Professional Documents
Culture Documents
Zero Draft
======================================================================
======================================================================
Contents
Chapter No. Title
Page No.
Foreword
Acknowledgements
Project Team
List of Annexures
List of Figures
About the Manual
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
RSPCB
Introduction
1.0 About Rajasthan State Pollution Control Board
1.1 About the Industrial Activity
1.2 Classification of Lime Kilns by RSPCB
1.3 Types of Kilns used for Lime Manufacturing
1.4 Heat Requirement
1.5 District Wise Number of Lime Kilns in Rajasthan
1
2
4
5
8
8
11
11
11
12
12
14
17
22
23
23
25
26
27
27
28
Lime Kilns
ii
Chapter 6
iii
Checklist
6.0 Checklist for CTE
6.1 Check list for CTO & HWA
29
31
Annexures
34-63
Lime Kilns
RSPCB
Foreword
(To be given by RPCB)
RSPCB
Lime Kilns
iv
Acknowledgements
(To be given latter by ASCI)
Lime Kilns
RSPCB
Project Team
Project Coordination Dr. Deep Narayan Pandey
Rajasthan State Pollution Control Member Secretary
Board
Mr. Anand Lal Mathur
Chief Environmental Engineer
Core Committee - RSPCB
RSPCB
Lime Kilns
vi
Figures
Figure No.
Figure No. 1.1
Figure No. 5.2
Title
Typical Manufacturing Process
Typical Flow Diagram of APC
Page No.
3
27
Annexures
Annexure No.
Title
Annexure No. 1
AnnexureNo. 2
Annexure No.3
Annexure No.4
Annexure No.5
Annexure No.6
Annexure No.7
Annexure No.8
Annexure No.9
Annexure No.10
Annexure No.11
Annexure No.12
vii
Page No.
Lime Kilns
34
40
42
43
44
47
49
56
57
58
60
63
RSPCB
Formulate and periodically update, codes of good practices for environment for
different category of industries
Ensure faster decision making with greater transparency and access to information,
together with necessary capacity building
The manual is meant to serve as a guidance purpose. In case of interpretation of any question
related to law, the provisions of the original law and the rules made thereunder with various
government directions/resolutions will have to be read and followed. In case of amendment to
the original Act/Rules/Notifications made thereunder, the provisions as amended from time to
time shall be applicable.
RSPCB
Lime Kilns
viii
CHAPTER 1
Introduction
1.0 About Rajasthan State Pollution Control Board
The Rajasthan State Pollution Control Board (RSPCB) is a statutory authority entrusted to
implement environmental laws & rules within the jurisdiction of the State of Rajasthan. The
Board ensures proper implementation of the statues, judicial and legislative pronouncements
related to environmental protection within the state. The Board was established in the year 1975
under the provisions of the Water (Prevention & Control of Pollution) Act 1974. Over the years,
RSPCB was entrusted with various responsibilities under different enactments made. Currently
RSPCB is responsible completely or partially for the implementation of following Acts and
rules:
The Water (Prevention & Control of Pollution) Act, 1974 and Rules made there off
The Air (Prevention & Control of Pollution) Act, 1981 and Rules made there off
The Water (Prevention & Control of Pollution) Cess Act 1976 and Rules made there off
The Public Liability Insurance Act, 1991 and Rules made there off
The Environmental Protection Act, 1986 and Rules made there off
Hazardous Wastes (Management, Handling & Transboundary Movement) Rules 2008
Manufacture, Storage and Import of Hazardous Chemical Rules, 1989 as amended
Municipal Solid Waste (Management and Handling) Rules, 2000
Bio Medical Waste (Management and Handling) Rules, 1998 as amended
Ozone Depleting Substances (Regulation) Rules, 2000
The Batteries (Management and Handling) Rules, 2001
Fly Ash Notification as amended S.0. 2804(E) dated 3rd November 2009
The Environmental Impact Assessment Notification, 2006 as amended thereof
The Chemical Accidents (Emergency Planning, Preparedness and Response) Rules, 1996
The Recycled plastic (Manufacture and Usage) Rules, 1999 as amended
The Manufacture, Use, Import, Export and Storage of Hazardous Micro Organisms,
Genetically Engineered Organism or Cells Rules, 1989
Notification No. S.O. 319 (E) dated 7th May 1992 (Restricting certain activities in special
specified area of Aravalli Range)
Notification No. S.O. 1545 (E) dated 25th June 2009 declaring Mount Abu Eco Sensitive
Zone
The Noise Pollution (Regulation and Control) Rules, 2000
Various limekilns have been used for the specific application. Based on the objective, the
limekiln activity can be classified into intermittent and continuous kilns. In the intermittent
kilns, the limestone is converted into lime and allowing it to cool every time, prior to further
charging. The flare kilns and pot kilns are typical examples intermittent kilns. The intermittent
mixed feed kilns or draw kilns are highly energy intensive and relatively poor quality of lime.
The continuous kilns include vertical shaft kilns, the horizontal kilns, rotary kilns, fluidized bed
calciner and jet or flash calciners. Flow sheet of typical manufacturing process of lime is
depicted in Figure 1.
RSPCB
Lime Kilns
Limekiln feed
Calciner
Crushing/ screening
Lime Hydrator
Hydrated lime
Screening/ Pulverizing
Storage silos
Bagging
Lime Kilns
RSPCB
Hydration of Lime
Quick lime (CaO) when hydrated or slacked with water produces hydrated lime [Ca(OH)2]. The
reaction is strongly exothermic and is associated with evolution of 380 to 490BTU/lb of lime.
The reaction can be represented as:
CaO + H2O
Ca (OH) 2 + heat
Ca (OH)2 + heat
CaO+ H2O vapor
There are many forms of hydrated lime, the main distinguishing feature being the amount of
excess water they contain.
Properties of Lime
Physical properties of quick lime and hydrated lime are as follows:
Quick lime
Formula
Molecular weight
Density
CaO
56.08
3.32 gm/cc
Hydrate lime
Formula
Molecular weight
Density
Ca (OH) 2
74.10
2.2 gm/cc
Category
Small
Medium
Large
RSPCB
Lime Kilns
Category
Orange Category
Lime Kilns
RSPCB
The thermal efficiency of a limekiln is the ratio of total heat supplied by the fuel to that required
to decompose stone completely under ideal condition. The limit of heat consumption is dictated
by the heat of reaction needed for decomposition of CaCO3 into CaO and CO2 i.e. for reaction
enthalpy. The efficiency of kiln depends on
The way in which heat is introduced into the kiln
The efficiency of combustion and the quantity of air in excess of the theoretical requirement
Distribution of heat in the hottest part of the kiln
Utilization of heat available with escaping gases.
The amount of heat left in the lime drawn from cooling zone.
The quantity of heat lost by radiation and in other ways.
Rotary Kilns
The kilns vary in L/D ratio and design. The inclination also varies from 3 to 50 on 4 to 6
foundation piers and resolves on trunnions at each pier. Rotation speed is adjusted with
variable speed drives and operates generally in range of 30 to 50 sec/rev. kilns are lined with 6
to 9 refractory bricks. Limestone is fed into the kiln at the elevated end and discharged at
lower end. The stone moves counter currently to the flow of combustion gases derived from
fuel at the lower end. Solid, gaseous or liquid fuels are generally used. Rotary kilns are ideally
suited to smaller size limestone. This gives best quality product from a given limestone and fuel
consumption.
