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School of Environmental and Chemical Engineering, Shanghai University, Shanghai 200444, China
State Key Laboratory for Mineral Deposit Research, School of Earth Sciences and Engineering, Nanjing University, Nanjing 210093, China
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 10 February 2014
Received in revised form
14 May 2014
Accepted 15 May 2014
Available online 2 June 2014
Ionic liquid (IL) as cosolvent is a new way to accelerate polymer solvation degradation, and thus several
common imidazole ILs have been studied as cosolvent to improve the alcoholysis of PET with isooctyl
alcohol (2-EH) to produce dioctyl terephthalate (DOTP) at the reux temperature (190200 C). Owing
to its best effect and relatively inexpensiveness, [Bmim]Cl has been adopted to assist the alcoholysis. Both
tetrabutyl titanate (Ti(OC4H9)4) and zinc acetate (ZA) have good catalysis for the alcoholysis, but because
ZA is solid and difcultly dissolved in alcohol and IL, it is easily to be separated out and more feasible to
be used as catalyst. With [Bmim]Cl and ZA as cosolvent and catalyst, the optimal alcoholysis of PET has
been determined to be as follows: reux temperature, reaction time 5 h, weight ratio of IL:2-EH:PET
2:2:1 and weight ratio of catalyst/PET 1.2%, and then the degradation rate of PET is almost 100% and the
yield of DOTP is 93.1%. Comparing with traditional alcoholysis without IL as cosolvent, the reaction time
decreases greatly from more than 10 h to several hours. Furthermore, the IL has been repeated four times
and the degradation rate of PET and the yield of DOTP nearly have not been changed.
2014 Elsevier Ltd. All rights reserved.
Keywords:
Waste PET
Ionic liquid
Alcoholysis
Dioctyl terephthalate
Isooctyl alcohol
1. Introduction
In recent years, with the increase of the production of polyester,
the treatment of waste PET gets more and more attention. Now the
main method of recycling of waste PET is direct physical regeneration, but the regenerating material has impurities which decrease
physical properties, therefore, new highly effective methods should
be developed. PET is composed of ester groups, which can be
cleaved by hydrolysis [1e3], alcoholysis [4e7] and aminolysis [8] to
obtain high value low molecule products. Thus, recycling of waste
PET with chemical method for recovery of some low molecules will
not only benet to the disposition of the waste solid but also obtain
commercial advantage.
Now it is known that a very excellent plasticizer of dioctyl
terephthalate (DOTP) can be produced by alcoholysis of PET with
2-EH at reux temperature [4,9e12]. But the boiling point of 2-EH
179
where W0 is the initial weight of PET and Wt is the weight of residual PET.
Meanwhile, the liquid products were added distilled water to
wash out water-soluble components such as EG and IL. Then the oil
phase was distilled to remove the 2-EH and the residual liquid was
analyzed by HPLC to give amount of DOTP. The measuring condition
is the same described in the former paper [13]. The yield of DOTP is
dened by Eq. (2):
(2)
180
Table 2
The alcoholysis of PET with different catalystsa.
Catalyst
e
Ti(OC4H9)4
ZA
57.3
98.1
97.5
43.2
86.7
85.9
a
Reaction conditions: reux temperature, 4 h, weight ratio of IL: 2-EH: PET 2:2:1
and weight ratio of catalyst/PET 1.2%.
Table 1
The alcoholysis of PET in different ILsa.
IL
e
[Amim]Cl
[Bmim]Cl
[Bmim]Br
[Bmim]NO3
[Hmim]CF3SO3
[Bsmim]HSO4
[Bmim]BF4
[Bmim]PF6
1.7
56.1
57. 3
46. 2
10.5
5.2
28.6
4.3
3.7
1.2
42.4
43.2
37.3
6.5
3.7
20.5
3.1
2.2
a
Reaction conditions: reux temperature, 4 h, weight ratio of ionic liquid: 2-EH:
PET 2:2:1.
Fig. 3. The result of the alcoholysis of PET with the weight ratio of catalyst/PET (reux
temperature, 4 h, weight ratio of IL: 2-EH: PET 2:2:1).
181
Fig. 4. The result of the alcoholysis of PET with the weight ratio of IL/2-EH (reux
temperature, 4 h, weight ratio of IL: PET 2:1 and weight ratio of catalyst/PET 1.2%).
