Laporan Reengineering

PT. Putra Arkaca Sejati

Gas Storage
Tag No.01

Rev. 0
Page:

RINGKASAN EKSEKUTIF
1. PENDAHULUAN

Dalam usaha untuk menjamin keselamatan dan kelayakan penggunaan peralatan

dan instalasi bagi manusia dan lingkungan serta demi kelangsungan produksi,
khususnya di lingkungan Pengusahaan Minyak dan Gas, maka dipandang perlu
adanya Pedoman dan Tata Cara Pemeriksaan Keselamatan Kerja atas instalasi.
Peralatan dan Teknik yang dipergunakan dalam lingkungan termasuk diatas,
meliputi Bejana Tekan yang merupakan salah satu dari bagian dalam proses
Sertifikasi SKPP (Sertifikat Kelayakan Penggunaan Peralatan), hal ini tertuang
dalam SK Dirtjen Migas No. 84K/38/DJM/1998, tentang Pedoman dan Tata Cara
Pemeriksaan Keselamatan Kerja atas Instalasi, Peralatan dan Teknik yang
Dipergunakan Dalam Usaha Minyak & Gas Bumi. Bejana Tekan yang dipakai
berfungsi sebagai Cooler dalam pengoperasian Stasiun Pengisian Bahan Bakar
Gas di Pondok Ungu.
2. KODE & STANDARD

Dalam pelaksanaan inspeksi standard, kode dan spesifikasi yang digunakan

sebagai acuan dalam melaksanakan inspeksi meliputi:

API 510, Pressure Vessel Inspection Code, Latest Edition.

API RP 572, Inspection of Pressure Vessel, Latest Edition.
NB-23- Nation Board Inspection Code, Latest Edition.
ASME SECTION VIII DIVISION 1&2, Boiler and Pressure Vessel Code:
Nondestructive Examination & Boiler and Pressure Vessel Code: Rules For
Construction of Pressure Vessels, July 1, 2010.

3. REVIEW DOKUMEN
Dokumen yang diperoleh sudah dilakukan verifikasi dan hasil yang sesuai yang
meliputi:
Perhitungan Bejana Takan
NDE Report (Ultrasonic Testing)
4. LINGKUP INSPEKSI DAN TESTING

Seperti yang tertuang dalam SK Ditjen Migas No. 84K/38/DJM/1998, tertanggal

19 Agustus 1998, tentang Pedoman dan Tata Cara Pemeriksaan Keselamatan
Kerja atas Instalasi, Peralatan dan Teknik yang Dipergunakan Dalam Usaha
Minyak & Gas Bumi dan Pengusahaan Sumber Daya Panas Bumi, lingkup
inspeksi adalah meliputi penelaahan dokumen, inspeksi dan verifikasi konstruksi,
inspeksi dan verifikasi instrument pengukur, peralatan pengaman, fasilitas
keselamatan dan tanda bahaya, kabel color coding, kekencangan baut pengikat
penghantar dan verifikasi operasi normal operasi peralatan.

Visual Inspeksi
- Shell

: Tidak ditemukan bukti kerusakan secara visual akibat

pengaruh korosi.
: Tidak ditemukan bukti kerusakan secara visual akibat
pengaruh korosi.

Head

Manhole/Nozzle : Tidak ditemukan bukti kerusakan secara visual atau kondisi yang
kurang sesuai

Support

: Tidak ditemukan bukti kerusakan secara visual atau kondisi yang

kurang sesuai

Pressure Safety Device

1.

Pressure Gauge : Ada, pada jaringan pipa.

1.

Temperature Gauge : Tidak Ada.

2.

PSV : Ada, pada jaringan pipa.

Coating

: Tidak ditemukan bukti kerusakan secara visual pada cat pelindung

NDT testing (Ultrasonic Testing)

NDT testing (Ultrasonic Testing) pada Bejana Tekan dilakukan oleh PT. Putra
Arkaca Sejati (PT.PAS) yang meliputi pengukuran tebal dinding Shell yang
dilakukan secara random pada 14 unit tube pada shell, top head dan bottom head.
Berdasarkan hasil pengukuran untuk minimum tebal shell adalah 8.30mm dan
minimum tebal head adalah 8.60mm.

