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# HZL-BTN-ELE-DS-SY-037

## LT CABLE SIZING CALCULATION

PMCC TO MCC INCOMER
1.00 INPUT DATA

460

kW

VT

0.415

kV

50

0.129

0.0705 / km

## 1.07 Current derating factor

0.65

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V

460 / 0.8

3 x 0.415

800

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 455x3x0.65

887 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

800

240

50

1.94
1.94

100

0.81

## With in the permissible limits of 5% voltage drop hence ok

3.02 Short Time rating of the Cable
s
300
Iw
(ACB Operated)
=
=
= 22.7 KA/0.2Sec
13.2xt
13.2*1
3.03
3 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected

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HZL-BTN-ELE-DS-SY-037
PMCC TO Crusher Building EOT Crane
1.00 INPUT DATA

76.5

kW

VT

0.415

kV

45

0.409

0.0724 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
76.5 / 0.8

P
IFL

=
3 x V x

2.02

140

0.95x3 x 0.415

## Size of 95 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
95

1.0

221 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65
= 221x1x0.65

= 144

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

140
Vdrop

x
1

Vdrop

%Vdrop

2.335
2.335
240

V
x

100

0.98

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

840

## ( 6 Times the full load current)

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45

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
840
Vdrop

45

1
Vdrop

%Vdrop

14.01
14.01

240

100

5.84

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

95

13.2xt

= 16.1

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO Conveyor 01
1.00 INPUT DATA

132

kW

VT

0.415

kV

165

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
132 / 0.8

P
IFL

=
3 x V x

2.02

242

0.95x3 x 0.415

## Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 455x1x0.65

## 2.03 Current carrying capacity of 300 sq.mm1 Run Cable

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x
n
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296 A

HZL-BTN-ELE-DS-SY-037
Where,
cos

0.8 (Assumed)

sin

0.6

242
Vdrop

165

1
Vdrop

%Vdrop

5.81
5.81

240

100

2.43

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
= 1452 A

1452
Vdrop

165

1
Vdrop

%Vdrop

34.859

34.859

240

100

14.53

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

300

13.2xt

KA/Sec

= 22.7

13.2*1

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO Conveyor 02
1.00 INPUT DATA

90

kW

VT

0.415

kV

270

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

90 / 0.8
=

3 x V x

165

0.95x3 x 0.415

## Size of 150 Sq.mm 3.5core Aluminium cable is selected for checking.

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HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 292x2x0.65

380 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

165
Vdrop

270

2
Vdrop

%Vdrop

5.661

5.661

240

100

2.36

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

990

990
Vdrop

270

2
Vdrop

%Vdrop

33.968

33.968

240

100

14.16

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

150
13.2*.2

= 25.4

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

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HZL-BTN-ELE-DS-SY-037
PMCC TO Conveyor 12 - Stream 2 Feed conveyor
1.00 INPUT DATA

75

kW

VT

0.415

kV

305

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8

3 x V x

137

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables
= 0.86
Reduction Factor

0.9

0.8
= 0.65

= 292x2x0.65

380 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

3 x IFL
x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

2
Vdrop

%Vdrop

5.31
5.31
240

V
x

100

2.22

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Short Time rating of the Cable
Check for Starting Current
DOL or Squirrel Cage

822

## ( 6 Times the full load current)

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305

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
822
Vdrop

305

2
Vdrop

%Vdrop

31.86

31.86

240

100

13.28

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO AUX. SWITCH BOARD
1.00 INPUT DATA

230

kW

VT

0.415

kV

25

0.21

/ km

0.0718 / km

## 1.07 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V

230 / 0.8

3 x 0.415

400

2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 337x2x0.65

## 2.03 current carrying capacity of 185sq.mm,2Run cable

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL
n

x (R cos + X sin) x

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438 A

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

400

2
1.055

25

1.055

240

100

0.44

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw
3.03

185

13.2xt

KA/0.2Sec

= 31.3

13.2*.2

(Fuse Operated)

2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected
MCC TO PRIMARY GYRATORY CRUSHER LOCAL PANEL

## 1.00 INPUT DATA

1.02 Voltage rating

P
VT

=
=

40.2
0.415

35

1.11

=
=

## 1.06 Allowable Voltage Drop

kW
kV
m
/ km

0.0783 / km
5

2.00 Calculation
2.01 Full load current rating of the Feeder
40.2 / 0.8

P
IFL

=
3 x V x

2.02

74

0.95x3 x 0.415

## Size of 35 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables
= 0.86
Reduction Factor
= 0.9
= 0.8
Total factor to be applied for arriving the capacity = 0.65
= 117x1x0.65
2.03 Current carrying capacity of 35 sq.mm1 Run Cable
= 76
A
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x
n

Where,
cos
sin

=
=

0.8 (Assumed)
0.6
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HZL-BTN-ELE-DS-SY-037
74
Vdrop

35

1
Vdrop

%Vdrop

2.422
2.422

240

100

1.01

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Short Time rating of the Cable
s
35
Iw
=
=
= 5.93 KA/0.2Sec
13.2xt
13.2*.2

(Fuse Operated)

## 3.03 CABLE SIZE :

1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
PRIMZRY GYRATOR CRUSHER SPIDER LUBRICATION SYSTEM
1.00 INPUT DATA

1.5

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

2.00 Calculation
2.01 Full load current rating of the Feeder

0.65

P
IFL

1.5 / 0.8

=
3 x V x

=
0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65
46 A
=

## 2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x
n

10 of 284

HZL-BTN-ELE-DS-SY-037
Where,
cos

0.8 (Assumed)

sin

0.6

3
Vdrop

15

1
Vdrop

%Vdrop

0.09

0.09

240

100

0.04

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

18

18
Vdrop

15

1
Vdrop

%Vdrop

0.54

0.54

240

100

0.23

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
PRIMARY GYRATOR CRUSHER OVER PRESSURE DUST SYSTEM AIR BLOWER
1.00 INPUT DATA

1.1

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

2.00 Calculation
2.01 Full load current rating of the Feeder

0.65

P
IFL

1.1 / 0.8
=

3 x V x

=
0.95x3 x 0.415

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

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HZL-BTN-ELE-DS-SY-037
2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

2
Vdrop

15

1
Vdrop

%Vdrop

0.06

0.06

240

100

0.03

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

12

12
Vdrop

15

1
Vdrop

%Vdrop

0.36

0.36

240

100

0.15

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## 3.03 Short Time rating of the Cable

Iw

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

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HZL-BTN-ELE-DS-SY-037
Primary Gyratory Crusher lube pump
1.00 INPUT DATA

5.6

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.6 / 0.8

=
3 x V x

2.02

0.95x3 x 0.415

## Size of Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

70 A

1.0

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

1
Vdrop

%Vdrop

0.3
0.3
240

V
x

100

0.13

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

60

## ( 6 Times the full load current)

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15

HZL-BTN-ELE-DS-SY-037

60
Vdrop

15

1
Vdrop

%Vdrop

1.8

1.8

240

100

0.75

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## 3.03 Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Primary Gyratory Crusher lube oil heater
1.00 INPUT DATA
1.02 Voltage rating

P
VT

=
=

2
0.415

15

2.44

kW
kV
m
/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

2 / 0.8
=

3 x V x

=
0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

= 0.65
= 70x1x0.65
=

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46

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

4
Vdrop

15

1
Vdrop

%Vdrop

0.12

0.12

240

100

0.05

## With in the Permissible limit of 15% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

15

1
Vdrop

%Vdrop

0.72

0.72

240

100

0.3

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

KA/0.2Sec

= 2.71

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
primary gyratory crusher air/oil coolers
1.00 INPUT DATA

11

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

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HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

11 / 0.8

3 x V x

20

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

20
Vdrop

15

1
Vdrop

%Vdrop

0.6
0.6
240

V
x

100

0.25

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

120

120
Vdrop

15

1
Vdrop

%Vdrop

3.601
3.601
240

100

1.51

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
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HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
MPS PUMP FOR MPS SYSTEM
1.00 INPUT DATA

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

4 / 0.8

=
3 x V x

=
0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables
= 0.86
Reduction Factor

0.9

0.8
= 0.65

= 179x1x0.65

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

7
Vdrop

## ((0.00244 x 0.8) + (0.0000808 x 0.6))

1
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15

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

0.21

0.21

240

100

0.09

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

42

42
Vdrop

15

1
Vdrop

%Vdrop

1.26

1.26

240

100

0.53

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Primary Crusher Product Apron Feeder (VFD)
1.00 INPUT DATA

55

kW

VT

0.415

kV

50

0.565

/ km

0.074

/ km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

55 / 0.8
=

3 x V x

101

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

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HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 179x1x0.65

## 2.03 Current carrying capacity of 70 sq.mm1 Run Cable

116 A

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

101
Vdrop

50

1
Vdrop

%Vdrop

2.507

2.507

240

100

1.05

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
For VFD

152

Vdrop

Vdrop

%Vdrop

151.5

1
3.76

50

3.76

240

100

1.57

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

70
13.2*.2

= 11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Metal Detector conveyor 1
1.00 INPUT DATA

0.04

kW

VT

0.415

kV

165

2.44

/ km

## 1.05 Reactance of the cable at 50Hz

19 of 284

0.0808 / km

HZL-BTN-ELE-DS-SY-037
1.06 Allowable Voltage Drop at Normal running cond.

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

0.04 / 0.9

=
3 x V x

2.02

0.065

0.95x3 x 0.415

## Size of Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

70 A

1.0

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

0.065
Vdrop

165

1
Vdrop

%Vdrop

0.021
0.021
240

100

0.01

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
= 0.39 A

0.39
Vdrop

## ((0.00244 x 0.8) + (0.0000808 x 0.6))

1
Vdrop

%Vdrop

0.129
0.129
240

V
x

100

=
20 of 284

0.06

165

HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

(Fuse Operated)

KA/0.2Sec

= 2.71

13.2*.2

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
MCC TO BELT MAGNET CONVEYOR 01 - BELT DRIVE
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

165

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8

=
3 x 0.415

3 x V x
2.02

## Size of 16 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Current Rating at 35C
Cable size
Temperature 35C
16

70 A

1.0

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

= 46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

6
Vdrop

## ((0.00244 x 0.8) + (0.0000808 x 0.6))

21 of 284

165

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

1.98

1.98

240

100

0.83

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

36

36
Vdrop

165

1
Vdrop

%Vdrop

11.883

11.883

240

100

4.96

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Primary Crusher area spillage pump
1.00 INPUT DATA

30

kW

VT

0.415

kV

36

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

55

2.00 Calculation
2.01 Full load current rating of the Feeder
30 / 0.8

P
IFL

=
3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

## Factor for Non linear loads

0.8

22 of 284

HZL-BTN-ELE-DS-SY-037
Total factor to be applied for arriving at the capacity

= 0.65
= 117x1x0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

55
Vdrop

36

1
Vdrop

%Vdrop

1.851

1.851

240

100

0.78

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

330

330
Vdrop

36

1
Vdrop

%Vdrop

11.108
11.108

240

100

4.63

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## 3.03 Short Time rating of the Cable

Iw

s
13.2xt

35
13.2*.2

= 5.93

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Apron Feeder Ventilation System Exhaust Fan
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

60

2.44

## 1.06 Allowable Voltage Drop at normal running cond.

23 of 284

/ km

0.0808 / km
2.5

HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8
=

=
0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

60

1
Vdrop

%Vdrop

1.2
1.2
240

V
x

100

0.5

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

60

60
Vdrop

1
Vdrop

%Vdrop

7.202
7.202
240

100

3.01

## With in the Permissible limit of 15% voltage drop hence ok

24 of 284

60

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Apron Feeder Ventilation System Supply Fan
1.00 INPUT DATA

11

kW

VT

0.415

kV

60

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

20

2.00 Calculation
2.01 Full load current rating of the Feeder
11 / 0.8

P
IFL

=
0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

20
Vdrop

## ((0.00244 x 0.8) + (0.0000808 x 0.6))

1
25 of 284

60

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

2.401

2.401

240

100

1.01

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

120

120
Vdrop

60

1
Vdrop

%Vdrop

14.403

14.403

240

100

6.01

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
CV - 01 Ventilation System Exhaust Fan
1.00 INPUT DATA

2.2

kW

VT

0.415

kV

165

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
2.2 / 0.8

P
IFL

=
0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

26 of 284

= 0.65

HZL-BTN-ELE-DS-SY-037

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

4
Vdrop

165

1
Vdrop

%Vdrop

1.32

1.32

240

100

0.55

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

165

1
Vdrop

%Vdrop

7.922

7.922

240

100

3.31

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
CV - 01 Ventilation System Supply Fan
1.00 INPUT DATA

2.2

kW

VT

0.415

kV

165

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

27 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

2.2 / 0.8
=

=
3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

4
Vdrop

165

1
Vdrop

%Vdrop

1.32
1.32
240

V
x

100

0.55

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

165

1
Vdrop

%Vdrop

7.922
7.922
240

V
x

100

3.31

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
28 of 284

HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
COSP Ventilation Exhaust Fan
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

257

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8
=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 96x1x0.65

62

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

## ((0.00153 x 0.8) + (0.0000805 x 0.6))

1
Vdrop

4.578

V
29 of 284

257

HZL-BTN-ELE-DS-SY-037
%Vdrop

4.578

240

100

1.91

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

84

84
Vdrop

257

1
Vdrop

%Vdrop

27.466

27.466

240

100

11.45

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

25

13.2xt

= 4.23

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
COSP Ventilation Supply Fan
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

257

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8
=

=
0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 0.65
= 70x1x0.65
=

30 of 284

46

HZL-BTN-ELE-DS-SY-037

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

7
Vdrop

257

1
Vdrop

%Vdrop

3.599

3.599

240

100

1.5

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

42

42
Vdrop

257

1
Vdrop

%Vdrop

21.593

21.593

240

100

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
PCH AREA DSP PUMPS
1.00 INPUT DATA
1.02 Voltage rating

P
VT

=
=

11
0.415

48

2.44

kW
kV
m
/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

31 of 284

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

11 / 0.8

3 x V x

20

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables
= 0.86
Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

20
Vdrop

48

1
Vdrop

%Vdrop

1.92
1.92
240

V
x

100

0.8

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

120

120
Vdrop

1
Vdrop

%Vdrop

11.523
11.523
240

V
x

100

4.81

## With in the Permissible limit of 15% voltage drop hence ok

32 of 284

48

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

= 2.71 KA/0.2Sec
(Fuse Operated)
13.2xt
13.2*.2
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
MOTORISED FLOPPER GATE
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

50

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
5.5 / 0.8

P
IFL

=
0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65
46 A
=

## 2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

## ((0.00244 x 0.8) + (0.0000808 x 0.6))

33 of 284

50

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

240

100

0.42

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

60

60
Vdrop

50

1
Vdrop

%Vdrop

6.001

6.001

240

100

2.51

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 4 - Stokpile feed conveyor with tripper car
1.00 INPUT DATA

45

kW

VT

0.415

kV

334

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

45 / 0.8
=

3 x V x

=
0.95x3 x 0.415

2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

34 of 284

= 0.65

HZL-BTN-ELE-DS-SY-037

= 337x1x0.65
= 219 A

## 2.03 Current carrying capacity of 185 sq.mm1 Run Cable

3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

82
Vdrop

334

1
Vdrop

%Vdrop

5.781

5.781

240

100

2.41

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

492

492
Vdrop

334

1
Vdrop

%Vdrop

34.686

34.686

240

100

14.46

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

185

KA/0.2Sec

= 31.3

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Tripper car
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

260

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

35 of 284

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8

=
3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

7
Vdrop

260

1
Vdrop

%Vdrop

3.641
3.641
240

V
x

100

1.52

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

42

42
Vdrop

260

1
Vdrop

%Vdrop

21.845
21.845
240

100

9.11

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

36 of 284

HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Wet Type Fan in PCH MCC
1.00 INPUT DATA

