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460
kW
VT
0.415
kV
50
0.129
0.0705 / km
0.65
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V
460 / 0.8
3 x 0.415
800
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x3x0.65
887 A
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
800
240
50
1.94
1.94
100
0.81
2 of 284
HZL-BTN-ELE-DS-SY-037
PMCC TO Crusher Building EOT Crane
1.00 INPUT DATA
1.01 Feeder Load
76.5
kW
VT
0.415
kV
45
0.409
0.0724 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
76.5 / 0.8
P
IFL
=
3 x V x
2.02
140
0.95x3 x 0.415
1.0
221 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
= 144
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
x
1
Vdrop
%Vdrop
2.335
2.335
240
V
x
100
0.98
840
3 of 284
45
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
840
Vdrop
45
1
Vdrop
%Vdrop
14.01
14.01
240
100
5.84
95
13.2xt
= 16.1
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO Conveyor 01
1.00 INPUT DATA
1.01 Feeder Load
132
kW
VT
0.415
kV
165
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
132 / 0.8
P
IFL
=
3 x V x
2.02
242
0.95x3 x 0.415
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x1x0.65
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
4 of 284
296 A
HZL-BTN-ELE-DS-SY-037
Where,
cos
0.8 (Assumed)
sin
0.6
165
1
Vdrop
%Vdrop
5.81
5.81
240
100
2.43
165
1
Vdrop
%Vdrop
34.859
34.859
240
100
14.53
300
13.2xt
KA/Sec
= 22.7
13.2*1
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO Conveyor 02
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
270
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
90 / 0.8
=
3 x V x
165
0.95x3 x 0.415
5 of 284
HZL-BTN-ELE-DS-SY-037
2.02
Cable size
150
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
270
2
Vdrop
%Vdrop
5.661
5.661
240
100
2.36
990
270
2
Vdrop
%Vdrop
33.968
33.968
240
100
14.16
s
13.2xt
150
13.2*.2
= 25.4
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
6 of 284
HZL-BTN-ELE-DS-SY-037
PMCC TO Conveyor 12 - Stream 2 Feed conveyor
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
305
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
3 x V x
137
0.95x3 x 0.415
Cable size
150
1.0
292 A
0.9
0.8
= 0.65
= 292x2x0.65
380 A
3 x IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
2
Vdrop
%Vdrop
5.31
5.31
240
V
x
100
2.22
822
7 of 284
305
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
822
Vdrop
305
2
Vdrop
%Vdrop
31.86
31.86
240
100
13.28
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO AUX. SWITCH BOARD
1.00 INPUT DATA
1.01 Feeder Load
230
kW
VT
0.415
kV
25
0.21
/ km
0.0718 / km
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V
230 / 0.8
3 x 0.415
400
Cable size
185
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x2x0.65
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
8 of 284
438 A
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
400
2
1.055
25
1.055
240
100
0.44
185
13.2xt
KA/0.2Sec
= 31.3
13.2*.2
(Fuse Operated)
2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected
MCC TO PRIMARY GYRATORY CRUSHER LOCAL PANEL
P
VT
=
=
40.2
0.415
35
1.11
=
=
kW
kV
m
/ km
0.0783 / km
5
2.00 Calculation
2.01 Full load current rating of the Feeder
40.2 / 0.8
P
IFL
=
3 x V x
2.02
74
0.95x3 x 0.415
1.0
117 A
x (R cos + X sin) x
n
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
9 of 284
HZL-BTN-ELE-DS-SY-037
74
Vdrop
35
1
Vdrop
%Vdrop
2.422
2.422
240
100
1.01
(Fuse Operated)
1.5
kW
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15
0.65
P
IFL
1.5 / 0.8
=
3 x V x
=
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46 A
=
x (R cos + X sin) x
n
10 of 284
HZL-BTN-ELE-DS-SY-037
Where,
cos
0.8 (Assumed)
sin
0.6
15
1
Vdrop
%Vdrop
0.09
0.09
240
100
0.04
18
15
1
Vdrop
%Vdrop
0.54
0.54
240
100
0.23
16
13.2xt
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
PRIMARY GYRATOR CRUSHER OVER PRESSURE DUST SYSTEM AIR BLOWER
1.00 INPUT DATA
1.01 Feeder Load
1.1
kW
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15
0.65
P
IFL
1.1 / 0.8
=
3 x V x
=
0.95x3 x 0.415
11 of 284
HZL-BTN-ELE-DS-SY-037
2.02
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
15
1
Vdrop
%Vdrop
0.06
0.06
240
100
0.03
12
15
1
Vdrop
%Vdrop
0.36
0.36
240
100
0.15
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
12 of 284
HZL-BTN-ELE-DS-SY-037
Primary Gyratory Crusher lube pump
1.00 INPUT DATA
1.01 Feeder Load
5.6
kW
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.6 / 0.8
=
3 x V x
2.02
0.95x3 x 0.415
70 A
1.0
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1
Vdrop
%Vdrop
0.3
0.3
240
V
x
100
0.13
60
13 of 284
15
HZL-BTN-ELE-DS-SY-037
15
1
Vdrop
%Vdrop
1.8
1.8
240
100
0.75
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Primary Gyratory Crusher lube oil heater
1.00 INPUT DATA
1.01 Feeder Load
1.02 Voltage rating
P
VT
=
=
2
0.415
15
2.44
kW
kV
m
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
2 / 0.8
=
3 x V x
=
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
14 of 284
46
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
15
1
Vdrop
%Vdrop
0.12
0.12
240
100
0.05
24
15
1
Vdrop
%Vdrop
0.72
0.72
240
100
0.3
s
13.2xt
16
13.2*.2
KA/0.2Sec
= 2.71
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
primary gyratory crusher air/oil coolers
1.00 INPUT DATA
1.01 Feeder Load
11
kW
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15
0.65
15 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
11 / 0.8
3 x V x
20
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
15
1
Vdrop
%Vdrop
0.6
0.6
240
V
x
100
0.25
120
15
1
Vdrop
%Vdrop
3.601
3.601
240
100
1.51
HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
MPS PUMP FOR MPS SYSTEM
1.00 INPUT DATA
1.01 Feeder Load
kW
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
4 / 0.8
=
3 x V x
=
0.95x3 x 0.415
Cable size
16
1.0
179 A
0.9
0.8
= 0.65
= 179x1x0.65
116 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1
17 of 284
15
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
0.21
0.21
240
100
0.09
42
15
1
Vdrop
%Vdrop
1.26
1.26
240
100
0.53
16
13.2xt
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Primary Crusher Product Apron Feeder (VFD)
1.00 INPUT DATA
1.01 Feeder Load
55
kW
VT
0.415
kV
50
0.565
/ km
0.074
/ km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
55 / 0.8
=
3 x V x
101
0.95x3 x 0.415
Cable size
70
1.0
179 A
18 of 284
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
116 A
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
50
1
Vdrop
%Vdrop
2.507
2.507
240
100
1.05
152
Vdrop
%Vdrop
151.5
1
3.76
50
3.76
240
100
1.57
s
13.2xt
70
13.2*.2
= 11.9
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Metal Detector conveyor 1
1.00 INPUT DATA
1.01 Feeder Load
0.04
kW
VT
0.415
kV
165
2.44
/ km
19 of 284
0.0808 / km
HZL-BTN-ELE-DS-SY-037
1.06 Allowable Voltage Drop at Normal running cond.
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
0.04 / 0.9
=
3 x V x
2.02
0.065
0.95x3 x 0.415
70 A
1.0
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
165
1
Vdrop
%Vdrop
0.021
0.021
240
100
0.01
1
Vdrop
%Vdrop
0.129
0.129
240
V
x
100
=
20 of 284
0.06
165
HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw
16
13.2xt
(Fuse Operated)
KA/0.2Sec
= 2.71
13.2*.2
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
MCC TO BELT MAGNET CONVEYOR 01 - BELT DRIVE
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
165
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
3 x 0.415
3 x V x
2.02
70 A
1.0
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
= 46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
21 of 284
165
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
1.98
1.98
240
100
0.83
36
165
1
Vdrop
%Vdrop
11.883
11.883
240
100
4.96
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Primary Crusher area spillage pump
1.00 INPUT DATA
1.01 Feeder Load
30
kW
VT
0.415
kV
36
1.11
/ km
0.0783 / km
2.5
15
0.65
55
2.00 Calculation
2.01 Full load current rating of the Feeder
30 / 0.8
P
IFL
=
3 x V x
0.95x3 x 0.415
Cable size
35
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
22 of 284
HZL-BTN-ELE-DS-SY-037
Total factor to be applied for arriving at the capacity
= 0.65
= 117x1x0.65
76
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
36
1
Vdrop
%Vdrop
1.851
1.851
240
100
0.78
330
36
1
Vdrop
%Vdrop
11.108
11.108
240
100
4.63
s
13.2xt
35
13.2*.2
= 5.93
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Apron Feeder Ventilation System Exhaust Fan
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
60
2.44
/ km
0.0808 / km
2.5
HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
=
0.95x3 x 0.415
3 x V x
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
60
1
Vdrop
%Vdrop
1.2
1.2
240
V
x
100
0.5
60
1
Vdrop
%Vdrop
7.202
7.202
240
100
3.01
60
HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Apron Feeder Ventilation System Supply Fan
1.00 INPUT DATA
1.01 Feeder Load
11
kW
VT
0.415
kV
60
2.44
/ km
0.0808 / km
2.5
15
0.65
20
2.00 Calculation
2.01 Full load current rating of the Feeder
11 / 0.8
P
IFL
=
0.95x3 x 0.415
3 x V x
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1
25 of 284
60
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
2.401
2.401
240
100
1.01
120
60
1
Vdrop
%Vdrop
14.403
14.403
240
100
6.01
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
CV - 01 Ventilation System Exhaust Fan
1.00 INPUT DATA
1.01 Feeder Load
2.2
kW
VT
0.415
kV
165
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
2.2 / 0.8
P
IFL
=
0.95x3 x 0.415
3 x V x
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
HZL-BTN-ELE-DS-SY-037
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
165
1
Vdrop
%Vdrop
1.32
1.32
240
100
0.55
24
165
1
Vdrop
%Vdrop
7.922
7.922
240
100
3.31
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
CV - 01 Ventilation System Supply Fan
1.00 INPUT DATA
1.01 Feeder Load
2.2
kW
VT
0.415
kV
165
2.44
/ km
0.0808 / km
2.5
15
0.65
27 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
2.2 / 0.8
=
=
3 x V x
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
165
1
Vdrop
%Vdrop
1.32
1.32
240
V
x
100
0.55
24
165
1
Vdrop
%Vdrop
7.922
7.922
240
V
x
100
3.31
HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
COSP Ventilation Exhaust Fan
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
257
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
=
3 x V x
0.95x3 x 0.415
Cable size
25
1.0
96 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1
Vdrop
4.578
V
29 of 284
257
HZL-BTN-ELE-DS-SY-037
%Vdrop
4.578
240
100
1.91
84
257
1
Vdrop
%Vdrop
27.466
27.466
240
100
11.45
25
13.2xt
= 4.23
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
COSP Ventilation Supply Fan
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
257
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
=
0.95x3 x 0.415
3 x V x
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
30 of 284
46
HZL-BTN-ELE-DS-SY-037
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
257
1
Vdrop
%Vdrop
3.599
3.599
240
100
1.5
42
257
1
Vdrop
%Vdrop
21.593
21.593
240
100
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
PCH AREA DSP PUMPS
1.00 INPUT DATA
1.01 Feeder Load
1.02 Voltage rating
P
VT
=
=
11
0.415
48
2.44
kW
kV
m
/ km
0.0808 / km
2.5
15
0.65
31 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
11 / 0.8
3 x V x
20
0.95x3 x 0.415
Cable size
16
1.0
70 A
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
48
1
Vdrop
%Vdrop
1.92
1.92
240
V
x
100
0.8
120
1
Vdrop
%Vdrop
11.523
11.523
240
V
x
100
4.81
48
HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw
16
= 2.71 KA/0.2Sec
(Fuse Operated)
13.2xt
13.2*.2
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
MOTORISED FLOPPER GATE
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
50
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
5.5 / 0.8
P
IFL
=
0.95x3 x 0.415
3 x V x
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46 A
=
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
33 of 284
50
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
240
100
0.42
60
50
1
Vdrop
%Vdrop
6.001
6.001
240
100
2.51
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 4 - Stokpile feed conveyor with tripper car
1.00 INPUT DATA
1.01 Feeder Load
45
kW
VT
0.415
kV
334
0.21
/ km
0.0718 / km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
45 / 0.8
=
3 x V x
=
0.95x3 x 0.415
Cable size
185
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
HZL-BTN-ELE-DS-SY-037
= 337x1x0.65
= 219 A
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
334
1
Vdrop
%Vdrop
5.781
5.781
240
100
2.41
492
334
1
Vdrop
%Vdrop
34.686
34.686
240
100
14.46
s
13.2xt
185
KA/0.2Sec
= 31.3
13.2*.2
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Tripper car
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
260
2.44
/ km
0.0808 / km
2.5
15
0.65
35 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
3 x V x
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
260
1
Vdrop
%Vdrop
3.641
3.641
240
V
x
100
1.52
42
260
1
Vdrop
%Vdrop
21.845
21.845
240
100
9.11
36 of 284
HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Wet Type Fan in PCH MCC
1.00 INPUT DATA
1.01 Feeder Load
2.23
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
2.23 / 0.8
=
3 x V x
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1
Vdrop
0.16
V
37 of 284
20
HZL-BTN-ELE-DS-SY-037
%Vdrop
0.16
240
100
0.07
24
20
1
Vdrop
%Vdrop
0.96
0.96
240
100
0.4
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Water Pump in B03 - PMC - 112
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
VT
0.415
kV
50
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
1.5 / 0.8
=
=
3 x V x
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
HZL-BTN-ELE-DS-SY-037
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
50
1
Vdrop
%Vdrop
0.3
0.3
240
100
0.13
18
50
1
Vdrop
%Vdrop
1.8
1.8
240
100
0.75
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
GSS TO PCH MLDB
1.00 INPUT DATA
1.01 Feeder Load
100
VT
0.415
kV
1100
0.129
/ km
0.0705 / km
0.65
39 of 284
kVA
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
100
3 x V
139
3 x 0.415
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x2x0.65
592 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
139
Vdrop
1100
2
Vdrop
%Vdrop
11.123
11.123
240
100
4.64
s
13.2xt
300
13.2*.2
= 50.8
(Fuse Operated)
KA/0.2Sec
2 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
PCH TRANSFORMER TO PMCC
2000
KVA
VT
0.433
kV
60
0.0648 / km
0.082
2.5
0.65
40 of 284
/ km
%
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
2000
=
3 x V
2667
3 x 0.433
Size of 630 Sq.mm single core Aluminium cable is selected for checking.