5. TEMUAN HASIL INSPEKSI DAN PERHITUNGAN

Setelah dilakukan pemeriksaan secara visual, melakukan NDT testing dan

perhitungan ulang dengan menggunakan beberapa parameter yang mengacu pada
kode dan standard yang dipakai dan memverifikasi beberapa data dilapangan
maka diperoleh spesifikasi teknis untuk komponen Bejana Tekan sebagai berikut
ini:

DATA TEKNIS
Owner
:PT.Gagas Energi Indonesia
Tag No.
: 01
Serial No.
:Year Build
:Ukuran
: 240 mm (OD) X1600 mm (S/S)
Type
: Vertical
Lokasi
: Portable
Uraian
: 14 Unit Tube
Desain Tekanan
: 37.030 Kg/cm2.G
Desain Tem.
: 93 C (Asumsi)
Shell Material
: SA-283 Gr.C (Asumsi)
Head Material
: SA-283 Gr.C (Asumsi)
Corrotion Allowance : 1.5 mm/Year
Kondisi Permungkaan: Cat
Radiography
: Tidak
Joint Efficiency
: 0.75
6. EVALUASI HASIL PERHITUNGAN
- Berdasarkan hasil pemeriksaan visual pada Bejana Tekan yang disebutkan di
atas, tidak ada ditemukan ketidaksesuaian pada komponen Bejana Tekan baik
dari hasil pemeriksaan secara visual maupun dan dari hasil pemeriksaan non
destruktif test (Ultrasonic Testing).
- Berdasarkan hasil perhitungan MAWP (Maximum Allowable Working
Pressure dengan mengacu kepada kode ASME SECTION VIII DIVISION 1
dan API 510 diperoleh hasil MAWP : 48.Kg/cm2.G pada temperatur 93 C
- Dari hasil perhitungan juga diperoleh tebal pelat minimum yang disarankan
agar bisa beroperasi secara baik.

No.

Element

Bottom Head

M.A.W.P

Actual Thickness

Required Thickness

(kgf/cm)

(mm)

(mm)

110.46

9.10

4.13

Result

Acceptable

2
3

Shell
Top Head

48.00
102.83

8.30
8.60

6.77
4.13

Acceptable
Acceptable

7. KESIMPULAN

Setelah dilakukan pemeriksaan dan perhitungan ulang untuk komponen Bejana Tekan
berdasarkan hasil inspeksi, verifikasi secara visual, melakukan NDT testing dan
perhitungan ulang dengan menggunakan beberapa parameter yang diperoleh yang
mengacu pada kode dan standard maka kami merekomendasikan Bejana Tekan untuk
mendapat sertifikas dari Migas.

8. REGULASI & REFERENSI

Peraturan pemerintah yang tertuang dalam SK Dirjen MIGAS

No.84K/38/DJM/1998, tertanggal 19 Agustus 1998 tentang Pedoman dan
Tata Cara Pemeriksaan Keselamatan Kerja atas Instalasi, Peralatan dan
Teknik yang Dipergunakan Dalam Usahan Pertambangan Minyak dan Gas
Bumi dan Pengusahaan Sumber Daya Panas Bumi.

Eugene E Megyesy, Pressure Vessel HandBook , 1998 Edition.

NBIC, The National Board of Boiler and Pressure Vessel Inspectors ,
Dec 31, 2007.

Job No.:002/GEI/2013
MECHANICAL DESIGN CALCULATION SHEET
Gas Storage
Tag No.01
Document No.: 002

Rev. 0
Page:

PROJECT NAME:
PT Gagas Energi Indonesia
MECHANICAL DESIGN CALCULATION SHEET
FOR
Gas Storage
Tag No.01

Issue for Information

REV.