Fluid Bed Calciner
In this type of calciner the limestone is burnt in a reactor keeping in suspended state. In
fluidization, a mass of finely divided solid is maintained during treatment, in a turbulent dense
state by being dispersed in an upwardly moving gas stream, which imparts to the mass a
turbulence resembling that of boiling liquid. The fluidiised bed calciner is a multistage reactor
in which the various stages for drying, pre-heating, calcining and cooling are super imposed
into a single reactor.
In the fluidized bed reactor the feed of 6 mm and finer is fed to the top of the kiln and
continuous counter flow of pre-heated air keeps the incoming feed in fluid suspension. The
high turbulence is fluidized bed causes thorough mixing resulting in rapid heat transfer from
combustion gases to solids. Due to uniform temperature and due to proper combustion, lime of
superior quality and reactivity is obtained. Lime is of soft burned variety and virtually coreless.
The multistage fluid bed reactor is characterized by thermal efficiencies.
Calcimatic Kiln
This is a rotary calciner and consists of horizontal rotating annular platform much like turn
table of a merry-go-round. Limestone is fed on to the moving platform through an unknown
number of zones formed by radial baffles extending downwards almost to the top of the bed.
RSPCB
Lime Kilns
Lime Kilns
RSPCB
The Mearz kilns vary in size and capacities. The kilns have minimum of 2.2 m diameter and 2 or
3 shafts and upto 4.5 m with 2 shafts. He capacities vary from 150 to 600 tones using limestone
of 16 mm to 200 mm size. The Mearz kiln can use a variety of fuels like pulverized fuel, natha,
fuel, oil, BOF gas, coke oven gas, natural gas and even lignite.
Mearz kilns are superior compared to all other types of kilns. As for example it consumes only
around 800 900 K.Cal/ kg of lime compared to rotary kilns which consumes around 1300
1400 K.Cal/ Kg with pre-heater. The refractory consumption is also low i.e. 0.16 Kg/ tone of
lime compared to 0.75 0.80 Kg/tone of lime in the case of rotary kilns. It yields the best
possible soft burnt lime with high reactivity, which is highly desirable in steel mills especially in
BOF steel making process.
1.4 Heat requirement
The theoretical amount of heat required to heat CaCO3 can be calculated from the formula
Q=mst
Q
But there is another larger heat requirement i.e. the retention of the dissociation temperature
until all the CO2 is driven off. The value reported for this requirement varies from 2.5 to 3.0
million BTU/Tone of high calcium quick lime but around 2.6 to 2.7 million BTU/Tone for high
calcined and dolomitic quick limes respectively. These values are for 100% theoretically pure
carbonates with decreasing purity. However, the heat requirements will be less. For purposes of
computation of thermal efficiencies only latter i.e. 2.77 million BTU/ton of CaO is taken into
consideration. The heat requirement of 1.6 million BTU/tonne of quick lime for preheating is
usually not taken into consideration as the calcination occurs only after attainment of
preheating. Lime is produced commercially by heating lime stone or chalk to a bright red heat
in kilns. The temperature should be regulated to convert all the carbonate into lime without
overheating the product.
1.5 District Wise Number of Lime Kilns in Rajasthan under consent management system
(Requested for inputs from RSPCB)
RSPCB
Lime Kilns
CHAPTER 2
Important Definitions of the Environmental Acts
2.0 Important Definitions
The Water (Prevention & Control of Pollution) Act, 1974
Key word
Definition
Occupier
In relation to any factory or premises, means the person who has control
over the affairs of the factory or the premises, and includes, in relation to
any substance, the person in possession of the substance
Section
2 Outlet
Any conduit pipe or channel, open or closed, carrying sewage or trade
(dd)
effluent or any other holding arrangement which causes or is likely to
cause pollution
Section 2 (e)
Pollution
Contamination of water or such alteration of the physical, chemical or
biological properties of water or such discharge of any sewage or trade
effluent or of any other liquid, gaseous or solid substance into water
(whether directly or indirectly) as may, or is likely to, create a nuisance
or render such water harmful or injurious to public health or safety, or
to domestic, commercial, industrial, agricultural or other legitimate uses,
or to the life and health of animals or plants or of aquatic organisms
Section 2 (g)
Sewage
Effluent from any sewerage system or sewage disposal works and
effluent
includes sullage from open drains
Section 2 (gg) Sewer
Any conduit pipe or channel, open or closed, carrying sewage or trade
effluent
Section 2 (j)
Stream
Includes river, water course (whether flowing or for the time being dry),
inland water (whether natural or artificial), sub-terranean waters, sea or
tidal waters to such extent or, as the case may be, to such point as the
state government may, by notification in the official gazette specify in
this behalf
Section 2 (k)
Trade
Includes any liquid, gaseous or solid substance, which is discharged
effluent
from any premises used for carrying on any industry, operation or
process, or treatment and disposal system, other than domestic sewage
Section 47 (2) Company
Any body corporate, and includes a firm or other association of
(a)
individuals
Section 47 (2) Director
In relation to a firm means a partner in the firm
(b)
The Air (Prevention & Control of Pollution) Act, 1981
Section 2 (a)
Air
Any solid, liquid or gaseous substance (including noise) present in the
pollutant
atmosphere in such concentration as may be or tend to be injurious to
human beings or other living creatures or plants or property or
environment
Section 2 (b)
Air
The presence in the atmosphere of any air pollutant
pollution
Section 2 (c)
Approved Any equipment or gadget used for the bringing of any combustible
appliances material or for generating or consuming any fume, gas of any particulate
matter and approved by the State Board
Section
Section 2 (d)
Section 2 (d)
Section 2 (h)
Approved
fuel
Chimney
Section 2 (i)
Control
equipment
Section 2 (k)
Section 2 (j)
Industrial
plant
Emission
Section 2 (m)
Occupier
Any fuel approved by the State Board for the purpose of the Act
Includes any structure with an opening or outlet from or through which
any air pollutant may be emitted
Any apparatus, device, equipment or system to control the quality and
manner of emission of any air pollutant and includes any device used
for securing the efficient operation of any industrial plant
Any plant used for any industrial or trade purposes and emitting any air
pollutant into the atmosphere
Any solid or liquid or gaseous substance coming out of any chimney,
duct or flue or any other outlet
The person who has control over the affairs of the factory or the
premises, and includes, in relation to any substance, the person in
possession of the substance
Any body corporate, and includes a firm or other association of
individuals
In relation to a firm means a partner in the firm
RSPCB
Lime Kilns
10
CHAPTER 3
Environmental Acts and Legal Requirements
3.0 Legal Requirements - Water (P & CP) Act 1974 as Amended
Section 25 (1)
Restrictions on
new outlets and a. Establish or take any steps to establish any industry, operation or
discharges
process, or any treatment and disposal system or an extension or
addition thereto, which is likely to discharge sewage or trade effluent
into a stream or well or sewer or on land (such discharge being
hereafter in this section referred to as discharge of sewage); or
b. Bring into use any new or altered outlets for the discharge of
sewage; or
Section 44
Penalty of
contravention of
section 25
S. No
1.
Guidelines
NOC from CGWA shall not be required for abstraction of ground water in the
following cases:
In case of over-exploited areas abstraction<25m3/day
In case of critical areas abstraction <50 m3/day
In case of semi critical areas abstraction <100 m3/day
3.