2.02
Cable size
630
1.0
814 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 814x6x0.65
= 3175 A
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
2667
Vdrop
60
6
Vdrop
%Vdrop
2.695
2.695
240
100
1.13
s
13.2xt
630
13.2*1
= 47.7
KA/1Sec
6 runs of 1.1kV grade, 3x1x630 sq.mm+ 3Runs for Neutral ,Al conductor, Armoured, XLPE
cable is selected
1000
KVA
VT
0.433
kV
50
0.129
0.0705 / km
41 of 284
/ km
HZL-BTN-ELE-DS-SY-037
1.06 Allowable Voltage Drop
2.5
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
1000
3 x V
1333
3 x 0.433
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x5x0.65
= 1479 A
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1333
Vdrop
50
5
Vdrop
%Vdrop
1.94
1.94
240
100
0.81
s
13.2xt
300
13.2*1
= 22.7
KA/1Sec
(Fuse Operated)
5 runs of 1.1kV grade, 3.5Cx300 sq.mm, Al conductor, Armoured, XLPE cable is selected
42 of 284
HZL-BTN-ELE-DS-SY-037
65
kW
VT
0.415
kV
260
0.409
0.0724 / km
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
65 / 0.8
3 x V
3 x 0.415
113
Cable size
95
1.0
221 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
144 A
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
113
1
10.889
260
10.889
240
100
4.54
s
13.2xt
95
13.2*.2
= 16.1
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
42 of 284
HZL-BTN-ELE-DS-SY-037
80
kW
VT
0.415
kV
260
0.323
0.0712 / km
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
80 / 0.8
3 x V
3 x 0.415
139
Cable size
120
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 257x1x0.65
167 A
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
139
1
10.882
260
10.882
240
100
4.54
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
43 of 284
HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL2 CABINET (OPERATING SAG MILL)
1.00 INPUT DATA
1.01 Feeder Load
60
kW
VT
0.415
kV
245
0.409
0.0724 / km
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
60 / 0.8
3 x V
3 x 0.415
104
1.0
221 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
144 A
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
104
1
9.444
245
9.444
240
100
3.94
s
13.2xt
95
13.2*.2
= 16.1
KA/0.2Sec
3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
44 of 284
HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL1 CABINET (OPERATING SAG MILL)
1.00 INPUT DATA
1.01 Feeder Load
80
kW
VT
0.415
kV
245
0.323
0.0712 / km
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
80 / 0.8
3 x V
3 x 0.415
139
Cable size
120
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 257x1x0.65
167 A
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
139
1
10.255
245
10.255
240
100
4.28
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
45 of 284
HZL-BTN-ELE-DS-SY-037
MILL DISCHARGE PUMP - VFD
1.00 INPUT DATA
1.01 Feeder Load
200
kW
VT
0.415
kV
348
0.161
/ km
0.071
/ km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
200 / 0.8
0.95x3 x 0.415
366
1.0
399 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 399x2x0.65
519 A
IFL
x (R cos + X sin) x
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
Vdrop
%Vdrop
366
2
10.915
10.915
240
348
V
x
100
4.55
Vdrop
1098
2
32.746
V
46 of 284
348
HZL-BTN-ELE-DS-SY-037
%Vdrop
32.746
240
100
13.65
240
13.2xt
= 40.7
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
2 ND STAGE CLASSIFYING CYCLONE FEED PUMPS - VFD
1.00 INPUT DATA
1.01 Feeder Load
110
kW
VT
0.415
kV
265
0.21
/ km
0.0718 / km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
110 / 0.8
=
3 x V x
201
0.95x3 x 0.415
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x1x0.65
219 A
IFL
=
x (R cos + X sin) x
Where,
cos
sin
0.8 (Assumed)
0.6
201
=
1
47 of 284
265
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
11.243
11.243
240
100
4.69
603
265
1
Vdrop
%Vdrop
33.73
33.73
240
100
14.06
185
13.2xt
= 31.3
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
ZINC CIRCUIT WATR PUMPS
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
INPUT DATA
Feeder Load
Voltage rating
Length of the cable
AC resistance of the cable at 90C
Reactance of the cable at 50Hz
Allowable Voltage Drop at normal running cond.
Allowable Voltage Drop at Starting Condition
Current derating factors
P
VT
L
R
X
=
=
=
=
=
=
=
=
75
0.415
230
0.161
0.071
2.5
15
0.65
kW
kV
m
/ km
/ km
%
%
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 /0.8
=
3 x V x
2.02
137
3 x 0.415x 0.95
Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
240
1.0
399 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
399*1*0.65
=
=
48 of 284
259 A
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
230
3.02
Vdrop
%Vdrop
5.401
5.401
240
100
2.26
822
Vdrop
%Vdrop
822
230
32.405
32.405
240
100
13.51
240
13.2xt
13.2*.2
= 40.7
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner I Concentrate Froth Pump
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
2.00
2.01
INPUT DATA
Feeder Load
Voltage rating
Length of the cable
AC resistance of the cable at 90C
Reactance of the cable at 50Hz
Allowable Voltage Drop at normal running cond.
Allowable Voltage Drop at Starting Condition
Current derating factors
Calculation
Full load current rating of the Feeder
IFL
P
3 x V x
75 / 0.8
0.95x3 x 0.415
P
VT
L
R
X
=
=
=
=
=
=
=
=
137
75
0.415
276
0.129
0.0705
2.5
15
0.65
kW
kV
m
/ km
/ km
%
%
HZL-BTN-ELE-DS-SY-037
2.02
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
455*1*0.65
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
276
1
Vdrop
%Vdrop
5.502
5.502
240
V
x
100
2.3
822
276
1
Vdrop
%Vdrop
33.01
33.01
240
V
x
100
13.76
P
VT
=
=
90
0.415
329
50 of 284
kW
kV
m
HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
90 / 0.8
3 x 0.415x 0.95
165
Size of 185 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
185
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
337*2*0.65
=
=
438 A
IFL
x (R cos + X sin) x
Where,
0.8 (Assumed)
cos
=
sin
=
0.6
Voltage Drop at Normal Running Condition
Vdrop
Vdrop
%Vdrop
165
2
5.729
5.729
240
329
V
x
100
2.39
990
990
Vdrop
2
Vdrop
%Vdrop
34.375
34.375
240
V
x
100
14.33
51 of 284
329
HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
185
13.2xt
= 31.3
13.2*.2
(Fuse Operated)
KA/0.2Sec
2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Storage tank agitator 2
55
kW
VT
0.415
kV
350
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
55 /0.8
=
3 x V x
101
3 x 0.415x 0.95
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
455*1*0.65
=
=
296 A
IFL
x (R cos + X sin) x
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
1
52 of 284
350
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
5.143
5.143
240
100
2.15
606
350
1
Vdrop
%Vdrop
30.861
30.861
240
100
12.86
300
13.2xt
= 50.8
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Filter feed pumps 2 (VFD)
1.00 INPUT DATA
1.01 Feeder Load
55
kW
VT
0.415
kV
335
0.323
0.0712 / km
/ km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
55 / 0.8
3 x V x
2.02
101
3 x 0.415x 0.95
Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
120
1.0
257 A
0.9
0.8
53 of 284
HZL-BTN-ELE-DS-SY-037
= 0.65
257*1*0.65
167 A
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
335
1
Vdrop
%Vdrop
10.188
10.188
240
100
4.25
303
335
1
Vdrop
%Vdrop
30.565
30.565
240
100
12.74
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
PLANT AIR /FILTER AIR COMPRESSOR 3/COMPRESSOR 4
1.00 INPUT DATA
1.01 Feeder Load
55
kW
VT
0.415
kV
327
0.161
/ km
0.071
/ km
2.5
15
54 of 284
HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
55 / 0.8
P
IFL
=
3 x V x
101
3 x 0.415x 0.95
Size of 240 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
240
1.0
399 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
399*1*0.65
=
=
259 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
Vdrop
%Vdrop
101
1
5.661
5.661
240
327
V
x
100
2.36
606
327
1
Vdrop
33.965
%Vdrop
33.965
240
V
x
100
14.16
55 of 284
HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
3.04
240
13.2xt
= 40.7
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected
PROCESS PLANT GLAND SEAL WATER PUMP 1/PUMP 2
55
kW
VT
0.415
kV
354
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
55 / 0.8
101
3 x 0.415x 0.95
3 x V x
Size of 300 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
455*1*0.65
=
=
296 A
x (R cos + X sin) x
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
Vdrop
%Vdrop
101
1
V
5.202
5.202
240
100
=
56 of 284
2.17
354
HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 2.5% voltage drop hence ok
3.02 Check for Starting Current
DOL or Squirrelcage
606
354
1
Vdrop
%Vdrop
31.213
31.213
240
100
13.01
s
13.2xt
300
= 50.8
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
COOLING WATER PUMP
55
kW
VT
0.415
kV
287
0.161
/ km
0.071
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
=
3 x V x
2.02
55 / 0.8
=
101
3 x 0.415x 0.95
Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
240
1.0
399 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 399x1x0.65
=
57 of 284
259 A
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
287
1
Vdrop
%Vdrop
4.968
4.968
240
100
2.07
606
287
1
Vdrop
%Vdrop
29.81
29.81
240
V
x
100
12.43
s
13.2xt
240
13.2*.2
= 40.7
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner IV Cell 1
45
kW
VT
0.415
kV
210
0.323
0.0712 / km
/ km
2.5
15
0.65
58 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
45 / 0.8
3 x V x
0.95x3 x 0.415
82
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
257*1*0.65
=
=
167 A
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
Vdrop
Vdrop
%Vdrop
210
1
V
5.185
5.185
240
100
2.17
492
Vdrop
210
31.112
31.112
x 100
=
12.97
%
240
With in the Permissible limit of 15% voltage drop hence ok
%Vdrop
It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
59 of 284
HZL-BTN-ELE-DS-SY-037
75
kW
VT
0.415
kV
328
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
75 / 0.8
P
IFL
3 x V x
2.02
130
0.95x3 x 0.415
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
130
Vdrop
100
2
Vdrop
%Vdrop
5.419
5.419
240
V
x
2.26
780
60 of 284
328
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
780
Vdrop
328
2
Vdrop
%Vdrop
32.512
32.512
240
100
13.55
150
13.2xt
13.2*.2
KA/0.2Sec
= 25.4
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Rougher cell 2
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
323
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
75 / 0.8
0.95x3 x 0.415
130
1.0
292 A
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
61 of 284
HZL-BTN-ELE-DS-SY-037
130
Vdrop
323
2
Vdrop
%Vdrop
5.336
5.336
240
100
2.23
780
Vdrop
%Vdrop
780
2
32.017
323
32.017
240
100
13.35
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Rougher cell 3
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
318
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
75 / 0.8
0.95*3 x 0.415
137
Cable size
150
1.0
292 A
= 0.86
62 of 284
HZL-BTN-ELE-DS-SY-037
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
318
2
Vdrop
%Vdrop
5.536
5.536
240
100
2.31
822
318
2
Vdrop
%Vdrop
33.218
33.218
240
100
13.85
s
13.2xt
150
13.2*.2
= 25.4
(Fuse Operated)
KA/0.2Sec
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger cell 4
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
312
0.264
0.0716 / km
/ km
2.5
15
63 of 284
HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
3 x V x
137
0.95*3 x 0.415
Cable size
150
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
312
2
Vdrop
%Vdrop
5.432
5.432
240
V
x
100
2.27
822
312
2
Vdrop
%Vdrop
32.591
32.591
240
V
x
100
13.58
HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
150
13.2xt
= 25.4
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger cell 5
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
307
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
3 x V x
137
0.95*3 x 0.415
Cable size
150
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
2
Vdrop
5.345
V
65 of 284
307
HZL-BTN-ELE-DS-SY-037
%Vdrop
5.345
240
100
2.23
822
307
2
Vdrop
%Vdrop
32.069
32.069
240
100
13.37
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger cell 6
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
302
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
=
3 x V x
137
0.95*3 x 0.415
Cable size
150
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
=
66 of 284
380 A
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
137
Vdrop
302
2
Vdrop
%Vdrop
5.258
5.258
240
V
x
100
2.2
302
2
Vdrop
%Vdrop
31.547
31.547
240
100
13.15
75
kW
VT
0.415
kV
295
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
67 of 284
137
HZL-BTN-ELE-DS-SY-037
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
455*1*0.65
296 A
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
137
295
5.88
5.88
240
100
2.45
822
295
1
Vdrop
%Vdrop
35.282
35.282
240
100
14.71
s
13.2xt
300
13.2*.2
= 50.8
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
68 of 284
HZL-BTN-ELE-DS-SY-037
Zn FILTER MAINFOLD MAINFOLD WASH WATER PUMPS
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
340
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
3 x V
2.02
137
3 x 0.415x 0.95
Size of 150 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
150
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
292*2*0.65
=
=
380 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
2
Vdrop
%Vdrop
5.919
5.919
240
V
x
100
2.47
822
69 of 284
340
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
822
Vdrop
340
2
Vdrop
%Vdrop
35.516
35.516
100
240
14.8
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger Tails pumps (VFD)
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
347
0.21
/ km
0.0718 / km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
2.02
=
3 x V x
137
0.95*3 x 0.415
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x1x0.65
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
70 of 284
219 A
HZL-BTN-ELE-DS-SY-037
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
347
1
Vdrop
%Vdrop
10.035
10.035
240
100
4.19
411
347
1
Vdrop
%Vdrop
30.104
30.104
240
100
12.55
185
13.2xt
13.2*.2
= 31.3
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner IV Cell 2
1.00 INPUT DATA
1.01 Feeder Load
45
kW
VT
0.415
kV
215
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
45 / 0.8
P
IFL
=
3 x V x
=
0.95x3 x 0.415
Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.