28-Dec-13

DESCRIPTION OF REVISIONS

PREPARED
BY

REVIEWED
BY

DISC.
APPROVAL

PROJECT
APPROVAL

ISSUE
DATE

DESIGN SUMMARY
Tag No.01
Design Code : ASME Section VIII, Div.1
Hydrotest Requirement: UG99-b
Description
Dimension (mm)
Design Int.
Pressure(kgf/cm)
Design Ext.
Pressure (bars)

Design
(240) OD x 1600 L (S/S)
37.03
FV / 93.34 oC

Design Temp. (oC)

93.34

Hydrotests
Pressure(kgf/cm)

62.40

MAWP (kgf/cm)
Joint Efficiency
Thickness (mm)

MAWP: 48 kgf/cm, limited by: Shell.

0.7
8.3 (Shell)/ 8.6 (Top Head) /
9.1 (Bottom Head)

Internal
Corrotion
Allowance (mm)

1.5

MDMT(oC)

-29

PWHT
Radiography

Notes:

No
None

Table of Contents
Cover Sheet...............................................................................................................................................
Title Page...............................................................................................................................................
Warnings and Errors.........................................................................................................................
Input Echo...............................................................................................................................................
XY Coordinate Calculations.........................................................................................................
Internal Pressure Calculations...............................................................................................
External Pressure Calculations...............................................................................................
Element and Detail Weights.........................................................................................................
Vessel Design Summary.....................................................................................................................

Cover Page

DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version

: 2007

Analysis Performed by : PT. Putra Arkaca Sejati

Job File

: D:\PT.PAS\TUBE COOLER_1\TUBE COOLER.PVI

Date of Analysis

PV Elite 2007,

Sept 27,2013

March 2007

Title Page

Note: PVElite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
Refer to Code Case 2523 for more information.

10

FileName : Gas Storage--------------------------------------Warnings and Errors

STEP:
0
8:12p Sept 7,2014

Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PV Elite 2008 1993-2008 by COADE Engineering Software

11

FileName : Tube Cooler--------------------------------------Input Echo

STEP:
1
8:12p Sept 27,2014

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)
Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Use Hydrotest Allowable Unmodified
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load

Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Wind Design Code

Design Wind Speed
Exposure Constant
Importance Factor
Roughness Factor
Base Elevation
Percent Wind for Hydrotest
Use Wind Profile (Y/N)
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
UBC Importance Factor
UBC Soil Type
UBC Horizontal Force Factor
UBC Percent Seismic for Hydrotest

37.031
93
UG99-b
Horizontal
0.0000
0.0000
-29
Welded
None
RT 1
0.
Y
N
N
N
N
Y
N
N
No
0.0000
0.0000
0.0000

kgf/cm
C
mm
mm
C

kgf/cm
kgf/cm
kgf/cm

NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+OW
IP+VF+CW
FS+BS+IP+OW
FS+BS+EP+OW
ASCE-7 93
112.65
C
1.
1
0.0000
33.
N
0.0100
0.0000
0.0000
UBC 94
0.000
1.000
S1
3.000
0.000

km/hr

cm

12

FileName : Tube Cooler--------------------------------------Input Echo

STEP:
1
8:12p Sept 27,2014
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Consider Code Case 2168 for Nozzle Des.
Material Database Year

Y
N
Y
N

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

10
20
Spherical
Bottom Head
2.0000
240.00
9.1000
1.5000
0.0000
0.0000
37.031
93
1.0546
93
1.2
SA-283 C
1103.8
1103.8
1435.0
0.007833
31.750
1933.4
A
CS-2
K02401
Plate
0.75
0.75

Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

20
30
Cylinder
Shell
160.00
240.00
8.3000
1.5000
0.0000
0.0000
37.031
93
1.0546
93
1.2
SA-283 C
0.75
0.75

Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Element Outside Diameter
Element Thickness
Internal Corrosion Allowance