2.23

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

2.23 / 0.8
=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

4
Vdrop

## ((0.00244 x 0.8) + (0.0000808 x 0.6))

1
Vdrop

0.16

V
37 of 284

20

HZL-BTN-ELE-DS-SY-037

%Vdrop

0.16

240

100

0.07

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

20

1
Vdrop

%Vdrop

0.96

0.96

240

100

0.4

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Water Pump in B03 - PMC - 112
1.00 INPUT DATA

1.5

kW

VT

0.415

kV

50

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

1.5 / 0.8
=

=
3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

38 of 284

= 0.65

HZL-BTN-ELE-DS-SY-037
= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

3
Vdrop

50

1
Vdrop

%Vdrop

0.3

0.3

240

100

0.13

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

18

18
Vdrop

50

1
Vdrop

%Vdrop

1.8

1.8

240

100

0.75

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
GSS TO PCH MLDB
1.00 INPUT DATA

100

VT

0.415

kV

1100

0.129

/ km

0.0705 / km

## 1.07 Current derating factors

0.65

39 of 284

kVA

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

100

3 x V

139

3 x 0.415

2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 455x2x0.65

592 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

139
Vdrop

1100

2
Vdrop

%Vdrop

11.123

11.123

240

100

4.64

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw
3.03

s
13.2xt

300
13.2*.2

= 50.8

(Fuse Operated)

KA/0.2Sec

2 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
PCH TRANSFORMER TO PMCC

2000

KVA

VT

0.433

kV

60

0.0648 / km

0.082

2.5

## 1.07 Current derating factors

0.65

40 of 284

/ km
%

HZL-BTN-ELE-DS-SY-037

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

2000

=
3 x V

2667

3 x 0.433

Size of 630 Sq.mm single core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

630

1.0

814 A

## (Ref : KEI INDUSTRIES LIMITED CATALOG PG.NO. 79)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 814x6x0.65

## 2.03 current carrying capacity of 630sq.mm,6Run cable

= 3175 A
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

2667
Vdrop

60

6
Vdrop

%Vdrop

2.695

2.695

240

100

1.13

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw
3.03

s
13.2xt

630
13.2*1

= 47.7

KA/1Sec

6 runs of 1.1kV grade, 3x1x630 sq.mm+ 3Runs for Neutral ,Al conductor, Armoured, XLPE
cable is selected

1.00 INPUT DATA

1000

KVA

VT

0.433

kV

50

0.129

## 1.05 Reactance of the cable at 50Hz

0.0705 / km

41 of 284

/ km

HZL-BTN-ELE-DS-SY-037
1.06 Allowable Voltage Drop

2.5

## 1.07 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

1000

3 x V

1333

3 x 0.433

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : KEI INDUSTRIES LIMITED CATALOG PG.NO. 79)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 455x5x0.65

## 2.03 current carrying capacity of 300sq.mm,5Run cable

= 1479 A
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

1333
Vdrop

50

5
Vdrop

%Vdrop

1.94

1.94

240

100

0.81

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw
3.03

s
13.2xt

300
13.2*1

= 22.7

KA/1Sec

(Fuse Operated)

5 runs of 1.1kV grade, 3.5Cx300 sq.mm, Al conductor, Armoured, XLPE cable is selected

42 of 284

HZL-BTN-ELE-DS-SY-037

## LT CABLE SIZING CALCULATION

TOTAL POWER FOR +AL2 CABINET (OPERATING BALL MILL)
1.00 INPUT DATA

65

kW

VT

0.415

kV

260

0.409

0.0724 / km

## 1.06 Allowable Voltage Drop

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
P

IFL

65 / 0.8

3 x V

3 x 0.415

113

2.02

Cable size

Temperature 35C

95

1.0

221 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 221x1x0.65

144 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

113

1
10.889

260

10.889

240

100

4.54

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw

s
13.2xt

95
13.2*.2

= 16.1

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

42 of 284

HZL-BTN-ELE-DS-SY-037

1.00 INPUT DATA

80

kW

VT

0.415

kV

260

0.323

0.0712 / km

## 1.06 Allowable Voltage Drop

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
P

IFL

80 / 0.8

3 x V

3 x 0.415

139

2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 257x1x0.65

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

139

1
10.882

260

10.882

240

100

4.54

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw

s
13.2xt

120
13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

43 of 284

HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL2 CABINET (OPERATING SAG MILL)
1.00 INPUT DATA

60

kW

VT

0.415

kV

245

0.409

0.0724 / km

## 1.06 Allowable Voltage Drop

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

60 / 0.8

3 x V

3 x 0.415

104

## Size of 95 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
95

1.0

221 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 221x1x0.65

144 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

104

1
9.444

245

9.444

240

100

3.94

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw

s
13.2xt

95
13.2*.2

= 16.1

KA/0.2Sec

3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

44 of 284

HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL1 CABINET (OPERATING SAG MILL)
1.00 INPUT DATA

80

kW

VT

0.415

kV

245

0.323

0.0712 / km

## 1.06 Allowable Voltage Drop

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
P

IFL

80 / 0.8

3 x V

3 x 0.415

139

2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 257x1x0.65

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

139

1
10.255

245

10.255

240

100

4.28

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw

s
13.2xt

120
13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

45 of 284

HZL-BTN-ELE-DS-SY-037
MILL DISCHARGE PUMP - VFD
1.00 INPUT DATA

200

kW

VT

0.415

kV

348

0.161

/ km

0.071

/ km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

200 / 0.8

0.95x3 x 0.415

366

## Size of 240 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 399x2x0.65

519 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos
sin

=
=

0.8 (Assumed)
0.6

Vdrop

Vdrop

%Vdrop

366

2
10.915
10.915
240

348

V
x

100

4.55

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Check for Starting Current
For VFD
= 1098 A
Drop at the time of Starting
Vdrop

Vdrop

1098

## ((0.000161 x 0.8) + (0.000071 x 0.6))

2
32.746

V
46 of 284

348

HZL-BTN-ELE-DS-SY-037
%Vdrop

32.746

240

100

13.65

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

240

13.2xt

= 40.7

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
2 ND STAGE CLASSIFYING CYCLONE FEED PUMPS - VFD
1.00 INPUT DATA

110

kW

VT

0.415

kV

265

0.21

/ km

0.0718 / km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

110 / 0.8

=
3 x V x

201

0.95x3 x 0.415

## Size of 185 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
2.02
Cable size
Current Rating at 35C
Temperature 35C
185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 337x1x0.65

219 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,
cos

sin

0.8 (Assumed)
0.6

Vdrop

201
=

## ((0.00021 x 0.8) + (0.0000718 x 0.6))

1
47 of 284

265

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

11.243

11.243

240

100

4.69

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Check for Starting Current
For VFD

603

603
Vdrop

265

1
Vdrop

%Vdrop

33.73

33.73

240

100

14.06

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

185

13.2xt

= 31.3

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
ZINC CIRCUIT WATR PUMPS
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08

INPUT DATA
Voltage rating
Length of the cable
AC resistance of the cable at 90C
Reactance of the cable at 50Hz
Allowable Voltage Drop at normal running cond.
Allowable Voltage Drop at Starting Condition
Current derating factors

P
VT
L
R
X

=
=
=
=
=
=
=
=

75
0.415
230
0.161
0.071
2.5
15
0.65

kW
kV
m
/ km
/ km
%
%

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 /0.8
=

3 x V x
2.02

137

3 x 0.415x 0.95

Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 240 sq.mm1 Run Cable

= 0.65
399*1*0.65

=
=

48 of 284

259 A

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

230

3.02

Vdrop

%Vdrop

5.401
5.401

240

100

2.26

## With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

822

Vdrop

Vdrop

%Vdrop

822

230

32.405
32.405

240

100

13.51

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

240

13.2xt

13.2*.2

= 40.7

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner I Concentrate Froth Pump
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
2.00
2.01

INPUT DATA
Voltage rating
Length of the cable
AC resistance of the cable at 90C
Reactance of the cable at 50Hz
Allowable Voltage Drop at normal running cond.
Allowable Voltage Drop at Starting Condition
Current derating factors
Calculation
Full load current rating of the Feeder
IFL

P
3 x V x

75 / 0.8
0.95x3 x 0.415

P
VT
L
R
X

=
=
=
=
=
=
=
=

137

75
0.415
276
0.129
0.0705
2.5
15
0.65

## Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.

49 of 284

kW
kV
m
/ km
/ km
%
%

HZL-BTN-ELE-DS-SY-037
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 300 sq.mm1 Run Cable
3.00 Check for voltage drop

455*1*0.65

## 3.01 Voltage drop

IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

276

1
Vdrop

%Vdrop

5.502
5.502
240

V
x

100

2.3

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage

822

822
Vdrop

276

1
Vdrop

%Vdrop

33.01
33.01
240

V
x

100

13.76

## With in the limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
300
s
Iw
=
= 50.8 KA/0.2Sec
=
(Fuse Operated)
13.2xt
13.2*.2
3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
INSTRUMENT AIR COMPRESSOR 1/COMPRESSOR 2
1.00 INPUT DATA
1.04 Voltage rating

P
VT

=
=

90
0.415

## 1.03 Length of the cable

329

50 of 284

kW
kV
m

HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

90 / 0.8

3 x 0.415x 0.95

165

Size of 185 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 185 sq.mm 2Run cable

337*2*0.65

=
=

438 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
0.8 (Assumed)
cos
=
sin
=
0.6
Voltage Drop at Normal Running Condition
Vdrop

Vdrop

%Vdrop

165

2
5.729
5.729
240

329

V
x

100

2.39

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage
=
Drop at the time of Starting

990

990
Vdrop

## ((0.00021 x 0.8) + (0.0000718 x 0.6))

2
Vdrop

%Vdrop

34.375
34.375
240

V
x

100

14.33

51 of 284

329

HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage

## 3.03 Short Time rating of the Cable

Iw
3.04

185

13.2xt

= 31.3

13.2*.2

(Fuse Operated)

KA/0.2Sec

2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Storage tank agitator 2

55

kW

VT

0.415

kV

350

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

55 /0.8

=
3 x V x

101

3 x 0.415x 0.95

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

455*1*0.65

=
=

296 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos
sin

=
=

0.8 (Assumed)
0.6

101
Vdrop

## ((0.000129 x 0.8) + (0.0000705 x 0.6))

1
52 of 284

350

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

5.143
5.143

240

100

2.15

3.02

## Check for Starting Current

DOL or Squirrel Cage

606

606
Vdrop

350

1
Vdrop

%Vdrop

30.861
30.861

240

100

12.86

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## 3.03 Short Time rating of the Cable

Iw

300

13.2xt

= 50.8

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Filter feed pumps 2 (VFD)
1.00 INPUT DATA

55

kW

VT

0.415

kV

335

0.323

0.0712 / km

/ km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

55 / 0.8

3 x V x
2.02

101

3 x 0.415x 0.95

Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables
= 0.86
Reduction Factor

0.9

## Factor for Non linear loads

0.8

53 of 284

HZL-BTN-ELE-DS-SY-037
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

167 A

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

101
Vdrop

335

1
Vdrop

%Vdrop

10.188

10.188

240

100

4.25

3.02

For VFD

303

303
Vdrop

335

1
Vdrop

%Vdrop

30.565

30.565

240

100

12.74

## With in the Permissible limit of 15%voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

120
13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
PLANT AIR /FILTER AIR COMPRESSOR 3/COMPRESSOR 4
1.00 INPUT DATA

55

kW

VT

0.415

kV

327

0.161

/ km

0.071

/ km

2.5

## 1.07 Allowable Voltage Drop at Starting Condition

15

54 of 284

HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
55 / 0.8

P
IFL

=
3 x V x

101

3 x 0.415x 0.95

Size of 240 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 240 sq.mm 1Run cable

399*1*0.65

=
=

259 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

Vdrop

Vdrop

%Vdrop

101

1
5.661
5.661
240

327

V
x

100

2.36

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage

606

606
Vdrop

327

1
Vdrop

33.965

%Vdrop

33.965
240

V
x

100

14.16

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

55 of 284

HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw
3.04

240

13.2xt

= 40.7

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected
PROCESS PLANT GLAND SEAL WATER PUMP 1/PUMP 2

55

kW

VT

0.415

kV

354

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

55 / 0.8

101

3 x 0.415x 0.95

3 x V x

Size of 300 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 300 sq.mm 1Run cable

455*1*0.65

=
=

296 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

Where,
cos
sin

=
=

0.8 (Assumed)
0.6

Vdrop

Vdrop

%Vdrop

101

1
V

5.202
5.202
240

## ((0.000129 x 0.8) + (0.0000705 x 0.6))

100

=
56 of 284

2.17

354

HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 2.5% voltage drop hence ok
3.02 Check for Starting Current
DOL or Squirrelcage

606

606
Vdrop

354

1
Vdrop

%Vdrop

31.213

31.213

240

100

13.01

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## 3.03 Short Time rating of the Cable

Iw
3.04

s
13.2xt

300

= 50.8

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
COOLING WATER PUMP

55

kW

VT

0.415

kV

287

0.161

/ km

0.071

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

=
3 x V x

2.02

55 / 0.8
=

101

3 x 0.415x 0.95

Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 240sq.mm,1Run cable

= 0.65
= 399x1x0.65
=

57 of 284

259 A

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

101
Vdrop

287

1
Vdrop

%Vdrop

4.968
4.968

240

100

2.07

## With in the permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage

606

606
Vdrop

287

1
Vdrop

%Vdrop

29.81
29.81
240

V
x

100

12.43

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## 3.03 Short Time rating of the Cable

Iw
3.04

s
13.2xt

240
13.2*.2

= 40.7

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner IV Cell 1

45

kW

VT

0.415

kV

210

0.323

0.0712 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

58 of 284

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

45 / 0.8

3 x V x

0.95x3 x 0.415

82

## Size of 120 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=
=

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL

Vdrop

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

82

Vdrop

Vdrop

%Vdrop

210

1
V

5.185
5.185

240

100

2.17

## With in the Permissible limit of 2.5% voltege drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage

492

492
Vdrop

Vdrop

## ((0.000323 x 0.8) + (0.0000712 x 0.6))

210

31.112

31.112
x 100
=
12.97
%
240
With in the Permissible limit of 15% voltage drop hence ok

%Vdrop

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

120
13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
59 of 284

HZL-BTN-ELE-DS-SY-037

## LT CABLE SIZING CALCULATION

Pb Rougher cell 1
1.00 INPUT DATA

75

kW

VT

0.415

kV

328

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
75 / 0.8

P
IFL

3 x V x
2.02

130

0.95x3 x 0.415

## Size of 150 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 292x2x0.65

380 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

130
Vdrop

100

2
Vdrop

%Vdrop

5.419
5.419
240

V
x

2.26

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

780

## ( 6 Times the full load current)

60 of 284

328

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
780
Vdrop

328

2
Vdrop

%Vdrop

32.512

32.512

240

100

13.55

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

150

13.2xt

13.2*.2

KA/0.2Sec

= 25.4

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Rougher cell 2
1.00 INPUT DATA

75

kW

VT

0.415

kV

323

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

75 / 0.8
0.95x3 x 0.415

130

## Size of 150 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables
= 0.86
Reduction Factor
= 0.9
= 0.8
Total factor to be applied for arriving the capacity = 0.65
= 292x2x0.65
2.03 Current carrying capacity of sq.mm2 Run Cable
= 380 A
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
61 of 284

HZL-BTN-ELE-DS-SY-037
130
Vdrop

323

2
Vdrop

%Vdrop

5.336
5.336

240

100

2.23

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

780

Vdrop

Vdrop

%Vdrop

780

2
32.017

323

32.017

240

100

13.35

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Rougher cell 3
1.00 INPUT DATA

