Professional Documents
Culture Documents
Nelson is a small repair shop with a reputation for high quality repairs as a fair price. It is
run by the husband and wife team of William and Nicole Nelson. In addition to
themselves, they employ 4 skilled repair men earning a $50,000 salary per year and 2
service technicians who earn a $38,000 salary per year. These are long term and loyal
employees.
Nicole and William have been discussing the recent loss of order and declining profits over
recent months, in part they suspect due to some new and good quality competitors. They
price their work similar to most repair shops i.e. a markup on costs of 10%. Nicole
manages the accounting and is investigating to see if she can see any reason for the recent
decline in earning. William has said that if at all possible he does not want to reduce the
salaries of his staff as they are critical to the business and he wants them to remain happy.
In addition to the salaries of these 6 employees, all other costs, including the salaries of
William and Nicole total $178,450. The accounting system charges direct materials to each
job and then allocates all overhead on the basis of direct labour hours where all the 6 men
work 35 hours per week for 50 weeks annually.
In her review of the accounting records, Nicole has determined that about 65% of the jobs
require complex repairs and about 35% of the jobs are simple repairs. Approximately half
of the time is spent on complex jobs with the other half on simple jobs. She is just looking
at job #1246 which was recently lost to the competition. Their quote was $412 for a job
with 2 hours of complex work and 4 hours of simple work plus direct materials of $115.
The successful bid was $390.
Required:
Use the case approach to identify and solve the problem faced by the Nelson Repair Shop
Instructions:
Please solve the case in the space provided in the next page (template), everything written
outside the allotted space will NOT be marked
Note use ONLY the lines provided the margins are for the markers use. Work in the
margin WILL BE DELTED AND IGNORED FOR PUROSES OF MARKING!
Either point form (preferred) or sentences are acceptable space is a constraint. We are
looking for concise quality work not quantity.
Work MUST be legible IF I cannot read it, I cannot mark it.
You have 40 minutes to read, solve and write the solution in the next page, so please use
your time wisely.
Alternatives 5%
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Recommendation 10%
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Case#2: Sharp Corp. (A)
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Sharp Corporation manufactures a variety of parts for the food processing industry. The
company uses a job-order costing system with a plantwide predetermined overhead rate
based on direct labour-hours. On December 10, 2013, the companys controller made a
preliminary estimate of the predetermined overhead rate for 2014. The new rate was based
on the estimated total manufacturing overhead cost and the estimated total direct labourhours:
Predetermined overhead rate for 2014 = $3,402,000 / 63,000 hours
This new predetermined overhead rate was communicated to top managers in a meeting on
December 11th and it did not cause any comment because it was within few cents of the
overhead rate that had been used during 2013.
At a meeting in May 2014 a proposal was discussed by the production manager to purchase
an automated welding machine centre. It was argued that the new machine would increase
the capacity in an area that currently has excess capacity, but most importantly it would
allow the elimination of 6,000 direct labour-hours a year. The wage rate in the welding area
averages $32 per hour, but fringe benefits raise that figure to about $41 per hour, and in
addition we add the overhead rate at $54, then the total cost per each hour of direct labour
is about $95. A lease on the new machine will cost $348,000 per year but it would also
require a skilled technician/programmer who would have to be hired at a cost of $50,000
per year to maintain and program the equipment.
The production manager concluded his presentation indicating that the new machine will
reduce costs, but the controller disagreed saying that costs would increase and costs for all
jobs done would be distorted, negatively affecting pricing of bids and the long term
profitability of the company because the predetermined overhead allocation rate would
increase significantly.
Required:
Use the case approach to identify and solve the problem faced by Sharp Corporation.
Instructions:
Please solve the case in the space provided in the next page (template), everything written
outside the allotted space will not be marked.
You have 40 minutes to read, solve and write the solution in the next page, so please use
your time wisely.