RSPCB
Lime Kilns
12
13
Lime Kilns
RSPCB
b. The Eco-sensitive zone covers the entire area of Notified Urban Area
Limit, including Mount Abu Municipal Limits adjoining Forest Block Areas
c. The list of the villages in the eco-sensitive zone Sanigaon, Machgaon,
Goagaon, Delwara, Oriya, Jawal, Achalgarh, Salgaon, Torna, Dudhai,
Hetamji, Ama
Regulated
RSPCB
d. All activities in the Forest Block Areas (both within and outside Municipal
Areas) shall be governed by the provisions of the Rajasthan Forest Act, 1953
and the Forests (Conservation) Act, 1980 (69 of 1980) and all the activities in
the Protected Areas (Sanctuary) shall be governed by the provisions of the
Wildlife (Protection) Act, 1972 (53 of 1972)
Zonal Master Plan
Lime Kilns
14
Activities
Industrial
units
Quarrying
and mining
Trees
Water
15
Pending the preparation of the Zonal Master Plan for Eco-sensitive zone and
approval thereof by the Central Government in the MoEF, there shall be no
increase in the existing parameters of permissible floor area ratio, permissible
ground coverage, maximum number of floors and maximum height and all
new constructions shall be allowed only after the proposals are scrutinized
and approved by Monitoring Committee and all other development
activities including additions, alterations, demolitions, repairs, renovations
and restorations of buildings shall require prior approval of the Monitoring
Committee provided that these do not involve structural changes and are on
the existing authorized plinth areas in the Mount Abu Municipal Limits and
there shall be no consequential reduction in Tribal area, Forest area, Green
area and Agricultural area
The quarrying and mining activities shall be restricted in the Ecosensitive zone
Lime Kilns
RSPCB
The extraction of ground water shall be permitted only for the bona-fide
agricultural and domestic consumption of the occupier of the ply and the
extraction of ground water for industrial or commercial or residential
estates or complexes shall require prior written permission, including of
the amount that can be extracted, from the State Ground Water
Department. However, the areas rich in ground water may not be
delivered for construction activities
Development The zonal Master Plan shall indicate areas of hill slopes where
on
and
development shall not be permitted
protection of No development shall be undertaken in areas having a steep slope or
hill slopes
areas which fall in fault or hazard zones or areas falling on the spring
lines and first order streams or slopes with a high degree of erosion as
identified by the State Government on the basis of available scientific
evidence
No development on existing steep hill slopes or slopes with a high
degree of erosion shall be permitted
Discharge of No untreated sewage or effluent shall be permitted to be discharged into any
sewage and water body or forests within the eco-sensitive zone and the local authority
effluents
shall provide proper drainage and treatment system for collection, treatment
and disposal of untreated/and treated effluent in accordance with the
provisions of the Water (Prevention and Control of Pollution) Act, 1974.
Moreover, the treated sewage and treated effluent shall be disposed only at
or into a point(s) identified and approved by the local authorities and the
Monitoring Committee
Monitoring
Under the provisions of sub-section (3) of Section 3 of the Environment
Committee
(Protection) Act, 1986 (29 of 1986), the Central Government shall
constitute a committee to be called the Monitoring Committee to monitor
the compliance of the provisions of this notification
In case of activities requiring prior permission on environmental In
clearance, such activities shall be referred to the State Level
Environmental Impact Assessment Authority, which shall be the
Competent Authority for grant of such clearances
Note: Refer the Notification for complete details
RSPCB
Lime Kilns
16
CHAPTER 4
Statutory Clearance Process
4.0 Consent To Establish (CTE)
It is mandatory on the part of the project proponent to obtain Consent To Establish from the
RSPCB, before start of the project. The CTE process adopted by RSPCB is explained below in the
form of different questions and answers to facilitate better understanding for the project
proponent as well as other stakeholders.
01. What projects are Lime kiln activity is potential for air pollution and prior CTE shall
required to apply for be obtained from SPCB as per the following categorization:
CTE?
Orange category: Lime Kilns
02. Whether the CTE is The project proponent shall obtain CTE under section 21(1) of the
required
under
the Air (P&CP) Act, 1981 as amended before establishing the unit.
provisions of Water Act &
Air Act?
In case the project involves the discharge of sewage or trade
effluent in to stream or well or sewer or on land, CTE shall be
obtained under section 25(1) of the Water (P&CP) Act, 1974 as
amended.
03.
What
are
the The project proponent shall apply in the prescribed CTE
documents required for application form (Annexure 1) along with the following
submission?
documents. The CTE application form can be downloaded from
RSPCB web also (www.rpcb.nic.in).
Requisite consent fee
Requisite declaration on Rs. 10/- non-judicial stamp paper
duly attested by notary public (Annexure 2)
Ownership document for land/lease deed
Details of various sources of air pollution and proposal for
pollution control measures
Copy of partnership deed/MoU & Article of Association as the
case may be
Site layout plan of plan
Location plan of proposed site
Large & Medium category units in orange category units shall
submit EMP broadly covering capacity, storage facilities,
environmental aspects on land, air, water and solid waste
generation & Mitigation
Project report duly attested by Chartered Accountant
04. What is the fee to be CTE fee is to be paid along with CTE application as notified by the
submitted?
DoE, Government of Rajasthan under section 64 of the Water
(P&CP) Act, 1974 as amended and under section 54 of the Air
(P&CP) Act, 1981 as amended (Annexure 3 & 4).
The CTE fee is to be paid on the following basis as per the
Notification dated 25th May 2009:
Capital investment
Categorization of the project
Whether the project attracts the provision of the Hazardous
Waste (Management & Handling) Rules, 1989? If yes, then fee
equal to one and half times fee prescribed in the schedule of the
Notification shall be paid
Whether the project requires environmental clearance under
the provisions of E (P) Act, 1986? If yes, shall pay an extra
amount of Rs. 15,000/-, as one time consent fee to establish in
addition to the fee mentioned in the schedule under the
provisions of Water Act & Air Act
05. What is meant by For calculating the investment in plant and machinery, the cost of
capital investment of the pollution control, research & development, industrial safety
industry?
devices and such other items as may be specified by the
notification, shall be excluded (RSPCB office order amendment
dated 18.12.2008).
06. What is the mode of
Instrument
Demand Draft
payment of CTE fee?
Infavour of
Member Secretary, Rajasthan State Pollution
Control Board, payable at respective Regional
Office
07. Where to submit the The application with requisite documents shall be submitted at the
CTE application?
concerned Regional Office of the Board
08. Is there any provision The Board is in the process of upgrading the systems to accept the
to apply CTE application applications on line. For details visit RSPCB web site.
on-line?
09. What is the procedure Inputs requested from RPCB
to apply on line?
10. Whether system will Yes. For details visit RSPCB web site
generate
selfacknowledgement?
RSPCB to confirm
11. Whether NOC from Yes, in the following cases:
CGWA is a pre-requisite If the abstraction of ground water is 25 m3/day, in case of
for
processing
CTE
over exploited areas
application?
If the abstraction of ground water is 50 m3/day, in case of
critical areas
If the abstraction of ground water is 100 m3/day, in case of
semi critical areas
The exemption shall not be applicable to industries, which are
RSPCB
Lime Kilns
18
19
Lime Kilns
RSPCB
mechanism?
Any person aggrieved by the order made by the State Board under
section 25, 26 and 27 may within 30 days from the date on which is
communicated to him, prefer an appeal before Appellate Authority
constituted by the State Government.
