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544
GDB181.1E/3
GLB181.1E/3
Compact controllers for plants with variable and constant air volume with the air
volume as an auxiliary variable. Comprised of pressure difference sensors, digital
air volume controller and actuator;
Operating voltage AC 24 V;
P-response, nominal torque 5 / 10 Nm, air damper working range mechanically
adjustable between 0 and 90, prewired with 0.9 m long connecting cable;
Fully compatible to RCE84.1... and SQE92.1....
Use
Used primarily to control the room temperature in individual rooms and zones of
ventilation and air conditioning plants working with variable or constant air volume, in
cases where n o mechanical (direct acting) constant air volume controller1) is planned
and where the air volume is required as an auxiliary variable1).
1) To keep constant the air volume on pressure fluctuations in a system
proportional control 1 : 1
proportional control 1 1 (over- / underpressure)
differential control 1 1 (over- / underpressure)
Air damper nominal torque up to 5 or 10 Nm
Note
For air throttles with mechanic (direct acting) constant air volume controller, use the
TEC controllers.
Type summary
AC 24 V operating voltage
Torque
Pressure range
0..300 Pa
GDB181.1E/3
5 Nm
GLB181.1E/3
10 Nm
CM2N3544E / 06.1999
1/14
Accessories (optional)
Description
Air filter
Ordering and
delivery
When ordering, indicate the type designation or the order number of the unit or the
accessories, e.g.: GDB181.1E/3
The following parts are not mounted on delivery:
a mounting bracket with two fixing screws
one centring element for shaft diameters 8...10 mm (only for GLB181.1E/3).
The VAV compact controllers are supplied with a 0.9 m long, fully wired connecting
cable.
Equipment
combinations
Unit
Type
Data sheet
RCE84.21, RCE84.22
3542, 3543
3400
3601
38xx
5851
Technical design
AST10
The VAV compact controller GDB181.1E/3 or GLB181.1E/3 can be used with or without
an internal VAV/CAV controller.
The following parameter are available in the unit:
Parameters
Function type
V
Range
Factory setting
VAV+CAV / 3pt+sensor
VAV+CAV
1...2.55
V
1)
20...+ 60 %
0%
Vmax
1)
40...120 %
100 %
Right rotation
9 / 10 / 11 / 12
min
min
If the function type "3pt+sensor" has been selected for the VAV compact controller, a value can be
set, but does not have any influence
The setting of parameters "Motor direction" and "Address" (only in connection with
DESIGORX...) is made at the DIL switches.
Adjustment of all other parameters occurs by means of the setting unit AST10 via
terminal UC with digital communication.
Effect with VAV/CAV
controller
CM2N3544E / 06.1999
2/14
The VAV controllers GDB181.1E/3 or GLB181.1E/3 together with the RCE84.21 forms
a room temperature cascade controller with the room temperature as the main control
variable and with the air volume as the auxiliary control variable.
In this control type, the deviation of the room temperature defines the setpoint for the air
volume. The air volume is then kept at this setpoint by the auxiliary control, i.e., the
pressure fluctuations in the duct, which appear as a fault variable, have no influence on
the air volume and thus no influence on the room temperature.
The control response for the "Air volume" auxiliary variable is P (proportional).
The air volume actual value in the air duct is acquired via the differential pressure p by
means of a membrane pressure sensor. The differential pressure is converted
electronically to an air volume signal, which is made available at terminal UC (core 9) as
a DC 0...10 V output signal (e.g. for air volume indication).
.
.
.
.
.
.
Legend
3
4
3544Z01
1
2
3
4
VAV control
Y (core 8)
DC 0...10 V 1)
Y1 (core 6)
Y2 (core 7)
Effect
CAV control
DC 0...10 V
DC 0...10 V 1)
DC 0...10 V
open
open
open
open
open
G0
G0
Open
open
G0
G0
open
open
open
G0
G0
open
open
G0
G0
VAV
Right rotation2)
complete
opening
VAV
Left rotation2)
complete
closure
V
Right rotation2)
complete
opening
V
Left rotation2)
complete
opening
min
max
VAV control
The DC 010 V signal at terminal Y serves as the setpoint for the air cascade control
loop. The setpoint, in dependence of the pressure situation in the supply air duct and
within the limits of Vmax and Vmin , determines the required air volume.