Case: Sharp Corp. A
Introduction (relevant facts):
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Problem Statement
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Analysis
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Alternatives
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Recommendation
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Case #3: Sharp Corp. (B)
Sharp Corporation manufactures a variety of parts for the food processing industry. The
company uses a job-order costing system with a plantwide predetermined overhead rate
based on direct labour-hours. On December 10, 2013, the companys controller made a
preliminary estimate of the predetermined overhead rate for 2014. The new rate was based
on the estimated total manufacturing overhead cost and the estimated total direct labourhours:
Predetermined overhead rate for 2014 = $3,402,000 / 63,000 hours
This new predetermined overhead rate was communicated to top managers in a meeting on
December 11th and it did not cause any comment because it was within few cents of the
overhead rate that had been used during 2013.
At a meeting in May 2014 a proposal was discussed by the production manager to purchase
an automated welding machine centre. It was argued that the new machine would increase
the capacity in an area that currently has excess capacity, but most importantly it would
allow the elimination of 6,000 direct labour-hours a year. The wage rate in the welding area
averages $32 per hour, but fringe benefits raise that figure to about $41 per hour, and in
addition we add the overhead rate at $54, then the total cost per each hour of direct labour
is about $95. A lease on the new machine will cost $148,000 per year but it would also
require a skilled technician/programmer who would have to be hired at a cost of $50,000
per year to maintain and program the equipment.
The production manager concluded his presentation indicating that the new machine will
reduce costs, but the controller disagreed saying that costs would increase and costs for all
jobs done would be distorted, negatively affecting pricing of bids and the long term
profitability of the company because the predetermined overhead allocation rate would
increase significantly.
Required:
Use the case approach to identify and solve the problem faced by Sharp Corporation.
Instructions:
Please solve the case in the space provided in the next page (template), everything written
outside the allotted space will not be marked.
You have 40 minutes to read, solve and write the solution in the next page, so please use
your time wisely.
Case: Sharp Corp.
B
Introduction (relevant facts):
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Problem Statement
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Analysis
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Alternatives
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Recommendation
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Case #4: Flexible Corp.
The Flexible Corporation operates a job-order costing system and applies overhead
cost to jobs on the basis of direct labour cost. In the last minutes of the last working day of
December 2013 the controller found the documents from 2012 that reflected how the
overhead rate for the year 2013 was calculated. It was estimated a manufacturing overhead
cost of $126,000 and direct labour cost $84,000.
She needed that piece of data for her calculation of the cost of goods sold so she can
merge it with revenues to determine the net profit or loss of the year 2013. The company
data for 2013, that is about to end (this only can be said in a case, because in reality until
the period is closed we do not know the exact amount of costs incurred and value of
inventories) shows that the beginning balance in raw materials was $21,000, work in
process $44,000 and finished goods $68,000 while the ending balances were $16,000 for
raw materials, $40,000 for work in process and $60,000 for finished goods. In 2013 the
actual purchases of raw material amounted $133,000 and direct labour paid was $80,000.
During the same year the total overhead cost incurred was $7,000 for the factory insurance,
$18,000 for the depreciation of the equipment, $42,000 for indirect labour, $9,000 for
property taxes, $11,000 for maintenance and $36,000 for the rent of the building. By
midday she circulated a memo with the preliminary results (slim net profit) to all Flexible
managers; the report included as sales revenue all products that were scheduled for pick up
or shipment by the end of the day.
By 3pm an account representative jumped into the controllers office to ask her to
stop the sales manager from making a gross mistake that would affect the long term
relation with a customer. He was talking about a job that was quoted for $30,000 +/- 5%
depending on the actual use of material, labour and machine hours. The job started in
September, was finished last week and now the customer is in Flexibles premises to pick it
up and pay its price. The job required $8,100 in materials and $5,000 in direct labour costs.
The sales manager wants to charge the customary 40% (selling price is total costs plus a
mark-up of 40%) plus the overhead incurred but not allocated during 2013 as per the
controllers report that was circulated earlier in the day.
