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All in One Portable Solar Power Unit: 220V + 12V + 5V + Automatic Battery
Charge! ;)
by serdaro on June 3, 2014
Table of Contents
All in One Portable Solar Power Unit: 220V + 12V + 5V + Automatic Battery Charge! ;) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intro: All in One Portable Solar Power Unit: 220V + 12V + 5V + Automatic Battery Charge! ;) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 4: Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
File Downloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 5: Finished! :) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
Intro: All in One Portable Solar Power Unit: 220V + 12V + 5V + Automatic Battery Charge! ;)
My starting point was to see if we can make portable solar power unit:
lightweight
reliable
robust
different voltage outputs (including 220V AC)
capable of storing energy
capable to charge lead acid battery
Answer: Yes we can! ;)
If we well balance size and capacity of the unit, it will be much more useful.
When I search on web, found aluminum "suitcases" which can provide 220V AC output. They are usually very heavy due to lead acid batteries inside and not suitable to
carry easily.
Another option was foldable panels fitted to fabric bases. Some of them has voltage regulators for DC output but only 2-3 different DC voltage levels...
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
Step 4: Installation
Here you can find schematics of solar power unit. It is Turkish, but added english explanations on it.
Edit:
Also added schematic as pfd download and gif format, in English :)
Detailed mounting photos with explanations added. Please note that space for additional batteries if required. Charging leads also stored here...
You can direct power to li-ion batteries or 12V external lead acid battery charging port.
Measure both batteries status whenever you want.
All connections completed based on this schematic and looks like spagetti :)
Actually you do need to open inside in normal operation, so it prepared as little bit tight. Also we have enough space for more li-ion battery packs (for more capacity) and
cables etc. inside...
Image Notes
1. 10 Watts solar panels
2. Li ion batteries with
protection circuits
3. Main toggle switch to
li-ion or lead acid
4. Voltmeter switches
5. Inverter
6. 12V outlet, also for 5V adapter
7. Diodes
8. 12V outlet or iverter toggle
9. Lead acid bttery output
10. Charge controller for lead acid
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
Image Notes
1. Li-Ion battery pack
2. Lead acid battery charge controller
3. Lead acid battery fuse
4. Charge contoller leds moved here
5. Charge contoller leds moved here
6. Voltmeter and pushbuttons
7. 12V cigarette lighter outlet
8. Power directing toggle
9. Charge output for car battery
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
File Downloads
Step 5: Finished! :)
Here you can see control panel of unit.
Also a photo of open position added...
Everything on same (protected) surface and easily accessible.
Working perfectly...
Here are main specifications:
Very compact and lightweight, 300x400x65mm outer dimensions, 3.74kg
Solar power, 20 Watts, max. charge power 1.1A
Internal Li-ion capacity 40Wh (Sanyo batteries, over voltage, power, charge, temperature and discharge protected)
Nominal charging time 3-4 hours
Outputs: 220V AC, 12.6V DC, 5V DC (by using mobile cigarette lighter adapter)
220V output power is 100 Watts
External fully automatic car battery charging port
All outputs also available by external car battery
All batteries are fused
Digital voltmeter and charge status table
All controls and outputs are on same side and protected...
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
I' m planning to add led surface lights on empty surface for an improvement.
Cost is around 220 USD (including some mistakes) but value of the success is priceless :))
Image Notes
1. Inverter power switch
2. 220V AC outlet
3. 12V DC outlet
4. Toggle for 12V output or
Li-Ion charge
5. Voltmeter for Li-Ion and Lead Acid Batteries
6. Main directing switch of
solar power
7. Lead acid battery charge output
8. Battery charge
indicator leds
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
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Comments
50 comments Add Comment
kota95 says:
question... could i run straight dc current from solar panel to battery and run from battery pack to converter and car outlet?
serdaro says:
I do not understand clearly what you mean, but I think my unit already works similar like that.
Power flows over diodes to battery pack.
Battery pack has over voltage and thermal protection to cut off excess power...
You may check schematic to understand it clearly.
michaelgc says:
emilygraceking says:
serdaro says:
TrollFaceTheMan says:
Nice Job :D
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
serdaro says:
Thank you :)
WildOne1985 says:
serdaro says:
WildOne1985 says:
*hot
Solutions to the problem:
1) Brighter colour on the box.