75

kW

VT

0.415

kV

318

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

75 / 0.8

0.95*3 x 0.415

137

2.02

Cable size

Temperature 35C

150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86
62 of 284

HZL-BTN-ELE-DS-SY-037
Reduction Factor

0.9

0.8
= 0.65

= 292x2x0.65

## 2.03 Current carrying capacity of sq.mm2 Run Cable

380 A

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

318

2
Vdrop

%Vdrop

5.536

5.536

240

100

2.31

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

822

822
Vdrop

318

2
Vdrop

%Vdrop

33.218

33.218

240

100

13.85

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

150
13.2*.2

= 25.4

(Fuse Operated)

KA/0.2Sec

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger cell 4
1.00 INPUT DATA

75

kW

VT

0.415

kV

312

0.264

0.0716 / km

/ km

2.5

## 1.07 Allowable Voltage Drop at Starting Condition

15

63 of 284

HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8

3 x V x

137

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 292x2x0.65

380 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

312

2
Vdrop

%Vdrop

5.432
5.432
240

V
x

100

2.27

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

822

822
Vdrop

312

2
Vdrop

%Vdrop

32.591
32.591
240

V
x

100

13.58

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
64 of 284

HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw

150

13.2xt

= 25.4

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger cell 5
1.00 INPUT DATA

75

kW

VT

0.415

kV

307

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8

3 x V x

137

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 292x2x0.65

380 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

## ((0.000264 x 0.8) + (0.0000716 x 0.6))

2
Vdrop

5.345

V
65 of 284

307

HZL-BTN-ELE-DS-SY-037
%Vdrop

5.345

240

100

2.23

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

822

822
Vdrop

307

2
Vdrop

%Vdrop

32.069

32.069

240

100

13.37

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger cell 6
1.00 INPUT DATA

75

kW

VT

0.415

kV

302

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8

=
3 x V x

137

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of sq.mm2 Run Cable

= 0.65
= 292x2x0.65
=

66 of 284

380 A

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos
sin

=
=

0.8 (Assumed)
0.6

137
Vdrop

302

2
Vdrop

%Vdrop

5.258
5.258
240

V
x

100

2.2

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor
= 822 A ( 6 Times the full load current)
Drop at the time of Starting
822
Vdrop

302

2
Vdrop

%Vdrop

31.547
31.547
240

100

13.15

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
150
s
Iw
=
= 25.4 KA/0.2Sec
=
(Fuse Operated)
13.2xt
13.2*.2
3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger Cell 7
1.00 INPUT DATA

75

kW

VT

0.415

kV

295

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8
=

3 x V x

=
3 x 0.415x 0.95
67 of 284

137

HZL-BTN-ELE-DS-SY-037

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

455*1*0.65

=

296 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

137

295

5.88
5.88

240

100

2.45

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

822

822
Vdrop

295

1
Vdrop

%Vdrop

35.282

35.282

240

100

14.71

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

300
13.2*.2

= 50.8

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

68 of 284

HZL-BTN-ELE-DS-SY-037
Zn FILTER MAINFOLD MAINFOLD WASH WATER PUMPS
1.00 INPUT DATA

75

kW

VT

0.415

kV

340

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8

3 x V

2.02

137

3 x 0.415x 0.95

Size of 150 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 150 sq.mm2 Run Cable

292*2*0.65

=
=

380 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

2
Vdrop

%Vdrop

5.919
5.919
240

V
x

100

2.47

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

822

## ( 6 Times the full load current)

69 of 284

340

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
822
Vdrop

340

2
Vdrop

%Vdrop

35.516

35.516

100

240

14.8

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scavenger Tails pumps (VFD)
1.00 INPUT DATA

75

kW

VT

0.415

kV

347

0.21

/ km

0.0718 / km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8

2.02

=
3 x V x

137

0.95*3 x 0.415

## Size of 185 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 337x1x0.65

## 2.03 Current carrying capacity of sq.mm1 Run Cable

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL
n

x (R cos + X sin) x

70 of 284

219 A

HZL-BTN-ELE-DS-SY-037
Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

347

1
Vdrop

%Vdrop

10.035

10.035

240

100

4.19

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
For VFD

411

411
Vdrop

347

1
Vdrop

%Vdrop

30.104

30.104

240

100

12.55

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

185

13.2xt

13.2*.2

= 31.3

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner IV Cell 2
1.00 INPUT DATA

45

kW

VT

0.415

kV

215

0.323

0.0712 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
45 / 0.8

P
IFL

=
3 x V x

=
0.95x3 x 0.415

Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.

71 of 284

HZL-BTN-ELE-DS-SY-037
2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

167 A

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL
x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1
5.309

215

5.309

240

100

2.22

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

Vdrop

Vdrop

%Vdrop

492

1
31.852
31.852
240

215

V
x

100

13.28

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
120
s
Iw
= 20.3 KA/0.2Sec
(Fuse Operated)
=
=
13.2*.2
13.2xt
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner IV Concentrate Froth Pump
1.00 INPUT DATA

45

kW

VT

0.415

kV

255

## 1.04 AC resistance of the cable at 90C

0.264

72 of 284

/ km

HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz

0.0716 / km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

45 / 0.8

3 x V

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 292x1x0.65

190 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

82
Vdrop

255

1
Vdrop

%Vdrop

5.314
5.314
240

V
x

100

2.22

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

492
Vdrop

## ((0.000264 x 0.8) + (0.0000716 x 0.6))

1
Vdrop

%Vdrop

31.887
31.887
240

V
x

100

13.29

73 of 284

255

HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

150

13.2xt

KA/0.2Sec

= 25.4

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner III Cell 3
1.00 INPUT DATA

45

kW

VT

0.415

kV

220

0.323

0.0712 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

45 / 0.8

3 x V x
2.02

0.95*3 x 0.415

## Size of 120 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Current Rating at 35C
Cable size
Temperature 35C
120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=
=

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1
5.432
5.432
240

## ((0.000323 x 0.8) + (0.0000712 x 0.6))

V
x

100

=
74 of 284

2.27

220

HZL-BTN-ELE-DS-SY-037
With in the Permissible limit of 2.5% voltage drop hence ok
3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

492
Vdrop

220

1
Vdrop

%Vdrop

32.593

32.593

240

100

13.59

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

120

13.2xt

= 20.3

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

1.00 INPUT DATA

45

kW

VT

0.415

kV

225

0.323

0.0712 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

45 / 0.8

=
3 x V x

=
0.95*3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

= 0.65
257*1*0.65

=
=

75 of 284

167 A

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
IFL

Vdrop

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1
4.861

225

4.861

240

100

2.03

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

492
Vdrop

225

1
Vdrop

%Vdrop

33.334

33.334

240

100

13.89

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

120

13.2xt

13.2*.2

= 20.3

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner III Cell 5
1.00 INPUT DATA

45

kW

VT

0.415

kV

230

0.323

0.0712 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

45 / 0.8
=

3 x V x

=
0.95*3 x 0.415
76 of 284

HZL-BTN-ELE-DS-SY-037
Size of 120 Sq.mm 3.5core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=
=

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL

Vdrop

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

82

Vdrop

Vdrop

%Vdrop

230

1
5.679

5.679

240

100

2.37

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

492
Vdrop

230

1
Vdrop

%Vdrop

34.075

34.075

240

100

14.2

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

120
13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

77 of 284

HZL-BTN-ELE-DS-SY-037
Zn Cleaner II Cell 6
1.00 INPUT DATA

45

kW

VT

0.415

kV

235

0.323

0.0712 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
45 / 0.8

P
IFL

3 x V x

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=
=

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1
5.803
5.803
240

235

V
x

100

2.42

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor
= 492 A ( 6 Times the full load current)
Drop at the time of Starting
492
Vdrop

## ((0.000323 x 0.8) + (0.0000712 x 0.6))

1
78 of 284

235

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

34.815

34.815

240

100

14.51

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

120

13.2xt

= 20.3

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner II Cell 7
1.00 INPUT DATA

45

kW

VT

0.415

kV

240

0.323

0.0712 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V x

45 / 0.8

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=
=

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

cos

0.8 (Assumed)

sin

0.6

82
1

## ((0.000323 x 0.8) + (0.0000712 x 0.6))

79 of 284

240

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

5.926

5.926

240

100

2.47

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

Vdrop

Vdrop

%Vdrop

492

1
35.556

240

35.556

240

100

14.82

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

120

13.2xt

= 20.3

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner II Cell 8
1.00 INPUT DATA

45

kW

VT

0.415

kV

245

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

45 / 0.8

3 x V x
2.02

=
0.95*3 x 0.415

## Size of 150 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 150 sq.mm1 Run Cable

= 0.65
292*1*0.65

=
=

80 of 284

190 A

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1
5.106

245

5.106

240

100

2.13

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

492
Vdrop

245

1
Vdrop

%Vdrop

30.636

30.636

240

12.77

100

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

150

13.2xt

13.2*.2

KA/0.2Sec

= 25.4

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Electric overhead travelling crane (Area D)
1.00 INPUT DATA

9.15

kW

VT

0.415

kV

330

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

17

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

9.15 / 0.8
0.95x3 x 0.415
81 of 284

HZL-BTN-ELE-DS-SY-037
Size of 35 Sq.mm 3.5core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 117x1x0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL

Vdrop

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

17
Vdrop

330

1
Vdrop

%Vdrop

5.245
5.245

240

100

2.19

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

102

102
Vdrop

330

1
Vdrop

%Vdrop

31.471

31.471

240

100

13.12

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

35
13.2*.2

= 5.93

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

82 of 284

HZL-BTN-ELE-DS-SY-037
EOT Crane (Area - E)
1.00 INPUT DATA

5.25

kW

VT

0.415

kV

300

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

5.25 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=
=

62

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1
3.817
3.817
240

300

V
x

100

1.6

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

60

Vdrop

60
1

## ((0.00153 x 0.8) + (0.0000805 x 0.6))

83 of 284

300

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

22.901
22.901

240

100

9.55

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

25
13.2*.2

= 4.23

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

84 of 284

HZL-BTN-ELE-DS-SY-037

## LT CABLE SIZING CALCULATION

Zn SCAVENGER TAILS PUMPS - VFD
1.00 INPUT DATA

110

kW

VT

0.415

kV

304

0.161

/ km

0.071

/ km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

110 / 0.8

3 x V

0.95x3 x 0.415

201

2.02

Cable size

Temperature 35C

240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 240 sq.mm1 Run Cable

399*1*0.65

=
=

259 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

201
Vdrop

1
Vdrop

%Vdrop

10.473
10.473
240

V
x

100

4.37

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Check for Starting Current
For VFD

603

## ( 3 Times the full load current)

85 of 284

304

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
603
Vdrop

304

1
Vdrop

%Vdrop

31.42

31.42

240

100

13.1

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

240

13.2xt

13.2*.2

40.7

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn REGRIND MILL DISCHARGE PUMPS - VFD
1.00 INPUT DATA

110

kW

VT

0.415

kV

289

0.161

/ km

0.071

/ km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V x

110 / 0.8

0.95x3 x 0.415

201

2.02

Cable size

Temperature 35C

240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 240 sq.mm1 Run Cable

399*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

(R cos + X sin)

Where,
86 of 284

259 A

HZL-BTN-ELE-DS-SY-037
cos

0.8 (Assumed)

sin

0.6

201

Vdrop

Vdrop

%Vdrop

289

1
V

9.956
9.956

240

100

4.15

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Check for Starting Current
For VFD

603

Vdrop

Vdrop

%Vdrop

603

1
29.869

289

29.869

240

100

12.45

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

240

13.2xt

13.2*.2

KA/0.2Sec

40.7

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher cell 1
1.00 INPUT DATA

90

kW

VT

0.415

kV

285

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

90 / 0.8
0.95x3 x 0.415

165

2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

87 of 284

HZL-BTN-ELE-DS-SY-037
Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

= 337*2*0.65
438 A

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

165

Vdrop

Vdrop

%Vdrop

285

2
V

4.963
4.963

240

100

2.07

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

990

Vdrop

Vdrop

%Vdrop

990

2
29.778

285

29.778

240

100

12.41

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

185
13.2*.2

KA/0.2Sec

31.3

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher cell 2
1.00 INPUT DATA

90

kW

VT

0.415

kV

290

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
88 of 284

HZL-BTN-ELE-DS-SY-037
2.01 Full load current rating of the Feeder
IFL

90 / 0.8

3 x V x

0.95x3 x 0.415

165

2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337*2*0.65

=
=

438 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

165

Vdrop

%Vdrop

%Vdrop

290

2
2

240

100

0.84

0.84

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

990

Vdrop

Vdrop

%Vdrop

990

2
30.301

290

30.301

240

100

12.63

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

185
13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher cell 3
89 of 284

HZL-BTN-ELE-DS-SY-037
1.00 INPUT DATA

90

kW

VT

0.415

kV

295

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
90 / 0.8

P
IFL

165

0.95x3 x 0.415

3 x V x

## Size of 185 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
2.02
Current Rating at 35C
Cable size
Temperature 35C
185

337 A

1.0

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

= 337*2*0.65
=

438 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

165

5.137
5.137
240

295

V
x

100

2.15

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

990

990
Vdrop

## ((0.00021 x 0.8) + (0.0000718 x 0.6))

2
Vdrop

30.823

V
90 of 284

295

HZL-BTN-ELE-DS-SY-037
%Vdrop

30.823

240

100

12.85

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

185

13.2xt

13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn scavenger cell 4
1.00 INPUT DATA

90

kW

VT

0.415

kV

300

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

90 / 0.8

=
3 x V x

2.02

165

0.95x3 x 0.415

## Size of 185 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Current Rating at 35C
Cable size
Temperature 35C
185

337 A

1.0

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337*2*0.65

=
=

438 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos
sin

=
=

0.8 (Assumed)
0.6

165
Vdrop

## ((0.00021 x 0.8) + (0.0000718 x 0.6))

2
91 of 284

300

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

5.224

5.224

240

100

2.18

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

990

Vdrop

Vdrop

%Vdrop

990

240

300

31.345
31.345

100

13.07

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
185
s
Iw
=
= 31.3 KA/0.2Sec
=
(Fuse Operated)
13.2xt
13.2*.2
3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Filter feed pumps 1 - VFD
1.00 INPUT DATA

55

kW

VT

0.415

kV

330

0.323

0.0712 / km

/ km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

55 / 0.8

=
3 x V x

101

3 x 0.415x 0.95

Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 120 sq.mm1 Run Cable
92 of 284

= 0.65
=

257*1*0.65

HZL-BTN-ELE-DS-SY-037
167 A

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

101
Vdrop

330

1
Vdrop

%Vdrop

10.036
10.036
240

V
x

100

4.19

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Check for Starting Current
For VFD
= 303 A ( 3 Times the full load current)
Drop at the time of Starting
Vdrop

Vdrop

%Vdrop

303

1
30.109
30.109
240

330

V
x

100

12.55

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
120
s
Iw
=
= 20.3 KA/0.2Sec
(Fuse Operated)
=
13.2*.2
13.2xt
3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner II Concentrate Froth Pump
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
2.00

INPUT DATA
Voltage rating
Length of the cable
AC resistance of the cable at 90C
Reactance of the cable at 50Hz
Allowable Voltage Drop at normal running cond.
Allowable Voltage Drop at Starting Condition
Current derating factors
Calculation

P
VT
L
R
X

=
=
=
=
=
=
=
=

45
0.415
268
0.264
0.0716
2.5
15
0.65

P
IFL

45 / 0.8
=

3 x V x

82

0.95*3 x 0.415

## Size of 150 Sq.mm 3.5core Aluminium cable is selected for checking.

93 of 284

kW
kV
m
/ km
/ km
%
%

HZL-BTN-ELE-DS-SY-037
2.02

Cable size

Temperature 35C

150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 150 sq.mm1 Run Cable

292*1*0.65

190 A

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1
5.585

268

5.585

240

100

2.33

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

Vdrop

Vdrop

%Vdrop

492

1
33.513

268

33.513

240

100

13.97

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

150
13.2*.2

25.4

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner tail pump - VFD
1.00 INPUT DATA