The account representative says that it is not correct to charge for overhead not used
by a job, but the sales manager says that all costs have to be paid by customers. The
controller asked both men to leave her office so she can think about it and do some
numbers. In 10 minutes she will meet them and will explain why a certain price has to be
charged but in the meantime she asked the account representative to take the customer for a
coffee at Flexibles expense.
Required:
Use the case approach to identify and solve the problem faced by Flexible Corporation.
This is a quantitative case, so please show your numbers. Hint: find the finished goods
completed during 2013 and transferred to cost of goods sold.
Instructions:
Please solve the case following the case template adopted for this course. Please limit your
report to 1 page (Times New Roman 12, single space, normal margins of 1 inch on each
side). Only 1 page will be marked. The file format can be Word or a .pdf
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Kroy Manufacturing uses a job-order costing system. For a few months, there has
been an ongoing battle between the sales department and the production department
concerning YU-1, a product sold at cost plus a mark-up of 40% of cost.
The sales department is unhappy because fluctuating unit production costs
significantly affect selling prices. Sales personnel complain that this has caused excessive
customer complaints and the loss of many orders for YU-1.
The production department maintains that each job order must be fully costed based
on the costs incurred during the period in which the goods are produced. Production
personnel maintain that the only real solution to the problem is for the sales department to
increase sales in the slow periods.
Quarterly data for the past year on YU-1 are given below:
Quarter
Costs
1
2
3
4
Direct materials
$100 000 $220 000 $80 000 $200 000
Direct labour
60 000 132 000
48 000 120 000
Manufacturing overhead 105 000 153 000
92 000 140 000
Total
$265 000 $505 000 $220 000 $460 000
Units produced
Unit cost
500
$530
1 100
$459
400
$550
1 000
$460
Required:
Use the case approach to resolve the issue between the sales and the production
departments.
Fantastic Fireworks Inc. puts together large-scale fireworks displays. The company
assembles and orchestrates complex displays using pyrotechnic components purchased
from suppliers throughout the world.
The company builds its own launch platforms and its own electronic controls in its
fabrication and electronics shops. The company uses a job-order costing system, and its
relevant account balance as of January 1, the beginning of the current year, is given below.
Accounts Receivable $30,000
Raw Materials 16,000
Work in Process 21,000
Finished Goods 38,000
Prepaid Insurance 7,000
Buildings and Equipment 300,000
Accumulated Depreciation $128,000
Accounts Payable 60,000
Salaries and Wages Payable 3,000
The company charges manufacturing overhead costs to jobs on the basis of direct
labour-hours. (Each customer order for a complete fireworks display is a separate job.)
Management estimated that the company would incur $135,000 in manufacturing overhead
costs in the fabrication and electronics shops and would work 18,000 direct labour-hours
during the year.
The following transactions occurred during the year:
1. Raw materials, consisting mostly of skyrockets, mortar bombs, flares, wiring, and
electronic components, were purchased on account: $820,000.
2. Raw materials were issued to production: $830,000 ($13,000 of this amount was for
indirect materials, and the remainder was for direct materials).
3. Fabrication and electronics shop payrolls were accrued: $200,000 (70% direct labour and
30% indirect labour). A total of 20,800 direct labour-hours were worked during the
year.
4. Prepaid insurance expiring during the year was $40,000, of which $39,400 relates to the
fabrication and electronics shops because of the safety hazards involved in handling
fireworks, and only $600 relates to selling and administrative.
5. Depreciation charges for the year: $40,000 (70% relates to fabrication and electronics
shop assets, and 30% relates to selling and administrative assets).
6. Property taxes accrued on the shop buildings: $12,600 (credit Accounts Payable).
7. Manufacturing overhead cost was applied to jobs.
8. Jobs completed during the year had a total production cost of $1,106,000 according to
their job cost sheets.
10
9. Cost of Goods Sold (before any adjustment for underapplied or overapplied overhead):
$1,120,000.