2) Very small fan that vents hot air out of the box. A dust filter is needed of course.
Just having a fan blow air inside the box won't help much compared to actually removing it.
serdaro says:
tberry7348 says:
serdaro says:
Hi,
actually I did not buy all parts from internet, but for batteries you cand find here for example:
http://www.dx.com/p/genuine-sanyo-18650-2600mah-re...
My battery pack is not ready made, 4S means four battery connected serial and protection circuit added later on. Batteries glued to each other by
cyronacrylate type glue...
You can find battery pack inside photo in my instructables
terrefirmax2 says:
serdaro says:
Hi,
thanks very much for your comments, I embarassed so much :)
Probably this is not related to education system but personality.
I'm a mechanical engineer worked as R&D manager formerly and like camping so much.
Yes, Instructables is best site I have ever seen to support thinking differently and distibute ideas all around the world.
I'm proud to be a part of it...
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
terrefirmax2 says:
tberry7348 says:
jamiep says:
Would love to see a couple of usb port chargers on this for phones and such.
serdaro says:
I'm using this type unit to charge my phone/tablet with this device. Just plug it in to 12V outlet :)
Aldo you can use your own wall charger...
wishn4fishn says:
serdaro says:
tucker4instructables says:
serdaro says:
Hi,
it depends on the power consumption of dental unit. Do you know wattage of it?
My unit is around 40Wh in capacity and 100Watts of maximum power continiously.
Probably you need "mobile" power unit instead of "portable".
Anyway, if you can tell how many hours it should work and what is power consumption than I can try to help you to find solution...
omikeo says:
what can you power with it for how long ?
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
serdaro says:
omikeo says:
nice job well done, so it would be like a 40 watt bulb for an hour or a more efficient one for 4-6 hours
so from nuclear to light to electricity to chemical then back to electricity into either mechanical, light or heat, right ? do you know how efficient the
panels are ?
thanks, mike
serdaro says:
deadlistcach says:
Buralarda trk grmek ?a??rt?c?, devre ?emas? son anda dikkatimi ekti, tekbik ederim gzel al??ma olmu? :)
serdaro says:
Te?ekkrler :) ....
fhopkins1 says:
serdaro says:
1. I'm already using usb charging port in 12V outlet; things to put inside cigarette lighter socket.
2. Of course you can add wall charger and/or car charger to unit. This is mentioned somewhere in instructable comments, please check.
3. It has digital (much more sensitive than leds) voltmeter on it to show battery charge level for both batteries on it.
You can find schematic at the bottom of Step 4 in pdf format...
fhopkins1 says:
i cant download it lol have to be a pro member get the pdf lol thats why i asked... sorry i should have been a bit more clear
serdaro says:
Hi,
I also added English schematic in gif format. Hope this helps...
fhopkins1 says:
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
Tyler_Luoma says:
just right click the file name of the pdf the click save link as, i am not a pro member but i can do it :p
fhopkins1 says:
lol never mind i found it i didnt have all the steps up i feel like an idiot
sal9000 says:
ppereira14 says:
serdaro says:
That seems like a good system; but concept and targets are completely different.
Instead of portability and versatility, it is a static system for apartments...
emerson.john says:
serdaro says:
tisaconundrum says:
You have my vote too. Very cool, thanks for the ible
serdaro says:
amekdala says:
serdaro says:
msjordan says:
serdaro says:
Detailed mounting photos with explanations added ;)
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/
serdaro says:
Eric T says:
Can the batteries be charged by a vehicle when the sun does not shine?
serdaro says:
This unit is not designed for that purpose. But actually can be added easily.
There are field chargers for rc modelers, for example:
http://hobbyking.com/hobbyking/store/__33407__Hobb...
I used it succesfully for my another project here to charge same type batteries:
http://www.instructables.com/id/600300-lumen-li-io...
Also we can add a small adaptor to charge unit over wall outlet.
But Sun is the best choice of course ;) ...
http://www.instructables.com/id/All-in-One-Portable-Solar-Power-Unit-220V-12V-5V-A/