45

kW

VT

0.415

kV

280

## 1.04 AC resistance of the cable at 90C

0.565

94 of 284

/ km

HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz

0.074

15

## 1.08 Current derating factors

0.65

82

/ km

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

45 / 0.8

3 x V

0.95x3 x 0.415

2.02
Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

240

280

11.397
11.397

100

4.75

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
For VFD

246

Vdrop

Vdrop

%Vdrop

246

1
34.192
34.192
240

280

V
x

100

14.25

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
95 of 284

HZL-BTN-ELE-DS-SY-037
70
s
=
= 11.9 KA/0.2Sec
(Fuse Operated)
13.2xt
13.2*.2
3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Iw

1.00 INPUT DATA

45

kW

VT

0.415

kV

313

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

82

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

45 / 0.8

=
3 x V

3 x 0.415x 0.95

Size of 185 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
2.02
Cable size
Current Rating at 35C
Temperature 35C
185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm1 Run Cable

337*1*0.65

=
=

219 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1
5.418
5.418
240

V
x

100

2.26

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

492

## ( 6 Times the full load current)

96 of 284

313

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
Vdrop

Vdrop

%Vdrop

492

1
32.505

313

32.505

240

100

13.55

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

185

13.2xt

13.2*.2

31.3

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 5
1.00 INPUT DATA

30

kW

VT

0.415

kV

480

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

55

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

30 / 0.8

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 337x1x0.65

## 2.03 Current carrying capacity of 185 sq.mm1 Run Cable

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)
97 of 284

219 A

HZL-BTN-ELE-DS-SY-037
sin

0.6

55
Vdrop

480

1
Vdrop

%Vdrop

5.573

5.573

240

100

2.33

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

330

330
Vdrop

480

1
Vdrop

%Vdrop

33.435

33.435

240

100

13.94

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

13.2xt

185

13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
STOCKPILE AREA DSP SYSTEM PUMP
1.00 INPUT DATA

30

kW

VT

0.415

kV

560

0.161

/ km

0.071

/ km

2.5

15

## 1.08 Current derating factors

0.65

55

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

30 / 0.8
=

=
3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

98 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 399x1x0.65

## 2.03 Current carrying capacity of 240 sq.mm1 Run Cable

259 A

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

55
Vdrop

560

1
Vdrop

%Vdrop

5.279

5.279

240

100

2.2

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

330

330
Vdrop

560

1
Vdrop

%Vdrop

31.675

31.675

240

100

13.2

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

240
13.2*.2

40.7

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected

1.00 INPUT DATA

22

kW

VT

0.415

kV

288

## 1.04 AC resistance of the cable at 90C

0.565

99 of 284

/ km

HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz

0.074

2.5

15

## 1.08 Current derating factors

0.65

40

/ km

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

22 / 0.8

=
3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 179x1x0.65

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

40

1
5.719
5.719
240

288

V
x

100

2.39

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

240

Vdrop

Vdrop

%Vdrop

240

1
34.311
34.311
240

288

V
x

100

14.3

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
100 of 284

HZL-BTN-ELE-DS-SY-037
Iw

70

13.2xt

13.2*.2

11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Sag mill discharge classification screen
1.00 INPUT DATA

22

kW

VT

0.415

kV

255

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

40

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

22 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 179x1x0.65

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

40

1
5.063
5.063
240

V
x

100

2.11

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

240

## ( 6 Times the full load current)

101 of 284

255

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
Vdrop

Vdrop

%Vdrop

240

255

30.38
30.38

240

100

12.66

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
s
70
Iw
=
=
13.2*.2
13.2xt

11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scav. Froth & Pb cleaner I Tailing Pump 1(VFD)
1.00 INPUT DATA

22

kW

VT

0.415

kV

328

0.818

/ km

0.075

/ km

15

## 1.08 Current derating factors

0.65

40

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V x

22 / 0.8

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

(R cos + X sin)

Where,
102 of 284

92

HZL-BTN-ELE-DS-SY-037

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

40

1
9.176

328

9.176

240

100

3.83

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
For VFD

120

Vdrop

Vdrop

%Vdrop

120

1
27.528

328

27.528

240

100

11.47

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

50

13.2xt

13.2*.2

8.47

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher Spillage Pump 2
1.00 INPUT DATA

15

kW

VT

0.415

kV

291

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
15 / 0.8

P
IFL

=
3 x V x

=
0.95x3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

103 of 284

HZL-BTN-ELE-DS-SY-037
Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

92

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

27

1
5.495
5.495
240

291

V
x

100

2.29

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

Vdrop

Vdrop

%Vdrop

162

1
32.971
32.971
240

291

V
x

100

13.74

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
50
s
Iw
=
=
13.2*.2
13.2xt

8.47

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate Filter feed Pumps No.20 (VFD)
1.00 INPUT DATA

15

kW

VT

0.415

kV

290

1.53

/ km

0.0805 / km

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
104 of 284

HZL-BTN-ELE-DS-SY-037
IFL

15 / 0.8

3 x V x

3 x 0.415x 0.95

27

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=
=

62

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

290

1
Vdrop

%Vdrop

9.962

9.962

240

100

4.16

## Permissible voltage drop is 5% on 240V basis hence ok

3.02 Check for Starting Current
For VFD

81

Vdrop

Vdrop

%Vdrop

81

290

29.886
29.886

240

100

12.46

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

25
13.2*.2

4.23

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

105 of 284

HZL-BTN-ELE-DS-SY-037
Pb filter area spillage pump
1.00 INPUT DATA

15

kW

VT

0.415

kV

365

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

15 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

27

1
4.892
4.892
240

365

V
x

100

2.04

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

Vdrop

162
1

## ((0.000565 x 0.8) + (0.000074 x 0.6))

106 of 284

365

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

29.352

29.352

240

100

12.23

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
s
70
Iw
=
=
13.2xt
13.2*.2

KA/0.2Sec

11.9

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner III Concentrate Froth pump
1.00 INPUT DATA

55

kW

VT

0.415

kV

260

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
55 / 0.8

P
IFL

3 x V
2.02

101

0.95*3 x 0.415

## Size of 185 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm1 Run Cable

337*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop
=
x
n

(R cos + X sin)

219 A

Where,
cos

0.8 (Assumed)

sin

0.6

101
Vdrop

## ((0.00021 x 0.8) + (0.0000718 x 0.6))

1
107 of 284

260

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

5.543

5.543

240

100

2.31

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

606

606
Vdrop

260

1
Vdrop

%Vdrop

33.258

33.258

240

100

13.86

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

185
13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

108 of 284

HZL-BTN-ELE-DS-SY-037

## LT CABLE SIZING CALCULATION

Zn scavenger cell 5
1.00 INPUT DATA

90

kW

VT

0.415

kV

305

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

90 / 0.8

3 x V x
2.02

165

0.95x3 x 0.415

## Size of 185 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337*2*0.65

=
=

438 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

165

Vdrop

Vdrop

%Vdrop

2
5.311
5.311
240

V
x

100

2.22

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

990

## ( 6 Times the full load current)

109 of 284

305

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
990
Vdrop

305

2
Vdrop

%Vdrop

31.868

31.868

240

100

13.28

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

185

13.2xt

= 31.3

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Scavenger cell 6
1.00 INPUT DATA

90

kW

VT

0.415

kV

310

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

90 / 0.8

=
3 x V x

165

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337 x 2 x 0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x
n
110 of 284

438 A

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

165

2
5.398

310

5.398

240

100

2.25

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

990

Vdrop

Vdrop

%Vdrop

990

310

32.39
32.39

100

240

13.5

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

185

13.2xt

13.2*.2

= 31.3

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Scavenger cell 7
1.00 INPUT DATA

90

kW

VT

0.415

kV

315

0.21

/ km

0.0718 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

P
3 x V x

90 / 0.8
0.95x3 x 0.415

165

## Size of 185 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

111 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337*2*0.65

438 A

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

165
Vdrop

315

2
Vdrop

%Vdrop

5.485

5.485

100

240

2.29

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

990

990
Vdrop

315

2
Vdrop

%Vdrop

32.913

32.913

240

100

13.72

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

185
13.2*.2

= 31.3

(Fuse Operated)

KA/0.2Sec

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Scavenger cell 8
1.00 INPUT DATA

90

kW

VT

0.415

kV

320

0.21

/ km

0.0718 / km

2.5

## 1.07 Allowable Voltage Drop at Starting Condition

15

112 of 284

HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

90 / 0.8

3 x V x

165

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337 x 2 x 0.65
=

438 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

165
Vdrop

320

2
Vdrop

%Vdrop

5.573
0
240

100

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

990

990
Vdrop

320

2
Vdrop

%Vdrop

33.435
33.435
240

V
x

100

13.94

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

113 of 284

HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw

185

13.2xt

= 31.3

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher Concentrate Forth Pump
1.00 INPUT DATA

75

kW

VT

0.415

kV

320

0.264

0.0716 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8

3 x V x
2.02

137

0.95x3 x 0.415

## Size of 150 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
150

1.0

292 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 150 sq.mm2 Run Cable

292*2*0.65

=
=

380 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

2
Vdrop

%Vdrop

5.571
5.571
240

V
x

100

2.33

## With in the Permissible limit of 2.5% voltage drop hence ok

114 of 284

320

HZL-BTN-ELE-DS-SY-037

## 3.02 Check for Starting Current

DOL or Squirrelcage Motor

822

822
Vdrop

## ((0.000264 x 0.8) + (0.0000716 x 0.6))

75

2
Vdrop

%Vdrop

33.427
33.427

240

100

13.93

It is to be noted that motor has been selected to start upto 80% of rated voltage

## 3.03 With in the Permissible limit of 15% voltage drop hence ok

Short Time rating of the Cable
Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner I Cell 9
1.00 INPUT DATA

75

kW

VT

0.415

kV

285

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
75 / 0.8

P
IFL

=
3 x V x

137

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

= 0.65
455*1*0.65

=
=

115 of 284

296 A

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

137

1
5.681

285

5.681

100

240

2.37

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

822

Vdrop

Vdrop

%Vdrop

822

285

34.086
34.086

240

100

14.21

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

300

13.2xt

13.2*.2

(Fuse Operated)

KA/0.2Sec

= 50.8

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner I Cell 10
1.00 INPUT DATA

75

kW

VT

0.415

kV

290

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

75 / 0.8
=

3 x V x

=
0.95*3 x 0.415
116 of 284

137

HZL-BTN-ELE-DS-SY-037
Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

455*1*0.65

=
=

296 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

290

1
Vdrop

%Vdrop

5.781

5.781

240

100

2.41

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

822

822
Vdrop

290

1
Vdrop

%Vdrop

34.684
34.684

240

100

14.46

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

300
13.2*.2

= 50.8

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

117 of 284

HZL-BTN-ELE-DS-SY-037
Zn Cleaner I Cell 11
1.00 INPUT DATA

75

kW

VT

0.415

kV

295

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

75 / 0.8

3 x V x

0.95*3 x 0.415

137

## Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
1.0

300

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.04 Current carrying capacity of 300 sq.mm1 Run Cable

455*1*0.65

=
=

296 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

137
Vdrop

295

1
Vdrop

%Vdrop

5.88
5.88
240

V
x

100

2.45

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

822

822
Vdrop

## ((0.000129 x 0.8) + (0.0000705 x 0.6))

1
118 of 284

295

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

35.282

35.282

240

100

14.71

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

300

13.2xt

= 50.8

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Thickener underflow pumps - VFD
1.00 INPUT DATA

22

kW

VT

0.415

kV

328

0.818

/ km

0.075

/ km

15

## 1.08 Current derating factors

0.65

40

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

22 / 0.8

=
3 x V

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

119 of 284

92

HZL-BTN-ELE-DS-SY-037

40
Vdrop

328

1
Vdrop

%Vdrop

9.176

9.176

240

100

3.83

## 3.02 With in the Permissible limit of 5% voltage drop hence ok

Check for Starting Current
For VFD

120

120
Vdrop

328

1
Vdrop

%Vdrop

27.528

27.528

240

100

11.47

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

50

13.2xt

13.2*.2

= 8.47

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Lime circuit cyclone feed pumps
1.00 INPUT DATA

22

kW

VT

0.415

kV

320

0.409

0.0724 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

40

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

22 / 0.8
=

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

95

1.0

221 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

120 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 95 sq.mm,1 Run Cable

221*1*0.65

144 A

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

40
Vdrop

320

1
Vdrop

%Vdrop

4.744

4.744

240

100

1.98

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

240

240
Vdrop

320

2
Vdrop

%Vdrop

12.761

12.761

240

100

5.32

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

95
13.2*.2

= 16.1

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
Wet Type Fan in Main MCC
1.00 INPUT DATA

20

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

## 1.07 Allowable Voltage Drop at Starting Condition

15

121 of 284

HZL-BTN-ELE-DS-SY-037
=

0.65

37

## 1.08 Current derating factors

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

20 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

37
Vdrop

20

1
Vdrop

%Vdrop

1.48
1.48
240

V
x

100

0.62

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

222

222
Vdrop

20

2
Vdrop

%Vdrop

4.441
4.441
240

V
x

100

1.86

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

122 of 284

HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Total Power for +AL2 Cabinet
1.00 INPUT DATA

20

kW

VT

0.415

kV

260

1.53

/ km

## 1.06 Allowable Voltage Drop

0.0805 / km

2.00 Calculation
2.01 Full load current rating of the Feeder
20 / 0.8

P
IFL

=
3 x V

2.02

35

3 x 0.415

## Size of 25 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 96x1x0.65

62

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

35

Vdrop

Vdrop

%Vdrop

1
11.578
11.578
240

V
x

100

4.83

## 3.02 With in the Permissible limit of 5% voltage drop hence ok

123 of 284

260

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw

25

13.2xt

= 4.23

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.03 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Rougher Spillage Pump 1
1.00 INPUT DATA

18.5

kW

VT

0.415

kV

286

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

34

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

18.5 / 0.8

=
3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179 x 1 x 0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

34
Vdrop

1
Vdrop

%Vdrop

4.827
4.827
240

V
x

100

2.02

## With in the Permissible limit of 2.5% voltage drop hence ok

124 of 284

286

HZL-BTN-ELE-DS-SY-037

## 3.02 Check for Starting Current

DOL or Squirrelcage Motor

204

204
Vdrop

286

1
Vdrop

%Vdrop

28.962

28.962

240

100

12.07

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

70

13.2xt

= 11.9

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner spillage Pump
1.00 INPUT DATA

18.5

kW

VT

0.415

kV

325

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

30

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

18.5 / 0.8

=
3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

= 0.65
179*1*0.65

=
=

125 of 284

116 A

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

30
Vdrop

325

1
Vdrop

%Vdrop

4.84

4.84

240

100

2.02

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

180

Vdrop

Vdrop

%Vdrop

180

1
29.039

325

29.039

240

100

12.1

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

70

13.2xt

13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner area spillage pump
1.00 INPUT DATA

18.5

kW

VT

0.415

kV

265

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

34

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

18.5 / 0.8
=

3 x V x

=
0.95x3 x 0.415
126 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL

Vdrop

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

34
Vdrop

265

1
Vdrop

%Vdrop

4.473
4.473

240

100

1.87

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

204

204
Vdrop

265

1
Vdrop

%Vdrop

26.835

26.835

240

100

11.19

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

70
13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

127 of 284

HZL-BTN-ELE-DS-SY-037
Pb Concentrate Storage tank agitator
1.00 INPUT DATA

18.5

kW

VT

0.415

kV

325

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

34

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

18.5 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

34

1
5.485
5.485
240

325

V
x

100

2.29

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

204

Vdrop

204
=

## ((0.000565 x 0.8) + (0.000074 x 0.6))

1
128 of 284

325

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

32.911
32.911

240

100

13.72

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

70

13.2xt

= 11.9

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
PB CONCENTRATE FILTER HYDRALIC UNIT
1.00 INPUT DATA

18.5

kW

VT

0.415

kV

292

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

32

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

18.5 / 0.8

=
3 x 0.415

3 x V

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

129 of 284

116 A

HZL-BTN-ELE-DS-SY-037
32
Vdrop

292

1
Vdrop

%Vdrop

4.638

4.638

240

100

1.94

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

192

192
Vdrop

292

1
Vdrop

%Vdrop

27.83
27.83

240

100

11.6

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

70

13.2xt

13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
PB FILTER MANIFOLD WASH WATER PUMPS
1.00 INPUT DATA

18.5

kW

VT

0.415

kV

368

0.409

0.0724 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

34

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

18.5 / 0.8

=
3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

95

1.0

221 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

130 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 95 sq.mm1 Run Cable

221*1*0.65

144 A

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

34

240

368

4.637
4.637

100

1.94

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor
=
Drop at the time of Starting

