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The Supercharger
Superchargers are compressors which use power from the engine to compress
the intake air. In reality, turbochargers are superchargers which are driven by
engine exhaust. Typically, however, when one refers to a supercharger, they
mean all superchargers except turbochargers. There are three types of
superchargers which are commonly used: the roots blower, centrifugal
superchargers, and screw-type superchargers. Each of these superchargers are
driven by a pulley system by the engine crankshaft, so the faster the engine
speed, the faster the supercharger speed. The roots blower and screw-type
superchargers typically operate up to 15,000 RPMS. The centrifugal
supercharger can reach speeds exceeding 40,000 RPMS.
The Turbocharger
Turbochargers, however, are driven by the engine's exhaust gases. A
turbocharger operates at maximum speeds often reaching 150,000 RPMS.
Heat Production. Cooler intake air is denser - which means more oxygen per
unit volume. More oxygen means more power. Roots blowers are notorious for
their heat production. This heat production is a result of inefficient compression of
the intake charge. Turbochargers tend to operate at a much better efficiency than
these types of superchargers. Centrifugal superchargers can be just as efficient
as turbochargers, and offer the advantage of flexibility in placement.
Turbochargers must be placed so that the exhaust flows through the turbo's
turbine. This brings the hot exhaust pipes closer to the intake pipes - resulting in
higher intake temperatures. A well designed centrifugal supercharger installation
can reduce this heating, resulting in a cooler intake charge.
Reliability. People often say that superchargers are more reliable than
turbochargers. Because turbochargers operate at such high temperatures and
are oil lubricated, if they are not allowed to cool down before the engine is turned
off, the oil can bake inside the turbocharger. This can result in shorter
turbocharger life. However, with proper care and cool down, a turbocharger can
last as long as an engine.
Boost Levels. For absolute maximum power applications on engines,
turbochargers allow much higher boost levels than superchargers. In tractor
pulling, to take the example to the extreme, up to three turbochargers are used in
series to produce boost levels of up to nearly 200 psi!
Superchargers
Turbochargers
Response
Roots
Twin-Screw
Blowers Superchargers
Centrifugal
Superchargers
3000 RPM
Fast
Very Fast
3000 RPM
Power Drain
Very Low
High
High
High
Heat
Production
Moderate
Very High
Moderate
Moderate
Reliability
Good
Very
Good
Excellent
Very Good
Very High
Low
Low
Moderate
Garrett, Holset,
KKK, Mitsubishi
Eaton
Whipple, Kenne
Bell
Vortec (Vortech),
Paxton
Boost Levels
Manufacturers