71 of 284
HZL-BTN-ELE-DS-SY-037
2.02
Cable size
120
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
257*1*0.65
167 A
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.309
215
5.309
240
100
2.22
492
Vdrop
%Vdrop
492
1
31.852
31.852
240
215
V
x
100
13.28
45
kW
VT
0.415
kV
255
0.264
72 of 284
/ km
HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz
0.0716 / km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
45 / 0.8
3 x V
0.95*3 x 0.415
Cable size
150
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x1x0.65
190 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
82
Vdrop
255
1
Vdrop
%Vdrop
5.314
5.314
240
V
x
100
2.22
492
1
Vdrop
%Vdrop
31.887
31.887
240
V
x
100
13.29
73 of 284
255
HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw
150
13.2xt
KA/0.2Sec
= 25.4
13.2*.2
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner III Cell 3
1.00 INPUT DATA
1.01 Feeder Load
45
kW
VT
0.415
kV
220
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
45 / 0.8
3 x V x
2.02
0.95*3 x 0.415
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
257*1*0.65
=
=
167 A
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.432
5.432
240
V
x
100
=
74 of 284
2.27
220
HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 2.5% voltage drop hence ok
3.02 Check for Starting Current
DOL or Squirrelcage Motor
492
220
1
Vdrop
%Vdrop
32.593
32.593
240
100
13.59
120
13.2xt
= 20.3
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
45
kW
VT
0.415
kV
225
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
45 / 0.8
=
3 x V x
=
0.95*3 x 0.415
Cable size
120
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
257*1*0.65
=
=
75 of 284
167 A
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
4.861
225
4.861
240
100
2.03
492
225
1
Vdrop
%Vdrop
33.334
33.334
240
100
13.89
120
13.2xt
13.2*.2
= 20.3
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner III Cell 5
1.00 INPUT DATA
1.01 Feeder Load
45
kW
VT
0.415
kV
230
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
45 / 0.8
=
3 x V x
=
0.95*3 x 0.415
76 of 284
HZL-BTN-ELE-DS-SY-037
Size of 120 Sq.mm 3.5core Aluminium cable is selected for checking.
2.02
Cable size
120
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
257*1*0.65
=
=
167 A
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
82
Vdrop
Vdrop
%Vdrop
230
1
5.679
5.679
240
100
2.37
492
230
1
Vdrop
%Vdrop
34.075
34.075
240
100
14.2
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
77 of 284
HZL-BTN-ELE-DS-SY-037
Zn Cleaner II Cell 6
1.00 INPUT DATA
1.01 Feeder Load
45
kW
VT
0.415
kV
235
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
45 / 0.8
P
IFL
3 x V x
0.95*3 x 0.415
Cable size
120
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
257*1*0.65
=
=
167 A
IFL
=
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.803
5.803
240
235
V
x
100
2.42
1
78 of 284
235
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
34.815
34.815
240
100
14.51
120
13.2xt
= 20.3
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner II Cell 7
1.00 INPUT DATA
1.01 Feeder Load
45
kW
VT
0.415
kV
240
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V x
45 / 0.8
0.95*3 x 0.415
Cable size
120
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
257*1*0.65
=
=
167 A
IFL
x (R cos + X sin) x
Where,
Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
240
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
5.926
5.926
240
100
2.47
492
Vdrop
%Vdrop
492
1
35.556
240
35.556
240
100
14.82
120
13.2xt
= 20.3
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner II Cell 8
1.00 INPUT DATA
1.01 Feeder Load
45
kW
VT
0.415
kV
245
0.264
0.0716 / km
/ km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
45 / 0.8
3 x V x
2.02
=
0.95*3 x 0.415
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
292*1*0.65
=
=
80 of 284
190 A
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.106
245
5.106
240
100
2.13
492
245
1
Vdrop
%Vdrop
30.636
30.636
240
12.77
100
150
13.2xt
13.2*.2
KA/0.2Sec
= 25.4
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Electric overhead travelling crane (Area D)
1.00 INPUT DATA
1.01 Feeder Load
9.15
kW
VT
0.415
kV
330
1.11
/ km
0.0783 / km
2.5
15
0.65
17
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
9.15 / 0.8
0.95x3 x 0.415
81 of 284
HZL-BTN-ELE-DS-SY-037
Size of 35 Sq.mm 3.5core Aluminium cable is selected for checking.
2.02
Cable size
35
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
17
Vdrop
330
1
Vdrop
%Vdrop
5.245
5.245
240
100
2.19
102
330
1
Vdrop
%Vdrop
31.471
31.471
240
100
13.12
s
13.2xt
35
13.2*.2
= 5.93
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
82 of 284
HZL-BTN-ELE-DS-SY-037
EOT Crane (Area - E)
1.00 INPUT DATA
1.01 Feeder Load
5.25
kW
VT
0.415
kV
300
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
5.25 / 0.8
3 x V x
3 x 0.415x 0.95
Cable size
25
1.0
96 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
62
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
3.817
3.817
240
300
V
x
100
1.6
60
60
1
83 of 284
300
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
22.901
22.901
240
100
9.55
s
13.2xt
25
13.2*.2
= 4.23
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
84 of 284
HZL-BTN-ELE-DS-SY-037
110
kW
VT
0.415
kV
304
0.161
/ km
0.071
/ km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
110 / 0.8
3 x V
0.95x3 x 0.415
201
Cable size
240
1.0
399 A
0.86
Reduction Factor
0.9
0.8
= 0.65
399*1*0.65
=
=
259 A
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
201
Vdrop
1
Vdrop
%Vdrop
10.473
10.473
240
V
x
100
4.37
603
85 of 284
304
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
603
Vdrop
304
1
Vdrop
%Vdrop
31.42
31.42
240
100
13.1
240
13.2xt
13.2*.2
40.7
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn REGRIND MILL DISCHARGE PUMPS - VFD
1.00 INPUT DATA
1.01 Feeder Load
110
kW
VT
0.415
kV
289
0.161
/ km
0.071
/ km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V x
110 / 0.8
0.95x3 x 0.415
201
Cable size
240
1.0
399 A
0.86
Reduction Factor
0.9
0.8
= 0.65
399*1*0.65
=
=
IFL
=
(R cos + X sin)
Where,
86 of 284
259 A
HZL-BTN-ELE-DS-SY-037
cos
0.8 (Assumed)
sin
0.6
201
Vdrop
Vdrop
%Vdrop
289
1
V
9.956
9.956
240
100
4.15
603
Vdrop
%Vdrop
603
1
29.869
289
29.869
240
100
12.45
240
13.2xt
13.2*.2
KA/0.2Sec
40.7
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher cell 1
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
285
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
90 / 0.8
0.95x3 x 0.415
165
Cable size
185
1.0
337 A
0.86
87 of 284
HZL-BTN-ELE-DS-SY-037
Reduction Factor
0.9
0.8
= 0.65
= 337*2*0.65
438 A
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
Vdrop
%Vdrop
285
2
V
4.963
4.963
240
100
2.07
990
Vdrop
%Vdrop
990
2
29.778
285
29.778
240
100
12.41
s
13.2xt
185
13.2*.2
KA/0.2Sec
31.3
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher cell 2
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
290
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
88 of 284
HZL-BTN-ELE-DS-SY-037
2.01 Full load current rating of the Feeder
IFL
90 / 0.8
3 x V x
0.95x3 x 0.415
165
Cable size
185
1.0
337 A
0.86
Reduction Factor
0.9
0.8
= 0.65
337*2*0.65
=
=
438 A
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
%Vdrop
%Vdrop
290
2
2
240
100
0.84
0.84
990
Vdrop
%Vdrop
990
2
30.301
290
30.301
240
100
12.63
s
13.2xt
185
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher cell 3
89 of 284
HZL-BTN-ELE-DS-SY-037
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
295
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
90 / 0.8
P
IFL
165
0.95x3 x 0.415
3 x V x
337 A
1.0
0.86
Reduction Factor
0.9
0.8
= 0.65
= 337*2*0.65
=
438 A
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
165
5.137
5.137
240
295
V
x
100
2.15
990
2
Vdrop
30.823
V
90 of 284
295
HZL-BTN-ELE-DS-SY-037
%Vdrop
30.823
240
100
12.85
185
13.2xt
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn scavenger cell 4
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
300
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
90 / 0.8
=
3 x V x
2.02
165
0.95x3 x 0.415
337 A
1.0
0.86
Reduction Factor
0.9
0.8
= 0.65
337*2*0.65
=
=
438 A
(R cos + X sin)
n
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
165
Vdrop
2
91 of 284
300
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
5.224
5.224
240
100
2.18
990
Vdrop
%Vdrop
990
240
300
31.345
31.345
100
13.07
55
kW
VT
0.415
kV
330
0.323
0.0712 / km
/ km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
55 / 0.8
=
3 x V x
101
3 x 0.415x 0.95
Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
120
1.0
257 A
0.86
Reduction Factor
0.9
0.8
= 0.65
=
257*1*0.65
HZL-BTN-ELE-DS-SY-037
167 A
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
101
Vdrop
330
1
Vdrop
%Vdrop
10.036
10.036
240
V
x
100
4.19
Vdrop
%Vdrop
303
1
30.109
30.109
240
330
V
x
100
12.55
INPUT DATA
Feeder Load
Voltage rating
Length of the cable
AC resistance of the cable at 90C
Reactance of the cable at 50Hz
Allowable Voltage Drop at normal running cond.