204

204
Vdrop

368

1
Vdrop

%Vdrop

27.825
27.825
240

V
x

100

11.6

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
s
95
Iw
=
=
13.2xt
13.2*.2

= 16.1

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate stockpile area spillage pump
1.00 INPUT DATA

18.5

kW

VT

0.415

kV

295

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

131 of 284

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

18.5 / 0.8

34

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

34

1
4.979

295

4.979

100

240

2.08

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

204

Vdrop

Vdrop

%Vdrop

204

1
29.873

295

29.873

240

100

12.45

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

70
13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
132 of 284

HZL-BTN-ELE-DS-SY-037
Tailings thickener underflow pumps -VFD
1.00 INPUT DATA

18.5

kW

VT

0.415

kV

349

1.11

/ km

0.0783 / km

15

## 1.08 Current derating factors

0.65

34

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

18.5 / 0.8
=

=
3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70sq.mm,1 Run Cable

117*1*0.65

=
=

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

34

Vdrop

Vdrop

%Vdrop

349

1
11.094
11.094
240

V
x

100

4.63

## With in the Permissible limit of 5% voltage drop hence ok

3.02 Check for Starting Current
For VFD

102

Vdrop

102
1

## ((0.00111 x 0.8) + (0.0000783 x 0.6))

133 of 284

349

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

33.283
33.283

240

100

13.87

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

35

13.2xt

KA/0.2Sec

= 5.93

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 6
1.00 INPUT DATA

15

kW

VT

0.415

kV

332

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

=
3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 179x1x0.65

## 2.03 Current carrying capacity of sq.mm1 Run Cable

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

=
n

Where,
cos

0.8 (Assumed)

sin

0.6
134 of 284

116 A

HZL-BTN-ELE-DS-SY-037
27
Vdrop

332

1
Vdrop

%Vdrop

4.45
4.45

100

240

1.86

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

332

1
Vdrop

%Vdrop

26.698

26.698

240

100

11.13

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

70

13.2xt

13.2*.2

= 11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Rougher concentrate froth pump
1.00 INPUT DATA

15

kW

VT

0.415

kV

295

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

=
3 x V

=
0.95*3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

135 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 142x1x0.65

92

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

295

1
Vdrop

%Vdrop

5.571

5.571

240

100

2.33

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

295

1
Vdrop

%Vdrop

33.424

33.424

240

100

13.93

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

50
13.2*.2

= 8.47

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Float area spillage pumps
1.00 INPUT DATA

15

kW

VT

0.415

kV

334

0.565

/ km

0.074

/ km

2.5

## 1.07 Allowable Voltage Drop at Starting Condition

15

136 of 284

HZL-BTN-ELE-DS-SY-037

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

=
3 x V

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 179x1x0.65

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

334

1
Vdrop

%Vdrop

4.477
4.477
240

V
x

100

1.87

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

334

1
Vdrop

%Vdrop

26.859
26.859
240

V
x

100

11.2

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

137 of 284

HZL-BTN-ELE-DS-SY-037
3.03 Short Time rating of the Cable
Iw

70

13.2xt

= 11.9

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner III cell 1
1.00 INPUT DATA

15

kW

VT

0.415

kV

307

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

=
3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=
=

92

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

27

1
5.797
5.797
240

V
x

100

2.42

## With in the Permissible limit of 2.5% voltage drop hence ok

138 of 284

307

HZL-BTN-ELE-DS-SY-037

## 3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

162
Vdrop

307

1
Vdrop

%Vdrop

34.784

34.784

240

100

14.5

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

50

13.2xt

= 8.47

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner II Cell 2
1.00 INPUT DATA

15

kW

VT

0.415

kV

315

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

=
3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

= 0.65
142*1*0.65

=
=

139 of 284

92

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

315

1
Vdrop

%Vdrop

5.948

5.948

240

100

2.48

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

315

1
Vdrop

%Vdrop

35.69

35.69

240

100

14.88

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

13.2xt

50

13.2*.2

KA/0.2Sec

= 8.47

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner II Cell 3
1.00 INPUT DATA

15

kW

VT

0.415

kV

317

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8
=

=
3 x V

0.95x3 x 0.415
140 of 284

HZL-BTN-ELE-DS-SY-037
Size of 70 Sq.mm 3.5core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

70

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

142*1*0.65

=
=

92

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL

Vdrop

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

317

1
Vdrop

%Vdrop

4.249

4.249

240

100

1.78

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

317

1
Vdrop

%Vdrop

25.492

25.492

240

100

10.63

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

70
13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

141 of 284

HZL-BTN-ELE-DS-SY-037
Pb Cleaner I cell 4
1.00 INPUT DATA

15

kW

VT

0.415

kV

325

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

=
3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

27

Vdrop

Vdrop

%Vdrop

325

1
4.356
4.356
240

V
x

100

1.82

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

Vdrop

162
1

## ((0.000565 x 0.8) + (0.000074 x 0.6))

142 of 284

325

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

26.135

26.135

240

100

10.89

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

70

13.2xt

KA/0.2Sec

= 11.9

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner I cell 5
1.00 INPUT DATA

15

kW

VT

0.415

kV

305

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V

15 / 0.8
0.95x3 x 0.415

## Size of 50 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
2.02
Cable size
Current Rating at 35C
Temperature 35C
50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

= 142*1*0.65
=

92

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

## ((0.000818 x 0.8) + (0.000075 x 0.6))

1
143 of 284

305

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

5.76

5.76

240

100

2.4

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

305

1
Vdrop

%Vdrop

34.557

34.557

240

100

14.4

## With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

50

13.2xt

= 8.47

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Reagent EOT
1.00 INPUT DATA

5.05

kW

VT

0.415

kV

240

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

=
3 x V

2.02

5.05 / 0.8
=

=
3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

70 A

1.0

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

144 of 284

= 0.65

HZL-BTN-ELE-DS-SY-037
= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
9

Vdrop

240

1
Vdrop

%Vdrop

4.321

4.321

240

100

1.81

## With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrelcage Motor

54

54
Vdrop

240

1
Vdrop

%Vdrop

25.926
25.926
240

V
x

100

10.81

## 3.03 With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

145 of 284

HZL-BTN-ELE-DS-SY-037

## LT CABLE SIZING CALCULATION

TOTAL POWER FOR +AL2 CABINET (STANDBY BALL MILL)
1.00 INPUT DATA

65

kW

VT

0.415

kV

260

0.409

0.0724 / km

## 1.07 Current derating factor

0.65

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder

2.02

IFL

65 / 0.8

3 x V

3 x 0.415

113

## Size of 95 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
95

1.0

221 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 221x1x0.65

144 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

113

1
10.889

260

10.889

240

100

4.54

## 3.02 With in the Permissible limit of 5% voltage drop hence ok

Short Time rating of the Cable
Iw

s
13.2xt

95
13.2*.2

16.1

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
146 of 284

HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL1 CABINET (STANDBY BALL MILL)
1.00 INPUT DATA

80

kW

VT

0.415

kV

260

0.323

0.0712 / km

## 1.07 Current derating factor

0.65

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
P

80 / 0.8

IFL

3 x V

139

3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 257x1x0.65

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

139
Vdrop

260

1
Vdrop

%Vdrop

10.882
10.882

240

100

4.54

## 3.02 With in the Permissible limit of 5% voltage drop hence ok

Short Time rating of the Cable
Iw

s
13.2xt

120
13.2*.2

20.3

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
147 of 284

HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL2 CABINET (STANDBY SAG MILL)
1.00 INPUT DATA

60

kW

VT

0.415

kV

245

0.409

0.0724 / km

## 1.07 Current derating factor

0.65

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

60 / 0.8

3 x V

104

3 x 0.415

2.02

Cable size

Temperature 35C

95

1.0

221 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 221x1x0.65

144 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

104
Vdrop

245

1
Vdrop

%Vdrop

9.444
9.444

240

100

3.94

## 3.02 With in the Permissible limit of 5% voltage drop hence ok

Short Time rating of the Cable
Iw

s
13.2xt

95
13.2*.2

16.1

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
148 of 284

HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR +AL1 CABINET (STANDBY SAG MILL)
1.00 INPUT DATA

80

kW

VT

0.415

kV

245

0.323

0.0712 / km

## 1.07 Current derating factor

0.65

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

80 / 0.8

3 x V
2.02

139

3 x 0.415

## Size of 120 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 257x1x0.65

167 A

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

139
Vdrop

245

1
Vdrop

%Vdrop

10.255
10.255

240

100

4.28

## 3.02 With in the Permissible limit of 5% voltage drop hence ok

Short Time rating of the Cable
Iw

s
13.2xt

120
13.2*.2

20.3

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
149 of 284

HZL-BTN-ELE-DS-SY-037
TAILING DISPOSAL PUMPS - TRAIN 1/TRAIN 2 VFD
1.00 INPUT DATA

90

kW

VT

0.415

kV

342

0.21

/ km

0.0718 / km

15

## 1.08 Current derating factor

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

90 / 0.8

3 x V x

3 x 0.415x 0.95

165

Size of 185 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 185 sq.mm,1 Run Cable

337*1*0.65

=
=

219 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
x

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

165

Vdrop

Vdrop

## ((0.00021 x 0.8) + (0.0000718 x 0.6))

342

1
11.911

11.911
x 100
=
4.97
%
240
3.02 With in the Permissible limit of 5% voltage drop hence ok
Check for Starting Current
(3 Times the full load current)
For VFD
= 495 A
Drop at the time of Starting
%Vdrop

Vdrop

495
x

## ((0.00021 x 0.8) + (0.0000718 x 0.6))

1
Vdrop

35.734

V
150 of 284

342

HZL-BTN-ELE-DS-SY-037
%Vdrop

35.734

240

100

14.89

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

185

13.2xt

13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected
PLANT AIR /FILTER AIR COMPRESSOR 1 /COMPRESSOR 2
1.00 INPUT DATA

132

kW

VT

0.415

kV

327

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

132 / 0.8

=
3 x V x

242

3 x 0.415x 0.95

Size of 300 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 455x2x0.65

592 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

242
Vdrop

## ((0.000129 x 0.8) + (0.0000705 x 0.6))

2
151 of 284

327

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

5.757

5.757

240

100

2.4

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
= 1452 A

1452
Vdrop

327

2
Vdrop

%Vdrop

34.542

34.542

240

100

14.4

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

300

13.2xt

13.2*1

22.7

(ACB Operated)

KA/0.2Sec

2 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Storage tank agitator 1

55

kW

VT

0.415

kV

355

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

55 /0.8

=
3 x V x

101

3 x 0.415x 0.95

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

## Factor for Non linear loads

0.8

152 of 284

HZL-BTN-ELE-DS-SY-037
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

455*1*0.65

296 A

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

101
Vdrop

355

1
Vdrop

%Vdrop

5.217

5.217

240

100

2.18

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

606

606
Vdrop

355

1
%Vdrop

240

100

0.42

## With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Permissible voltage drop is 15% on 240V basis hence voltage drop is ok
Short Time rating of the Cable
Iw

s
13.2xt

300
13.2*.2

50.8

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Filter 1 cloth wash water pumps
1.00 INPUT DATA

15

kW

VT

0.415

kV

325

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
153 of 284

HZL-BTN-ELE-DS-SY-037
P
IFL

15 / 0.8

=
3 x V

2.02

27

3 x 0.415x 0.95

## Size of 70 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

325

1
Vdrop

%Vdrop

4.356

4.356

240

100

1.82

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

325

1
Vdrop

%Vdrop

26.135

26.135

240

100

10.89

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

70
13.2*.2

11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

154 of 284

HZL-BTN-ELE-DS-SY-037
Zn filter area spillage pump 1
1.00 INPUT DATA

15

kW

VT

0.415

kV

335

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

=
3 x V

2.02

3 x 335x 0.95

## Size of 70 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos
sin

=
=

0.8 (Assumed)
0.6

27
Vdrop

335

1
Vdrop

%Vdrop

4.49
4.49
240

V
x

100

1.88

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

## ((0.000565 x 0.8) + (0.000074 x 0.6))

1
155 of 284

335

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

26.94

26.94

240

100

11.23

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

70

13.2xt

13.2*.2

11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn filter area spillage pump 2
1.00 INPUT DATA

15

kW

VT

0.415

kV

338

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6
156 of 284

116 A

HZL-BTN-ELE-DS-SY-037
27
Vdrop

338

1
Vdrop

%Vdrop

4.53

4.53

240

100

1.89

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

DOL or Squirrelcage Motor

162

162
Vdrop

338

1
Vdrop

%Vdrop

27.181

27.181

100

240

11.33

## With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

70

13.2xt

13.2*.2

11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

1.00 INPUT DATA

15

kW

VT

0.415

kV

440

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8
=

=
3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

157 of 284

HZL-BTN-ELE-DS-SY-037
Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

116 A

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

440

1
Vdrop

%Vdrop

5.897

5.897

240

100

2.46

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

440

1
Vdrop

%Vdrop

35.383

35.383

100

240

14.75

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

70
13.2*.2

11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Tailings Area Spillage Pump
1.00 INPUT DATA

15

kW

VT

0.415

kV

315

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

158 of 284

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

15 / 0.8

3 x V

3 x 0.415x 0.95

27

2.02

Cable size

Temperature 35C

50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm,1 Run Cable

142*1*0.65

=
=

92

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

315

1
Vdrop

%Vdrop

5.948
5.948

240

100

2.48

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

162

Vdrop

Vdrop

%Vdrop

162

1
35.69

315

35.69

240

100

14.88

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

50
13.2*.2

8.47

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
159 of 284

HZL-BTN-ELE-DS-SY-037
Spillage pump in lime area

15

kW

VT

0.415

kV

360

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
15 / 0.8

P
IFL

=
3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

116 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

27

1
4.825
4.825
240

360

V
x

100

2.02

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

## ((0.000565 x 0.8) + (0.000074 x 0.6))

1
160 of 284

360

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

28.95

28.95

240

100

12.07

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

70

13.2xt

13.2*.2

KA/0.2Sec

11.9

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
HOT WATER PUMP
1.00 INPUT DATA

15

kW

VT

0.415

kV

360

0.565

/ km

0.074

/ km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6
161 of 284

116 A

HZL-BTN-ELE-DS-SY-037
27
Vdrop

360

1
Vdrop

%Vdrop

4.825

4.825

240

100

2.02

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

162

Vdrop

Vdrop

%Vdrop

162

360

28.95
28.95

240

100

12.07

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

70

13.2xt

13.2*.2

11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Spillage Pump
1.00 INPUT DATA

15

kW

VT

0.415

kV

195

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

27

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15 / 0.8
=

=
3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

162 of 284

HZL-BTN-ELE-DS-SY-037

0.8

= 0.65

= 117x1x0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

195

1
Vdrop

%Vdrop

4.923

4.923

240

100

2.06

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

DOL or Squirrelcage Motor

162

162
Vdrop

195

3.03

Vdrop

%Vdrop

29.536
29.536
240

100

12.31

## With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

3.04

s
13.2xt

35

= 5.929

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 3.5C x35 sq.mm, Al conductor, Armoured, XLPE cable is selected
MIBC Spillage pump