CAV control
Depending on the input switch setting (open/close) of inputs Y1 and Y2, control occurs
to the desired CAV value. With an open input, the GDB181.1E/3 or GLB181.1E/3
controls to Vmin , and with a closed input to Vmax .
With the aid of parameter Vn , the measuring range of the GDB181.1E/3 or
GLB181.1E/3 can be adjusted at the factory (box manufacturer) to the respective
nominal volume of the unit for the air boxes. This ensures that the maximum permissible
nominal volume of the unit is not exceeded.
100 % nominal air volume of the air box then corresponds to DC 10 V of the measuring
range of the GDB181.1E/3 or GLB181.1E/3. This setting can be checked at terminal
UC.
With the aid of the setting parameters Vmin and Vmax , the air volume can be limited by a
minimum and maximum air volume.
Overpressure /
underpressure setting
Compensation of different
duct cross sections
For supply and extract air control, parameters Vmax and Vmin allow for duct
compensation of max. 20 %.
By switching signal inputs Y1 and Y2, the air dampers can be completely opened or
closed, independent of Vmax and Vmin .
Full closure of the air volume occurs via the digital signal input Y2. If this input is
connected to ground (G0) and if signal input Y1 is open, full closure occurs without
consideration of Vmin .
The signal is triggered by an external switching contact (e.g. window contact) or the
RCE84.21 room temperature controller.
CM2N3544E / 06.1999
3/14
.
.
.
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.
.
Effect without
VAV/CAV controller
In order to utilise the VAV compact controller GDB181.1E/3 or GLB181.1E/3 without the
VAV/CAV controller, reset the "Function type" parameter of "VAV+CAV" to "3pt+sensor".
This can be done with the aid of setting unit AST10.
In order for the parameter change to become effective, voltage supply (AC 24 V) must
be interrupted.
With this function type setting, the VAV compact controller records the actual value for
the air volume in the air duct via the differential pressure p with static pressure sensor.
The differential pressure is converted electronically into an air volume signal which is
available at terminal UC as a DC 0..10 V output signal (air volume actual value).
Switching the terminal inputs Y1 and Y2 defines the direction of rotation of air dampers
(3-position control).
The following table shows the influence of terminal switching on air damper control for
function type "3pt+sensor".
3pt+sensor
Y (core 8)
open
open
open
open
Y1 (core 6)
open
G0
G0
open
Y2 (core 7)
open
open
G0
G0
Effect
none
Right
rotation1)
1) Applies when parameter "Air damper direction" at the DIL switches is set to "Right rotation";
otherwise, the contrary applies
Mechanical
design
The VAV compact controller is designed for attachment on damper shafts that are at
least 30 mm long. It consists of a base group and a two-part housing.
The base group consists of:
a base plate made from steel with air damper attachment mechanism for varying shaft
cross sections and diameters (see "Dimensions") and a rotary angle limiter
maintenance-free, noise-free spur gearing
magnetic hysteresis coupling with low contact power transmission and an actuator
that is thus protected against locking and overload, even during continuous operation
The housing is made from hard plastic. Do not remove its cover. The following is located
below the cover:
the controller electronics
the membrane pressure sensor with electronic circuit
the synchronous motor for damper actuation.
For manual adjustment of the air dampers, the gearing can be decoupled via the
gearing attachment mechanism on the side of the housing.
A centring element made from hardened, sintered steel is available for the VAV compact
controller GLB181.1E/3 (10 Nm) (separately supplied accessory). This ensures a proper
connection between damper shafts of smaller diameters (810 mm) and the connector
plug and the longitudinal movement of the VAV compact controller is reduced by means
of excentric movement.