Section 31 (1) of Air (P&CP) Act, 1981 as amended:
Any person aggrieved by an order made by the State Board under
this Act may, within thirty day from the date on which the order is
communicated to him, prefer an appeal to Appellate Authority
constituted by the State Government
The appellate authority may entertain the appeal after the expiry of
the said period of thirty days if such authority is satisfied that the
appellant was prevented by sufficient cause from filing the appeal
in time
20. Whether the CTE Where a person to whom consent has been granted by the State
obtained from the board Board, transfers his interest in the industry to other person, such
can be transferred to any consent shall be deemed to have been granted to such other person
other person?
and he shall be bound to comply with all the conditions subject to
which it was granted as if the consent was granted to him
originally. Such changes shall be notified to the Board
21. What is the validity CTE will be valid for a period of three years or till the
period for CTE?
commissioning of the unit, which ever is earlier (RPCB Office order
dated. 10.08.2001)
22. What is the procedure Shall submit a request letter to the concerned Regional Office duly
for extension of CTE?
furnishing the stage of the project and action taken to comply the
CTE conditions so far
23.
Are
there
any The MoEF had notified the standards for stack height and
standards notified specific particulate matter:
to Lime Kilns under the
provisions of the E (P) GSR 93 (E) dated 21.02.1991 published in the Gazette No. 79 dated
Rules, 1986?
27.02.1991
24. Are there are any Notification No. 371(E) dated 27.05.2002 E (P) Act, 1986:
specific noise standards
Noise limit for Diesel Generator Sets (up to 1000 KVA)
applicable to D.G. Sets?
manufacture on or after the 1st July, 2003
The maximum permissible sound pressure level for new diesel
generator (DG) sets with rated capacity up to 1000 KVA,
manufactured on or after the 1st July, 2003 shall be 75 dB (A) at 1
meter from the enclosure surface
The diesel generator sets should be provided with integral acoustic
enclosure at the manufacturing stage itself
RSPCB
Lime Kilns
20
21
Lime Kilns
RSPCB
RSPCB
Lime Kilns
22
23
Lime Kilns
RSPCB
liability under the existing rates does not exceed Es. 6,000/- PA.
Under this scheme the eligible assessees shall submit a selfassessment before 31st May of every year, for the ensuing year as a
whole, based on earlier years data and as per the latest rates. The
amount payable shall be submitted in the form of Demand Draft
taken in favor of Member Secretary, Rajasthan State Pollution
Control Board and the same shall be submitted to the Member
Secretary, Rajasthan State Pollution Control Board, Jaipur with a
copy to the concerned Regional Officer of the Board.
Note: The Assessing Authority may accept the self-assessment
given by the industry, in which case, it will be deemed to have
become final assessment u/s 6 of Act. The Assessing Authority,
however, reserves the right to make its own investigation to
ascertain the quantity of water used, and raise a demand for cess
RSPCB
Lime Kilns
24
CHAPTER 5
Environmental Aspects and Guidance
5.0 Sources of Emissions
The typical pollution source during the lime manufacturing includes particulate & gaseous
emissions from:
Unloading of raw material
Storage and transfer of material
Crushing, grinding and screening operations
From open top of kiln
From discharge doors
Hydration plant
The major reactions inside a limekiln, which causes gaseous emissions, can be summarized as
follows:
Calcinations of limestone
Combustion of fixed carbon in coal
Combustion of volatile matter in coal
Combustion of S content of coal
Other reactions
CaCO3
C
+
O2
CnHm + (n+m/4)O2
S
+
O2
CO2
+
C
+
XO2
N2
CaO + CO2
CO2
nCO2+ (m/2) H2O
SO2
2CO
2NOx
Solid Waste
The product lime discharged through the doors at the bottom of kiln contains besides good
quality lime, some amount of under burnt or over burnt lime and fines. The under burnt lime
does not pose much threat as a pollutant as it is usually recharged into the kiln for re-burning or
dumped on ground within the plant for leveling purposes. The over burnt material containing
less available lime is hydrated and the hydrated fines are packed and sold. The coarse material
left during hydration is dumped within the plant site or sold at a lower price as a building
material. The lime fines that settle on the floor are usually collected, hydrated and sold. Lime
dusts from pollution control equipments viz. cyclones can be taken to a waste dump, used as a
landfill or for agricultural land treatment. The dust from hydrates can be scrubbed and used for
hydration.
Water pollution
Water pollution is not significant from lime manufacturing process.
25
Lime Kilns
RSPCB
About 90-92% of efficiency can be obtained by using cyclone scrubber in limekiln having a
pressure drop of 5 water and gas discharge rate of 26,000 CFM gases.
Gravel bed filter
The gravel bed filter is divided into separate parallel compartments under each of which the
flue gases flow upwards through a horizontal bed of filter medium. Due to force of inertia and
adhesion, the fine dust particles are trapped in the bed. The bed is mounted on springs and
vibrated by motor. It can handle the gas up to a temperature of 3500C and the pressure drop is
around 70-120 mm water gauge
Fabric filter
In this system of separation of particles on the fabric, involves more than single mechanical
trapping since the open spaces between fibers are usually larger than individual particles.
Fabric filter acts as an inertial impaction target to collect the particulate matter. Fabric filers are
being extensively used in lime industry abroad but these plans are larger capacities. Single kiln
gases are frequently discharged hot, it is usual practice to cool the gases prior to the entry of
bags. 98% and above collection efficiency have been reported.
RSPCB
Lime Kilns
26
Electrostatic precipitator
In ESP, the dust particles from gases are removed by making them acquire a charge by passage
through an electrical field. The charged dust particles migrate towards the oppositely charged
collecting electrodes and gets collected. When the dust layer is sufficiently thick and
agglomerated, it is dislodged from electrodes either by rapping, in case of dry separation or by
liquid flushing in case of wet separation.
5.2 Air Pollution Control System A case study
A model APC developed by MPCB and installed in one of the kilns is given in the Figure 5.2.
(Source: COINDS/12/1991-92)
27
Lime Kilns
RSPCB
02.
03.
04.
05.
RSPCB
Notification/Circular
G.S.R 93 (E) dated 21.02.1991 published in the
Gazette No 79 dated 27.02.1991
( Annexure 8)
CPCB Notification No. B-29016/20/90/PCI-I
dated 18th November 2009
(Annexure 6)
National Noise Ambient Air The Noise Pollution (Regulation & Control)
Quality Standards
Rules, 2000 S.O. 123 (E) dated 14th February
2000 and as amended in S.O. 1046 (E) dated
22.11.2000 and S.O 50 (E) dated 11th January 2010
(Annexure 9)
Noise Limit for Generator Sets Notification No. G.S.R 371 (E) dated 17th May,
Run With Diesel
2002
(Annexure 10)
Hazardous waste categorization Hazardous Material (Management, Handling
and Transboundary Movement) Rules, 2008
(www.moef.nic.in)
Lime Kilns
28
CHAPTER 6
Checklist
6.0 Checklist for CTE
The project proponent and the reviewer may use the following checklist to have a better
understanding on the environmental aspects and requirements concerned with limekilns
S.No.
01.
02.
03.
04.
05.
06.
07.
08.
09.
10.
11.
12.
13.
14.
15.
29
Lime Kilns
No
Remarks
RSPCB
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
RSPCB
Lime Kilns
30
01.
02.
03.
04.
05.
06.
07.
08.
09.
10.
11.
12.
13.
14.
15.
31
Lime Kilns
RSPCB
16.
17.
18.
19.
20.
21.
22.
23.
24.