15

kW

VT

0.415

kV

202

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
163 of 284

HZL-BTN-ELE-DS-SY-037
P
IFL

15 / 0.8

=
3 x V

27

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 117x1x0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

27
Vdrop

202

1
Vdrop

%Vdrop

5.099

5.099

240

100

2.13

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

162

162
Vdrop

202

3.03

Vdrop

%Vdrop

30.596
30.596
240

100

12.75

## With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

3.04

s
13.2xt

35
13.2*.2

= 5.929

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x35 sq.mm, Al conductor, Armoured, XLPE cable is selected

164 of 284

HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR AL2 CABINET CONTROL SOURCE (PERMANENT)
1.00 INPUT DATA

10

kW

VT

0.415

kV

260

1.53

/ km

0.0805 / km

2.5

## 1.07 Current derating factors

0.65

17

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

10 / 0.8

=
3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 96x1x0.65

62

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

17

1
5.624

260

5.624

240

100

2.35

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Short Time rating of the Cable
Iw

s
13.2xt

25
13.2*.2

4.23

KA/0.2Sec

(Fuse Operated)

303 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
165 of 284

HZL-BTN-ELE-DS-SY-037
TOTAL POWER FOR AL2 CABINET CONTROL SOURCE (PERMANENT)
1.00 INPUT DATA

10

kW

VT

0.415

kV

260

1.53

/ km

0.0805 / km

2.5

## 1.07 Current derating factors

0.65

17

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

10 / 0.8

=
3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 96x1x0.65

62

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

17

1
5.624

260

5.624

240

100

2.35

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Short Time rating of the Cable
Iw

s
13.2xt

25
13.2*.2

4.23

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
166 of 284

HZL-BTN-ELE-DS-SY-037
Total Power For AL2 Cabinet Control Source (Permanent)
1.00 INPUT DATA

10

kW

VT

0.415

kV

290

1.11

/ km

0.0783 / km

2.5

## 1.07 Current derating factors

0.65

17

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

10 / 0.8

=
3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 117x1x0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

17

1
4.609

290

4.609

240

100

1.93

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Short Time rating of the Cable
Iw

s
13.2xt

35
13.2*.2

5.93

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
167 of 284

HZL-BTN-ELE-DS-SY-037

1.00 INPUT DATA

7.5

kW

VT

0.415

kV

270

2.44

/ km

0.0808 / km

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

Vdrop

%Vdrop

1
7.562
7.562
240

V
x

100

3.16

## 3.02 With in the Permissible limit of 5% voltage drop hence ok

Check for Starting Current
For VFD

42

## ( 3Times the full load current)

168 of 284

270

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
42
Vdrop

270

1
Vdrop

%Vdrop

22.685
22.685

240

100

9.46

## With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

16

13.2xt

13.2*.2

2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb conditioner Agitator
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

270

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8

=
0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 96x1x0.65

## 2.03 Current carrying capacity of sq.mm1 Run Cable

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
169 of 284

62

HZL-BTN-ELE-DS-SY-037
Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

1
Vdrop

%Vdrop

4.809

4.809

240

100

2.01

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

84

Vdrop

Vdrop

%Vdrop

84

1
28.856

270

28.856

240

100

12.03

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner I Concentrate Froth Pump
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

329

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

7.5 / 0.8
0.95x3 x 0.415

## Size of 25 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
25

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

170 of 284

270

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

70*1*0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

14

Vdrop

Vdrop

%Vdrop

329

1
5.86

5.86

240

100

2.45

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

84

84
Vdrop

329

1
Vdrop

%Vdrop

35.161

35.161

240

100

14.66

## With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
3.03 Short Time rating of the Cable
Iw

s
13.2xt

25
13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Scav Conc Peristatic House FeedPumps
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

285

1.53

/ km

## 1.06 Allowable Voltage Drop at normal running cond.

171 of 284

0.0805 / km
2.5

HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8

=
3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 25 sq.mm 1Run cable

96*1*0.65

=
=

62

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

285

1
Vdrop

%Vdrop

5.076
5.076
240

100

2.12

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

84

84
Vdrop

285

1
Vdrop

%Vdrop

30.459
30.459
240

V
x

100

12.7

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
172 of 284

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
3.04

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x25 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Conditioner 1 Agitator

7.5

kW

VT

0.415

kV

250

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

7.5 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

1
Vdrop

%Vdrop

4.453
4.453
240

V
x

100

1.86

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

173 of 284

250

HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrelcage Motor

84

84
Vdrop

250

1
Vdrop

%Vdrop

26.718

26.718

240

100

11.14

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Conditioner 2 Agitator
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

252

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8

=
3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

= 0.65
96*1*0.65

=
=

## 3.00 Check for voltage drop

174 of 284

62

HZL-BTN-ELE-DS-SY-037
3.01 Voltage drop
IFL

Vdrop

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

252

1
Vdrop

%Vdrop

4.489

4.489

240

100

1.88

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

84

Vdrop

Vdrop

%Vdrop

84

1
26.932

252

26.932

240

100

11.23

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

25

13.2*.2

4.23

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Cleaner 4 Sample Transfer Pumps
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

285

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8
=

=
3 x V x

=
3 x 0.415x 0.95

## Size of 25 Sq.mm 4 core Aluminium cable is selected for checking.

175 of 284

HZL-BTN-ELE-DS-SY-037
2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 96x1x0.65

62

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

14

1
5.076

285

5.076

100

240

2.12

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

84

3.03

Vdrop

Vdrop

%Vdrop

84

1
30.459
30.459
240

285

V
x

100

12.7

## With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

3.04

s
13.2xt

25
13.2*.2

= 4.235

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x25 sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 09 - Pb filter concentrate conveyor

7.5

kW

VT

0.415

kV

## 1.03 Length of the cable

383

176 of 284

HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8

=
3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

=
=

76

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

383

1
Vdrop

%Vdrop

5.013
5.013
240

V
x

100

2.09

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
( 6 Times the full load current)
DOL or Squirrelcage Motor
= 84 A
Drop at the time of Starting
84
Vdrop

## ((0.00111 x 0.8) + (0.0000783 x 0.6))

1
Vdrop

%Vdrop

30.08
30.08
240

V
x

100

12.54

177 of 284

383

HZL-BTN-ELE-DS-SY-037
3.03 With in the permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

35

13.2xt

13.2*.2

5.93

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 11
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

425

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
7.5 / 0.8

P
IFL

=
3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

=
=

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

## ((0.00111 x 0.8) + (0.0000783 x 0.6))

1
Vdrop

5.563

V
178 of 284

425

HZL-BTN-ELE-DS-SY-037
%Vdrop

5.563

240

100

2.32

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
( 6 Times the full load current)
DOL or Squirrelcage Motor
= 84 A
Drop at the time of Starting
84
Vdrop

425

1
Vdrop

%Vdrop

33.379

33.379

100

240

13.91

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

35

13.2xt

13.2*.2

KA/0.2Sec

5.93

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Tailings disposal Tank Agitator
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

312

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm,1 Run Cable

= 0.65
70*1*0.65

=
=

179 of 284

46

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

312

1
Vdrop

%Vdrop

5.557

5.557

240

100

2.32

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

84

84
Vdrop

312

1
Vdrop

%Vdrop

33.344

33.344

240

100

13.9

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Tailings disposal gland seal pump 1
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

342

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

7.5 / 0.8
3 x 0.415x 0.95

## Size of 35 Sq.mm 3.5 core Aluminium cable is selected for checking.

180 of 284

HZL-BTN-ELE-DS-SY-037
2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 240 sq.mm,3Run Cable

117*1*0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

342

1
Vdrop

%Vdrop

4.477
4.477

240

100

1.87

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

84

84
Vdrop

342

1
Vdrop

%Vdrop

26.86

26.86

240

100

11.2

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

35
13.2*1

2.65

KA/Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner III Concentrate Froth Pump
1.00 INPUT DATA

5.5

kW

## 1.02 Voltage rating

VT

0.415

kV

181 of 284

HZL-BTN-ELE-DS-SY-037
1.03 Length of the cable

312

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8

=
0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=
=

62

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1
3.97
3.97
240

312

V
x

100

1.66

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

60

Vdrop

Vdrop

%Vdrop

60

1
V

23.817
23.817
240

100

9.93

## 3.03 With in the permissible limit of 15% voltage drop hence ok

182 of 284

312

HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

25

13.2xt

13.2*.2

(Fuse Operated)

KA/0.2Sec

4.23

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Cleaner II Concentrate Froth Pump
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

324

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=
=

62

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1
4.122
4.122
240

V
x

100

1.72

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

183 of 284

324

HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrelcage Motor

60

60
Vdrop

324

1
Vdrop

%Vdrop

24.734

24.734

240

100

10.31

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn SCAV.TAILS.SAMPLE PERISTATIC HOUSE PUMP(VFD)
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

285

2.44

/ km

0.0808 / km

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

P
3 x V x

5.5 / 0.8

3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
n

x (R cos + X sin)

184 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1
5.701

285

5.701

240

100

2.38

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
For VFD

30

Vdrop

Vdrop

%Vdrop

30

1
17.104

285

17.104

240

100

7.13

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn SCAV.CONC.SAMPLE PERISTATIC HOUSE PUMP(VFD)

5.5

kW

VT

0.415

kV

285

2.44

/ km

0.0808 / km

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8
=

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

185 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

285

1
Vdrop

%Vdrop

5.701

5.701

240

100

2.38

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
For VFD

30

30
Vdrop

285

1
Vdrop

%Vdrop

17.104
17.104
240

V
x

100

7.13

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

s
13.2xt

16
13.2*.2

2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Duplex Particle Size Monitor For Sec. Cyclone & Reg. Cyclone O/f

5.5

kW

VT

0.415

kV

240

2.44

/ km

## 1.06 Allowable Voltage Drop at normal running cond.

186 of 284

0.0808 / km
2.5

HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8

=
3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

240

1
Vdrop

%Vdrop

4.801
4.801
240

V
x

100

2.01

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

60

60
Vdrop

240

1
Vdrop

%Vdrop

28.807
28.807
240

V
x

100

12.01

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

187 of 284

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw

16

13.2xt

13.2*.2

2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Particle Size Monitor For Pr. Class. Cyclone O/f Stream
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

240

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8

=
3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

## ((0.00244 x 0.8) + (0.0000808 x 0.6))

1
Vdrop

%Vdrop

4.801
4.801
240

V
x

100

2.01

188 of 284

240

HZL-BTN-ELE-DS-SY-037
3.02 With in the Permissible limit of 2.5% voltage drop hence ok
Check for Starting Current
DOL or Squirrelcage Motor

60

60
Vdrop

240

1
Vdrop

%Vdrop

28.807
28.807

240

100

12.01

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16

13.2*.2

2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate Thickener Overflow Pumps
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

245

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8
=

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 0.65
= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
189 of 284

46

HZL-BTN-ELE-DS-SY-037
Vdrop

IFL

x (R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

245

1
Vdrop

%Vdrop

4.901
4.901

240

100

2.05

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

60

60
Vdrop

245

1
Vdrop

%Vdrop

29.407

29.407

240

100

12.26

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

13.2*.2

2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate Thickener underflow pumps No.14 (VFD)

5.5

kW

VT

0.415

kV

286

2.44

/ km

0.0808 / km

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8
=

3 x V

=
3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

190 of 284

HZL-BTN-ELE-DS-SY-037
2.02

Cable size

Temperature 35C

16

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

117*1*0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

286

1
Vdrop

%Vdrop

5.721
5.721

240

100

2.39

## 3.02 With in the Permissible limit of 5% voltage drop hence ok

Check for Starting Current
For VFD

30

Vdrop

Vdrop

%Vdrop

30

1
17.164

286

17.164

240

100

7.16

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Lime Storage Tank Agitator
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

## 1.03 Length of the cable

320

191 of 284

HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8

=
3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

96*1*0.65

=
=

62

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

320

1
Vdrop

%Vdrop

4.071
4.071
240

V
x

100

1.7

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

60

60
Vdrop

## ((0.00153 x 0.8) + (0.0000805 x 0.6))

1
Vdrop

%Vdrop

24.428
24.428
240

V
x

100

10.18

192 of 284

320

HZL-BTN-ELE-DS-SY-037
3.03 With in the permissible limit of 15% voltage drop hence ok
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Lime water circulation pumps
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

320

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8

=
3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm,1 Run Cable

96*1*0.65

=
=

62

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

(R cos + X sin)

n
Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

## ((0.00153 x 0.8) + (0.0000805 x 0.6))

1
Vdrop

4.071

V
193 of 284

320

HZL-BTN-ELE-DS-SY-037
%Vdrop

4.071

240

100

1.7

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

60

60
Vdrop

320

1
Vdrop

%Vdrop

24.428

24.428

240

100

10.18

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

25

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
NaCN Disinfection Clean Water Pumps
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

273

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8
=

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 0.65
= 70x1x0.65
=

194 of 284

46

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

273

1
Vdrop

%Vdrop

5.461
5.461

240

100

2.28

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrelcage Motor

60

Vdrop

Vdrop

%Vdrop

60

1
32.768
32.768

273

V
x

240

100

13.66

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

13.2*.2

KA/0.2Sec

2.71

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x sq.mm, Al conductor, Armoured, XLPE cable is selected
TAILING THICKENER OVERFLOW PUMPS

110

kW

VT

0.415

kV

360

0.129

0.0705 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

110 / 0.8
=

3 x V x

=
3 x 0.415x 0.95
195 of 284

201

HZL-BTN-ELE-DS-SY-037
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 300 sq.mm,2 Run Cable

455*2*0.65

=
=

592 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

(R cos + X sin)

Where,
cos

0.8 (Assumed)

sin

0.6

201
Vdrop

360

2
Vdrop

%Vdrop

5.264

5.264

240

100

2.2

## 3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
= 1206 A

1206
Vdrop

360

2
Vdrop

%Vdrop

31.585
31.585

240

100

13.17

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

300
13.2*1

22.7

KA/Sec

(ACB Operated)

3.04 2 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

196 of 284

HZL-BTN-ELE-DS-SY-037
LT CABLE SIZING CALCULATION
CuSo4 Storage Tank Agitator 14
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

263

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
5.5 / 0.8

P
IFL

=
3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

3 x IFL
n

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

1
Vdrop

%Vdrop

5.261
5.261
240

V
x

100

2.2

## 3.02 With in the permissible limits of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

60

## ( 6 Times the full load current)

197 of 284

263

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
60
Vdrop

263

1
Vdrop

%Vdrop

31.568
31.568

240

100

13.16

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
SIX Storage Tank Agitator 42

5.5

kW

VT

0.415

kV

270

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.98

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
n

x (R cos + X sin) x
198 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1
5.401

270

5.401

240

100

2.26

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

60

60
Vdrop

270

1
Vdrop

%Vdrop

32.408

32.408

240

100

13.51

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Mixing Tank Agitator

5.5

kW

VT

0.415

kV

220

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

P
3 x V x

5.5 / 0.8
3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

199 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

220

1
Vdrop

%Vdrop

4.401

4.401

240

100

1.84

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

60

60
Vdrop

220

1
Vdrop

%Vdrop

26.406

26.406

240

100

11.01

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

s
13.2xt

16
13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Storage Tank Agitator

5.5

kW

VT

0.415

kV

275

2.44

/ km

## 1.05 Reactance of the cable at 50Hz

200 of 284

0.0808 / km

HZL-BTN-ELE-DS-SY-037
1.06 Allowable Voltage Drop

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

275

1
Vdrop

%Vdrop

5.501
5.501
240

V
100

2.3

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

60

60
Vdrop

275

1
Vdrop

%Vdrop

33.008
33.008
240

100

13.76

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
201 of 284

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Diluted Nigrosine Dosing Tank Agitator