Required:
1. Prepare journal entries for the above transactions.
2. Prepare T-account for each account listed above, and prepare new T-accounts as needed.
Enter the opening balances given above, Post journal entries to the T-accounts, and
calculate the ending balance in each account.
3. Is manufacturing overhead underapplied or overapplied for the year? Prepare the
necessary journal entry to close the balance in the Manufacturing Overhead account to
Cost of Goods Sold.
4. Prepare a statement of cost of goods manufactured and Cost of Goods Sold.
5. The company uses one company-wide manufacturing overhead rate. If you are the
managerial accountant in the company, do you want to use a company-wide
manufacturing overhead rate, use different manufacturing overhead rate for the two
shops? Why? Give reasons to support your answer.
11
Required:
1. Prepare journal entries to record the above data, and prepare an additional journal entry
to adjust balance in the Manufacturing Overhead account to the Cost of Goods Sold
account.
2. Post your entries to T-accounts, enter the opening inventory balances above and also
calculate the ending balances in the inventory accounts and in the Manufacturing
Overhead account.
3. Prepare a schedule of cost of goods manufactured and cost of goods sold.
4. Job N was started and completed during the year. The job required $3,600 in direct
materials, 400 hours of direct labor time at a rate of $11 per hour. If the job contained
12
500 units and the company billed at 75% above the unit product cost on the job cost
sheet, what price per unit would the company charged to the customer?
5. This company writes off over- or under-applied overhead to the Cost of Goods Sold
account. Another choice is to assign the over- or under-applied overhead pro-optionally
between Work-In-Process Inventory, Finished Goods Inventory and Cost of Goods
Sold. What criteria would you use to choose between these two approaches?
13
Review of Job
1246
Direct costs
Single Rate
Dual
Rate
454,450
Time spend
Overhead Rate
10,500
43.28
Direct materials
6 hours at single
rate
2 hours complex
4 hour simple
Cost
115.00
Complex
Repair
65
% 295,393
50
%
5,250
56.27
Simple Repair
35
% 159,057
50
%
5,250
30.30
115.00
259.68
374.68
112.54
121.20
348.74
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Selling price
412.15
383.61
Alternatives
doing nothing is not a viable alternative action needs to be taken as orders are being lost
and profits are declining
work must be done to institute a dual rate overhead application with one rate for
complex jobs and one for simple jobs this will enable Nelson to competitively
price work in a competitive environment
Recommendation
Immediately implement a dual rate costing to provide cost estimates more in line
with economic reality to enable competitive pricing
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16
17
$ 21,000
133,000
154,000
16,000
$138,000
80,000
120,000
338,000
44,000
382,000
40,000
$342,000
$ 68,000
410,000
60,000
$350,000
Then students shall calculate the underapplied or overapplied overhead for 2013:
Predetermined = Estimated total manufacturing overhead cost
Overhead rate Estimated total amount of the allocation base
=
$126,000
= 150% Direct labour cost
$84,000 direct labour cost
Actual manufacturing overhead costs:
Insurance, factory..............................................................
Depreciation of equipment................................................
Indirect labour...................................................................
Property taxes....................................................................
Maintenance......................................................................
Rent, building....................................................................
Total actual costs...................................................................
Applied manufacturing overhead costs: $80,000 150%
Underapplied overhead
$ 7,000
18,000
42,000
9,000
11,000
36,000
123,000
120,000
$ 3,000
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The final calculation is to estimate the price for the customer according to the account
representative and the sales manager:
Direct materials.................................................................................
$ 8,100
Direct labour......................................................................................
5,000
Overhead applied (150% 5,000).....................................................
7,500
Total manufacturing cost...................................................................
$20,600
$20,600 140% = $28,840 price to customer according to the account representative.
$28,840 + $3,000 = $31,840 price to customer according to the sales manager.
