equipped
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(100)
(110)
(200)
(210)
Calcined
Uncalcined
10
2/Degree
the basal reflection shifts towards lower values of 2h, indicating the incorporation of aluminum, which results in an
expansion of the structure. These results were confirmed by
the increased wall thickness (d), lattice parameters (ao) and
interplanar distance (d100), as can be seen in Table 1.
Figure 3 shows the XRD patterns of calcined catalysts.
It can be noticed an intense reflection at 27.30 and six
weaker ones at 23.34, 25.68, 28.72, 33.72, 38.88 and
49.24, assigned to orthorhombic MoO3 (JCPDS card
5-0506) [40]. Furthermore, a smaller reflection at 2h of
43.22 is assigned to NiO in the hexagonal phase (JCPDS
card 44-1159) [40]. The intensities of the peaks located at
23.34 and 25.68, especially the latter one, increase with
Al loading, suggesting the formation of Al2(MoO4)3
(JCPDS card 23-0764) [33, 40], confirmed by a peak
located at 26.22 and two smaller reflections at 23.22 and
Al-MCM-41 (20)
Relative intensity (u.a.)
Al-MCM-41 (40)
Si-MCM-41
0
10
2/Degree
97
0.88
30
11
0.87
30
12
0.65
27
18
763
0.68
28
678
0.67
30
609
0.58
25
d100
)
(A
a0
)a
(A
SBET
(m2/g)
Si-MCM-41
35.3
40.8
1,124
Al-MCM-41(40)
36.6
42.3
898
Al-MCM-41(20)
39.0
45.0
784
NiMo/Si-MCM-41
NiMo/Al-MCM-41(40)
NiMo/Al-MCM-41(20)
Vp
(cm3/g)
pffiffi
Lattice parameter (a0) for a hexagonal structure: a0 = 2d100/ 3
NiMo/Al-MCM-41 (20)
Dp
)b
(A
Sample
NiMo/Al-MCM-41 (40)
NiMo/Si-MCM-41
20
25
30
35
40
45
50
2/Degree
MoO 3
NiO
Al2 (MoO4 )3
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F. J. Mendez et al.
98
-102.72 ppm
-112.14 ppm
Al-MCM-41 (20)
-92.02 ppm
900
Al-MCM-41(20)
Al-MCM-41(40)
Si-MCM-41
-60
-80
-100
-120
-140
-160
Al-MCM-41 (40)
600
Si-MCM-41
300
ppm
53.79 ppm
0.0
0.2
0.4
0.6
0.10 ppm
0.8
1.0
0)
Al-MCM-41(20)
Al-MCM-41(40)
80
60
40
20
-20
ppm
123
99
100
Al2O3
Si-MCM-41
Al-MCM-41(20)
Al-MCM-41(40)
90
80
75
% Conversion
Conversion (%)
NiMo/Al-MCM-41(40)
NiMo/Al-MCM-41(20)
60
NiMo/Si-MCM-41
45
60
40
20
30
15
0
30
60
90
120
150
180
20
40
60
80
100
120
Time / minutes
Time (min)
% Selectivity
CCH-CB
NiMo/Si-MCM-41
NiMo/Al-MCM-41(20)
NiMo/Al-MCM-41(40)
DCBP
8.6
0.4
14.0
9.1
1.5
3.0
123
100
4 Conclusions
A facile synthesis method for MCM-41 materials, which
does not involve hydrothermal treatments, has been
employed to synthesize both siliceous and silico-aluminous
supports for HDT catalysts. It has been found that varying
Si/Al ratios lead to different reactivities in HDS and HDCl,
likely as result of distinct characteristics of the active
phases on the supports. Thus, the NiMo/(Si/Al)-MCM41(40) material showed the highest conversion levels of
thiophene HDS, while the NiMo/(Si/Al)-MCM-41(20) one
was the most effective for BPCs HDCl.
Acknowledgments The authors would like to acknowledge financial
support by FONACIT through Projects S1-2002000447 and G-2005000444,
as well as the fine technical assistance of Pablo Quiroz and Oscar Zorrilla
(XRD) from PDVSA-El Chaure, and of Sara Pekerar (MAS-NMR), Mary
Labady (ASAP) and Yraida Diaz (HDS) from IVIC.
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