5.5

kW

VT

0.415

kV

195

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1
V

3.901
3.901
240

100

1.63

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

202 of 284

195

HZL-BTN-ELE-DS-SY-037

## Check for Starting Current

DOL or Squirrel Cage

60

60
Vdrop

195

1
Vdrop

%Vdrop

23.406
23.406

240

100

9.76

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Spare Storage Tank Agitator

5.5

kW

VT

0.415

kV

275

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
5.5 / 0.98

P
IFL

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 0.65
= 70x1x0.65
=

203 of 284

46

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

275

1
Vdrop

%Vdrop

5.501

5.501

240

100

2.3

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

60

60
Vdrop

275

1
Vdrop

%Vdrop

33.008

33.008

240

100

13.76

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

13.2xt

16

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Mill Area spillage pump

9.3

kW

VT

0.415

kV

345

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

17

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

9.3 / 0.8
=

3 x V x

=
0.95x3 x 0.415
204 of 284

HZL-BTN-ELE-DS-SY-037

2.02

## Size of 35 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 117x1x0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos
sin
Vdrop

Vdrop

%Vdrop

=
=

0.8 (Assumed)
0.6

17

345

5.484
5.484

240

100

2.29

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

102

Vdrop

Vdrop

%Vdrop

102

1
32.902

345

32.902

240

100

13.71

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

35
13.2*.2

= 5.93

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Regrind Mill Area Spillage Pump
1.00 INPUT DATA

9.3

kW

VT

0.415

kV

## 1.03 Length of the cable

295

205 of 284

HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

17

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V x

9.3 / 0.8

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

= 117*1*0.65
=

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

17

Vdrop

Vdrop

%Vdrop

295

1
4.689
4.689
240

V
x

100

1.96

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

102

Vdrop

Vdrop

%Vdrop

102

1
28.134
28.134
240

V
x

100

11.73

## 3.03 With in the permissible limit of 15% voltage drop hence ok

206 of 284

295

HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

35

13.2xt

= 5.93

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Mill Area Spillage Pump
1.00 INPUT DATA

9.3

kW

VT

0.415

kV

240

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

17

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

9.3 / 0.8

0.95x3 x 0.415

## Size of 35 Sq.mm 3.5core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

= 117*1*0.65
=

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

17

1
3.815
3.815
240

V
x

100

1.59

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

207 of 284

240

HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage

102

Vdrop

Vdrop

%Vdrop

102

240

22.888
22.888

240

100

9.54

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Iw

35

13.2xt

= 5.93

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Cooling Tower
1.00 INPUT DATA

9.3

kW

VT

0.415

kV

50

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

17

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

9.3 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
n

x (R cos + X sin) x
208 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,
cos

0.8 (Assumed)

sin

0.6

17
Vdrop

50

1
Vdrop

%Vdrop

1.7

1.7

240

100

0.71

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

102

Vdrop

Vdrop

%Vdrop

102

1
10.202

50

10.202

240

100

4.26

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

13.2xt

16

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
VFD - ACS 1000

17.5

kW

VT

0.415

kV

40

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

32

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

17.5 / 0.8
0.95x3 x 0.415

## Size of 16 Sq.mm 4core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

209 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 70*1*0.65
46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

32
Vdrop

40

1
Vdrop

%Vdrop

2.561

2.561

240

100

1.07

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

192

192
Vdrop

40

1
Vdrop

%Vdrop

15.364

15.364

240

100

6.41

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 08 - pebble recycle conveyor
1.00 INPUT DATA

11

kW

VT

0.415

kV

300

1.11

/ km

## 1.06 Allowable Voltage Drop

=
210 of 284

0.0783 / km
2.5

HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition

15

## 1.08 Current derating factors

0.65

20

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

11 / 0.8

=
3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 117x1x0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

20

Vdrop

Vdrop

%Vdrop

300

1
5.61
5.61
240

V
x

100

2.34

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

120

120

Vdrop

Vdrop

%Vdrop

300

1
33.659
33.659
240

V
x

100

14.03

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
211 of 284

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw

35

13.2xt

= 5.93

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb.CL.3Conc.Return SampleDelivery Pumps
1.00 INPUT DATA

11

kW

VT

0.415

kV

285

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

20

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

11 / 0.8

=
3 x 0.415x 0.95

3 x V x
2.02

## Size of 35 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient
Current Rating at 35C
Cable size
Temperature 35C
35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

=
=

76

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

20
Vdrop

1
Vdrop

%Vdrop

5.329
5.329
240

V
x

100

2.23

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

212 of 284

285

HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage

120

120
Vdrop

285

1
Vdrop

%Vdrop

22.777

22.777

240

100

9.5

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## Short Time rating of the Cable

Iw

35

13.2xt

= 5.93

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate thickener area spillage pump No.24
1.00 INPUT DATA

11

kW

VT

0.415

kV

310

1.11

/ km

0.0783 / km

2.5

15

## 1.08 Current derating factors

0.65

20

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

11 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of sq.mm35 Run Cable

= 0.65
117*1*0.65

=
=

213 of 284

76

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

20
Vdrop

310

1
Vdrop

%Vdrop

5.797

5.797

240

100

2.42

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

120

120
Vdrop

310

1
Vdrop

%Vdrop

34.781
34.781

240

100

14.5

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

35

13.2xt

13.2*.2

= 5.93

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate thickener area spillage pump 1
1.00 INPUT DATA

11

kW

VT

0.415

kV

328

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

20

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

11 / 0.8
=

3 x V x

=
3 x 0.415x 0.95
214 of 284

HZL-BTN-ELE-DS-SY-037
2.02

## Size of 50 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

92

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

20

1
4.588

328

4.588

240

100

1.92

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

120

Vdrop

Vdrop

%Vdrop

120

328

19.318
19.318

240

100

8.05

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

50
13.2*.2

= 8.47

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate thickener area spillage pump 2
1.00 INPUT DATA

11

kW

## 1.02 Voltage rating

VT

0.415

kV

215 of 284

HZL-BTN-ELE-DS-SY-037
1.03 Length of the cable

325

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

20

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

11 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=
=

92

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

20

Vdrop

Vdrop

%Vdrop

325

1
4.546
4.546
240

V
x

100

1.9

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

120

Vdrop

Vdrop

120

1
19.141

## ((0.000818 x 0.6) + (0.000075 x ))

V
216 of 284

325

HZL-BTN-ELE-DS-SY-037
%Vdrop

19.141

240

100

7.98

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

50

13.2xt

= 8.47

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Conveyor 10 - Zn filter concentrate conveyor
1.00 INPUT DATA

11

kW

VT

0.415

kV

370

0.818

/ km

0.075

/ km

2.5

15

## 1.08 Current derating factors

0.65

20

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

11 / 0.8

3 x V x

3 x 0.415x 0.95

## Size of 50 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
50

1.0

142 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=
=

92

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

3 x 20

Vdrop

Vdrop

## ((0.000818 x 0.8) + (0.000075 x 0.6))

1
5.176

V
217 of 284

370

HZL-BTN-ELE-DS-SY-037
%Vdrop

5.176

240

100

2.16

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

120

120
Vdrop

370

Vdrop

%Vdrop

21.792

21.792

240

100

9.08

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

50

13.2xt

= 8.47

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected
Mill Area EOT
1.00 INPUT DATA

34.8

kW

VT

0.415

kV

252

0.323

0.0712 / km

/ km

2.5

15

## 1.08 Current derating factors

0.65

64

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

34.8 / 0.8
=

3 x V x

=
0.95x3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

## Factor for Non linear loads

0.8

218 of 284

HZL-BTN-ELE-DS-SY-037
= 0.65

= 257x1x0.65

## 2.03 Current carrying capacity of 120 sq.mm1 Run Cable

167 A

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6

64
Vdrop

252

1
Vdrop

%Vdrop

4.856

4.856

240

100

2.03

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

384

384
Vdrop

252

1

Vdrop

%Vdrop

29.139

29.139

240

100

12.15

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

120
13.2*.2

= 20.3

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Thickener - Hydraulic Power Local panel
1.00 INPUT DATA

15.87

kW

VT

0.415

kV

336

1.11

/ km

0.0783 / km

## 1.07 Current derating factors

0.65

219 of 284

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

15.87 / 0.8

3 x V x
2.02

29

3 x 0.415x 0.95

## Size of 35 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

29
Vdrop

336

1
Vdrop

%Vdrop

9.11

9.11

240

100

3.8

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Short Time rating of the Cable
Iw

13.2xt

35
13.2*.2

= 5.93

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn Concentrate Thickener - Hydraulic Power
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

220 of 284

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

5.5 / 0.8

3 x V x

3 x 0.415x 0.95

10

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Current Rating at 35C
Cable size
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1
0.4

20

0.4

240

100

0.17

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

60

Vdrop

Vdrop

%Vdrop

60

1
2.401

20

2.401

240

100

1.01

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
221 of 284

HZL-BTN-ELE-DS-SY-037
Screw Feeder
1.00 INPUT DATA

0.37

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

0.37 / 0.8

3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
1

1
0.04
0.04
240

20

V
x

100

0.02

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

Vdrop

6
1

## x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

222 of 284

20

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

0.24

0.24

240

100

0.1

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Agitator in mixing tank
1.00 INPUT DATA

1.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
1.5 /0.8

P
IFL

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x
n

Where,
cos

0.8 (Assumed)

sin

0.6
223 of 284

46

HZL-BTN-ELE-DS-SY-037
3

Vdrop

Vdrop

%Vdrop

20

1
0.12

0.12

240

100

0.05

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

18

18
Vdrop

20

Vdrop

%Vdrop

0.72

0.72

240

100

0.3

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Transfer Pumps
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

5.5 /0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

224 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

10
Vdrop

20

1
Vdrop

%Vdrop

0.4

0.4

240

100

0.17

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

60

60
Vdrop

20

1
Vdrop

%Vdrop

2.401

2.401

240

100

1.01

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Flocculant dosing pumps
1.00 INPUT DATA

1.5

kW

VT

0.415

kV

20

2.44

## 1.06 Allowable Voltage Drop

=
225 of 284

/ km

0.0808 / km
2.5

HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

1.5 /0.8
=

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
3

Vdrop

20

1
Vdrop

%Vdrop

0.12
0.12
240

100

0.05

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

18

18
Vdrop

20

1
Vdrop

%Vdrop

0.72
0.72
240

100

0.3

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
226 of 284

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
MCC TO TAILING THICKENER
1.00 INPUT DATA

16.37

kW

VT

0.415

kV

330

1.11

/ km

0.0783 / km

## 1.07 Current derating factors

0.65

28

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

16.37 / 0.8

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

=
=

76

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

28
Vdrop

1
Vdrop

%Vdrop

8.639
8.639
240

100

3.6

## 3.02 With in the permissible limit of 5% voltage drop hence ok

227 of 284

330

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw

35

13.2xt

= 5.93

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
LOCAL PANEL TO TAILING THICKENER
1.00 INPUT DATA

7.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

14

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

7.5 / 0.8

=
3 x V x

2.02

=
3 x 0.415x 0.95

## Size of 16 sq.mm3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of16sq.mm, 1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

14
Vdrop

1
Vdrop

%Vdrop

0.56
0.56
240

100

0.24

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

228 of 284

20

HZL-BTN-ELE-DS-SY-037

## Check for Starting Current

DOL or Squirrel Cage

84

84
Vdrop

20

1
Vdrop

%Vdrop

3.361

3.361

240

100

1.41

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Screw Feeder
1.00 INPUT DATA

0.37

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

0.37 / 0.8
=

3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

= 0.65
70*1*0.65

=
=

229 of 284

46

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
1

1
0.04

20

0.04

240

100

0.02

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

Vdrop

Vdrop

%Vdrop

20

0.24
0.24

240

100

0.1

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Agitator in mixing tank
1.00 INPUT DATA

1.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

1.5 / 0.8
=

3 x V x

=
3 x 0.415x 0.95
230 of 284

HZL-BTN-ELE-DS-SY-037
Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL

Vdrop

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
2

Vdrop

20

1
Vdrop

%Vdrop

0.08

0.08

240

100

0.04

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

12

12
Vdrop

20

1
Vdrop

%Vdrop

0.48

0.48

240

100

0.2

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

231 of 284

HZL-BTN-ELE-DS-SY-037
Transfer Pumps
1.00 INPUT DATA

5.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

10

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

5.5 / 0.8

3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm,1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1
0.4
0.4
240

20

V
x

100

0.17

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

60

60
Vdrop

## x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

1
232 of 284

20

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

2.401

2.401

240

100

1.01

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Flocculant dosing pumps
1.00 INPUT DATA

1.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

1.5 / 0.8

=
3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

70*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
233 of 284

46

HZL-BTN-ELE-DS-SY-037
3
Vdrop

20

1
Vdrop

%Vdrop

0.12

0.12

240

100

0.05

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

18

Vdrop

Vdrop

%Vdrop

18

20

0.72
0.72

240

100

0.3

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Belt Magnet (Self Cleaning) Conveyor 06 - Belt Drive
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

325

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

3.7 / 0.8
0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

234 of 284

HZL-BTN-ELE-DS-SY-037

0.8

= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
4.551

325

4.551

240

100

1.9

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

42
Vdrop

325

Vdrop

%Vdrop

27.307

27.307

240

100

11.38

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Water Pump in B03 - FMC - 110
1.00 INPUT DATA

3.72

kW

VT

0.415

kV

232

2.44

/ km

0.0808 / km

2.5

## 1.07 Allowable Voltage Drop at Starting Condition

15

235 of 284

HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.72 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6
7

Vdrop

232

1
Vdrop

%Vdrop

3.249
3.249
240

100

1.36

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

42
Vdrop

232

1
Vdrop

%Vdrop

19.493
19.493
240

V
x

100

8.13

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
236 of 284

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Self cleaning belt magnet - Conveyor 08 (Belt drive)
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

3.7 / 0.8

0.95x3 x 0.415

## Size of 16 Sq.mm 4core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

sin

0.8 (Assumed)
0.6
7

1
0.28
0.28
240

V
x

100

0.12

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

237 of 284

20

HZL-BTN-ELE-DS-SY-037

## Check for Starting Current

DOL or Squirrel Cage

42

42
Vdrop

20

1
Vdrop

%Vdrop

1.68
1.68

240

100

0.7

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Servo Motor/Circulating Motor
1.00 INPUT DATA

0.5

kW

VT

0.415

kV

275

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

0.5 / 0.8
=

3 x V x

=
0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 0.65
= 70x1x0.65
=

238 of 284

46

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
1

1
0.55

275

0.55

240

100

0.23

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

Vdrop

Vdrop

%Vdrop

1
3.301

275

3.301

240

100

1.38

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

13.2xt

16

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb.Multistream Analysis
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

245

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8
=

3 x V

=
3 x 0.415
239 of 284

HZL-BTN-ELE-DS-SY-037

2.02

## Size of 16 Sq.mm 4core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
6

1
2.941

245

2.941

240

100

1.23

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

36

Vdrop

Vdrop

%Vdrop

36

245

17.644
17.644

240

100

7.36

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Zn.Multistream Analysis
1.00 INPUT DATA

3.7

kW

## 1.02 Voltage rating

VT

0.415

kV

240 of 284

HZL-BTN-ELE-DS-SY-037
1.03 Length of the cable

245

2.44

/ km

0.0808 / km

2.5

## 1.07 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3.7 / 0.8

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
6

1
2.941

245

2.941

240

100

1.23

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Short Time rating of the Cable
Iw

13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Concentrate Thickener - Hydraulic Power Pack
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

## 1.03 Length of the cable

213

241 of 284

HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder

P
IFL

3.7 / 0.8

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
7

Vdrop

Vdrop

2.983

%Vdrop

2.983
240

213

V
x

100

1.25

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
42
DOL or Squirrel Cage
=
A ( 6 Times the full load current)
Drop at the time of Starting
Vdrop