Allowable Voltage Drop at Starting Condition
Current derating factors
Calculation
P
VT
L
R
X
=
=
=
=
=
=
=
=
45
0.415
268
0.264
0.0716
2.5
15
0.65
45 / 0.8
=
3 x V x
82
0.95*3 x 0.415
kW
kV
m
/ km
/ km
%
%
HZL-BTN-ELE-DS-SY-037
2.02
Cable size
150
1.0
292 A
0.86
Reduction Factor
0.9
0.8
= 0.65
292*1*0.65
190 A
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.585
268
5.585
240
100
2.33
492
Vdrop
%Vdrop
492
1
33.513
268
33.513
240
100
13.97
s
13.2xt
150
13.2*.2
25.4
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner tail pump - VFD
1.00 INPUT DATA
1.01 Feeder Load
45
kW
VT
0.415
kV
280
0.565
94 of 284
/ km
HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz
0.074
15
0.65
82
/ km
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
45 / 0.8
3 x V
0.95x3 x 0.415
70
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
240
280
11.397
11.397
100
4.75
246
Vdrop
%Vdrop
246
1
34.192
34.192
240
280
V
x
100
14.25
HZL-BTN-ELE-DS-SY-037
70
s
=
= 11.9 KA/0.2Sec
(Fuse Operated)
13.2xt
13.2*.2
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Iw
45
kW
VT
0.415
kV
313
0.21
/ km
0.0718 / km
2.5
15
0.65
82
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
45 / 0.8
=
3 x V
3 x 0.415x 0.95
Size of 185 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
2.02
Cable size
Current Rating at 35C
Temperature 35C
185
1.0
337 A
0.86
Reduction Factor
0.9
0.8
= 0.65
337*1*0.65
=
=
219 A
(R cos + X sin)
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.418
5.418
240
V
x
100
2.26
492
96 of 284
313
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
Vdrop
Vdrop
%Vdrop
492
1
32.505
313
32.505
240
100
13.55
185
13.2xt
13.2*.2
31.3
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 5
1.00 INPUT DATA
1.01 Feeder Load
30
kW
VT
0.415
kV
480
0.21
/ km
0.0718 / km
2.5
15
0.65
55
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
30 / 0.8
3 x V
0.95x3 x 0.415
Cable size
185
1.0
337 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x1x0.65
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
97 of 284
219 A
HZL-BTN-ELE-DS-SY-037
sin
0.6
55
Vdrop
480
1
Vdrop
%Vdrop
5.573
5.573
240
100
2.33
330
480
1
Vdrop
%Vdrop
33.435
33.435
240
100
13.94
13.2xt
185
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
STOCKPILE AREA DSP SYSTEM PUMP
1.00 INPUT DATA
1.01 Feeder Load
30
kW
VT
0.415
kV
560
0.161
/ km
0.071
/ km
2.5
15
0.65
55
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
30 / 0.8
=
=
3 x V
0.95x3 x 0.415
Cable size
240
1.0
399 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
0.86
Reduction Factor
0.9
0.8
= 0.65
= 399x1x0.65
259 A
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
55
Vdrop
560
1
Vdrop
%Vdrop
5.279
5.279
240
100
2.2
330
560
1
Vdrop
%Vdrop
31.675
31.675
240
100
13.2
s
13.2xt
240
13.2*.2
40.7
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
22
kW
VT
0.415
kV
288
0.565
99 of 284
/ km
HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz
0.074
2.5
15
0.65
40
/ km
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
22 / 0.8
=
3 x V x
0.95x3 x 0.415
Cable size
70
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
116 A
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
40
1
5.719
5.719
240
288
V
x
100
2.39
240
Vdrop
%Vdrop
240
1
34.311
34.311
240
288
V
x
100
14.3
HZL-BTN-ELE-DS-SY-037
Iw
70
13.2xt
13.2*.2
11.9
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Sag mill discharge classification screen
1.00 INPUT DATA
1.01 Feeder Load
22
kW
VT
0.415
kV
255
0.565
/ km
0.074
/ km
2.5
15
0.65
40
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
22 / 0.8
3 x V x
0.95x3 x 0.415
Cable size
70
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
116 A
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
40
1
5.063
5.063
240
V
x
100
2.11
240
101 of 284
255
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
Vdrop
Vdrop
%Vdrop
240
255
30.38
30.38
240
100
12.66
11.9
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scav. Froth & Pb cleaner I Tailing Pump 1(VFD)
1.00 INPUT DATA
1.01 Feeder Load
22
kW
VT
0.415
kV
328
0.818
/ km
0.075
/ km
15
0.65
40
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V x
22 / 0.8
0.95x3 x 0.415
Cable size
50
1.0
142 A
0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
=
=
IFL
=
(R cos + X sin)
Where,
102 of 284
92
HZL-BTN-ELE-DS-SY-037
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
40
1
9.176
328
9.176
240
100
3.83
120
Vdrop
%Vdrop
120
1
27.528
328
27.528
240
100
11.47
50
13.2xt
13.2*.2
8.47
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher Spillage Pump 2
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
291
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
15 / 0.8
P
IFL
=
3 x V x
=
0.95x3 x 0.415
Cable size
50
1.0
142 A
0.86
103 of 284
HZL-BTN-ELE-DS-SY-037
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
92
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
27
1
5.495
5.495
240
291
V
x
100
2.29
162
Vdrop
%Vdrop
162
1
32.971
32.971
240
291
V
x
100
13.74
8.47
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate Filter feed Pumps No.20 (VFD)
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
290
1.53
/ km
0.0805 / km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
104 of 284
HZL-BTN-ELE-DS-SY-037
IFL
15 / 0.8
3 x V x
3 x 0.415x 0.95
27
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
62
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
290
1
Vdrop
%Vdrop
9.962
9.962
240
100
4.16
81
Vdrop
%Vdrop
81
290
29.886
29.886
240
100
12.46
s
13.2xt
25
13.2*.2
4.23
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
105 of 284
HZL-BTN-ELE-DS-SY-037
Pb filter area spillage pump
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
365
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
15 / 0.8
3 x V x
3 x 0.415x 0.95
Cable size
70
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
27
1
4.892
4.892
240
365
V
x
100
2.04
162
162
1
365
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
29.352
29.352
240
100
12.23
KA/0.2Sec
11.9
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner III Concentrate Froth pump
1.00 INPUT DATA
1.01 Feeder Load
55
kW
VT
0.415
kV
260
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
55 / 0.8
P
IFL
3 x V
2.02
101
0.95*3 x 0.415
1.0
337 A
0.86
Reduction Factor
0.9
0.8
= 0.65
337*1*0.65
=
=
(R cos + X sin)
219 A
Where,
cos
0.8 (Assumed)
sin
0.6
101
Vdrop
1
107 of 284
260
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
5.543
5.543
240
100
2.31
606
260
1
Vdrop
%Vdrop
33.258
33.258
240
100
13.86
s
13.2xt
185
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
108 of 284
HZL-BTN-ELE-DS-SY-037
Zn scavenger cell 5
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
305
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
90 / 0.8
3 x V x
2.02
165
0.95x3 x 0.415
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
337*2*0.65
=
=
438 A
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
Vdrop
%Vdrop
2
5.311
5.311
240
V
x
100
2.22
990
109 of 284
305
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
990
Vdrop
305
2
Vdrop
%Vdrop
31.868
31.868
240
100
13.28
185
13.2xt
= 31.3
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Scavenger cell 6
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
310
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
90 / 0.8
=
3 x V x
165
0.95x3 x 0.415
Cable size
185
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
337 x 2 x 0.65
=
=
IFL
=
x (R cos + X sin) x
n
110 of 284
438 A
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
165
2
5.398
310
5.398
240
100
2.25
990
Vdrop
%Vdrop
990
310
32.39
32.39
100
240
13.5
185
13.2xt
13.2*.2
= 31.3
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Scavenger cell 7
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
315
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
P
3 x V x
90 / 0.8
0.95x3 x 0.415
165
1.0
337 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
337*2*0.65
438 A
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
315
2
Vdrop
%Vdrop
5.485
5.485
100
240
2.29
990
315
2
Vdrop
%Vdrop
32.913
32.913
240
100
13.72
s
13.2xt
185
13.2*.2
= 31.3
(Fuse Operated)
KA/0.2Sec
3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Scavenger cell 8
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
320
0.21
/ km
0.0718 / km
2.5
15
112 of 284
HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
90 / 0.8
3 x V x
165
0.95x3 x 0.415
Cable size
185
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
337 x 2 x 0.65
=
438 A
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
320
2
Vdrop
%Vdrop
5.573
0
240
100
990
320
2
Vdrop
%Vdrop
33.435
33.435
240
V
x
100
13.94
113 of 284
HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
185
13.2xt
= 31.3
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher Concentrate Forth Pump
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
320
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
3 x V x
2.02
137
0.95x3 x 0.415
1.0
292 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
292*2*0.65
=
=
380 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
2
Vdrop
%Vdrop
5.571
5.571
240
V
x
100
2.33
320
HZL-BTN-ELE-DS-SY-037
822
75
2
Vdrop
%Vdrop
33.427
33.427
240
100
13.93
It is to be noted that motor has been selected to start upto 80% of rated voltage
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner I Cell 9
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
285
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
75 / 0.8
P
IFL
=
3 x V x
137
0.95*3 x 0.415
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
455*1*0.65
=
=
115 of 284
296 A
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
137
1
5.681
285
5.681
100
240
2.37
822
Vdrop
%Vdrop
822
285
34.086
34.086
240
100
14.21
300
13.2xt
13.2*.2
(Fuse Operated)
KA/0.2Sec
= 50.8
3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner I Cell 10
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
290
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
75 / 0.8
=
3 x V x
=
0.95*3 x 0.415
116 of 284
137
HZL-BTN-ELE-DS-SY-037
Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
455*1*0.65
=
=
296 A
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
290
1
Vdrop
%Vdrop
5.781
5.781
240
100
2.41
822
290
1
Vdrop
%Vdrop
34.684
34.684
240
100
14.46
s
13.2xt
300
13.2*.2
= 50.8
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
117 of 284
HZL-BTN-ELE-DS-SY-037
Zn Cleaner I Cell 11
1.00 INPUT DATA
1.01 Feeder Load
75
kW
VT
0.415
kV
295
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
75 / 0.8
3 x V x
0.95*3 x 0.415
137
300
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
455*1*0.65
=
=
296 A
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
295
1
Vdrop
%Vdrop
5.88
5.88
240
V
x
100
2.45
822
1
118 of 284
295
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
35.282
35.282
240
100
14.71
300
13.2xt
= 50.8
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Thickener underflow pumps - VFD
1.00 INPUT DATA
1.01 Feeder Load
22
kW
VT
0.415
kV
328
0.818
/ km
0.075
/ km
15
0.65
40
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
22 / 0.8
=
3 x V
=
3 x 0.415x 0.95
Cable size
50
1.0
142 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
=
=
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
119 of 284
92
HZL-BTN-ELE-DS-SY-037
40
Vdrop
328
1
Vdrop
%Vdrop
9.176
9.176
240
100
3.83
120
328
1
Vdrop
%Vdrop
27.528
27.528
240
100
11.47
50
13.2xt
13.2*.2
= 8.47
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Lime circuit cyclone feed pumps
1.00 INPUT DATA
1.01 Feeder Load
22
kW
VT
0.415
kV
320
0.409
0.0724 / km
/ km
2.5
15
0.65
40
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
22 / 0.8
=
=
3 x V x
3 x 0.415x 0.95
Cable size
95
1.0
221 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
221*1*0.65
144 A
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
40
Vdrop
320
1
Vdrop
%Vdrop
4.744
4.744
240
100
1.98
240
320
2
Vdrop
%Vdrop
12.761
12.761
240
100
5.32
s
13.2xt
95
13.2*.2
= 16.1
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
Wet Type Fan in Main MCC
1.00 INPUT DATA
1.01 Feeder Load
20
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
121 of 284
HZL-BTN-ELE-DS-SY-037
=
0.65
37
20 / 0.8
3 x V x
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
37
Vdrop
20
1
Vdrop
%Vdrop
1.48
1.48
240
V
x
100
0.62
222
20
2
Vdrop
%Vdrop
4.441
4.441
240
V
x
100
1.86
122 of 284
HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Total Power for +AL2 Cabinet
1.00 INPUT DATA
1.01 Feeder Load
20
kW
VT
0.415
kV
260
1.53
/ km
0.0805 / km
2.00 Calculation
2.01 Full load current rating of the Feeder
20 / 0.8
P
IFL
=
3 x V
2.02
35
3 x 0.415
1.0
96 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
35
Vdrop
Vdrop
%Vdrop
1
11.578
11.578
240
V
x
100
4.83
123 of 284
260
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
25
13.2xt
= 4.23
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.03 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher Spillage Pump 1
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
VT
0.415
kV
286
0.565
/ km
0.074
/ km
2.5
15
0.65
34
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
18.5 / 0.8
=
3 x V
0.95x3 x 0.415
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
179 x 1 x 0.65
=
=
116 A
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
34
Vdrop
1
Vdrop
%Vdrop
4.827
4.827
240
V
x
100
2.02
286
HZL-BTN-ELE-DS-SY-037
204
286
1
Vdrop
%Vdrop
28.962
28.962
240
100
12.07
70
13.2xt
= 11.9
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
VT
0.415
kV
325
0.565
/ km
0.074
/ km
2.5
15
0.65
30
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
18.5 / 0.8
=
3 x V
0.95x3 x 0.415
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
125 of 284
116 A
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
30
Vdrop
325
1
Vdrop
%Vdrop
4.84
4.84
240
100
2.02
180
Vdrop
%Vdrop
180
1
29.039
325
29.039
240
100
12.1
70
13.2xt
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner area spillage pump
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
VT
0.415
kV
265
0.565
/ km
0.074
/ km
2.5
15
0.65
34
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
18.5 / 0.8
=
3 x V x
=
0.95x3 x 0.415
126 of 284
HZL-BTN-ELE-DS-SY-037
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
34
Vdrop
265
1
Vdrop
%Vdrop
4.473
4.473
240
100
1.87
204
265
1
Vdrop
%Vdrop
26.835
26.835
240
100
11.19
s
13.2xt
70
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
127 of 284
HZL-BTN-ELE-DS-SY-037
Pb Concentrate Storage tank agitator
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
VT
0.415
kV
325
0.565
/ km
0.074
/ km
2.5
15
0.65
34
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
18.5 / 0.8
3 x V x
3 x 0.415x 0.95
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
34
1
5.485
5.485
240
325
V
x
100
2.29
204
204
=
1
128 of 284
325
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
32.911
32.911
240
100
13.72
70
13.2xt
= 11.9
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
PB CONCENTRATE FILTER HYDRALIC UNIT
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
VT
0.415
kV
292
0.565
/ km
0.074
/ km
2.5
15
0.65
32
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
18.5 / 0.8
=
3 x 0.415
3 x V
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
129 of 284
116 A
HZL-BTN-ELE-DS-SY-037
32
Vdrop
292
1
Vdrop
%Vdrop
4.638
4.638
240
100
1.94
192
292
1
Vdrop
%Vdrop
27.83
27.83
240
100
11.6
70
13.2xt
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
PB FILTER MANIFOLD WASH WATER PUMPS
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
VT
0.415
kV
368
0.409
0.0724 / km
/ km
2.5
15
0.65
34
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
18.5 / 0.8
=
3 x V
3 x 0.415x 0.95
Cable size
95
1.0
221 A
130 of 284
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
221*1*0.65
144 A
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
34
240
368
4.637
4.637
100
1.94
204
204
Vdrop
368
1
Vdrop
%Vdrop
27.825
27.825
240
V
x
100
11.6
= 16.1
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate stockpile area spillage pump
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
VT
0.415
kV
295
0.565
/ km
0.074
/ km
2.5
15
0.65
131 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
18.5 / 0.8
34
3 x V
3 x 0.415x 0.95
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
34
1
4.979
295
4.979
100
240
2.08
204
Vdrop
%Vdrop
204
1
29.873
295
29.873
240
100
12.45
s
13.2xt
70
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
132 of 284
HZL-BTN-ELE-DS-SY-037
Tailings thickener underflow pumps -VFD
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
VT
0.415
kV
349
1.11
/ km
0.0783 / km
15
0.65
34
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
18.5 / 0.8
=
=
3 x 0.415x 0.95
3 x V x
Cable size
35
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
=
=
76
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
34
Vdrop
Vdrop
%Vdrop
349
1
11.094
11.094
240
V
x
100
4.63
102
102
1
349
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
33.283
33.283
240
100
13.87
35
13.2xt
KA/0.2Sec
= 5.93
13.2*.2
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 6
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
332
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
3 x V
0.95x3 x 0.415
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
=
n
Where,
cos
0.8 (Assumed)
sin
0.6
134 of 284
116 A
HZL-BTN-ELE-DS-SY-037
27
Vdrop
332
1
Vdrop
%Vdrop
4.45
4.45
100
240
1.86
162
332
1
Vdrop
%Vdrop
26.698
26.698
240
100
11.13
70
13.2xt
13.2*.2
= 11.9
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Rougher concentrate froth pump
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
295
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
3 x V
=
0.95*3 x 0.415
Cable size
50
1.0
142 A
135 of 284
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 142x1x0.65
92
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
295
1
Vdrop
%Vdrop
5.571
5.571
240
100
2.33
162
295
1
Vdrop
%Vdrop
33.424
33.424
240
100
13.93
s
13.2xt
50
13.2*.2
= 8.47
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Float area spillage pumps
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
334
0.565
/ km
0.074
/ km
2.5
15
136 of 284
HZL-BTN-ELE-DS-SY-037
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
3 x V
0.95*3 x 0.415
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
116 A
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
334
1
Vdrop
%Vdrop
4.477
4.477
240
V
x
100
1.87
162
334
1
Vdrop
%Vdrop
26.859
26.859
240
V
x
100
11.2
137 of 284
HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
70
13.2xt
= 11.9
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner III cell 1
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
307
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
3 x V
0.95x3 x 0.415
Cable size
50
1.0
142 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
=
=
92
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
27
1
5.797
5.797
240
V
x
100
2.42
307
HZL-BTN-ELE-DS-SY-037
162
307
1
Vdrop
%Vdrop
34.784
34.784
240
100
14.5
50
13.2xt
= 8.47
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner II Cell 2
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
315
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
3 x V
0.95x3 x 0.415
Cable size
50
1.0
142 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
=
=
139 of 284
92
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
315
1
Vdrop
%Vdrop
5.948
5.948
240
100
2.48
162
315
1
Vdrop
%Vdrop
35.69
35.69
240
100
14.88
13.2xt
50
13.2*.2
KA/0.2Sec
= 8.47
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner II Cell 3
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
317
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
=
3 x V
0.95x3 x 0.415
140 of 284
HZL-BTN-ELE-DS-SY-037
Size of 70 Sq.mm 3.5core Aluminium cable is selected for checking.