30
40
Spherical
Top Head
0.0000
240.00
8.6000
1.5000

cm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C
kgf/cm
kgf/cm
kgf/cm
kgm/cm
mm
kgf/cm

cm
mm
mm
mm
mm
mm
kgf/cm
C
kgf/cm
C

cm
mm
mm
mm

13

FileName : Tube Cooler--------------------------------------Input Echo

STEP:
1
8:12p Sept 27,2014
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
PV Elite 2008 1993-2008 by COADE Engineering Software

0.0000
0.0000
37.031
93
1.0546
93
1.2
SA-283 C
0.75
0.75

mm
mm
kgf/cm
C
kgf/cm
C

14

FileName : Tube Cooler--------------------------------------XY Coordinate Calculations

STEP:
2
8:12p Sept 27,2014

XY Coordinate Calculations
|
|
From| To |
|
|
Bottom Hea|
Shell|
Top Head|

|
X (Horiz.)|
cm
|
0.00000 |
0.00000 |
0.00000 |

Y (Vert.)
cm
2.00000
162.000
162.000

|
|DX
|
|
|
|

|
|
(Horiz.)| DY (Vert.) |
cm
|
cm
|
0.00000 |
2.00000 |
0.00000 |
160.000 |
0.00000 |
0.00000 |

PV Elite 2008 1993-2008 by COADE Engineering Software

15

FileName : Tube Cooler--------------------------------------Internal Pressure Calculations

STEP:
3
8:12p Sept 27,2014

Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press
From| To | + Liq. Hd
|
| kgf/cm
Bottom Hea|
37.0307
Shell|
37.0307
Top Head|
37.0307

|
|
|
|
|
|

Nominal
Thickness
mm
...
...
...

| Total Corr|
| Allowance |
|
mm
|
|
1.50000 |
|
1.50000 |
|
1.50000 |

Element
Diameter
mm
240.000
240.000
240.000

|
|
|
|
|
|

Allowable |
Stress(SE)|
kgf/cm
|
827.865 |
827.865 |
827.865 |

Element Required Thickness and MAWP :

|
|
From| To |
|
|
Bottom Hea|
Shell|
Top Head|
Minimum

Design
Pressure
kgf/cm
37.0307
37.0307
37.0307

|
|
|
|
|
|

M.A.W.P.
Corroded
kgf/cm
110.460
48.0003
102.831
48.000

|
M.A.P. |
| New & Cold |
| kgf/cm
|
|
133.669 |
|
58.8899 |
|
125.878 |
58.890

Actual
Thickness
mm
9.10000
8.30000
8.60000

|
|
|
|
|
|

Required
Thickness
mm
4.13665
6.77329
4.13665

MAWP: 48.000 kgf/cm, limited by: Shell.

Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007
Spherical Head From 10 To 20 SA-283 C , UCS-66 Crv. A at 93 C
Bottom Head
Thickness Due to Internal Pressure [Tr]:
= (P*D/2)/(2*S*E+0.8*P) per Appendix 1-1(a)(2)
= (37.031*240.0000/2)/(2*1103.82*0.75+0.8*37.031)
= 2.6366 + 1.5000 = 4.1366 mm
Max. All. Working Pressure at Given Thickness [MAWP]:
= (2*S*E*(T-CA))/((D/2-0.8*(T-CA)) per Appendix 1-1 (a)(2)
= (2*1103.82*0.75*(7.6000))/(240.0000/2-0.8*(7.6000))
= 110.460 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*SA*E*T)/((D/2-0.8*T) Appendix 1-1 (a)(2)
= (2*1103.82*0.75*9.1000)/(240.0000/2-0.8*9.1000)
= 133.669 kgf/cm
Actual stress at given pressure and thickness [Sact]:
= (P*(D/2-0.8*(T-CA)))/(2*E*(T-CA))
= (37.031*(240.0000/2-0.8*(7.6000)))/(2*0.75*(7.6000))
= 370.047 kgf/cm
Percent Elongation per UCS-79

(75*tnom/Rf)*(1-Rf/Ro)

5.912 %

Min Metal Temp. w/o impact per UCS-66

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.28]
Min Metal Temp. w/o impact per UG-20(f)