The flows in the measured line are sufficiently low so that no contamination of the flow
sensor must be expected. In severely contaminated environments, we recommend
using the 4 287 1088 0 air filter.
The mounting accessories (mounting bracket) as part of the delivery ensures full
adoption of the reaction torque to maximum load.
Electrical connection occurs via a fixed connecting cable at the bottom of the housing.
The cable ends are equipped with ferrules.
CM2N3544E / 06.1999
4/14
11
7
12
90
45
13
90
9
10
address
1 1
2 3
4 5
14
Legend
1
2
3
4
5
6
7
8
9
10
3544Z02
0 0
S3 S2 S1
Motor rotational
direction
Right rotation
Left rotation
Device address
(Decimal)
9
10
11
12
1) Factory setting
11
12
13
14
Disposal
For environmentally compatible disposal, the larger plastic parts have been labelled as
per ISO/ DIS 11 469.
CM2N3544E / 06.1999
5/14
Engineering notes
The operating voltage must comply with the requirements for safety extra-low voltage
(SELV) as per EN 60 730.
Use safety insulating transformers with double insulation in accordance with
EN 60 742; The transformers must be made for 100% runtime.
Observe all local safety rules and regulations pertaining to sizing and protecting
transformers.
Electric parallel switching
of varying VAV compact
controller types
Note
Selection of the VAV compact controller type depends on several torque factors. After
obtaining the damper torque rating (Nm/m2) from the manufacturer and determining the
damper area, calculate the total torque required to move the damper as follows:
SF 1)
5 Nm
10 Nm
1)
Caution, maintenance
Setting values
Safety factor SF: When calculating, non-definable variables such as slight misalignment, damper
age, etc. must be included as a safety factor.
We recommend a safety factor of 0.80 (or 80 % of the torque characteristic).
Mounting notes
Mounting position
There are no limits to the mounting position, however, the housing must remain
accessible (gearing attachment mechanism!). The cable connection for UC must be
accessible for the AST10 setting unit (e.g. terminal in the control cabinet).
Ambient conditions
Observe the permissible ambient temperature and humidity (refer to "Technical data").
Mounting bracket
The mounting brackets must be installed so that the pivot's insertion in the base plate of
the VAV compact controller's base group is sufficient and enough play is ensured
toward the shaft centre; this is necessary especially for small shaft diameters which
cause bigger excentric movements.
Centring element
GLB181.1E/3 (10 Nm)
Use the centring element at shaft diameters of 810 mm to ensure a clean connection.
Mount this element between the damper shaft and the connector plug as per the
mounting instructions.
Manual adjustment
Mechanical limitation of
rotational angle
Where required, you can set the rotational angle range by positioning the adjusting
screw accordingly.
Mounting instructions
CM2N3544E / 06.1999
6/14
Commissioning
notes
Check the mechanical settings as per the plant-specific requirements and especially
to ensure that the dampers close tight
Check the rotational direction
Use the red slider (while no voltage is supplied) to manually adjust the dampers or the
actuator.
Fasten the actuator securely to avoid side load and blocking of the actuator
Check lines for differential pressure measurement for correct connection
Check the settings at the DIL switches as per the plant documentation and seal them,
where required
The setting unit AST 10 is needed for checking or setting the setting values for Vn ,
Vmax , Vmin and for the function type ('VAV+CAV' or '3pt+sensor'). After separating the
.
AST10 from the VAV compact controller, wait for one minute before Y, Y1 and Y2
.
work as per the specifications
The sensor signal is correct after a maximum of two minutes following application of
AC 24 V operating voltage or after interruption of the voltage supply. During this time,
the VAV compact controller conducts zero point calibration of the differential pressure
sensor
If the AST10 setting unit is connected, no analogue voltage can be measured at
output UC.