2.02
Cable size
70
1.0
142 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
=
=
92
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
317
1
Vdrop
%Vdrop
4.249
4.249
240
100
1.78
162
317
1
Vdrop
%Vdrop
25.492
25.492
240
100
10.63
s
13.2xt
70
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
141 of 284
HZL-BTN-ELE-DS-SY-037
Pb Cleaner I cell 4
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
325
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
3 x V
0.95x3 x 0.415
Cable size
70
1.0
179 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
Vdrop
%Vdrop
325
1
4.356
4.356
240
V
x
100
1.82
162
162
1
325
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
26.135
26.135
240
100
10.89
70
13.2xt
KA/0.2Sec
= 11.9
13.2*.2
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner I cell 5
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
305
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V
15 / 0.8
0.95x3 x 0.415
1.0
142 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 142*1*0.65
=
92
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
1
143 of 284
305
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
5.76
5.76
240
100
2.4
162
305
1
Vdrop
%Vdrop
34.557
34.557
240
100
14.4
50
13.2xt
= 8.47
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Reagent EOT
1.00 INPUT DATA
1.01 Feeder Load
5.05
kW
VT
0.415
kV
240
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
=
3 x V
2.02
5.05 / 0.8
=
=
3 x 0.415x 0.95
70 A
1.0
= 0.86
Reduction Factor
0.9
0.8
= 0.65
HZL-BTN-ELE-DS-SY-037
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
9
Vdrop
240
1
Vdrop
%Vdrop
4.321
4.321
240
100
1.81
54
240
1
Vdrop
%Vdrop
25.926
25.926
240
V
x
100
10.81
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
145 of 284
HZL-BTN-ELE-DS-SY-037
65
kW
VT
0.415
kV
260
0.409
0.0724 / km
0.65
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
2.02
IFL
65 / 0.8
3 x V
3 x 0.415
113
1.0
221 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
144 A
(R cos + X sin)
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
113
1
10.889
260
10.889
240
100
4.54
s
13.2xt
95
13.2*.2
16.1
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
146 of 284
HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL1 CABINET (STANDBY BALL MILL)
1.00 INPUT DATA
1.01 Feeder Load
80
kW
VT
0.415
kV
260
0.323
0.0712 / km
0.65
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
P
80 / 0.8
IFL
3 x V
139
3 x 0.415
Cable size
120
1.0
257 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 257x1x0.65
167 A
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
139
Vdrop
260
1
Vdrop
%Vdrop
10.882
10.882
240
100
4.54
s
13.2xt
120
13.2*.2
20.3
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
147 of 284
HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL2 CABINET (STANDBY SAG MILL)
1.00 INPUT DATA
1.01 Feeder Load
60
kW
VT
0.415
kV
245
0.409
0.0724 / km
0.65
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
60 / 0.8
3 x V
104
3 x 0.415
Cable size
95
1.0
221 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
144 A
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
104
Vdrop
245
1
Vdrop
%Vdrop
9.444
9.444
240
100
3.94
s
13.2xt
95
13.2*.2
16.1
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
148 of 284
HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL1 CABINET (STANDBY SAG MILL)
1.00 INPUT DATA
1.01 Feeder Load
80
kW
VT
0.415
kV
245
0.323
0.0712 / km
0.65
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
80 / 0.8
3 x V
2.02
139
3 x 0.415
1.0
257 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 257x1x0.65
167 A
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
139
Vdrop
245
1
Vdrop
%Vdrop
10.255
10.255
240
100
4.28
s
13.2xt
120
13.2*.2
20.3
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
149 of 284
HZL-BTN-ELE-DS-SY-037
TAILING DISPOSAL PUMPS - TRAIN 1/TRAIN 2 VFD
1.00 INPUT DATA
1.01 Feeder Load
90
kW
VT
0.415
kV
342
0.21
/ km
0.0718 / km
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
90 / 0.8
3 x V x
3 x 0.415x 0.95
165
Size of 185 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
185
1.0
337 A
0.86
Reduction Factor
0.9
0.8
= 0.65
337*1*0.65
=
=
219 A
IFL
x
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
Vdrop
342
1
11.911
11.911
x 100
=
4.97
%
240
3.02 With in the Permissible limit of 5% voltage drop hence ok
Check for Starting Current
(3 Times the full load current)
For VFD
= 495 A
Drop at the time of Starting
%Vdrop
Vdrop
495
x
1
Vdrop
35.734
V
150 of 284
342
HZL-BTN-ELE-DS-SY-037
%Vdrop
35.734
240
100
14.89
185
13.2xt
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
PLANT AIR /FILTER AIR COMPRESSOR 1 /COMPRESSOR 2
1.00 INPUT DATA
1.01 Feeder Load
132
kW
VT
0.415
kV
327
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
132 / 0.8
=
3 x V x
242
3 x 0.415x 0.95
Size of 300 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x2x0.65
592 A
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
242
Vdrop
2
151 of 284
327
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
5.757
5.757
240
100
2.4
327
2
Vdrop
%Vdrop
34.542
34.542
240
100
14.4
300
13.2xt
13.2*1
22.7
(ACB Operated)
KA/0.2Sec
2 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Storage tank agitator 1
55
kW
VT
0.415
kV
355
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
55 /0.8
=
3 x V x
101
3 x 0.415x 0.95
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
0.86
Reduction Factor
0.9
0.8
152 of 284
HZL-BTN-ELE-DS-SY-037
= 0.65
455*1*0.65
296 A
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
101
Vdrop
355
1
Vdrop
%Vdrop
5.217
5.217
240
100
2.18
606
355
1
%Vdrop
240
100
0.42
s
13.2xt
300
13.2*.2
50.8
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Filter 1 cloth wash water pumps
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
325
0.565
/ km
0.074
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
153 of 284
HZL-BTN-ELE-DS-SY-037
P
IFL
15 / 0.8
=
3 x V
2.02
27
3 x 0.415x 0.95
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
325
1
Vdrop
%Vdrop
4.356
4.356
240
100
1.82
162
325
1
Vdrop
%Vdrop
26.135
26.135
240
100
10.89
s
13.2xt
70
13.2*.2
11.9
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
154 of 284
HZL-BTN-ELE-DS-SY-037
Zn filter area spillage pump 1
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
335
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
3 x V
2.02
3 x 335x 0.95
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
IFL
(R cos + X sin)
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
27
Vdrop
335
1
Vdrop
%Vdrop
4.49
4.49
240
V
x
100
1.88
162
1
155 of 284
335
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
26.94
26.94
240
100
11.23
70
13.2xt
13.2*.2
11.9
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn filter area spillage pump 2
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
338
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
3 x V
3 x 0.415x 0.95
Cable size
70
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
156 of 284
116 A
HZL-BTN-ELE-DS-SY-037
27
Vdrop
338
1
Vdrop
%Vdrop
4.53
4.53
240
100
1.89
162
338
1
Vdrop
%Vdrop
27.181
27.181
100
240
11.33
70
13.2xt
13.2*.2
11.9
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
15
kW
VT
0.415
kV
440
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
=
3 x V
3 x 0.415x 0.95
Cable size
70
1.0
179 A
0.86
157 of 284
HZL-BTN-ELE-DS-SY-037
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
116 A
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
440
1
Vdrop
%Vdrop
5.897
5.897
240
100
2.46
162
440
1
Vdrop
%Vdrop
35.383
35.383
100
240
14.75
s
13.2xt
70
13.2*.2
11.9
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Tailings Area Spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
315
0.818
/ km
0.075
/ km
2.5
15
0.65
158 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
15 / 0.8
3 x V
3 x 0.415x 0.95
27
Cable size
50
1.0
142 A
0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
=
=
92
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
315
1
Vdrop
%Vdrop
5.948
5.948
240
100
2.48
162
Vdrop
%Vdrop
162
1
35.69
315
35.69
240
100
14.88
s
13.2xt
50
13.2*.2
8.47
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
159 of 284
HZL-BTN-ELE-DS-SY-037
Spillage pump in lime area
1.01 Feeder Load
15
kW
VT
0.415
kV
360
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
15 / 0.8
P
IFL
=
3 x 0.415x 0.95
3 x V x
Cable size
70
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
116 A
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
27
1
4.825
4.825
240
360
V
x
100
2.02
162
1
160 of 284
360
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
28.95
28.95
240
100
12.07
70
13.2xt
13.2*.2
KA/0.2Sec
11.9
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
HOT WATER PUMP
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
360
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
70
1.0
179 A
0.86
Reduction Factor
0.9
0.8
= 0.65
179*1*0.65
=
=
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
161 of 284
116 A
HZL-BTN-ELE-DS-SY-037
27
Vdrop
360
1
Vdrop
%Vdrop
4.825
4.825
240
100
2.02
162
Vdrop
%Vdrop
162
360
28.95
28.95
240
100
12.07
70
13.2xt
13.2*.2
11.9
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
15
kW
VT
0.415
kV
195
1.11
/ km
0.0783 / km
2.5
15
0.65
27
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15 / 0.8
=
=
3 x V
3 x 0.415x 0.95
Cable size
35
1.0
117 A
0.86
Reduction Factor
0.9
162 of 284
HZL-BTN-ELE-DS-SY-037
Factor for Non leaner loads
0.8
= 0.65
= 117x1x0.65
76
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
195
1
Vdrop
%Vdrop
4.923
4.923
240
100
2.06
162
195
3.03
Vdrop
%Vdrop
29.536
29.536
240
100
12.31
3.04
s
13.2xt
35
= 5.929
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 3.5C x35 sq.mm, Al conductor, Armoured, XLPE cable is selected
MIBC Spillage pump
15
kW
VT
0.415
kV
202
1.11
/ km
0.0783 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
163 of 284
HZL-BTN-ELE-DS-SY-037
P
IFL
15 / 0.8
=
3 x V
27
3 x 0.415x 0.95
Cable size
35
1.0
117 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
202
1
Vdrop
%Vdrop
5.099
5.099
240
100
2.13
162
202
3.03
Vdrop
%Vdrop
30.596
30.596
240
100
12.75
3.04
s
13.2xt
35
13.2*.2
= 5.929
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x35 sq.mm, Al conductor, Armoured, XLPE cable is selected
164 of 284
HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR AL2 CABINET CONTROL SOURCE (PERMANENT)
1.00 INPUT DATA
1.01 Feeder Load
10
kW
VT
0.415
kV
260
1.53
/ km
0.0805 / km
2.5
0.65
17
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
10 / 0.8
=
3 x V
3 x 0.415
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62
(R cos + X sin)
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
17
1
5.624
260
5.624
240
100
2.35
s
13.2xt
25
13.2*.2
4.23
KA/0.2Sec
(Fuse Operated)
303 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
165 of 284
HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR AL2 CABINET CONTROL SOURCE (PERMANENT)
1.00 INPUT DATA
1.01 Feeder Load
10
kW
VT
0.415
kV
260
1.53
/ km
0.0805 / km
2.5
0.65
17
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
10 / 0.8
=
3 x V
3 x 0.415
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62
(R cos + X sin)
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
17
1
5.624
260
5.624
240
100
2.35
s
13.2xt
25
13.2*.2
4.23
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
166 of 284
HZL-BTN-ELE-DS-SY-037
Total Power For AL2 Cabinet Control Source (Permanent)
1.00 INPUT DATA
1.01 Feeder Load
10
kW
VT
0.415
kV
290
1.11
/ km
0.0783 / km
2.5
0.65
17
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
10 / 0.8
=
3 x V
3 x 0.415
Cable size
35
1.0
117 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
17
1
4.609
290
4.609
240
100
1.93
s
13.2xt
35
13.2*.2
5.93
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
167 of 284
HZL-BTN-ELE-DS-SY-037
7.5
kW
VT
0.415
kV
270
2.44
/ km
0.0808 / km
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
3 x V
0.95x3 x 0.415
Cable size
16
1.0
70 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
Vdrop
%Vdrop
1
7.562
7.562
240
V
x
100
3.16
42
168 of 284
270
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
42
Vdrop
270
1
Vdrop
%Vdrop
22.685
22.685
240
100
9.46
16
13.2xt
13.2*.2
2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb conditioner Agitator
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
270
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
=
0.95x3 x 0.415
3 x V x
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
169 of 284
62
HZL-BTN-ELE-DS-SY-037
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
1
Vdrop
%Vdrop
4.809
4.809
240
100
2.01
84
Vdrop
%Vdrop
84
1
28.856
270
28.856
240
100
12.03
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner I Concentrate Froth Pump
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
329
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
7.5 / 0.8
0.95x3 x 0.415
1.0
70 A
270
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
46
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
Vdrop
%Vdrop
329
1
5.86
5.86
240
100
2.45
84
329
1
Vdrop
%Vdrop
35.161
35.161
240
100
14.66
s
13.2xt
25
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scav Conc Peristatic House FeedPumps
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
285
1.53
/ km
0.0805 / km
2.5
HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
=
3 x 0.415x 0.95
3 x V x
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
62
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
285
1
Vdrop
%Vdrop
5.076
5.076
240
100
2.12
84
285
1
Vdrop
%Vdrop
30.459
30.459
240
V
x
100
12.7
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
3.04