-8
-86
-29

Cylindrical Shell From 20 To 30 SA-283 C , UCS-66 Crv. A at 93 C

Shell
Thickness Due to Internal Pressure [Tr]:
= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (37.031*240.0000/2)/(1103.82*0.75+0.4*37.031)
= 5.2733 + 1.5000 = 6.7733 mm
Max. All. Working Pressure at Given Thickness [MAWP]:

C
C
C

|
|
|
|
|
|

16

FileName : Tube Cooler--------------------------------------Internal Pressure Calculations

STEP:
3
8:12p Sept 27,2014
= (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1)
= (1103.82*0.75*(6.8000))/(240.0000/2-0.4*6.8000)
= 48.000 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1)
= (1103.82*0.75*8.3000)/(240.0000/2-0.4*8.3000)
= 58.890 kgf/cm
Actual stress at given pressure and thickness [Sact]:
= (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca))
= (37.031*((240.0000/2-0.4*(6.8000)))/(0.75*(6.8000))
= 851.561 kgf/cm
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

3.582 %

Min Metal Temp. w/o impact per UCS-66

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.62]
Min Metal Temp. w/o impact per UG-20(f)

-8
-29
-29

C
C
C

Spherical Head From 30 To 40 SA-283 C , UCS-66 Crv. A at 93 C

Top Head
Thickness Due to Internal Pressure [Tr]:
= (P*D/2)/(2*S*E+0.8*P) per Appendix 1-1(a)(2)
= (37.031*240.0000/2)/(2*1103.82*0.75+0.8*37.031)
= 2.6366 + 1.5000 = 4.1366 mm
Max. All. Working Pressure at Given Thickness [MAWP]:
= (2*S*E*(T-CA))/((D/2-0.8*(T-CA)) per Appendix 1-1 (a)(2)
= (2*1103.82*0.75*(7.1000))/(240.0000/2-0.8*(7.1000))
= 102.831 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*SA*E*T)/((D/2-0.8*T) Appendix 1-1 (a)(2)
= (2*1103.82*0.75*8.6000)/(240.0000/2-0.8*8.6000)
= 125.878 kgf/cm
Actual stress at given pressure and thickness [Sact]:
= (P*(D/2-0.8*(T-CA)))/(2*E*(T-CA))
= (37.031*(240.0000/2-0.8*(7.1000)))/(2*0.75*(7.1000))
= 397.498 kgf/cm
Percent Elongation per UCS-79

(75*tnom/Rf)*(1-Rf/Ro)

5.575 %

Min Metal Temp. w/o impact per UCS-66

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.30]
Min Metal Temp. w/o impact per UG-20(f)

-8
-86
-29

C
C
C

-8.
-29.

C
C

-29.

MINIMUM METAL DESIGN TEMPERATURE RESULTS :

Minimum Metal Temp. w/o impact per UCS-66
Minimum Metal Temp. at Required thickness
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Minimum Design Metal Temperature ( Entered by User )
Hydrostatic Test Pressure Results:
Pressure
Pressure
Pressure
Pressure

per
per
per
per

UG99b
UG99b[33]
UG99c
UG100

=
=
=
=

1.3
1.3
1.3
1.1

*
*
*
*

M.A.W.P. * Sa/S
Design Pres * Sa/S
M.A.P. - Head(Hyd)
M.A.W.P. * Sa/S

62.400
48.140
76.533
52.800

kgf/cm
kgf/cm
kgf/cm
kgf/cm

17

FileName : Tube Cooler--------------------------------------Internal Pressure Calculations

STEP:
3
8:12p Sept 27,2014
Horizontal Hydrotest performed in accordance with: UG-99b
Stresses on Elements due to Hydrostatic Test Pressure:
From To
Bottom Head
Shell
Top Head

Stress
515.5
1170.1
547.4

Allowable
1435.0
1435.0
1435.0

Elements Suitable for Internal Pressure.