RSPCB
Lime Kilns
32
======================================================================
Annexures
======================================================================
33
Lime Kilns
RSPCB
Annexure 1
FORM No.
Common Application Form for Consent To Establish under section 21 of the Air (P & CP)
Act, 1981 and under section 25/26 of the Water (P & CP) Act 1974, as amended
Date
To
The Member Secretary,
Rajasthan State Pollution Control Board,
4, Industrial Area,
Jhalana Doongri,
Jaipur 302 004
(Through the concerned Regional Officer)
To be submitted in triplicate
RSPCB
Lime Kilns
34
Occupier in relation to factory or premises, means the person who has control over the affairs
of the factory or the premises, and includes, in relation to any substance, the person in possession
of the substance
Out let- Any conduit pipe or channel, open or closed, carrying sewage or trade effluent or nay
other holding arrangement which causes or is likely to cause pollution
Trade Effluent Includes any liquid, gaseous or solid substance, which is discharged
from any premises used for carrying on nay industry, operation or process, or treatment
and disposal system, other than domestic sewage
Chimney Includes nay structure with an opening or outlet from or through which any air
pollutant may be emitted
Industrial Plant Any plant used for any industrial or trade purposes and emitting any air
pollutant into the atmosphere
Emission Any solid or liquid or gaseous substance coming out of any chimney, duct or flue or
any other outlet
Sir,
I/We hereby apply for:
1.
2.
Consent To Establish under Section 25/26 of the Water (P & CP) Act Yes No
1974 as amended, to discharge or continue to discharge sewage/trade
effluent owned by.
Consent To Establish under Section 21 of the Air (P & CP) Act 1981 as Yes No
amended, to discharge emissions from industrial plant owned
by
Part A: General Information
35
Lime Kilns
RSPCB
District:
Pin Code:
03. Whether located in industrial area developed by RIICO?
If yes:
RIICO allotment No.
Orange
06.
07.
08.
09.
10.
11.
12.
13.
14.
Yes/No
Please mention
habitation with
and population
nearest
distance
Name
Quantity
RSPCB
Lime Kilns
36
Part B: Information Required in Connection with Prevention and Control of Water Pollution
17. Source of water:
Municipal Supply/Well/Tube Well/Canal/River/Others
18. Water consumption per day for the following streams:
Trade purpose:
Domestic purpose:
Total Water requirement:
19. Wastewater generation per day:
Trade effluent:
Domestic effluent:
Total wastewater generation per day:
20. Treatment and disposal of effluent:
21. Mode of disposal of waste water:
KLD
KLD
Part C: Information Required in Connection with Prevention and Control of Air Pollution
22. Sources of Air Emissions:
A
From manufacturing process (Name the unit ---------------operations causing emission of pollutants attach ---------------additional sheet if required)
---------------Annexure attached
Yes/No
C
From Kiln etc.
Description Capacity Fuel Fuel quantity
Chimney
Type of APC
height from GL
D
37
Lime Kilns
RSPCB
details
If not applicable Say No
If applicable furnish
details
If not applicable Say No
If applicable furnish
details
50
I/We further declare that the information furnished in the application form, Annexure /
Appendices and plans is correct to the best of my / our knowledge
I/We hereby submit that in case of change either of the point, or the quantity of
discharge/emissions or its quality, a fresh application for Consent shall be made and until such
consent is granted, no change shall be made
I/We undertake to furnish any other information within one month of its being called by the
State Board.
RSPCB
Lime Kilns
38
Enclosures
1. I/We enclose herewith Bank Draft NoDatedfor
Rs.(Rs. In words)
in favor of the Member Secretary, Rajasthan Pollution Control Board, payable under Section
25/26
of
the
Water
Act.
The
Consent
Fee
paid
is
for
the
period
fromto..
2. I/We enclose herewith Bank Draft NoDatedfor
Rs.(Rs. In words)
in favor of the Member Secretary, Rajasthan Pollution Control Board, payable under Section 21
of the Air Act. The Consent Fee paid is for the period fromto..
3. In support of amount paid as fee, document on capital investment on the industry must be
enclosed. An application not accompanied with the prescribed fee and support document shall
not be entertained by the Board
4. Affidavit in the prescribed proforma
5. Land allotment/ land conversion order
6. Site map
7. Document in support of authorizing the person to sign the application
8. Different Annexures duly giving numbers as mentioned in the application
Yours faithfully,
Signature of the Applicant.
Name.
Designation..
Office Seal
39
Lime Kilns
RSPCB
Annexure 2
Performa Affidavit for CTE/CTO
AFFIDAVIT
I, _______________ (with name and designation) S/o Shri __________________ Resident of
__________________ do solemnly affirm and declare as under:1.
2.
3.
4.
That the number of workers to carry out various activities in the unit is
_________________________.
5.
6.
7.
8.
That the quantity of trade/domestic effluent shall not exceed __________ KLD. The
mode of disposal shall be ________________. In case of any increase in quantity of
effluent or alteration in outlet or mode of disposal, we shall obtain prior consent from
the Board.
OR
That there will no effluent discharge from the premises (applicable only in the case of dry
units).
9.
That the industry is a small/medium/large scale unit with SSI Registration No. / DGTD
Registration No. /Letter to Intent No. ___________________.
10.
That all adequate measures for control and treatment of water/air pollution from the
various processes/activities shall be taken to meet the prescribed standards as per the
Environment (Protection) Rules, 1986 as amended to date.
11.
That the adequate pollution control measures (if required) shall be prescribed to meet
the prescribed standards.
RSPCB
Lime Kilns
40
12.
That the adequate Emission Control System (ECS) (if required) shall be provided to meet
the prescribed standards.
13.
That the adequate pollution control measures shall be taken to meet the prescribed
ambient noise standards.
14.
That if Diesel Generator Sets (of capacity 5 KVA or more) shall be installed it will be EcoFriendly or with inbuilt acoustic enclosures to meet the prescribed norms w.r.t. noise as
per the Gazette Notification on Ministry of Environment & Forests, Government of India
dated 2.1.1999. Adequate stack height with D.G. Set(s) shall also be provided and
maintained and shall submit noise monitoring report.
15.
That all orders and directions issued by the Board from time to time shall be complied
with.
16.
That the name and addresses of Managing Director or other working Directors or
Partner shall be given ____________ under. Any change there of shall be intimation
immediately to the State Board.
DEPONENT
VERIFICATION
Verified at _____________ on this __________ (day, month and year) that the above
contents of this affidavit are true and correct to the best of my knowledge and belief and
nothing has been concealed there from.
DEPONENT
Note: The aforementioned Affidavit must be duly signed by the Deponent and duly attested by
the Notary Public thereof.
Note: Please omit whatever is not applicable.
41
Lime Kilns
RSPCB
Annexure 3
Consent Fee Under the Provisions of Water Act
SCHEDULE IV (See rule 29) Part I Fee for Industries other than Mining Units
S. Capital Investment of the
Industry
No
(in Rs.)