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x25 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Conditioner 1 Agitator
7.5
kW
VT
0.415
kV
250
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
7.5 / 0.8
3 x V x
0.95x3 x 0.415
Cable size
25
1.0
70 A
0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
1
Vdrop
%Vdrop
4.453
4.453
240
V
x
100
1.86
250
HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrelcage Motor
84
250
1
Vdrop
%Vdrop
26.718
26.718
240
100
11.14
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Conditioner 2 Agitator
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
252
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
=
3 x V x
0.95x3 x 0.415
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
174 of 284
62
HZL-BTN-ELE-DS-SY-037
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
252
1
Vdrop
%Vdrop
4.489
4.489
240
100
1.88
84
Vdrop
%Vdrop
84
1
26.932
252
26.932
240
100
11.23
s
13.2xt
25
13.2*.2
4.23
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner 4 Sample Transfer Pumps
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
285
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
=
=
3 x V x
=
3 x 0.415x 0.95
HZL-BTN-ELE-DS-SY-037
2.02
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62
IFL
x (R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
14
1
5.076
285
5.076
100
240
2.12
84
3.03
Vdrop
Vdrop
%Vdrop
84
1
30.459
30.459
240
285
V
x
100
12.7
3.04
s
13.2xt
25
13.2*.2
= 4.235
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x25 sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 09 - Pb filter concentrate conveyor
7.5
kW
VT
0.415
kV
383
176 of 284
HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C
1.11
/ km
0.0783 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
=
3 x 0.415x 0.95
3 x V x
Cable size
35
1.0
117 A
0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
=
=
76
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
383
1
Vdrop
%Vdrop
5.013
5.013
240
V
x
100
2.09
1
Vdrop
%Vdrop
30.08
30.08
240
V
x
100
12.54
177 of 284
383
HZL-BTN-ELE-DS-SY-037
3.03 With in the permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
35
13.2xt
13.2*.2
5.93
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 11
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
425
1.11
/ km
0.0783 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
7.5 / 0.8
P
IFL
=
3 x 0.415x 0.95
3 x V x
Cable size
35
1.0
117 A
0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
=
=
76
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
1
Vdrop
5.563
V
178 of 284
425
HZL-BTN-ELE-DS-SY-037
%Vdrop
5.563
240
100
2.32
425
1
Vdrop
%Vdrop
33.379
33.379
100
240
13.91
35
13.2xt
13.2*.2
KA/0.2Sec
5.93
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Tailings disposal Tank Agitator
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
312
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
=
3 x V x
3 x 0.415x 0.95
Cable size
25
1.0
70 A
0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
179 of 284
46
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
312
1
Vdrop
%Vdrop
5.557
5.557
240
100
2.32
84
312
1
Vdrop
%Vdrop
33.344
33.344
240
100
13.9
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Tailings disposal gland seal pump 1
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
342
1.11
/ km
0.0783 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
7.5 / 0.8
3 x 0.415x 0.95
HZL-BTN-ELE-DS-SY-037
2.02
Cable size
35
1.0
117 A
0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
76
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
342
1
Vdrop
%Vdrop
4.477
4.477
240
100
1.87
84
342
1
Vdrop
%Vdrop
26.86
26.86
240
100
11.2
s
13.2xt
35
13.2*1
2.65
KA/Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner III Concentrate Froth Pump
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
181 of 284
HZL-BTN-ELE-DS-SY-037
1.03 Length of the cable
312
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
0.95x3 x 0.415
3 x V x
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
62
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
3.97
3.97
240
312
V
x
100
1.66
60
Vdrop
%Vdrop
60
1
V
23.817
23.817
240
100
9.93
312
HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
25
13.2xt
13.2*.2
(Fuse Operated)
KA/0.2Sec
4.23
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner II Concentrate Froth Pump
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
324
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
3 x V x
0.95x3 x 0.415
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
62
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
4.122
4.122
240
V
x
100
1.72
324
HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrelcage Motor
60
324
1
Vdrop
%Vdrop
24.734
24.734
240
100
10.31
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn SCAV.TAILS.SAMPLE PERISTATIC HOUSE PUMP(VFD)
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
285
2.44
/ km
0.0808 / km
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
P
3 x V x
5.5 / 0.8
3 x 0.415x 0.95
1.0
70 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
IFL
n
x (R cos + X sin)
184 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
5.701
285
5.701
240
100
2.38
30
Vdrop
%Vdrop
30
1
17.104
285
17.104
240
100
7.13
16
13.2xt
2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn SCAV.CONC.SAMPLE PERISTATIC HOUSE PUMP(VFD)
5.5
kW
VT
0.415
kV
285
2.44
/ km
0.0808 / km
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
285
1
Vdrop
%Vdrop
5.701
5.701
240
100
2.38
30
285
1
Vdrop
%Vdrop
17.104
17.104
240
V
x
100
7.13
s
13.2xt
16
13.2*.2
2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Duplex Particle Size Monitor For Sec. Cyclone & Reg. Cyclone O/f
5.5
kW
VT
0.415
kV
240
2.44
/ km
0.0808 / km
2.5
HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
3 x V
3 x 0.415
Cable size
16
1.0
70 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
240
1
Vdrop
%Vdrop
4.801
4.801
240
V
x
100
2.01
60
240
1
Vdrop
%Vdrop
28.807
28.807
240
V
x
100
12.01
187 of 284
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
16
13.2xt
13.2*.2
2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Particle Size Monitor For Pr. Class. Cyclone O/f Stream
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
240
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
3 x V
3 x 0.415
Cable size
16
1.0
70 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
1
Vdrop
%Vdrop
4.801
4.801
240
V
x
100
2.01
188 of 284
240
HZL-BTN-ELE-DS-SY-037
3.02 With in the Permissible limit of 2.5% voltage drop hence ok
Check for Starting Current
DOL or Squirrelcage Motor
60
240
1
Vdrop
%Vdrop
28.807
28.807
240
100
12.01
s
13.2xt
16
13.2*.2
2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate Thickener Overflow Pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
245
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
46
HZL-BTN-ELE-DS-SY-037
Vdrop
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
245
1
Vdrop
%Vdrop
4.901
4.901
240
100
2.05
60
245
1
Vdrop
%Vdrop
29.407
29.407
240
100
12.26
16
13.2xt
13.2*.2
2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate Thickener underflow pumps No.14 (VFD)
5.5
kW
VT
0.415
kV
286
2.44
/ km
0.0808 / km
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
3 x V
=
3 x 0.415x 0.95
190 of 284
HZL-BTN-ELE-DS-SY-037
2.02
Cable size
16
1.0
117 A
0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
76
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
286
1
Vdrop
%Vdrop
5.721
5.721
240
100
2.39
30
Vdrop
%Vdrop
30
1
17.164
286
17.164
240
100
7.16
s
13.2xt
16
13.2*.2
2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Lime Storage Tank Agitator
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
320
191 of 284
HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
3 x V
3 x 0.415x 0.95
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
62
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
320
1
Vdrop
%Vdrop
4.071
4.071
240
V
x
100
1.7
60
1
Vdrop
%Vdrop
24.428
24.428
240
V
x
100
10.18
192 of 284
320
HZL-BTN-ELE-DS-SY-037
3.03 With in the permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Lime water circulation pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
320
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
3 x V
3 x 0.415x 0.95
Cable size
25
1.0
96 A
0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
62
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
1
Vdrop
4.071
V
193 of 284
320
HZL-BTN-ELE-DS-SY-037
%Vdrop
4.071
240
100
1.7
60
320
1
Vdrop
%Vdrop
24.428
24.428
240
100
10.18
s
13.2xt
25
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
NaCN Disinfection Clean Water Pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
273
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
194 of 284
46
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
273
1
Vdrop
%Vdrop
5.461
5.461
240
100
2.28
60
Vdrop
%Vdrop
60
1
32.768
32.768
273
V
x
240
100
13.66
16
13.2xt
13.2*.2
KA/0.2Sec
2.71
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x sq.mm, Al conductor, Armoured, XLPE cable is selected
TAILING THICKENER OVERFLOW PUMPS
110
kW
VT
0.415
kV
360
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
110 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
195 of 284
201
HZL-BTN-ELE-DS-SY-037
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
0.86
Reduction Factor
0.9
0.8
= 0.65
455*2*0.65
=
=
592 A
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
201
Vdrop
360
2
Vdrop
%Vdrop
5.264
5.264
240
100
2.2
360
2
Vdrop
%Vdrop
31.585
31.585
240
100
13.17
s
13.2xt
300
13.2*1
22.7
KA/Sec
(ACB Operated)
3.04 2 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
196 of 284
HZL-BTN-ELE-DS-SY-037
LT CABLE SIZING CALCULATION
CuSo4 Storage Tank Agitator 14
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
263
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
5.5 / 0.8
P
IFL
=
3 x 0.415x 0.95
3 x V x
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
3 x IFL
n
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
1
Vdrop
%Vdrop
5.261
5.261
240
V
x
100
2.2
60
197 of 284
263
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
60
Vdrop
263
1
Vdrop
%Vdrop
31.568
31.568
240
100
13.16
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
SIX Storage Tank Agitator 42
5.5
kW
VT
0.415
kV
270
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.98
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
IFL
n
x (R cos + X sin) x
198 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
5.401
270
5.401
240
100
2.26
60
270
1
Vdrop
%Vdrop
32.408
32.408
240
100
13.51
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Mixing Tank Agitator
5.5
kW
VT
0.415
kV
220
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
P
3 x V x
5.5 / 0.8
3 x 0.415x 0.95
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
220
1
Vdrop
%Vdrop
4.401
4.401
240
100
1.84
60
220
1
Vdrop
%Vdrop
26.406
26.406
240
100
11.01
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Storage Tank Agitator
5.5
kW
VT
0.415
kV
275
2.44
/ km
200 of 284
0.0808 / km
HZL-BTN-ELE-DS-SY-037
1.06 Allowable Voltage Drop
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
275
1
Vdrop
%Vdrop
5.501
5.501
240
V
100
2.3
60
275
1
Vdrop
%Vdrop
33.008
33.008
240
100
13.76
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
3.04
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Diluted Nigrosine Dosing Tank Agitator
5.5
kW
VT
0.415
kV
195
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
V
3.901
3.901
240
100
1.63
195
HZL-BTN-ELE-DS-SY-037
60
195
1
Vdrop
%Vdrop
23.406
23.406
240
100
9.76
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Spare Storage Tank Agitator
5.5
kW
VT
0.415
kV
275
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
5.5 / 0.98
P
IFL
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
203 of 284
46
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
275
1
Vdrop
%Vdrop
5.501
5.501
240
100
2.3
60
275
1
Vdrop
%Vdrop
33.008
33.008
240
100
13.76
13.2xt
16
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Mill Area spillage pump
9.3
kW
VT
0.415
kV
345
1.11
/ km
0.0783 / km
2.5
15
0.65
17
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
9.3 / 0.8
=
3 x V x
=
0.95x3 x 0.415
204 of 284
HZL-BTN-ELE-DS-SY-037
2.02
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76
IFL
x (R cos + X sin) x
Where,
cos
sin
Vdrop
Vdrop
%Vdrop
=
=
0.8 (Assumed)
0.6
17
345
5.484
5.484
240
100
2.29
102
Vdrop
%Vdrop
102
1
32.902
345
32.902
240
100
13.71
s
13.2xt
35
13.2*.2
= 5.93
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Regrind Mill Area Spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
9.3
kW
VT
0.415
kV
295
205 of 284
HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C
1.11
/ km
0.0783 / km
2.5
15
0.65
17
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V x
9.3 / 0.8
0.95x3 x 0.415
Cable size
35
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 117*1*0.65
=
76
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
17
Vdrop
Vdrop
%Vdrop
295
1
4.689
4.689
240
V
x
100
1.96
102
Vdrop
%Vdrop
102
1
28.134
28.134
240
V
x
100
11.73
295
HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
35
13.2xt
= 5.93
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Mill Area Spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
9.3
kW
VT
0.415
kV
240
1.11
/ km
0.0783 / km
2.5
15
0.65
17
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
9.3 / 0.8
0.95x3 x 0.415
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 117*1*0.65
=
76
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
17
1
3.815
3.815
240
V
x
100
1.59
240
HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage
102
Vdrop
%Vdrop
102
240
22.888