Technical data
General data
Power supply
(core 1 red and core 2 black)
Signal inputs
Air volume positioning signal Y
(core 8 grey)
Operating voltage
Safety extra-low voltage (SELV) or protection by extra-low
voltage (PELV) as per
Requirements of external safety insulating transformer (100% ED)
Frequency
Supply line fuse
Power consumption for transformer sizing
Consumption on
Holding
Running
Compensation mode
Running + compensation mode
AC 24 V 20 %
HD 384
as per EN 60 742
50 / 60 Hz
Max. 10 A
6 VA/3.5 W
2 VA/1 W
3 VA/3 W
6 VA/3.5 W
7.5 VA/5.5 W
Input voltage
Max. permissible input voltage
Limited to
for complete closure in VAV range
Input resistance
Neutral zone NZ
Protected against false connections
DC 010 V
DC 35 V
DC 11 V
DC 1.5 ... 0.5 V
< 100 k
200 mV
Max. AC 24 V
Contact sensing
Unstabilised voltage
Contact current
Protected against false connections
AC 24 V (DC 30 V)
8 mA
Max. AC 24 V
DC 010 V
DC 12.8 V
DC 1 mA
Max. AC 24 V
PPS2
Connecting cable
Cable length
Core number
Cores 1 and 2 (AC 24 V supply)
Core 9 (output signal)
Cores 6, 7 and 8 (input signals)
0.9 m
6
2 x 0.75 mm2
1 x 0.75 mm2
3 x 0.75 mm2
Degree of protection
IP 54
III
Signal outputs
Air volume measuring signal or
communication signal UC
Core 9 pink
CM2N3544E / 06.1999
7/14
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.
.
Environmental conditions
Operation
Climatic conditions
Mounting location
Temperature
Humidity (non-condensing)
Transport
Climatic conditions
Temperature
Humidity (non-condensing)
Mechanical conditions
IEC 721-3-3
Class 3K5
interior, weather-protected
0....50 C
< 95 % r.h.
IEC 721-3-2
Class 2K3
25...+ 70 C
< 95 % r.h.
Class 2M2
EN 60 730-2-14
Immunity
Emissions
EN 50 082-2
EN 50 081-1
EMC directive
Low voltage directive
89/336/EEC
73/23/EEC
Dimensions
WxHxD
68 x 137 x 59.5 mm
Weight
0.54 kg
Standards
Product safety
Electromagnetic
compatibility
conformity as per
Actuator
Mechanical data
Controller
Sensors
Torques GDB181.1E/3
Nominal torque
Minimum holding torque (with/without operating voltage)
Maximum torque
Torques GLB181.1E/3
Nominal torque
Minimum holding torque (with/without operating voltage)
Maximum torque
Nominal rotational angle (with position indication)
Maximum rotational angle (mechanic limitation)
Runtime for nominal rot. angle 90, motor operation at 50/60 Hz
Periodic switch-on time of the motor on damper blocking
Rotational movement direction (defined by DIL switch setting)
Mechanical life
10 Nm
> 10 Nm
< 14 Nm
90
95 2
150 s / 125 s
after 24 h each
clockwise / counterclockwise
105 cycles
8...16 mm
810 mm
6...12 mm
30 mm
< 300 HV
5 Nm
> 5 Nm
< 7 Nm
40...120 %
20...+ 60 %
1.00...2.55
Measuring range
CM2N3544E / 06.1999
8/14
Plant examples
The illustrations show only principal connections of signal lines. Switch-off functions and
manipulations are not part of the illustrations as they differ from plant to plant.
Plant example 1
function type "VVS/KVS":
Control loop without
communication
If a window contact, that was switched via terminal Y2 (core 7) of the GDB... / GLB... or
E1 of the RCE84.21, is open: Window closed, i.e., comfort mode. If this is not the case,
we must assume that the window is closed. For applications with complete closure of
the air volume, the terminals Y2 (core 7) of the reference controller and of the cascade
controller must be connected.