1 Upto 5 Lacs
More than 5 Lacs upto 10
2
Lacs
More than 10 Lacs upto
3
25 Lacs
More than 25 Lacs upto
4
50 Lacs
More than 50 Lacs upto 1
5
Crore
More than 1 Crore upto 5
6
Crore
More than 5 Crore upto
7
10 Crore
More than 10 Crore upto
8
25 Crore
More than 25 Crore upto
9
50 Crore
More than 50 Crore upto
10
100 Crore
More than 100 Crore
11
upto 250 Crore
More than 250 Crore
12
upto 500 Crore
More than 500 Crore
13
upto 750 Crore
More than 750 Crore
14
upto 100 Crore
15 Above 1000 Crore
3,000
1,500
2,100
4,800
1,500
6,000
4,000
2,000
2,800
2,400
2,000
9,000
6,000
3,000
4,000
3,500
3,000
15,000
10,000
5,000
4,800
4,200
3,600
18,000
12,000
6,000
6,400
5,600
4,800
24,000
16,000
8,000
8,000
7,000
6,000
30,000
20,000
10,000
9,600
8,400
7,200
37,500
25,000
12,500
12,000
10,500
9,000
45,000
30,000
15,000
22,000
19,000
15,000
1,05,000
70,000
35,000
31,000
26,000
21,000
1,27,500
85,000
42,500
44,000
38,000
30,000
1,50,000
1,00,000
50,000
53,000
45,000
36,000
1,87,500
1,25,000
62,500
57,000
49,000
39,000
2,25,000
1,50,000
1,50,000
75,000
53,000
42,000
Note:
1. The categorization of the industries / mining units into Red, Orange and Other categories shall be as
specified by the State Board.
2. All industries and mining units requiring environmental clearance under the Environmental
(Protection) Act, 1986 shall pay an extra amount of Rs. 15,000/- as one time consent fee to establish in
addition to that mentioned in Schedule IV.
3. Provided that where a person who is establishing or carrying on any industry, operation or process and
is generating hazardous waste as defined under the Hazardous Wastes (Management & Handling) Rules,
1989; and requiring authorization thereunder; the application for consent shall be accompanied with a fee
equal to one and half times of the amount of fee prescribed under Schedule IV.
(Please refer Notification dated 25th May 2007 of Dept. of Environment, Govt. of Rajasthan)
RSPCB
Lime Kilns
42
Annexure 4
Consent Fee Under the Provisions of Air Act
SCHEDULE (See rule 5) Part I Fee for Industries other than Mining Units
S.
No
1 Upto 5 Lacs
4,500
3,000
1,500
2,100
4,800
1,500
6,000
4,000
2,000
2,800
2,400
2,000
9,000
6,000
3,000
4,000
3,500
3,000
15,000
10,000
5,000
4,800
4,200
3,600
18,000
12,000
6,000
6,400
5,600
4,800
24,000
16,000
8,000
8,000
7,000
6,000
30,000
20,000
10,000
9,600
8,400
7,200
37,500
25,000
12,500
12,000
10,500
9,000
45,000
30,000
15,000
22,000
19,000
15,000
1,05,000
70,000
35,000
31,000
26,000
21,000
1,27,500
85,000
42,500
44,000
38,000
30,000
1,50,000
1,00,000
50,000
53,000
45,000
36,000
1,87,500
1,25,000
62,500
57,000
49,000
39,000
2,25,000
1,50,000
1,50,000
75,000
53,000
42,000
7
8
9
10
11
12
13
14
15
Note:
1. The categorization of the industries / mining units into Red, Orange and Other categories shall be as
specified by the State Board.
2. All industries and mining units requiring environmental clearance under the Environmental
(Protection) Act, 1986 shall pay an extra amount of Rs. 15,000/- as one time consent fee to establish in
addition to that mentioned in Schedule IV.
3. Provided that where a person who is establishing or carrying on any industry, operation or process and
is generating hazardous waste as defined under the Hazardous Wastes (Management & Handling) Rules,
1989; and requiring authorization thereunder; the application for consent shall be accompanied with a fee
equal to one and half times of the amount of fee prescribed under Schedule IV.
(Please refer Notification dated 25th May 2007 of Dept. of Environment, Govt. of Rajasthan)
43
Lime Kilns
RSPCB
Annexure 5
Areas as Identified by CGWA as Safe Areas, Semi Critical Areas, Critical Areas & Over
Exploited Areas
S.No
District
No of Blocks
Safe
1
8
2
Bikaner
3
5
4
1. Lunkaransar
2. Kolayat
Bundi
10
Chittorgarh
14
11
Churu
1. Churu
2. Atangarh
3. Sardarshahar
5
-
Critical
6
1. Dungargarh
12
Dausa
13
Dholpur
1. Bari
14
Dungarpur
1. Aspur
15
Ganganagar
1. Anupgarh
2. Ganganagar
3. Karanpur
4. Padampur
5. Raisingh nagar
6. Sadulshahar
7. Suratgarh
RSPCB
Semi-Critical
1. Kesorai Patan
2. Talera
1. Bhainsrorgarh -
1. Sujangarh
Over-Exploited
7
1. Bikaner
2. Nokha
1. Hindoli
2. Nainwa
1. Amod
2. Bari Sadri
3. Begun
4. Bhadesar
5. Bhopalsagar
6. Chhotisadri
7. Chittorgarh
8. Dungla
9. Gangrar
10. Kapasan
11. Nimbahera
12. Pratapgarh
13. Rashmi
1. Rajgarh
1. Baseri
1. Bichhiwara
2. Dungarpur
Lime Kilns
1. Bandikui
2. Dausa
3. Lalsot
4. Mahua
5. Sirai
1. Dholpur
2. Rajakhera
1. Sagwara
2. Simalwara
44
16 Hanumangarh
17 Jaipur
13
18 Jaisalmer
19 Jalore
20 Jhalawar
21 Jhunjhunu
1. Alsisar
22 Jodhpur
1. Bap
23 Karauli
24 Kota
45
1. Bhadra
2. Hanumangarh
3. Nohar
1. Dudu
2. Phagi
1. Sam
1. Amer
2. Bairath
3. Bassi
4. Chaksu
5. Govindgarh
6. Jamwa Ramgarh
7. Jhotwara
8. Kotputli
9. Sambher
10. Sanganer
11. Shahpura
1. Jaisalmer
2. Sankra
1. Ahore
2. Bhinmal
3. Jalore
4. Jaswantpura
5. Raniwara
6. Sanchore
7. Sayla
1. Bakani
2. Dag
3. Jhalra
Patan
4. Khanpur
1. Manoha Thana
2. Pirawa
1. Bhuhana
2. Chirawa
3. Jhunjhunu
4. Khetri
5. Nawalgarh
6. Surajgarh
7. Udaipurwati
1. Phalodi
1. Nadauti
Lime Kilns
1. Luni
2. Shergarh
1. Balesar
2. Bhopalgarh
3. Bilara
4. Mandore
5. Osaian
1. Sapotra
1. Hindaun
2. Karauli
3. Todabhim
1. Sultanpur 1. Itawa
2. Khairabad
3. Ladpura
4. Sangod
RSPCB
25 Nagaur
11
26 Pali
10
27 Rajsamand
28 Sawaimadhopur
29 Sikar
30 Sirohi
Tonk
32 Udaipur
11
31
1. Nagaur
1. Ladnu
1. Jayal
2. Makrana
1. Degana
2. Didwana
3. Kuchaman
4. Merla
5. Mundwa
6. Parbaisar
7. Riyan
1. Bali
1. Jaitaran
2. Desuri
2. Kharchi
3. Pali
3. Rani
4. Raipur
4. Sojat
5. Rohit
5. Sumerpur
1. Railmagra 1. Amet
2. Rajsamand 2. Bhim
3. Deogarh
4. Khamnor
5. Kumbhalgarh
1. Bamanwas 1. Gangapur
2. Bonli
2. Sawai Madhopur
3. Khandar
1. Fatehpur
1. Danta Ramgarh
2. Dhod
3. Khandella
4. Lachhmangarh
5. Neem Ka Thana
6. Piprali
7. Sri Madhopur
1. Abu Road 1. Reodar
2. Pindwara 2. Sheoganj
3. Sirohi
1. Deoli
2. Malpura
3. Newai
4. Toda Rai
Singh
5. Tonk
1. Kherwara
2. Kotra
3. Sarada
Total
237
32
14
(Source: CGWA No: 21-4/Guidelines/CGWA/2009-832 dated 14.10. 2009)
1. Untara
1. Badgaon
2. Bhinder
3. Dhariawad
4. Girwa
5. Gogunda
6. Jhadot
7. Mavli
8. Salumber
50
140
RSPCB inputs requested for other districts, as the same is not available on the web
RSPCB
Lime Kilns
46
Annexure 6
National Ambient Air Quality Standards (NAAQS)
S.