PV Elite 2008 1993-2008 by COADE Engineering Software

Ratio
0.359
0.815
0.381

Pressure
62.42
62.42
62.42

18

FileName : Tube Cooler--------------------------------------External Pressure Calculations

STEP:
4
8:12p Sept 27,2014

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007
Spherical Head From 10 to 20 Ext. Chart: CS-2 at 93 C
Bottom Head
Elastic Modulus from Chart: CS-2 at 149 C :

0.20389E+07 kgf/cm

Results for Maximum Allowable External Pressure (MAEP):

Tca Sphere OD
D/t
Factor A
B
7.600
240.00
31.58
0.0079167
1251.46
EMAP = B/((D/t)/2) = 1251.4646 /(31.5789 / 2 ) = 79.2594 kgf/cm
Results for Required Thickness (Tca):
Tca Sphere OD
D/t
Factor A
B
0.345
240.00
695.20
0.0003596
366.61
EMAP = B/((D/t)/2) = 366.6055 /(695.1965 / 2 ) = 1.0547 kgf/cm
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 93 C
Shell
Elastic Modulus from Chart: CS-2 at 149 C :

0.20389E+07 kgf/cm

Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
SLEN
D/t
L/D
Factor A
B
6.800
240.00
1694.10
35.29
7.0587 0.0008879
831.64
EMAP = (4*B)/(3*(D/t)) = (4*831.6442 )/(3*35.2941 ) = 31.4177 kgf/cm
Results for Required Thickness (Tca):
Tca
OD
SLEN
D/t
L/D
Factor A
B
1.695
240.00
1694.10
141.61
7.0587 0.0001099
112.01
EMAP = (4*B)/(3*(D/t)) = (4*112.0122 )/(3*141.6119 ) = 1.0546 kgf/cm
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
6.800
240.00 0.15E+33
35.29 .5000E+02 0.0008831
829.86
EMAP = (4*B)/(3*(D/t)) = (4*829.8607 )/(3*35.2941 ) = 31.3503 kgf/cm
Spherical Head From 30 to 40 Ext. Chart: CS-2 at 93 C
Top Head
Elastic Modulus from Chart: CS-2 at 149 C :

0.20389E+07 kgf/cm

Results for Maximum Allowable External Pressure (MAEP):

Tca Sphere OD
D/t
Factor A
B
7.100
240.00
33.80
0.0073958
1251.46
EMAP = B/((D/t)/2) = 1251.4646 /(33.8028 / 2 ) = 74.0450 kgf/cm
Results for Required Thickness (Tca):
Tca Sphere OD
D/t
Factor A
B
0.345
240.00
695.20
0.0003596
366.60
EMAP = B/((D/t)/2) = 366.6047 /(695.1981 / 2 ) = 1.0547 kgf/cm
External Pressure Calculations
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|

Section
Length
cm
No Calc
169.410
No Calc

|
|
|
|
|
|

Outside
Diameter
mm
240.000
240.000
240.000

| Corroded |
Factor |
| Thickness |
A
|
|
mm
|
|
|
7.60000 | 0.0079167 |
|
6.80000 | 0.00088787 |
|
7.10000 | 0.0073958 |

Factor
B
kgf/cm
1251.46
831.644
1251.46

|
|
|
|
|
|

19

FileName : Tube Cooler--------------------------------------External Pressure Calculations

STEP:
4
8:12p Sept 27,2014
External Pressure Calculations
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Minimum

External
Actual T.
mm
9.10000
8.30000
8.60000

|
External | External
| Required T.|Des. Press.
|
mm
| kgf/cm
|
1.84523 |
1.05461
|
3.19477 |
1.05461
|
1.84523 |
1.05461

|
|
|
|
|
|

External
M.A.W.P.
kgf/cm
79.2594
31.4177
74.0450
31.418

|
|
|
|
|
|

External Pressure Calculations

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
cm
|
cm
|
cm**4
|
cm**4
|
10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
169.410 | 15.20E+30 |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
PV Elite 2008 1993-2008 by COADE Engineering Software

20

FileName : Tube Cooler--------------------------------------Element and Detail Weights

