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OFF-SHORE DRILLING
In less than 20 years, the science of drilling from floating vessels has
developed basically from the scooping of a sample of formation from the ocean
floor. Now it has reached the highly complex technology involved in drilling in
water depths of up to 1500 ft, with all the safety, control, and capability
available to land based operations. The equipment and techniques are less widely
known than conventional land drilling, the investment in equipment and personnel
are much greater, and good solid planning and supervision is even more essential
to efficient, economical ventures.
The floating drilling system is composed of four major components, or
subsystems, that should be identified to simplify terminology and to help in our
understanding of the overall floating system.
These are:
-The drill vessel
-The mooring system
-The well-control and communications system
-The drilling system
- Each of these has many further subdivisions that will be discussed in detail.
used for this purpose. An inherent extra cost of this technique arises from the
inability to vary bit weight without pulling the drilling assembly. In addition,
extra trips and rig time are often required to service the slip joints. Astrict
repair and replacement schedule can this lost time. Slip joints compensate for
vertical motion only in the lower section of the drill string. The upper drill pipe is
constantly moving vertically through the marine riser , the blowout preventer ,
the wellhead , ant the casing strings. Wear is minimized in these areas by
eliminating the use of hardbanded tool joints.
In another approach to surface motion compensation , a pneumatic tensioning
system has been recently installed on a vessel on the U.S. West Coast. Aim is to
control drilling-line tension. Several manufcturers are designing and testing
other devices to provide compensation aboard the drill vessel. Surface
compensation has real promise of significantly reducing costs in floating drilling
operations.
For logging or other wireline operations , vertical motion compensation has been
handled adequately with surface sheave arrengements and pneumatic tensioning
cylinders.
The taut line is assumed to be straight from the vessel to the ocean floor , so
its slope indicates vessel displacement in the horizontal plane. It has been shown
that , as water depth increases, drag forces due to current can distort the taut
line appreciably, so the assumption of a straight line may be invalid. The position
indication given by the system could then be quite inaccurate.
A combined motion effect , such as from heave , pitch , and roll in varying
combinations , have different effects on different operations. In general , all
motion affects all operations and increases costs.
As soon as management decides an offshore prospect has merit and to risk
capital in the venture, staffing becomes the first order of business. The number
of people to be involved varies as to timing, experience level of the people
selected, size and type of operation, and operating policies established by
management.
Just as in land operations, certain basic parameters need to be analyzed first.
These include:
-Proposed spud date
-Number and type of wells to be drilled
-Number of rigs to be used
-Availability of rigs
Are the operations policies determined same as the land drilling.
For floating drilling, new parameters must also be considered.
First the
weather and the oceanographic conditions for the specific location and time of
the year. Also water depth has important influence on the planning, rig and
equipment, and personnel needed for the operation.
Drilling Equipment
Much of the equipment on the drill vessel is evaluated by the same standards
used for land rigs simply because the
basic functions.
The equipments includes:
-The mast
-The draw works
-Mud tanks
-Drill collars
-Drill pipe
-Instrumentation
-Cementing
-Logging unit
Motion compensation is provided in the lower part of the drill string, but the
upper part moves continuously with the heave of the vessel. And it continually
moves the drill pipe vertically in relation to the marine riser, the blowout prevented stack, the wellhead, and the casing.
BOP stack and controls
Many contact drilling vessels are equipped with, and commonly use, a two
stack blowout preventer system. One stack is usually of large diameter, low-
pressure and is used for drilling and setting the casing in the shallow first part
of the hole.
After setting these casings, the stack is removed and a smaller
and higher
pressure stack is run for the remainder of the drilling and completion
operations.
The first stack generally consists only of a Hydra-type prevented and, maybe,
one ram type prevented. The second, higher-pressure stack consists of one or
two Type-type presenters and three or four ram-type presenters.
This change-out of prevented stacks can easily cost two days of rig time.
Hence, well designers should give serious considerations to casing design to avoid
the need for the first, large diameter
used today.
The first, the direct system, is simply an extension of the systems used on land
with longer control lines.
presenters, kills and choke valves, and other hydraulically operated equipment on
the subset stack by simple direct lines or hoses.
In deeper water, however, line friction and hose expansion add significant delays
to the reaction time
Marine Riser
The amount and type of mariner riser and the riser-tensioning equipment
available from the contractor are important in evaluating the rig as to waterdepth capability. Not only should consideration be given to the amount of riser
needed to reach between the ocean floor and the drill vessel but also to
providing back-up or insurance against the unexpected loss of a riser.