No
Pollutant
24 hours**
Annual*
40
40
24 hours**
60
60
8 hours**
100
100
1 hour**
Annual*
180
0.50
180
0.50
24 hours**
1.0
1.0
Carbon
Monoxide (CO)
mg/ m3
Ammonia (NH3)
g/m3
8 hours**
02
02
1 hour**
Annual*
24 hours**
04
100
400
04
100
400
Benzene (C6H6)
g/m3
Annual*
05
05
(1)
1
(2)
Sulphur dioxide
(SO2), g/m3
Nitrogen Dioxide
(NO2), g/m3
Particulate Matter
(Size less than
10m) or
PM10g/m3
Particulate Matter
(Size less than
2.5m) or
PM2.5g/m3
Ozone (O3)
g/m3
Lead (Pb)
47
g/m3
Time
Weighted
Average
(3)
Annual*
24 hours**
Annual*
24 hours**
Annual*
Lime Kilns
- Gravimetric
- TOEM
- Beta attenuation
- UV photometric
- Chemiluminescence
- Chemical method
-AAS/ICP method after
sampling on EPM 2000
or equivalent filter paper
-ED-XRF using Teflon
filter
-Non Dispersive Infra
Red (NDIR)
spectroscopy
- Chemiluminescence
- Indophenol blue
method
-Gas chromatography
based continuous
analyzer
-Adsorption and
Desorption followed by
GC analysis
RSPCB
10
11
12
Benzo(a)Pyrene
(BaP)
particulate phase
only, ng/m3
Arsenic (As)
ng/m3
Nickel (Ni)
ng/m3
Annual*
01
01
-Solvent extraction
followed by HPLC/GC
analysis
Annual*
06
06
Annual*
20
20
* Annual arithmetic mean of minimum 104 measurements in a year at a particular site taken
RSPCB
Lime Kilns
48
Annexure 7
FORM No.
Common Application Form for Consent To Operate under 25/26 of the Water (P & CP) Act,
1974, under Section 21 of the Air (P & CP) Act 1981 & Authorization under HW (MH & TM)
Rules 2008 as amended
(Application for Lime Kilns)
From
Date
To
The Member Secretary,
Rajasthan State Pollution Control Board,
4, Industrial Area,
Jhalana Doongri,
Jaipur 302 004
(Through the concerned Regional Officer)
To be submitted in triplicate
49
Lime Kilns
RSPCB
Occupier in relation to factory or premises, means the person who has control over the affairs
of the factory or the premises, and includes, in relation to any substance, the person in possession
of the substance
Out let- Any conduit pipe or channel, open or closed, carrying sewage or trade effluent or nay
other holding arrangement which causes or is likely to cause pollution
Trade Effluent Includes any liquid, gaseous or solid substance, which is discharged
from any premises used for carrying on nay industry, operation or process, or treatment
and disposal system, other than domestic sewage
Chimney Includes nay structure with an opening or outlet from or through which any air
pollutant may be emitted
Industrial Plant Nay plant used for any industrial or trade purposes and emitting any air
pollutant into the atmosphere
Emission Any solid or liquid or gaseous substance coming out of any chimney, duct or flue or
any other outlet
Sir,
I/We hereby apply for:
1.
2.
3.
Consent To Operate under Section 25/26 of the Water (P & CP) Act Yes No
1974 as amended, to discharge or continue to discharge sewage/trade
effluent
Consent To Operate under Section 21 of the Air (P & CP) Act 1981 as Yes No
amended, to discharge emissions from industrial plant owned
by
Authorization/renewal of authorization under sub-rule (3) of Rule 5 of Yes No
HW (MH & TM) Rules 2008 as amended
Part A: General Information
RSPCB
Lime Kilns
50
Village:
Tehsil:
District:
Pin Code:
03. Whether located in industrial area developed by RIICO?
04.
05.
06.
07.
08.
09.
10.
11.
12.
13.
14.
15.
16.
17.
Yes/No
If yes:
RIICO allotment No.
Whether the unit is situated in a critically polluted area as Yes/No
identified by MoEF?
Category and Scale of the industry:
Orange
Large/Medium/Small:
Number of employees working in the industry:
Year of commencement of production:
Whether the industry works general/2 shifts/round the
clock:
Power supply agency at the industry premises along with
Service No:
Capital investment of the industry:
Applicability of HW (MH&TM) Rules 2008 as amended
Yes/No
Whether obtained Consent To Establish from the Board?
Yes/No
If yes:
CTE No.Date..
In case of renewal, please furnish earlier CTO/HWA details CTO order No
as per applicability:
Date.
Valid up to.
HWA No
Date.
Valid up to.
Whether the industry is required to obtain NOC from Yes/No
CGWA for extraction of ground water?
If yes:
NOC NoDate
Whether the industry attracts the provisions of the Water (P Yes/No
& CP) Cess Act, 1977 as amended?
If yes:
Cess paid up to..
Whether the industry is meeting the criteria of RSPCB of Yes/No
Self Assessment Scheme (Cess)
If yes:
Latest submission date.
Raw materials including fuel requirement at installed
Name
Quantity
capacity in TPD/Kl:
Name
Quantity
51
Lime Kilns
RSPCB
KLD
KLD
Yes/No
If yes, attach as Annexure
RSPCB
Lime Kilns
52
i.
53
Lime Kilns
RSPCB
H
I
J
K
L
M
Note: If the industry is not having DG set for power generation, information of Part: D is not
required to furnish.
Part E: Other Information
35. In case of CTO first time, please attach the compliance
statement to the conditions stipulated in CTE in a tabular
form:
36. In case of CTO renewal, please attach the compliance
statement to the conditions stipulated in the earlier CTO in
a tabular form:
37. In case of HWA renewal, please attach the compliance
statement to the conditions stipulated in the earlier
Authorization in a tabular form:
38. Submission of Environmental Statement in Form V
Declaration
I/We further declare that the information furnished in the application form, Annexure /
Appendices and plans is correct to the best of my / our knowledge
I/We hereby submit that in case of change either of the point, or the quantity of
discharge/emissions or its quality, a fresh application for Consent shall be made and until such
consent is granted, no change shall be made
I/We hereby agree to submit to the State Board an application for renewal of consent/HWA 90
days (RSPCB may kindly review the stipulated requirement) in advance of the date of expiry
of the consented period for outlet/discharge, if to be continued thereafter
I/We undertake to furnish any other information within one month of its being called by the
State Board.