STEP:
5
8:12p Sept 27,2014

Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kgm
|
cm
|
kgm
|
cm
|
kgm
|
10| 20|
7.00707 |
3629.38 |
5.92188 |
3767.92 |
0.00000 |
20| 30|
75.7225 |
62715.7 |
62.4393 |
64411.4 |
0.00000 |
30| 40|
5.66886 |
2895.44 |
4.74026 |
3013.98 |
0.00000 |
--------------------------------------------------------------------------Total
88
69240
73
71193
0

Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper

Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt. + Operating Liquid (No CA)
Empty Weight + Water (Full)
1/3 of the Vertical Vessel

88.4
157.6
88.4
88.4
88.4
88.4
157.6
25.8

kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm

Outside Surface Areas of Elements

|
|
Surface
|
From| To |
Area
|
|
|
cm
|
10| 20|
1055.58 |
20| 30|
12063.7 |
30| 40|
904.779 |
--------------------------Total
14024.071 cm
Element and Detail Weights
| To |
From| To |
|
|
10| 20|
20| 30|
30| 40|

Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt.

Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid
kgm
|
kgm
|
kgm
|
kgf-m.
|
kgm
7.00707 |
7.00707 |
10.6348 |
0.00000 |
7.00707
75.7225 |
75.7225 |
138.410 |
0.00000 |
75.7225
5.66886 |
5.66886 |
8.56299 |
0.00000 |
5.66886

Cumulative Vessel Weight

|
| Cumulative Ope
From| To | Wgt. No Liquid
|
|
kgm
10| 20|
88.3984
20| 30|
81.3913
30| 40|
5.66886

| Cumulative | Cumulative
| Oper. Wgt. | Hydro. Wgt.
|
kgm
|
kgm
|
88.3984 |
157.608
|
81.3913 |
146.973
|
5.66886 |
8.56299

Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
kgf-m.
|
kgf-m.
| kgf-m.
|
10| 20|
0.00000 |
0.00000 |
0.00000 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
30| 40|
0.00000 |
0.00000 |
0.00000 |

|
|
|
|
|
|

|
|
|
|
|
|

21

FileName : Tube Cooler--------------------------------------Element and Detail Weights

STEP:
5
8:12p Sept 27,2014
PV Elite 2008 1993-2008 by COADE Engineering Software

22

FileName : Tube Cooler--------------------------------------Vessel Design Summary

STEP:
6
8:12p Sept 27,2014
Design Code: ASME Code Section VIII Division 1, 2007
Diameter Spec : 240.000 mm OD
Vessel Design Length, Tangent to Tangent

162.00

cm

Distance of Bottom Tangent above Grade

Distance of Base above Grade
Specified Datum Line Distance

0.00
0.00
0.00

cm
cm
cm

Shell/Head Matl

SA-283 C

Internal Design Temperature

Internal Design Pressure

93
37.03

C
kgf/cm

External Design Temperature

External Design Pressure

93
1.05

C
kgf/cm

48.00
31.42
62.40

kgf/cm
kgf/cm
kgf/cm

Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature

-29
-29

C
C

Wind Design Code

Earthquake Design Code

ASCE-93
UBC-94

Element Pressures and MAWP: kgf/cm

Element Desc
Bottom Head
Shell
Top Head
Element
Type
Sphere
Cylinder
Sphere

Internal
37.031
37.031
37.031

"To" Elev
cm
2.0
162.0
162.0

Length
cm
2.0
160.0
0.0

External
1.055
1.055
1.055

Element Thk
mm
9.1
8.3
8.6

M.A.W.P
110.460
48.000
102.831
R e q d
Int.
4.1
6.8
4.1

Corr. All.
1.5000
1.5000
1.5000
T h k
Ext.
1.8
3.2
1.8

Joint Eff
Long Circ
0.75 0.75
0.75 0.75
0.75 0.75

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test

Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)

PV Elite 2008 1993-2008 by COADE Engineering Software

88.4
157.6
88.4
88.4
88.4
88.4
157.6

kgm
kgm
kgm
kgm
kgm
kgm
kgm

23