The
accidental dropping of a riser, or damage from any source, can cause a long and
expensive delay in waiting on a replacement.
Inside diameter of the riser pipe and its size compatibility with the sub sea
blowout preventers and the proposed well program are important to the
potential customer.
Drill Vessel
Floating drilling rigs are normally referred to as drill vessels and are in
the truest sense of the word vessels.
Traditional vessels that plod the sea carry cargo or passengers from one place
to another over fixed routes and on fixed schedules of departure and arrival.
The drill vessel does not fit that pattern. It often anchors for weeks and even
months at one location. It may move only short distances from well to well.
traditional barges or ships but may be designed and constructed for this
specific service.
Types Compared
In all three types of floating vessels , initial investment is the major
factor in determining daily operating costs and , to some degree , mobilization
costs. In comparing the three types of units it is afe to assume that efficient
layout , equipment , and crews can be provided with any type vessel.
The
comperative aspects are influenced only by vessel motions. Ship and barge units
have natural roll periods in the order of 8 to 14 seconds ,depending on the size
Mooring System
All reliability and security designed and built into the various components
of the floating drilling system depend upon the single reliable functioning of the
mooring system. All other systems are designed on the assumption that the
mooring components are essential. Chain, wire, and combinations of chain and
wire are in common use for mooring. All can be satisfactorily used if designed
for the oceanographic forces to be encountered by the drill vessel. As a general
rule, all of the links in the system should be designed with a factor of safety of
three when in new condition.
This gives some leeway for chain or line damage wear, and fatigue stressing.
Size and type of anchors needed varies with depth, length of mooring lines, and
ocean-floor conditions. When installed, each mooring leg should be tested to
prove that the anchors have sufficient holding power to withstand the maximum
loads expected.
Most floating-drilling equipment is simply land-drilling equipment modified or
adapted to the conditions of the floating operation.
Wellhead equipment is similiar in many respects to its land counterpart. It
differs principally in that it must be remotely landed and used on the ocean
floor.
pressure in terms of drilling fluid density , well depth , and water depth.
Hydrostatic pressure of the drilling fluid is:
Pm = 0.052 g ( d + h + e )
Pm = hydrostatic pressure of the drilling fluid
g = density f the drilling fluid , lb/gal
d = depth of the well below the ocean floor , ft
h = water depth , ft
e = elevation of the drilling fluid
Casing Hangers
Following the running and cementing of the conductor string with the
wellhead , the subsea blowout preventer assembly is installed and used on all
deeper drilling. Future casing and tubing strings are run through te preventers
and landed in the wellhead. The wellhead then acts as intermediate between the
casing strings and the subsea blowout-preventer stack , providing both a means
of support and a means of connection.
maintained onboard the drill vessel. Valves and other equipment can be repaired
and pressures minutely controlleed on the surface. The hoses are of sufficient
diameter that foreign material or other contomination of the power fluid is not
critical as to plugging of the lines.
Units of this type offer the dual advantages of cost reduction through improved
operating efficiency and improved overall safety and reliability.
Gas-diverter System
Several operators of floating drilling rigs have reported concern about
drilling in areas with over-pressured shallow gas sands. They wish to be able to
close sub sea blowout preventers on well flows before gas actually enters the
riser pipe above the preventers. Their concern for this is justified.
Ram-position Indicators
A limited amount of work has been done on the development of ramposition indicators to be mounded on the
positive signal to the surface as to the position of ram. This additional means of
monitoring the critical, remotely located well control equipment should
eventually become standard.
Re entry devices
Devices designed for relocating the well bore are being used or
considered for two different purposes : to assist in relocation of the well bore
after the removal of the original drilling vessel ; and to eliminate the currently
used guideline system to guide equipment into the well bore prior to installation
of the marine riser.
Explosive-set anchors
The explosive anchor assembly consists of two major components : a
reusable launch vehicle; and an anchor projectile.
Use of the system with a floating vessel would be similar to the use of anchor
piles, except hopefully much less expensive. Mooring time for the drill vessel
would be reduced to connecting the vessel mooring lines to the preset explosive
set anchor lines.
Drill-stem-test tools
They are developed , years ago for land operations. Until the recent
activity with floaters , drill-stem tests had virtually disappeared ; hence , no new
tools had been developed.
This tool and similar ones that eliminate mechanical manipulation of test string
are the ultimate answer for maximum safety and reliability in drill-stem tests
from a floating vessels.
Subsea Completions
The system is based on the clustering of wells from a central location will
be offset by the use of multiple rigs on a single floating vessel. The cost of
subsea gathering systems and maintenance will also be reduced.