The controller shall explain to the sales manager and accounts representative that
Underapplied or overapplied overhead may be closed directly to Cost of Goods Sold or
allocated among Work in Process, Finished Goods, and Cost of Goods Sold in
proportion to the overhead applied during the year in the ending balance of each of
these accounts.
However, if the customer can tolerate a higher price as the sales manager seems to suggest,
then it is in Flexibles best interest in the long term to charge more than the customary
40%. May be if this is the case with the majority of the customers, then Flexible might
be interested in charging more, say 50%, to all jobs and then for some price-sensitive
customers offer a discount of no more than 10% to end up with a mark-up of 40% over
total costs.
Alternatives: 1)price $20,600, 2) price $31,500 or 3) any other price that reflect
market/customer conditions but not geared towards recovering the underapplied overhead.
Recommendation: charge a higher price if the customer can bear it and change the markup policy of Flexible. Educate managers that overhead rates are nor variable costs and that
underapplied overhead does not need to be recovered through higher prices and that
overapplied overhead does not need to be returned to customers through discounts.
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Introduction
Fluctuating unit product costs at Kroy Manufacturing render the implementation of
its policy of cost-plus pricing problematic. Tension between the sales and the production
departments ensues.
Issue
To identify and rectify the source of fluctuating product costs in order to reduce or
eliminate the tension between the two departments. (That the pricing policy is to be left
undisturbed is assumed.)
Analysis
The use of actual costing by Kroy Manufacturing is the source of fluctuating unit
product costs, because manufacturing overhead is a mixed cost consisting of both variable
and fixed costs.
Quarter
1
2
3
4
Production units
500
1 100
400
1 000
Direct materials:
Total cost
$100 000 $220 000 $80 000 $200 000
Unit cost
$200
$200
$200
$200
Direct labour:
Total cost
$60 000 $132 000 $48 000 $120 000
Unit cost
$120
$120
$120
$120
Manufacturing overhead:
Total cost
$105 000 $153 000 $92 000 $140 000
Unit cost
$210
$139
$230
$140
From the above table, it is evident that unit overhead cost decreases from $230 at a
production volume of 400 units to $139 at a higher production volume of 1 100 units. The
decrease of unit overhead cost is explained by the fact that the fixed component of
overhead does not vary with production volume and, when production volume increases,
the fixed overhead is spread over more units, thereby reducing the unit overhead cost.
Conclusion
Under actual costing, the unit product costs are affected and distorted by production
volume.
Recommendation
Adopt normal costing.
Case #6: Fantastic Fireworks
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Prepaid Insurance
Bal. 7,000
(e) 40,000
(e) 38,000
Bal. 5,000
Accumulated Depreciation
Bal. 128,000
(g) 40,000
Bal. 168,000
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Manufacturing Overhead
(b) 13,000
(i) 156,000
(c) 60,000
(e) 39,400
(g) 28,000
(h) 12,600
Bal. 3,000
Salaries & Wages Payable
(m) 348,000
Bal. 3,000
(c) 200,000
(d) 150,000
Bal. 5,000
Cost of Goods Sold
(k) 1,120,000
Depreciation Expense
(g) 12,000
Accounts Payable
(m) 970,000
Bal. 60,000
(a) 820,000
(f) 100,000
(h) 12,600
Bal. 77,400
Insurance Expense
(e) 600
3. (10 marks)
Manufacturing overhead is overapplied by $3,000 for the year (5 marks). The entry to close
this balance to Cost of Goods Sold would be: (entry 3 marks and dollar amount in the entry
2 marks)
Manufacturing Overhead ........................................................... 3,000
Cost of Goods Sold............................................................ 3,000
4. (25 marks)
Fabric Fireworks, Inc.
Schedule of Cost of Goods Manufactured and Cost of Goods Sold
Cost of Goods Manufactured (1 marks)
Direct materials: (1 marks)
Beginning raw materials inventory (1 marks) ............. $ 16,000
Add: Purchases of raw materials (1 marks)................. 820,000
Raw materials available for use ................................... 836,000
Deduct: Ending raw materials inventory (1 marks)..... 6,000
Raw materials used in production................................