GDB181.1E/3
GLB181.1E/3
GDB181.1E/3
GLB181.1E/3
UC
Y2
Y2
Window contact
RCE84.21
G0
E1
P
3544S01E
Note
Y20
Y10
Z1
Outside temperature
compensation
Plant example 2
function type "VVS/KVS":
Control loop with
communication
GDB181.1E/3
GLB181.1E/3
GDB181.1E/3
GLB181.1E/3
UC
RCE92.1
RCE93.1
AO1...4
QAA12
RS1...4
3544S02
Plant example 3
function type "3pt+sensor"
Y1
UC
Y2
Y1
UC
Y2
3544S03
.
.
.
.
.
.
.
.
.
.
.
.
GDB181.1E/3
GLB181.1E/3
GDB181.1E/3
GLB181.1E/3
RCE92.1/
RCE93.1
T
QAA11...14
CM2N3544E / 06.1999
9/14
Setting examples
VAV differential pressure control 1 : 1
Master (supply air):
Vmin = 20 %, Vmax = 80 %, Vn = 1
Slave (extract air):
Vmin = 0 %, = Vmax 100 %, Vn = 1
Reference signal:
Y20 = 2.5 V
Result:
Vmaster = 35 %, Vslave = 35 %
Master controller
(Supply air)
Vmin [%]
120
110
100
90
80
70
60
50
40
30
20
10
100
90
80
70
60
50
40
30
20
10
UC [V]
10
9
8
7
6
5
4
3
2
1
0
Control range
Vmin [%]
120
110
100
90
80
70
60
50
40
30
20
10
60
50
40
30
20
10
0
-10
-20
Y [V]
0 1 2 3 4 5 6 7 8 9 10
V [%]
Vmax [%]
100
90
80
70
60
50
40
30
20
10
UC [V]
10
9
8
7
6
5
4
3
2
1
0
Control
range
0 1 2 3 4 5 6 7 8 9 10
Y [V]
3544D01E
60
50
40
30
20
10
0
-10
-20
Slave controller
(Extract air)
Setting example 2
120
110
100
90
80
70
60
50
40
30
20
10
100
90
80
70
60
50
40
30
20
10
UC [V]
10
9
8
7
6
5
4
3
2
1
0
Control range
0 1 2 3 4 5 6 7 8 9 10
Vmin [%]
V [%]
120
110
100
90
80
70
60
50
40
30
20
10
60
50
40
30
20
10
0
-10
-20
Y [V]
Vmax [%]
100
90
80
70
60
50
40
30
20
10
UC [V]
10
9
8
7
6
5
4
3
2
1
0
Control
range
Y [V]
0 1 2 3 4 5 6 7 8 9 10
3544D02E
60
50
40
30
20
10
0
-10
-20
Slave controller
(Extract air)
Setting example 3
60
50
40
30
20
10
0
-10
-20
100
90
80
70
60
50
40
30
20
10
Control range
0 1 2 3 4 5 6 7 8 9 10
Y [V]
CM2N3544E / 06.1999
10/14
Slave controller
(Extract air)
UC [V]
10
9
8
7
6
5
4
3
2
1
0
Vmin [%]
60
50
40
30
20
10
0
-10
-20
100
90
80
70
60
50
40
30
20
10
UC [V]
10
9
8
7
6
5
4
3
2
1
0
Control
range
0 1 2 3 4 5 6 7 8 9 10
Y [V]
3544D03E
Setting example 1
Setting example 4
60
50
40
30
20
10
0
-10
-20
100
90
80
70
60
50
40
30
20
10
Slave controller
(Extract air)
UC [V]
10
9
8
7
6
5
4
3
2
1
0
Control range
Vmin [%]
60
50
40
30
20
10
0
-10
-20
Y [V]
UC [V]
100
90
80
70
60
50
40
30
20
10
10
9
8
7
6
5
4
3
2
1
0
Control
range
0 1 2 3 4 5 6 7 8 9 10
Y [V]
3544D04E
0 1 2 3 4 5 6 7 8 9 10
Setting example 5
60
50
40
30
20
10
0
-10
-20
100
90
80
70
60
50
40
30
20
10
Control range
Slave controller
(Extract air)
UC [V]
10
9
8
7
6
5
4
3
2
1
0
Vmin [%]
120
110
100
90
80
70
60
50
40
30
20
10
60
50
40
30
20
10
0
-10
-20
Y [V]
UC [V]
100
90
80
70
60
50
40
30
20
10
Control
range
0 1 2 3 4 5 6 7 8 9 10
Y [V]
V
Vn
Vmin
Vmax
Vmaster
Air volume
Nominal air volume
Minimal air volume
Maximum air volume
Air volume of the supply air controller (master)
Vslave
Y
UC
10
9
8
7
6
5
4
3
2
1
0
3544D05E
0 1 2 3 4 5 6 7 8 9 10
.