22.888
240
100
9.54
35
13.2xt
= 5.93
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Cooling Tower
1.00 INPUT DATA
1.01 Feeder Load
9.3
kW
VT
0.415
kV
50
2.44
/ km
0.0808 / km
2.5
15
0.65
17
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
9.3 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
IFL
n
x (R cos + X sin) x
208 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
cos
0.8 (Assumed)
sin
0.6
17
Vdrop
50
1
Vdrop
%Vdrop
1.7
1.7
240
100
0.71
102
Vdrop
%Vdrop
102
1
10.202
50
10.202
240
100
4.26
13.2xt
16
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
VFD - ACS 1000
17.5
kW
VT
0.415
kV
40
2.44
/ km
0.0808 / km
2.5
15
0.65
32
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
17.5 / 0.8
0.95x3 x 0.415
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70*1*0.65
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
32
Vdrop
40
1
Vdrop
%Vdrop
2.561
2.561
240
100
1.07
192
40
1
Vdrop
%Vdrop
15.364
15.364
240
100
6.41
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 08 - pebble recycle conveyor
1.00 INPUT DATA
1.01 Feeder Load
11
kW
VT
0.415
kV
300
1.11
/ km
=
210 of 284
0.0783 / km
2.5
HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition
15
0.65
20
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
11 / 0.8
=
3 x V x
0.95x3 x 0.415
Cable size
35
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
20
Vdrop
Vdrop
%Vdrop
300
1
5.61
5.61
240
V
x
100
2.34
120
Vdrop
Vdrop
%Vdrop
300
1
33.659
33.659
240
V
x
100
14.03
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
35
13.2xt
= 5.93
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb.CL.3Conc.Return SampleDelivery Pumps
1.00 INPUT DATA
1.01 Feeder Load
11
kW
VT
0.415
kV
285
1.11
/ km
0.0783 / km
2.5
15
0.65
20
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
11 / 0.8
=
3 x 0.415x 0.95
3 x V x
2.02
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
=
=
76
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
20
Vdrop
1
Vdrop
%Vdrop
5.329
5.329
240
V
x
100
2.23
285
HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage
120
285
1
Vdrop
%Vdrop
22.777
22.777
240
100
9.5
35
13.2xt
= 5.93
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate thickener area spillage pump No.24
1.00 INPUT DATA
1.01 Feeder Load
11
kW
VT
0.415
kV
310
1.11
/ km
0.0783 / km
2.5
15
0.65
20
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
11 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
35
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
=
=
213 of 284
76
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
20
Vdrop
310
1
Vdrop
%Vdrop
5.797
5.797
240
100
2.42
120
310
1
Vdrop
%Vdrop
34.781
34.781
240
100
14.5
35
13.2xt
13.2*.2
= 5.93
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate thickener area spillage pump 1
1.00 INPUT DATA
1.01 Feeder Load
11
kW
VT
0.415
kV
328
0.818
/ km
0.075
/ km
2.5
15
0.65
20
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
11 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
214 of 284
HZL-BTN-ELE-DS-SY-037
2.02
1.0
142 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
92
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
20
1
4.588
328
4.588
240
100
1.92
120
Vdrop
%Vdrop
120
328
19.318
19.318
240
100
8.05
s
13.2xt
50
13.2*.2
= 8.47
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate thickener area spillage pump 2
1.00 INPUT DATA
1.01 Feeder Load
11
kW
VT
0.415
kV
215 of 284
HZL-BTN-ELE-DS-SY-037
1.03 Length of the cable
325
0.818
/ km
0.075
/ km
2.5
15
0.65
20
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
11 / 0.8
3 x V x
3 x 0.415x 0.95
Cable size
50
1.0
142 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
=
=
92
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
20
Vdrop
Vdrop
%Vdrop
325
1
4.546
4.546
240
V
x
100
1.9
120
Vdrop
120
1
19.141
V
216 of 284
325
HZL-BTN-ELE-DS-SY-037
%Vdrop
19.141
240
100
7.98
50
13.2xt
= 8.47
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 10 - Zn filter concentrate conveyor
1.00 INPUT DATA
1.01 Feeder Load
11
kW
VT
0.415
kV
370
0.818
/ km
0.075
/ km
2.5
15
0.65
20
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
11 / 0.8
3 x V x
3 x 0.415x 0.95
1.0
142 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
142*1*0.65
=
=
92
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
3 x 20
Vdrop
Vdrop
1
5.176
V
217 of 284
370
HZL-BTN-ELE-DS-SY-037
%Vdrop
5.176
240
100
2.16
120
370
Vdrop
%Vdrop
21.792
21.792
240
100
9.08
50
13.2xt
= 8.47
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Mill Area EOT
1.00 INPUT DATA
1.01 Feeder Load
34.8
kW
VT
0.415
kV
252
0.323
0.0712 / km
/ km
2.5
15
0.65
64
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
34.8 / 0.8
=
3 x V x
=
0.95x3 x 0.415
Cable size
120
1.0
257 A
= 0.86
Reduction Factor
0.9
0.8
218 of 284
HZL-BTN-ELE-DS-SY-037
= 0.65
= 257x1x0.65
167 A
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
64
Vdrop
252
1
Vdrop
%Vdrop
4.856
4.856
240
100
2.03
384
252
Vdrop
%Vdrop
29.139
29.139
240
100
12.15
s
13.2xt
120
13.2*.2
= 20.3
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Thickener - Hydraulic Power Local panel
1.00 INPUT DATA
1.01 Feeder Load
15.87
kW
VT
0.415
kV
336
1.11
/ km
0.0783 / km
0.65
219 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
15.87 / 0.8
3 x V x
2.02
29
3 x 0.415x 0.95
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
76
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
29
Vdrop
336
1
Vdrop
%Vdrop
9.11
9.11
240
100
3.8
13.2xt
35
13.2*.2
= 5.93
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Thickener - Hydraulic Power
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
220 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
5.5 / 0.8
3 x V x
3 x 0.415x 0.95
10
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
0.4
20
0.4
240
100
0.17
60
Vdrop
%Vdrop
60
1
2.401
20
2.401
240
100
1.01
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
221 of 284
HZL-BTN-ELE-DS-SY-037
Screw Feeder
1.00 INPUT DATA
1.01 Feeder Load
0.37
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
0.37 / 0.8
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
1
1
0.04
0.04
240
20
V
x
100
0.02
6
1
20
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
0.24
0.24
240
100
0.1
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Agitator in mixing tank
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
1.5 /0.8
P
IFL
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
223 of 284
46
HZL-BTN-ELE-DS-SY-037
3
Vdrop
Vdrop
%Vdrop
20
1
0.12
0.12
240
100
0.05
18
20
Vdrop
%Vdrop
0.72
0.72
240
100
0.3
16
13.2xt
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Transfer Pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
5.5 /0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
20
1
Vdrop
%Vdrop
0.4
0.4
240
100
0.17
60
20
1
Vdrop
%Vdrop
2.401
2.401
240
100
1.01
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Flocculant dosing pumps
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
VT
0.415
kV
20
2.44
=
225 of 284
/ km
0.0808 / km
2.5
HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
1.5 /0.8
=
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
3
Vdrop
20
1
Vdrop
%Vdrop
0.12
0.12
240
100
0.05
18
20
1
Vdrop
%Vdrop
0.72
0.72
240
100
0.3
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
MCC TO TAILING THICKENER
1.00 INPUT DATA
1.01 Feeder Load
16.37
kW
VT
0.415
kV
330
1.11
/ km
0.0783 / km
0.65
28
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
16.37 / 0.8
3 x V
3 x 0.415
Cable size
35
1.0
117 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
117*1*0.65
=
=
76
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
28
Vdrop
1
Vdrop
%Vdrop
8.639
8.639
240
100
3.6
330
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
35
13.2xt
= 5.93
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
LOCAL PANEL TO TAILING THICKENER
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
14
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
7.5 / 0.8
=
3 x V x
2.02
=
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
1
Vdrop
%Vdrop
0.56
0.56
240
100
0.24
20
HZL-BTN-ELE-DS-SY-037
84
20
1
Vdrop
%Vdrop
3.361
3.361
240
100
1.41
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Screw Feeder
1.00 INPUT DATA
1.01 Feeder Load
0.37
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
0.37 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
229 of 284
46
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
1
1
0.04
20
0.04
240
100
0.02
Vdrop
%Vdrop
20
0.24
0.24
240
100
0.1
16
13.2xt
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Agitator in mixing tank
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
1.5 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
230 of 284
HZL-BTN-ELE-DS-SY-037
Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.
2.02
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
2
Vdrop
20
1
Vdrop
%Vdrop
0.08
0.08
240
100
0.04
12
20
1
Vdrop
%Vdrop
0.48
0.48
240
100
0.2
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
231 of 284
HZL-BTN-ELE-DS-SY-037
Transfer Pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
5.5 / 0.8
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
0.4
0.4
240
20
V
x
100
0.17
60
20
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
2.401
2.401
240
100
1.01
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Flocculant dosing pumps
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
1.5 / 0.8
=
3 x 0.415x 0.95
3 x V x
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
233 of 284
46
HZL-BTN-ELE-DS-SY-037
3
Vdrop
20
1
Vdrop
%Vdrop
0.12
0.12
240
100
0.05
18
Vdrop
%Vdrop
18
20
0.72
0.72
240
100
0.3
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Belt Magnet (Self Cleaning) Conveyor 06 - Belt Drive
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
325
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
3.7 / 0.8
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
234 of 284
HZL-BTN-ELE-DS-SY-037
Factor for Non linear loads
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
4.551
325
4.551
240
100
1.9
42
325
Vdrop
%Vdrop
27.307
27.307
240
100
11.38
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Water Pump in B03 - FMC - 110
1.00 INPUT DATA
1.01 Feeder Load
3.72
kW
VT
0.415
kV
232
2.44
/ km
0.0808 / km
2.5
15
235 of 284
HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.72 / 0.8
3 x V x
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
232
1
Vdrop
%Vdrop
3.249
3.249
240
100
1.36
42
232
1
Vdrop
%Vdrop
19.493
19.493
240
V
x
100
8.13
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Self cleaning belt magnet - Conveyor 08 (Belt drive)
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
3.7 / 0.8
0.95x3 x 0.415
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
sin
0.8 (Assumed)
0.6
7
1
0.28
0.28
240
V
x
100
0.12
20
HZL-BTN-ELE-DS-SY-037
42
20
1
Vdrop
%Vdrop
1.68
1.68
240
100
0.7
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Servo Motor/Circulating Motor
1.00 INPUT DATA
1.01 Feeder Load
0.5
kW
VT
0.415
kV
275
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
0.5 / 0.8
=
3 x V x
=
0.95x3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
238 of 284
46
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
1
1
0.55
275
0.55
240
100
0.23
Vdrop
%Vdrop
1
3.301
275
3.301
240
100
1.38
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb.Multistream Analysis
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
245
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
3 x V
=
3 x 0.415
239 of 284
HZL-BTN-ELE-DS-SY-037
2.02
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
6
1
2.941
245
2.941
240
100
1.23
36
Vdrop
%Vdrop
36
245
17.644
17.644
240
100
7.36
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn.Multistream Analysis
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
240 of 284
HZL-BTN-ELE-DS-SY-037
1.03 Length of the cable
245
2.44
/ km
0.0808 / km
2.5
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3.7 / 0.8
3 x V
3 x 0.415
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
6
1
2.941
245
2.941
240
100
1.23
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate Thickener - Hydraulic Power Pack
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
213
241 of 284
HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
2.983
%Vdrop
2.983
240
213
V
x
100
1.25
Vdrop
%Vdrop
42
1
17.896
17.896
240
V
x
100
7.46
213
HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Filter cloth wash water pumps
1.00 INPUT DATA
1.01 Feeder Load
kW
VT
0.415
kV
370
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
4 / 0.8
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70*1*0.65
=
46
IFL
x (R cos + X sin) x
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
7
Vdrop
1
Vdrop
5.181
%Vdrop
5.181
240
V
x
100
2.16
243 of 284
370
HZL-BTN-ELE-DS-SY-037
3.02 With in the permissible limit of 2.5% voltage drop hence ok
Check for Starting Current
DOL or Squirrel Cage
42
Vdrop
%Vdrop
42
1
31.087
370
31.087
240
100
12.96
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Gland Seale Water Pumps For Pb & Zn Filter Pumps
1.00 INPUT DATA
1.01 Feeder Load
kW
VT
0.415
kV
240
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
4 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
244 of 284
46
HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
240
1
3.361
3.361
240
100
1.41
42
240
1
Vdrop
%Vdrop
20.165
20.165
240
100
8.41
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Oil Cooler (Air)
1.00 INPUT DATA
1.01 Feeder Load
0.75
kW
VT
0.415
kV
330
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
0.75 / 0.8
=
3 x V
=
3 x 0.415
245 of 284
HZL-BTN-ELE-DS-SY-037
Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.