Vdrop

%Vdrop

42

1
17.896
17.896
240

V
x

100

7.46

## 3.03 With in the permissible limit of 15% voltage drop hence ok

242 of 284

213

HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb Filter cloth wash water pumps
1.00 INPUT DATA

kW

VT

0.415

kV

370

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

4 / 0.8

3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Current Rating at 35C
Cable size
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 70*1*0.65
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos
sin

=
=

0.8 (Assumed)
0.6
7

Vdrop

## ((0.00244 x 0.8) + (0.0000808 x 0.6))

1
Vdrop

5.181

%Vdrop

5.181
240

V
x

100

2.16

243 of 284

370

HZL-BTN-ELE-DS-SY-037
3.02 With in the permissible limit of 2.5% voltage drop hence ok
Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
31.087

370

31.087

240

100

12.96

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Gland Seale Water Pumps For Pb & Zn Filter Pumps
1.00 INPUT DATA

kW

VT

0.415

kV

240

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

4 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 0.65
70*1*0.65

=
=

244 of 284

46

HZL-BTN-ELE-DS-SY-037
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
7

Vdrop

Vdrop

%Vdrop

240

1
3.361

3.361

240

100

1.41

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

42
Vdrop

240

1
Vdrop

%Vdrop

20.165

20.165

240

100

8.41

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Oil Cooler (Air)
1.00 INPUT DATA

0.75

kW

VT

0.415

kV

330

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

0.75 / 0.8
=

3 x V

=
3 x 0.415
245 of 284

HZL-BTN-ELE-DS-SY-037
Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6
1

Vdrop

330

1
Vdrop

%Vdrop

0.66

0.66

240

100

0.28

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

6
Vdrop

330

1
Vdrop

%Vdrop

3.961
3.961

240

100

1.66

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

246 of 284

HZL-BTN-ELE-DS-SY-037
Conveyor 11 tripper car
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

430

1.53

/ km

0.0805 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

96 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=
=

62

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

7
Vdrop

430

1
Vdrop

%Vdrop

3.83
3.83
240

V
x

100

1.6

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42
247 of 284

## ( 6 Times the full load current)

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
42
Vdrop

430

1
Vdrop

%Vdrop

22.978

22.978

100

240

9.58

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

25

13.2xt

= 4.23

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
Lime Mixing tank Agitator
1.00 INPUT DATA

3.7

kW

VT

0.415

kV

320

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
3.7 / 0.8

P
IFL

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16sq.mm,1 Run Cable

70*1*0.65

=
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
n

x (R cos + X sin) x
248 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

320

4.481
4.481

240

100

1.87

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
26.886

320

26.886

100

240

11.21

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
Air Dryer
1.00 INPUT DATA

2.2

kW

VT

0.415

kV

320

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

2.2 / 0.8
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

249 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16 sq.mm 1Run cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
4

320

2.561
2.561

100

240

1.07

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

24

24

Vdrop

Vdrop

%Vdrop

320

1
15.364

15.364

240

100

6.41

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.03

s
13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
CuSo4 Mixing Tank Agitator 06

3.7

kW

VT

0.415

kV

240

2.44

/ km

## 1.06 Allowable Voltage Drop

=
250 of 284

0.0808 / km
2.5

HZL-BTN-ELE-DS-SY-037
1.07 Allowable Voltage Drop at Starting Condition

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
7

Vdrop

240

1
Vdrop

%Vdrop

3.361
3.361
240

V
=

100

1.41

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

42
Vdrop

240

1
Vdrop

%Vdrop

20.165
20.165
240

V
x

100

8.41

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
251 of 284

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
CuSo4 Transfer Pumps 16

3.7

kW

VT

0.415

kV

371

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm1,Run cable

= 70x1x0.65
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

3 x IFL
n

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
V

5.195
5.195
240

100

2.17

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

252 of 284

371

HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42
1

371

31.171
31.171

100

240

12.99

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

3.7

kW

VT

0.415

kV

213

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

P
3 x V x

3.7 / 0.8
3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm1,Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

3 x IFL
n

x (R cos + X sin) x
253 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
2.983

213

2.983

100

240

1.25

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

213

17.896
17.896

240

100

7.46

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Cuso4 Centrifugal Pumps

3.7

kW

VT

0.415

kV

215

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

P
3 x V x

3.7 / 0.8
3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Current Rating at 35C
Cable size
Temperature 35C
16

70 A

1.0

## (Ref : Power Engineers Handbook 25.66, Table 57)

254 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x

n
Where,
cos

0.8 (Assumed)

sin

0.6
7

Vdrop

Vdrop

%Vdrop

215

1
V

3.011
3.011

240

100

1.26

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

42
Vdrop

215

1
Vdrop

%Vdrop

26.729
26.729

240

100

11.14

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## Short Time rating of the Cable

Iw
3.04

s
13.2xt

16
13.2*.2

KA/0.2Sec

= 2.71

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
SIX Transfer pumps

3.7

kW

VT

0.415

kV

## 1.03 Length of the cable

225

255 of 284

HZL-BTN-ELE-DS-SY-037
1.04 AC resistance of the cable at 90C

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
3.151
3.151
240

225

V
x

100

1.32

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
18.905
18.905
240

V
x

100

7.88

## 3.03 With in the permissible limit of 15% voltage drop hence ok

256 of 284

225

HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
SIX Centrifugal pumps

3.7

kW

VT

0.415

kV

228

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V

3.7 / 0.8

3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
3.193
3.193
240

V
x

100

1.34

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

257 of 284

228

HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

3.7

19.157
19.157

240

100

7.99

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

(Fuse Operated)

KA/0.2Sec

= 2.71

13.2*.2

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pex Transfer Pumps

3.7

kW

VT

0.415

kV

210

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V x

3.7 / 0.8
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

3 x IFL
n

x (R cos + X sin) x
258 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
2.941

210

2.941

240

100

1.23

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
17.644

3.7

17.644

240

100

7.36

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pex Centrifugal Pumps

3.7

kW

VT

0.415

kV

211

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

3.7 / 0.8
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

259 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
7

Vdrop

Vdrop

%Vdrop

211

1
2.955

2.955

240

100

1.24

## Check for Starting Current

DOL or Squirrel Cage

42

42
Vdrop

211

1
Vdrop

%Vdrop

17.728

17.728

240

100

7.39

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## Short Time rating of the Cable

Iw
3.04

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Transfer Pumps

3.7

kW

VT

0.415

kV

202

## 1.04 AC resistance of the cable at 90C

2.44

/ km

260 of 284

HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
2.829
2.829
240

202

V
x

100

1.18

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
16.972
16.972
240

202

V
x

100

7.08

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
261 of 284

HZL-BTN-ELE-DS-SY-037
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nigrosine Centrifugal Pumps (3% solution)

3.7

kW

VT

0.415

kV

202

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
3.7 / 0.8

P
IFL

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
2.829
2.829
240

V
x

100

1.18

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

262 of 284

202

HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
16.972

202

16.972

240

100

7.08

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Diluted Nigrosine Centrifugal Pump(0.25% solution)

3.7

kW

VT

0.415

kV

190

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

3.7 / 0.8
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
n

x (R cos + X sin) x
263 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
2.661

190

2.661

240

100

1.11

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
15.964

190

15.964

240

100

6.66

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
MIBC metering pump

0.37

kW

VT

0.415

kV

202

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

0.37 / 0.8
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

264 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
IFL

Vdrop

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
1

Vdrop

Vdrop

%Vdrop

202

1
0.404

0.404

240

100

0.17

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

6
Vdrop

202

1
Vdrop

%Vdrop

2.425

2.425

240

100

1.02

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

## Short Time rating of the Cable

Iw
3.04

s
13.2xt

16
13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
NaCN transfer pumps

3.7

kW

VT

0.415

kV

230

## 1.04 AC resistance of the cable at 90C

2.44

/ km

265 of 284

HZL-BTN-ELE-DS-SY-037
1.05 Reactance of the cable at 50Hz

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

3.7 / 0.8

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
7

Vdrop

Vdrop

%Vdrop

230

1
V

3.221
3.221
240

100

1.35

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
19.325
19.325
240

V
x

100

8.06

## 3.03 With in the permissible limit of 15% voltage drop hence ok

266 of 284

230

HZL-BTN-ELE-DS-SY-037
It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
NaCN Centrifugal pumps

3.7

kW

VT

0.415

kV

175

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
V

2.451
2.451
240

100

1.03

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

267 of 284

175

HZL-BTN-ELE-DS-SY-037
Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
14.704

175

14.704

240

100

6.13

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Spare Transfer Pumps

3.7

kW

VT

0.415

kV

210

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

3.7 / 0.8
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
=

x (R cos + X sin) x
n
268 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
2.941

210

2.941

240

100

1.23

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
17.644

210

17.644

240

100

7.36

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Spare Centrifugal Pumps

3.7

kW

VT

0.415

kV

206

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

P
3 x V x

3.7 / 0.8
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

269 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
7

Vdrop

Vdrop

%Vdrop

206

1
2.885

2.885

240

100

1.21

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1
17.308

206

17.308

240

100

7.22

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pb filter Manifold wash water pumps

kW

VT

0.415

kV

368

2.44

/ km

0.0808 / km

2.5

## 1.07 Allowable Voltage Drop at Starting Condition

15

270 of 284

HZL-BTN-ELE-DS-SY-037
1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

4 / 0.8

3 x V

3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
7

1
5.153

368

5.153

240

100

2.15

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

368

30.919
30.919

240

100

12.89

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
271 of 284

HZL-BTN-ELE-DS-SY-037
Sealing water Pump for Pb. Filter feed pump No.70
1.00 INPUT DATA

0.37

kW

VT

0.415

kV

305

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

2.02

3 x V

0.37 / 0.8

3 x 0.415x 0.95

## Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=
=

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
1

1
0.61
0.61
240

305

V
x

100

0.26

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

Vdrop

6
1

## x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

272 of 284

305

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

3.661

3.661

240

100

1.53

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
GSS TO MPP MLDB
1.00 INPUT DATA

100

VT

0.415

kV

500

0.161

/ km

0.071

/ km

## 1.07 Current derating factors

0.65

kVA

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

100

2.02

139

3 x V

3 x 0.415

Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.
Rating factor for Ambient
Cable size
Current Rating at 35C
Temperature 35C
240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 240 sq.mm1 Run Cable

399*1*0.65

=
=

259 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6

139
Vdrop

## ((0.000161 x 0.8) + (0.000071 x 0.6))

1
273 of 284

500

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

11.912

11.912

240

100

4.97

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Short Time rating of the Cable
Iw

240

13.2xt

= 40.7

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO MCC INCOMER
1.00 INPUT DATA

460

kW

VT

0.415

kV

50

0.129

0.0705 / km

## 1.07 Current derating factor

0.65

/ km
%

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V

460 / 0.8

3 x 0.415

800

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02

Cable size

Temperature 35C

300

1.0

455 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 455x3x0.65

887 A

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

cos

0.8 (Assumed)

sin

0.6

800
=

## ((0.000129 x 0.8) + (0.0000705 x 0.6))

3
274 of 284

50

HZL-BTN-ELE-DS-SY-037
Vdrop

%Vdrop

1.94

1.94

240

100

0.81

## With in the permissible limits of 5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw
3.03

300

13.2xt

= 22.7

13.2*1

KA/1Sec

(ACB Operated)

3 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
LIGHTING TRANSFORMER TO MLDB

500

VT

0.415

kV

40

0.161

/ km

0.071

/ km

2.5

## 1.07 Current derating factors

0.65

KVA

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

500

3 x V

696

3 x 0.415

2.02

Cable size

Temperature 35C

240

1.0

399 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 399x3x0.65

## 2.03 current carrying capacity of 240sq.mm,3Run cable

=
3.00 Check for voltage drop
3.01 Voltage drop
IFL
Vdrop

x (R cos + X sin) x
n

Where,
cos

0.8 (Assumed)
275 of 284

778 A

HZL-BTN-ELE-DS-SY-037
sin

0.6

696
Vdrop

40

3
Vdrop

%Vdrop

1.591

1.591

100

240

0.67

## With in the permissible limit of 2.5% voltage drop hence ok

3.02 Short Time rating of the Cable
Iw
3.03

240

13.2xt

= 40.7

13.2*.2

(Fuse Operated)

KA/0.2Sec

3 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected

1.00 INPUT DATA

230

kW

VT

0.415

kV

50

0.21

/ km

0.0718 / km

2.5

## 1.07 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
IFL

3 x V

230 / 0.8

3 x 0.415

400

2.02

Cable size

Temperature 35C

185

1.0

337 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 337x2x0.65

## 2.03 current carrying capacity of 185sq.mm,2Run cable

=
3.00 Check for voltage drop
3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
276 of 284

438 A

HZL-BTN-ELE-DS-SY-037
Vdrop

Vdrop

%Vdrop

400

50

2.111
2.111

240

100

0.88

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Short Time rating of the Cable
Iw
3.03

185

13.2xt

= 31.3

13.2*.2

KA/0.2Sec

2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected
SIX MixingTank Agitator

2.2

kW

VT

0.415

kV

270

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
2.2 / 0.98

P
IFL

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
277 of 284

46

HZL-BTN-ELE-DS-SY-037

Vdrop

Vdrop

%Vdrop

1
2.161

270

2.161

240

100

0.91

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

270

1
Vdrop

%Vdrop

12.963

12.963

240

100

5.41

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pex MixingTank Agitator

2.2

kW

VT

0.415

kV

211

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
2.2 / 0.98

P
IFL

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86
278 of 284

HZL-BTN-ELE-DS-SY-037
Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
4

1
1.688

211

1.688

240

100

0.71

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

211

1
Vdrop

%Vdrop

10.13

10.13

240

100

4.23

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

s
13.2xt

16

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Pex Storage Tank Agitator

2.2

kW

VT

0.415

kV

211

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

279 of 284

HZL-BTN-ELE-DS-SY-037
2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

2.2 / 0.98

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
4

1
1.688

211

1.688

240

100

0.71

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

211

1
Vdrop

%Vdrop

10.13
10.13

240

100

4.23

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
280 of 284

HZL-BTN-ELE-DS-SY-037
Nacn Mixing tank Agitator
1.00 INPUT DATA

1.1

kW

VT

0.415

kV

230

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
1.1 / 0.98

P
IFL

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,
cos

0.8 (Assumed)

sin

0.6
2

Vdrop

1
Vdrop

%Vdrop

0.92
0.92
240

V
x

100

0.39

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

12

## ( 6 Times the full load current)

281 of 284

230

HZL-BTN-ELE-DS-SY-037
Drop at the time of Starting
12
Vdrop

230

1
Vdrop

%Vdrop

5.521

5.521

240

100

2.31

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Nacn Storage Tank Agitator

2.2

kW

VT

0.415

kV

230

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
P
IFL

2.2 / 0.98

=
3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

## Total factor to be applied for arriving the capacity

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65
=

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL
n

x (R cos + X sin) x

282 of 284

46

HZL-BTN-ELE-DS-SY-037
Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
4

1
1.84

230

1.84

240

100

0.77

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

230

1
Vdrop

%Vdrop

11.043
11.043

240

100

4.61

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
Spare Mixing Tank Agitator

2.2

kW

VT

0.415

kV

275

2.44

/ km

0.0808 / km

2.5

15

## 1.08 Current derating factors

0.65

2.00 Calculation
2.01 Full load current rating of the Feeder
2.2 / 0.98

P
IFL

=
3 x V x

=
3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

## (Ref : Power Engineers Handbook 25.66, Table 57)

283 of 284

HZL-BTN-ELE-DS-SY-037
Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8
= 0.65

= 70x1x0.65

46

## 3.00 Check for voltage drop

3.01 Voltage drop
Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6
4

1
2.201

275

2.201

240

100

0.92

## 3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current
DOL or Squirrel Cage

24

24
Vdrop

275

1
Vdrop

%Vdrop

13.203

13.203

240

100

5.51

## 3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Short Time rating of the Cable
Iw
3.04

s
13.2xt

16
13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

284 of 284