$ 830,000
Deduct: Raw material used in manufacturing overhead (3 marks) $ 13,000
Direct material (1 marks) $ 817,000Direct labour(1 marks) ............ $140,000
Manufacturing overhead Applied to WIP (3 marks)....... ..$156,000
Total manufacturing costs (1 marks).............................................. $1,113,000
Add: Beginning work in process inventory (1 marks) ... $21,000 $1,124,000
Deduct: Ending work in process inventory (1 marks)..... 28,000
Cost of goods manufactured (1 marks) .........................
$1,106,000
Cost of Goods Sold (1 marks)
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23
Work in Process
Bal. 24,000
(h) 590,000
(b) 150,000
(c) 216,000
(g) 240,000
Bal. 40,000
Finished Goods
Bal. 35,000
(i) 600,000
(h) 590,000
Bal. 25,000
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Manufacturing Overhead
(g) 240,000
(c) 90,000
(j) 3000
(d) 36,000
(e) 45,000
(f) 72,000
Accounts Payable
(a) 142,000
(c) 15,000
(e) 130,000
(f) 90,000
Accumulated Depreciation
(e) 50,000
Depreciation Expense
(e) 5,000
Salaries Expense
(c) 145,000
Rent Expense
(f) 18,000
3. (21 marks)
ABC Company
Schedule of Cost of Goods Manufactured and Cost of Goods Sold
Cost of Goods Manufactured (1 marks)
Direct materials: (1 marks)
Raw materials inventory, beginning (1 marks)............................................ $ 18,000
Purchases of raw materials (1 marks)........................................................ . 142,000
Materials available for use ............................................................................. 160,000
Raw materials inventory, ending (1 marks)................................................
10,000
Materials used in production (1 marks) ...................................................... $150,000
Direct labour (1 marks)................................................................................... 216,000
Manufacturing overhead applied to work in process (3 marks)..................... 240,000
Total manufacturing cost (1 marks) .............................................................. 606,000
Add: Work in process, beginning (1 marks) .................................................... 24,000
630,000
Deduct: Work in process, ending (1 marks).................................................... 40,000
Cost of goods manufactured (1 marks) ...................................................... $590,000
Cost of Goods Sold: (1 marks)
Finished goods inventory, beginning (1 marks)..................................
Add: Cost of goods manufactured (1 marks).......................................
Goods available for sale..........................................................................
Finished goods inventory, ending (1 marks)........................................
Unadjusted cost of goods sold (1 marks).............................................
Add underapplied overhead (3 marks).................................................
Adjusted cost of goods sold (1 marks).................................................
$ 35,000
590,000
625,000
25,000
600,000
3,000
$603,000
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4. (15 marks)
Direct materials (1 marks)................................................................................ $ 3,600
Direct labour (400 hours $11 per hour) (1 marks).............................. ............ 4,400
Manufacturing overhead cost applied (160% $3,600) (3 marks) ................... 5,760
Total manufacturing cost (2 marks)................................................................. 13,760
Add markup (75% $13,760) (3 marks) ......................................................... 10,320
Total billed price of Job 218 (2 marks) .......................................................... $24,080
$24,080 500 units = $48.16 per unit (3 marks).
5. (8 marks)
When choosing the method for eliminating under- or over-applied overhead the guiding
principle should be materiality (2 marks).
Writing off the under- or over-recovered overhead to COGS should be chosen (3 marks),
Unless the under- or over-recovered amount AND / OR the WIP or FG inventory amounts
are material. (3 marks).
Other reasonable answer include Only if the total $ amount of the under- or over-applied
overhead is material, pro-ration would be justified. (3 marks). Only if the $ balance on
either WIP or FG inventory were material would pro-ration be justified. (3 marks),.
Also give marks for other reasonable answers, but the total cannot be over 8 marks. .
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