RSPCB
Lime Kilns
54
Enclosures
1. I/We enclose herewith Bank Draft NoDatedfor
Rs.(Rs. In words)
in favor of the Member Secretary, Rajasthan Pollution Control Board, payable under Section
25/26
of
the
Water
Act.
The
Consent
Fee
paid
is
for
the
period
fromto..
2. I/We enclose herewith Bank Draft NoDatedfor
Rs.(Rs. In words)
in favor of the Member Secretary, Rajasthan Pollution Control Board, payable under Section 21
of the Air Act. The Consent Fee paid is for the period fromto..
3. In support of amount paid as fee, document on capital investment on the industry must be
enclosed. An application not accompanied with the prescribed fee and support document shall
not be entertained by the Board
4. Affidavit in the prescribed proforma
5. Document in support of authorizing the person to sign the application
6. Different Annexures duly giving numbers as mentioned in the application
Yours faithfully,
Signature of the Applicant.
Name.
Designation..
Office Seal
55
Lime Kilns
RSPCB
Annexure 8
E (P) Act Norms for Lime Kilns
Capacity
Up to 5 T/day
LIME KILN
Parameter
Stack Height
Above 5T/day
Stack height
49.
Standards
A hood should be
provided with a stack
of 30 meter height from
ground level (including
kiln height).
H=14 (Q) 0.3 where Q is
emission rate of SO2 in
kg/hr and H=Stack
Height in meters.
500 mg/Nm3
150 mg/Nm3
(Source: G.S.R. 93 (E) dated 21.02.1991 published in the Gazette No. 79 dated 27.02.11991)
RSPCB
Lime Kilns
56
Annexure 9
Noise Ambient Air Quality Standards
Area code
A
B
C
D
Category of area
Industrial area
Commercial area
Residential area
Silence zone
Note:
1.
2.
3.
4.
* dB(A) Leq denotes the time weighted average of the level of sound in decibels on scale A
which is relatable to human hearing.
A decibel is a unit in which noise is measured.
A, in dB(A) Leq, denotes the frequency weighting in the measurement of noise and
corresponds to frequency response characteristics of the human ear.
Leq: It is an energy mean of the noise level over a specified period.
(Source: Noise pollution (Regulation and control) Rules, 2000)
57
Lime Kilns
RSPCB
Annexure 10
Noise Limits for Generator Sets run with Diesel
1. Noise limit for diesel generator sets (up to 1000 KVA) manufacture on or after the 1st July
2003
The maximum permissible sound pressure level for new diesel generator (DG) sets with rated
capacity up to 1000 KVA, manufactured on or after the 1st July, 2003 shall be 75 dB (A) at 1
meter from the enclosure surface
The diesel generator sets should be provided with integral acoustic enclosure at the
manufacturing stage itself
The implementation of noise limit for these diesel generator sets shall be regulated as given in
paragraph 3 below
2. Noise limit for DG sets not covered by paragraph 1
Noise limits for diesel generator sets not covered by paragraph 1, shall be as follows:
2.1 Noise from DG set shall be controlled by providing an acoustic enclosure or by treating the
room acoustically, at the users end
2.2 The acoustic enclosure or acoustic treatment of the room shall be designed for minimum 25
dB (A) insertion loss or for meeting the ambient noise standards, whichever is on the higher
side (if the actual ambient noise is on the higher side, it may not be possible to check the
performance of the acoustic enclosure/acoustic treatment. Under such circumstances the
performance may be checked for noise reduction up to actual ambient noise level, preferably, in
the nighttime). The measurement for insertion loss may be done at different points at 0.5m from
the acoustic enclosure/room, and then averaged
2.3 The DG set shall be provided with proper exhaust muffler with insertion loss of minimum
25 dB (A)
2.4 these limits shall be regulated by the State Pollution Control Boards and the State Pollution
Control Committees
2.5 Guidelines for the manufacturers/users of Diesel Generator sets shall be as under:
01. The manufacturer shall offer to the user a standard acoustic enclosure of 25 dB (A)
insertion loss and also a suitable exhaust muffler with insertion loss of 25 dB(A)
02. The user shall make efforts to bring down the noise levels due to the DG set; outside hid
premises, within the ambient noise requirements by proper siting and control measures
RSPCB
Lime Kilns
58
03. Installation of a DG set must be strictly in compliance with the recommendations of the
DG set manufacturer
04. A proper routine and preventive maintenance procedure for the DG set should be set
and followed in consultation with the DG set manufacturer which would help prevent noise
levels of the DG set from deteriorating with use
3. Limits of noise for DG Sets (Up to 1000 KVA) Manufactured on or after the 1st July 2003
3.1 Applicability
01. These Rules apply to DG sets up to 1000 KVA rated output, manufactures of imported in
India, on or after 1st July 2003
02. These rules shall not apply to
a. DG sets manufactures or imported for the purpose of exports outside India; and
b. DG sets intended for the purpose of sample and not for sale in India
(Please refer Notification No. G.S.R. 371 (E) dated 17th May, 2002 for details)
59
Lime Kilns
RSPCB
Form-V
Annexure 11
Part B
Water and raw material consumption
(1)
(1)
(2)
(3)
RSPCB
Lime Kilns
60
* Name of raw
Materials
Name of
products
----------------------------------------------------------------------------------------------------------------*Industry may use codes if disclosing details of raw material would violate contractual
obligations; otherwise all industries have to name the taw materials used.
Part C
Pollution discharged to environment/unit of output (Parameter as specified in the consent
issued)
(1) Pollutants
Quality of
pollutants
discharged
(mass/day)
Concentrations of
pollutants
discharges
(Mass/volume)
Percentage of
variation from
prescribed
standards with
reasons
(a) Water
(b) Air
Part D
HAZARDOUS WASTES
(As specified under hazardous wastes (Management and Handling) Rules, 1989)
Hazardous Wastes
a. From process
b. From pollution control facilities
61
Lime Kilns
RSPCB
Part E
Solid Wastes
Total Quantity
-----------------------------------------------------During the Previous During the current
Financial year
financial year
a. From process
b. From pollution control facilities
c. (1)
Quantity recycled or reutilized within the unit.
(2)
Sold
(3)
Disposed
PART F
Please specify the characterizations (in terms of composition of quantum) of hazardous as well
as solid wastes and indicate disposal practice adopted for both these categories of wastes.
PART G
Impact of the pollution abatement measures taken on conservation of natural resources and on
the cost of production.
PART H
Additional measures/investment proposal for environmental protection including abatement of
pollution, prevention of pollution
PART I
Any other particulars for improving the quality of the environment
RSPCB
Lime Kilns
62
Annexure 12
Hazardous Waste (Management, Handling and Transboundary Movement) Rules, 2008
FORM 4
[See rules 5 (6) and 22 (2)]
FORM FOR FILING ANNUAL RETURNS BY THE OCCUPIER OR OPERATOR OF
FACILITY
To be submitted by occupier/operator of disposal facility of Sate Pollution Control
Board/Pollution Control Committee by 30th June of every year for the preceding period April to
March]
1.
2
3.
4.
:
:
Chemical form
(a)
(b)
(c)
..
5.
6.
7.
Description of Treatment
Description of transportation
Details of transportation
:
:
:
8.
9.
Name &
Address
Mode of
packing
Mode of
transportation
Date of
transportation
Name &
address of
consignee
Mode of
packing
Mode of
transportation
Date of
transportation
Quantity in Tonnes/KL
Manufacturers*
Others#
63
Signature:
Designation:
Lime Kilns
RSPCB