.
+ Vmin [%]
+ Vmin [V]
CM2N3544E / 06.1999
11/14
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Diagrams
The VAV compact controllers are supplied with a fixed connecting cable. The connected
units must galvanically be applied to the same G0.
Internal diagram
(applies to all types)
1
(G)
7
(Y2)
6
(Y1)
8
(Y)
(G0)
2
Legend
3544G01
(UC)
9
(
)
Core colour
Meaning
Red
Phase AC 24 V
Black
G0
System neutral AC 24 V
Purple
Y1
Orange
Y2
Grey
Connection diagram 1
Pink
UC
AC 24 V
3544A01
E1
G0
Y10
G
Y20
Y2
Y1
G0 UC
N2
a)
N1
b)
G0
Connection diagram 2
AC 24 V
RS1...4
G
G0
3544A02
B1
RS1...4
AO1...3
N3
Y2 Y1
G0 UC
N1
b)
G0
CM2N3544E / 06.1999
12/14
Connection diagrams
3a to 3c
DC 0...10 V
DC 0...10 V
N1
G0
G0 UC
N1
Y2 Y1
G0 UC
N1
G0
Y2 Y1
G0 UC
N1
3544A06
AC 24 V
Y2 Y1
B1
N1
N2
N3
S1
a)
b)
Y2 Y1
G0 UC
N1
N1
3544A08
AC 24 V
G0
G0 UC
G0
G0
G0
AC 24 V
Connection diagrams
4a to 4c
Y2 Y1
AC 24 V
G0 UC
AC 24 V
3544A05
Y2 Y1
3544A07
S1
AC 24 V
AC 24 V
S1
DC 0...10 V
3544A03
Y2 Y1
G0 UC
N1
G0
The operating voltage on terminals G and G0 must comply with the requirements for
safety extra-low voltage (SELV) as per EN 60 730.
Use safety insulating transformers with double insulation in accordance with
EN 60 742; The transformers must be made for 100% runtime.
CM2N3544E / 06.1999
13/14
Connection diagram 5
Supply air / extract air control with TEC controller and GDB181.1/E3 or GLB181.1/E3
function type "3pt+sensor"
G
AC 24 V
G0
Y1
Y2 UC
N1
G
G0
N3
Y1 Y2 UC
N2
3544A09
G
G0
B1
G0
N1, N2
N3
B1
The operating voltage on terminals G and G0 must comply with the requirements for
safety extra-low voltage (SELV) as per EN 60 730.
Use safety insulating transformers with double insulation in accordance with
EN 60 742; The transformers must be made for 100% runtime.
Dimensions
20
68
90
2,3
12
180
87
5
137
min. 6
43,5
59,5
4,1
min.
200
3544M01
min. 100
min. 60
X
d = Mounting bracket
Dimensions in mm
CM2N3544E / 06.1999
14/14
X = GLB181.1E/3
10 - 16 mm
12 mm
15 mm
X = GDB181.1E/3
8 - 16 mm
12 mm
15 mm