Fig. 6. The result of the alcoholysis of PET with reaction time (reux temperature, 4 h,
weight ratio of IL: 2-EH: PET 2:2:1 and weight ratio of catalyst/PET 1.2%).
Fig. 5. The result of the alcoholysis of PET with the weight ratio of 2-EH/PET (reux
temperature, 4 h, weight ratio of IL/PET 2:1 and weight ratio of catalyst/PET 1.2%).
Table 3
The reusability results of ILa.
Recycle
98.1
86.8
97.6
85.1
97.8
87.1
98.0
85.9
a
Reaction conditions: reux temperature, 4 h, weight ratio of IL: 2-EH: PET 2:2:1
and weight ratio of catalyst/PET 1.2%.
182
3.6. Reusability of IL
The recovered IL was directed reused and the results of the
degradation of PET and yield of DOTP are shown in Table 3. It shows
that the recovered IL remains good activity at least four times in the
study.
In order to understand if the structure and composition of the
recovered IL had been changed, the recovered IL after 4 times was
analyzed by FTIR and 1H NMR. The IR spectral of no use and the
recovery are given in Fig. 7 and the result shows that the two
spectral are almost the same. Fig. 8 is the 1H NMR spectrum of the
recovered IL. Except that the peak of d7.34 ppm is the solvent CDCl3,
the peaks of d0.94e0.98 (A), 1.34e1.43 (B), 1.87e1.95 (C), 4.13 (F),
4.32e4.36 (D), 7.52 (G), 7.68 (H) and 10.62 (E) ppm are accorded
with the molecular structure of the IL [Bmim]Cl.
According to the FTIR and 1H NMR, it can conclude that the
recovered IL is almost not changed with high stability and purity,
indicating that the recycling of the IL in the process is completely
feasible.
3.7. Separation and purication of DOTP
In the process, the catalyst of ZA is solid and easily separated by
ltration. The IL and one product of EG are water-solubility and can
be extracted with washing of water. Then the oil phase is distilled to
remove the 2-EH and further puried by SiO2 column chromatograph to obtain pure DOTP. As for the puried DOTP, the FTIR and 1H
NMR spectrum are almost the same of former paper [13] and the
result indicates that the puried DOTP is pure DOTP. Thus the DOTP
obtained from waste PET alcoholysis of the process can be used as
with DOTP produced from common chemical materials.
4. Conclusions
The imidazole IL [Bmim]Cl can assist PET alcoholysis by 2-EH as
cosolvent to obtain DOTP and the IL can be recycled to reduce
process cost. With ZA as catalyst, the yield of DOTP can attain 93% at
reux temperature, 5 h, weight ratio of IL: 2-EH: PET 2:2:1 and
weight ratio of catalyst/PET 1.2%, and the degradation rate of PET is
almost 100%. The method with ILs as cosolvent has greatly higher
efciency than the traditional reux temperature alcoholysis of PET
without ILs because the similar result obtained from the traditional
method should have at least 10 h.
Comparing with the former method [13] about alcoholysis of
PET with sub-critical 2-EH to produce DOTP, although its efciency
is slightly lower, the mild reaction condition at the atmospheric
pressure without need of high pressure cause it more feasible to
industrial application. Thus the method is a high efcient way for
industrial application to obtain high value plasticizer by chemical
recovery of waste PET.
In addition, the imidazole IL is very common and relatively
inexpensive, which is also an important advantage to cause the
method feasible to industrial application because high cost of ILs is
indeed an great disadvantage for the application recently.
Acknowledgments
This research was supported by the National Natural Science
Foundation of China (No. 20777048), the Program for Innovative
Research Team in University (No. IRT13078), and the Opening
Project of State Key Laboratory for Mineral Deposit Research (No.
17-1112-9).
References
[1] Carvalho GM, Muniz EC, Rubira AF. Hydrolysis of post-consume poly(ethylene
terephthalate) with sulfuric acid and product characterization by WAXD, 13C
NMR and DSC. Polym Degrad Stab 2006;91:1326e32.
[2] Wan BZ, Kao CY, Cheng WH. Kinetics of depolymerization of poly(ethylene
terephthalate) in a potassium hydroxide solution. Ind Eng Chem Res 2001;40:
509e14.
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