2.02
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1
Vdrop
330
1
Vdrop
%Vdrop
0.66
0.66
240
100
0.28
330
1
Vdrop
%Vdrop
3.961
3.961
240
100
1.66
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
246 of 284
HZL-BTN-ELE-DS-SY-037
Conveyor 11 tripper car
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
430
1.53
/ km
0.0805 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
3 x V x
3 x 0.415x 0.95
Cable size
25
1.0
96 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
96*1*0.65
=
=
62
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
430
1
Vdrop
%Vdrop
3.83
3.83
240
V
x
100
1.6
42
247 of 284
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
42
Vdrop
430
1
Vdrop
%Vdrop
22.978
22.978
100
240
9.58
25
13.2xt
= 4.23
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Lime Mixing tank Agitator
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
VT
0.415
kV
320
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
3.7 / 0.8
P
IFL
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
IFL
n
x (R cos + X sin) x
248 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
320
4.481
4.481
240
100
1.87
42
Vdrop
%Vdrop
42
1
26.886
320
26.886
100
240
11.21
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Air Dryer
1.00 INPUT DATA
1.01 Feeder Load
2.2
kW
VT
0.415
kV
320
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
2.2 / 0.8
3 x 0.415x 0.95
Cable size
16
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
320
2.561
2.561
100
240
1.07
24
Vdrop
Vdrop
%Vdrop
320
1
15.364
15.364
240
100
6.41
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
CuSo4 Mixing Tank Agitator 06
3.7
kW
VT
0.415
kV
240
2.44
/ km
=
250 of 284
0.0808 / km
2.5
HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
240
1
Vdrop
%Vdrop
3.361
3.361
240
V
=
100
1.41
42
240
1
Vdrop
%Vdrop
20.165
20.165
240
V
x
100
8.41
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
3.04
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
CuSo4 Transfer Pumps 16
3.7
kW
VT
0.415
kV
371
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
46
3 x IFL
n
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
V
5.195
5.195
240
100
2.17
371
HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage
42
Vdrop
%Vdrop
42
1
371
31.171
31.171
100
240
12.99
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
CuSo4 Unloading pumps
3.7
kW
VT
0.415
kV
213
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
3 x IFL
n
x (R cos + X sin) x
253 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.983
213
2.983
100
240
1.25
42
Vdrop
%Vdrop
42
213
17.896
17.896
240
100
7.46
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Cuso4 Centrifugal Pumps
3.7
kW
VT
0.415
kV
215
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
70 A
1.0
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
215
1
V
3.011
3.011
240
100
1.26
42
215
1
Vdrop
%Vdrop
26.729
26.729
240
100
11.14
s
13.2xt
16
13.2*.2
KA/0.2Sec
= 2.71
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
SIX Transfer pumps
3.7
kW
VT
0.415
kV
225
255 of 284
HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
3.151
3.151
240
225
V
x
100
1.32
42
Vdrop
%Vdrop
42
1
18.905
18.905
240
V
x
100
7.88
225
HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
SIX Centrifugal pumps
3.7
kW
VT
0.415
kV
228
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V
3.7 / 0.8
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
3.193
3.193
240
V
x
100
1.34
228
HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage
42
Vdrop
%Vdrop
42
3.7
19.157
19.157
240
100
7.99
16
13.2xt
(Fuse Operated)
KA/0.2Sec
= 2.71
13.2*.2
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pex Transfer Pumps
3.7
kW
VT
0.415
kV
210
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
3 x IFL
n
x (R cos + X sin) x
258 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.941
210
2.941
240
100
1.23
42
Vdrop
%Vdrop
42
1
17.644
3.7
17.644
240
100
7.36
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pex Centrifugal Pumps
3.7
kW
VT
0.415
kV
211
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
Cable size
16
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
211
1
2.955
2.955
240
100
1.24
42
211
1
Vdrop
%Vdrop
17.728
17.728
240
100
7.39
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Transfer Pumps
3.7
kW
VT
0.415
kV
202
2.44
/ km
260 of 284
HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.829
2.829
240
202
V
x
100
1.18
42
Vdrop
%Vdrop
42
1
16.972
16.972
240
202
V
x
100
7.08
HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Centrifugal Pumps (3% solution)
3.7
kW
VT
0.415
kV
202
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
3.7 / 0.8
P
IFL
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.829
2.829
240
V
x
100
1.18
202
HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage
42
Vdrop
%Vdrop
42
1
16.972
202
16.972
240
100
7.08
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Diluted Nigrosine Centrifugal Pump(0.25% solution)
3.7
kW
VT
0.415
kV
190
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
IFL
n
x (R cos + X sin) x
263 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.661
190
2.661
240
100
1.11
42
Vdrop
%Vdrop
42
1
15.964
190
15.964
240
100
6.66
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
MIBC metering pump
0.37
kW
VT
0.415
kV
202
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
0.37 / 0.8
3 x 0.415x 0.95
Cable size
16
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
1
Vdrop
Vdrop
%Vdrop
202
1
0.404
0.404
240
100
0.17
202
1
Vdrop
%Vdrop
2.425
2.425
240
100
1.02
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
NaCN transfer pumps
3.7
kW
VT
0.415
kV
230
2.44
/ km
265 of 284
HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
3.7 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
230
1
V
3.221
3.221
240
100
1.35
42
Vdrop
%Vdrop
42
1
19.325
19.325
240
V
x
100
8.06
230
HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
NaCN Centrifugal pumps
3.7
kW
VT
0.415
kV
175
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
V
2.451
2.451
240
100
1.03
175
HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage
42
Vdrop
%Vdrop
42
1
14.704
175
14.704
240
100
6.13
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Spare Transfer Pumps
3.7
kW
VT
0.415
kV
210
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
IFL
=
x (R cos + X sin) x
n
268 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.941
210
2.941
240
100
1.23
42
Vdrop
%Vdrop
42
1
17.644
210
17.644
240
100
7.36
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Spare Centrifugal Pumps
3.7
kW
VT
0.415
kV
206
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95
Cable size
16
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
206
1
2.885
2.885
240
100
1.21
42
Vdrop
%Vdrop
42
1
17.308
206
17.308
240
100
7.22
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb filter Manifold wash water pumps
kW
VT
0.415
kV
368
2.44
/ km
0.0808 / km
2.5
15
270 of 284
HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
4 / 0.8
3 x V
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
5.153
368
5.153
240
100
2.15
42
Vdrop
%Vdrop
42
368
30.919
30.919
240
100
12.89
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
271 of 284
HZL-BTN-ELE-DS-SY-037
Sealing water Pump for Pb. Filter feed pump No.70
1.00 INPUT DATA
1.01 Feeder Load
0.37
kW
VT
0.415
kV
305
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
2.02
3 x V
0.37 / 0.8
3 x 0.415x 0.95
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
70*1*0.65
=
=
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
1
1
0.61
0.61
240
305
V
x
100
0.26
6
1
272 of 284
305
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
3.661
3.661
240
100
1.53
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
GSS TO MPP MLDB
1.00 INPUT DATA
1.01 Feeder Load
100
VT
0.415
kV
500
0.161
/ km
0.071
/ km
0.65
kVA
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
100
2.02
139
3 x V
3 x 0.415
Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
240
1.0
399 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
399*1*0.65
=
=
259 A
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
139
Vdrop
1
273 of 284
500
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
11.912
11.912
240
100
4.97
240
13.2xt
= 40.7
13.2*.2
KA/0.2Sec
(Fuse Operated)
3.03 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO MCC INCOMER
1.00 INPUT DATA
1.01 Feeder Load
460
kW
VT
0.415
kV
50
0.129
0.0705 / km
0.65
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V
460 / 0.8
3 x 0.415
800
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
300
1.0
455 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x3x0.65
887 A
IFL
x (R cos + X sin) x
Where,
Vdrop
cos
0.8 (Assumed)
sin
0.6
800
=
3
274 of 284
50
HZL-BTN-ELE-DS-SY-037
Vdrop
%Vdrop
1.94
1.94
240
100
0.81
300
13.2xt
= 22.7
13.2*1
KA/1Sec
(ACB Operated)
3 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
LIGHTING TRANSFORMER TO MLDB
500
VT
0.415
kV
40
0.161
/ km
0.071
/ km
2.5
0.65
KVA
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
500
3 x V
696
3 x 0.415
Cable size
240
1.0
399 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 399x3x0.65
=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
275 of 284
778 A
HZL-BTN-ELE-DS-SY-037
sin
0.6
696
Vdrop
40
3
Vdrop
%Vdrop
1.591
1.591
100
240
0.67
240
13.2xt
= 40.7
13.2*.2
(Fuse Operated)
KA/0.2Sec
3 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected
230
kW
VT
0.415
kV
50
0.21
/ km
0.0718 / km
2.5
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V
230 / 0.8
3 x 0.415
400
Cable size
185
1.0
337 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x2x0.65
=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
276 of 284
438 A
HZL-BTN-ELE-DS-SY-037
Vdrop
Vdrop
%Vdrop
400
50
2.111
2.111
240
100
0.88
185
13.2xt
= 31.3
13.2*.2
KA/0.2Sec
2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected
SIX MixingTank Agitator
2.2
kW
VT
0.415
kV
270
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
2.2 / 0.98
P
IFL
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
277 of 284
46
HZL-BTN-ELE-DS-SY-037
Vdrop
Vdrop
%Vdrop
1
2.161
270
2.161
240
100
0.91
24
270
1
Vdrop
%Vdrop
12.963
12.963
240
100
5.41
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pex MixingTank Agitator
2.2
kW
VT
0.415
kV
211
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
2.2 / 0.98
P
IFL
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
278 of 284
HZL-BTN-ELE-DS-SY-037
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
1
1.688
211
1.688
240
100
0.71
24
211
1
Vdrop
%Vdrop
10.13
10.13
240
100
4.23
s
13.2xt
16
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pex Storage Tank Agitator
2.2
kW
VT
0.415
kV
211
2.44
/ km
0.0808 / km
2.5
15
0.65
279 of 284
HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
2.2 / 0.98
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
1
1.688
211
1.688
240
100
0.71
24
211
1
Vdrop
%Vdrop
10.13
10.13
240
100
4.23
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
280 of 284
HZL-BTN-ELE-DS-SY-037
Nacn Mixing tank Agitator
1.00 INPUT DATA
1.01 Feeder Load
1.1
kW
VT
0.415
kV
230
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
1.1 / 0.98
P
IFL
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
2
Vdrop
1
Vdrop
%Vdrop
0.92
0.92
240
V
x
100
0.39
12
281 of 284
230
HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
12
Vdrop
230
1
Vdrop
%Vdrop
5.521
5.521
240
100
2.31
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nacn Storage Tank Agitator
2.2
kW
VT
0.415
kV
230
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL
2.2 / 0.98
=
3 x V x
3 x 0.415x 0.95
Cable size
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
=
IFL
n
x (R cos + X sin) x
282 of 284
46
HZL-BTN-ELE-DS-SY-037
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
1
1.84
230
1.84
240
100
0.77
24
230
1
Vdrop
%Vdrop
11.043
11.043
240
100
4.61
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Spare Mixing Tank Agitator
2.2
kW
VT
0.415
kV
275
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.01 Full load current rating of the Feeder
2.2 / 0.98
P
IFL
=
3 x V x
=
3 x 0.415x 0.95
Cable size
16
1.0
70 A
HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
1
2.201
275
2.201
240
100
0.92
24
275
1
Vdrop
%Vdrop
13.203
13.203
240
100
5.51
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
284 of 284